gs-2046 to sn 59999 gs-2646 gs-3246 - genie liftmanuals.gogenielift.com/parts and service...

Serial Number Range

to SN 59999GS-2046GS-2646GS-3246

Part No. 48338

Rev G8

April 2018

2 GS-2046, GS-2646, GS-3246 Part No. 48338

April 2018

http://www.genielift.com/en/service-support/manuals/index.htm

Part No. 48338 GS-2046, GS-2646, GS-3246 3

April 2018

How to Read Your Serial Number

This manual is updated frequently. If you have aprinted manual, you can keep it up to date bydownloading new figures from the Genie website atwww.genielift.com. For the most up-to-date partsinformation, visit the Parts Lookup System on theGenie website at www.genielift.com.

How to Read Your Serial Number..........................................3

Parts Stocking List.................................................................7

How to Order Parts................................................................8

Service Parts Fax Order Form...............................................9

Electronic Version

Click on any page number to view the figure.

100 Decals101.1 Decals........................................................................10

102.1 Platform Control Box Decals......................................14

200 Drive Chassis Components201.1 Steer Axle Linkage and Wheels (to SN 43634).........16

201.2 Steer Axle Linkage and Wheels (from SN 43635).....18

202.1 Ground Controls and Level Sensor Installation (to SN1999)...................................................................................20

202.2 Ground Controls and Level Sensor Installation (from SN2000)...................................................................................22

203.1 Battery Charger.........................................................24

203.2 Battery Charger, 110V AC, Asia................................26

203.3 Battery Charger, 220V AC, European........................28

203.4 Battery Charger - Domestic and Worldwide..............30

204.1 Battery Pack Module Tray Installation (to SN36044).................................................................................32

204.2 Battery Pack Module Tray Installation (from SN36045).................................................................................34

205.1 Battery Pack Module (to SN 35799)..........................36

205.2 Battery Pack Module (from SN 35800)......................38

206.1 Non-steer Axle and Brake Release Hand PumpInstallation...........................................................................40

207.1 Pothole Protection Assembly and Counterweights (toSN 35799)...........................................................................42

207.2 Pothole Protection Assembly and Counterweights (fromSN 35800)...........................................................................44

208.1 Power Unit Module Installation (to SN 35799)...........46

208.2 Power Unit Module Installation (from SN 35800).......48

209.1 Power Unit Module Tray (to SN 36044)......................50

209.2 Power Unit Module Tray (from SN 36045).................54

210.1 Hydraulic Power Unit.................................................56

211.1 Function Manifold (to SN 36044)...............................58

211.2 Function Manifold (from 36045).................................60

211.3 Function Manifold - Models with Traction Control......62

212.1 Ground Controls (to SN 28695).................................64

212.2 Ground Controls (from SN 28696).............................66

213.1 Hydraulic Hoses and Fittings (to SN 36044).............68

213.2 Hydraulic Hoses and Fittings (from 36045)...............70

214.1 Power Cables - Drive Chassis (to SN 6899)..............74

214.2 Power Cables - Drive Chassis (from SN 6900)..........76

300 Scissor Components301.1 Scissor Assembly, GS-2046, View 1 (to SN 23567)...78

301.2 Scissor Assembly, GS-2046, View 1 (from SN23568).................................................................................80

302.1 Scissor Assembly, GS-2046, View 2 (to SN 23567)...82









306.2 Scissor Assembly, GS-3246, View 2 (from SN23568)...............................................................................100

400 Platform Components401.1 Platform Installation.................................................102

402.1 Platform Railings and Entry Gate - Rigid Rails (to SN42999)...............................................................................104

402.2 Platform Railings and Entry Gate - Fold Down Rails,Round Tube (to SN 42999)................................................106

402.3 Platform Railings and Entry Gate - Fold Down Rails,Square Tube (from SN 23568)...........................................108

403.1 Platform Extension - Rigid Rails..............................110

403.2 Platform Extension - Fold Down Rails, Round Tube.112

403.3 Platform Extension - Fold Down Rails, Square Tube.114

404.1 Power to Platform - Rigid Rails................................116

404.2 Power to Platform - Fold Down Rails.......................118

405.1 Control Cable - Chassis to Platform........................120

406.1 Platform Controls (to SN 17407).............................122

406.2 Platform Controls (from SN 17408 to 42999)..........124

406.3 Platform Controls (from SN 43000 to 48054)..........126

406.4 Platform Controls (from SN 48055).........................128

407.1 Joystick Controller (to SN 17407)............................130

4 GS-2046, GS-2646, GS-3246 Part No. 48338

April 2018

Table of Contents

407.2 Joystick Controller (from SN 17408 to 48054).........132

407.3 Joystick Controller (from SN 48055)........................134

500 Accessories501.1 Alarms - Horn and Flashing Beacon.......................136

502.1 Air Line to Platform..................................................138

503.1 Platform Worklight...................................................140

504.1 Platform Overload Protection..................................142

505.1 Voltage Inverter........................................................144

506.1 Battery - Maintenance Free.....................................146

507.1 Pipe Cradle Assembly.............................................148

IndicesPart Number Index.............................................................150

Part Description Index.......................................................154

Cross ReferencesFittings Cross Reference...................................................160

Part No. 48338 GS-2046, GS-2646, GS-3246 5

April 2018

Table of Contents (continued)

6 GS-2046, GS-2646, GS-3246 Part No. 48338

April 2018

Notes

Part No. 48338 GS-2046, GS-2646, GS-3246 7

April 2018

Parts Stocking List

8 GS-2046, GS-2646, GS-3246 Part No. 48338

April 2018

How To Order Parts

Part No. 48338 GS-2046, GS-2646, GS-3246 9

April 2018

Fax Order Form

10 GS-2046, GS-2646, GS-3246 Part No. 48338

100 Decals April 2018

101.1 Decals

Description Qty.Part No.Item

DECAL KIT-SFTY/INST,2032,264646328GT--(does not include Index numbers 1-4, 6, 7,9, 18, 26, 28, 30, 37 and 40)

DECAL,NOTICE,MAX CAP 1200/250.....152084GT1GS-2046 (ANSI, CSA, CE and Australia)(544 kg)

DECAL,NOTICE,MAX CAP 1000/250*....148331GT1AGS-2646 (ANSI, CSA, and CE) (454 kg)

DECAL,NOTICE,MAX CAP,2646 AU......178027GT--(1000 lbs, 454 kg)

DECAL,NOTICE,MAX CAP 700 ANSI.....152337GT1B(GS-3246) (to SN 24438) (700 lbs, 318 kg)

DECAL,NOTICE,MAX CAP 500 ANSI*....144254GT--GS-3246 (CSA) (to SN 24438) (500 lbs,227 kg)

DECAL,NOTICE,MAXCAP,3246AU/CE.....................................................1

78028GT--

(from SN 24440) (700 lbs, 318 kg)

DECAL,NOTICE,SIDE FRC,2046ANSI...152609GT2(ANSI, CSA) (180 lbs, 801 N)

DECAL,NOTICE,SIDE FRC,2046AUS.....152561GT--(CE, AU) (indoor: 180 lbs, 801 N, windspeed: 0 mph, 0 m/sec) (outdoor: 90 lbs,400N; wind speed: 28 mph, 12.5m/sec)

DECAL,NOTICE,SIDE FRC,2646ANSI...152610GT2A(ANSI, CSA) (150 lbs, 667 N)

DECAL,NOTICE,SIDE FRC,2646CE......152562GT--(indoor: 150 lbs, 667 N, wind speed: 0 mph,0 m/sec) (outdoor: 90 lbs, 400N; windspeed: 28 mph, 12.5m/sec)

DECAL,NOTICE,SIDE FRC,2646 AU.....178026GT--(indoor: 150 lbs, 667 N, wind speed: 0 mph,0 m/sec) (outdoor: 45 lbs, 200N; windspeed: 28 mph, 12.5m/sec)

DECAL,NOTICE,SIDE FRC,3246ANSI...172120GT2B(ANSI, CSA) (105 lbs, 467N)

DECAL,NOTICE,SIDE FRC,3246CE......152563GT--(indoor: 105 lbs, 467 N, wind speed: 0 mph,0 m/sec) (outdoor: 45 lbs, 200N; windspeed: 28 mph, 12.5m/sec)

DECAL,NOTICE,SIDE FRC,3246AUS.....172084GT--(indoor: 105 lbs, 467 N, wind speed: 0 mph,0 m/sec) (outdoor: 45 lbs, 200N; windspeed: 28 mph, 12.5m/sec)

DECAL,COSMETIC,GENIE GS-2046**...262056GT3

DECAL,COSMETIC,GENIE GS-2646.....262057GT3A

DECAL,COSMETIC,GENIE GS-3246.....262058GT3B

DECAL,LANYARD ANCHORAGEPOINT.....................................................5

40434GT4

DECAL, LABEL - DIRECTIONARROWS................................................2

43618GT5

DECAL, POWER TO PLATFORM230V**.....................................................2

28174GT6


DECAL, POWER TO PLATFORM115V**.....................................................2

28235GT6

DECAL,CAUTION,CRUSH HAZ,RAILS......................................................1

52494GT7

DECAL,DANGER,GENERAL SAFETY....143091GT8

Ref. Platform Control Panel.....................19(refer to Figure 102.1)

DECAL,NOTICE, OPER INST, PCP.......143090GT10

DECAL,NOTICE,ERROR LIGHT............146238GT11

DECAL,DANGER,TIP-OVER,TILT..........144736GT12

DECAL,WARN,IMPROPEROPERATION...........................................1

28236GT13

DECAL,LABEL,MANUAL NOT HERE.....128176GT14(located inside manual storage box)

DECAL,DANGER,CRUSHINGHAZARD.................................................4

44255GT15

DECAL,DANGER,ELEC HAZARD,GS.....243696GT16

DECAL,DANGER,BRAKE RELSAFETY*.................................................1

44220GT17

DECAL,LABEL,PWR TO CHARGR115V........................................................1

44980GT18

DECAL,LABEL,PWR TO CHARGR230V........................................................1

43658GT18A

DECAL,DANGER,ELECTHAZARD,PLUG.......................................1

31508GT19

DECAL,LABEL-TIRE SPECS.................446287GT20

DECAL,NOTICE,CHARGER INSTRUC...131785GT21

DECAL,NOTICE,BATTERYCONNECT..............................................1

46286GT22

DECAL DANGER TIP OVER TRAYS......244737GT23

DECAL,DANGER,TIP-OVER,BATTERY..143617GT24(batteries)

DECAL,DANGER,BATTERY SAFETY.....146262GT25

DECAL,LABEL,OPEN,LATCH................272833GT26

DECAL,WARN,CRUSH HAZARDHAND......................................................2

28161GT27

DECAL,LABEL,TRANSPORTTIEDOWN*..............................................5

52475GT28

DECAL, GROUND CONTROLPANEL***................................................1

43094GT29

DECAL,LABEL,FAULT CODES..............165052GT30

DECAL, LABEL, LED READOUT...........144753GT31

DECAL,WARNING-COMPARTACCESS.................................................1

28175GT32

DECAL,NOTICE,HAZARDOUSMAT'LS*..................................................1

28164GT33

DECAL,DANGER,NO SMOKING ***......128171GT34

DECAL,LABEL,DEXRON/FLUIDLEVEL.....................................................1

44994GT35

(to SN 48523)

Part No. 48338 GS-2046, GS-2646, GS-3246 11

100 DecalsApril 2018

101.1 Decals


DECAL,LABEL,RYKON/FLUID LEVEL....182368GT35A(from SN 48524)

DECAL,DANGER DO NOT ALTERSWTC.....................................................2

31060GT36

SERIAL # LABEL,MYLAR 4X8***...........177046GT37

DECAL,LABEL,SAFETY ARM................143619GT38

DECAL, MANUAL LOWERING VALVE....137145GT39

DECAL,DANGER,IMPROPER USEHAZ.........................................................1

72853GT40

DECAL,INSTRUCTIONS-OPER,GCP.....143089GT41

DECAL, LABEL, GS32/46.......................165058GT42

12 GS-2046, GS-2646, GS-3246 Part No. 48338


101.1 Decals(continued)

This Page Intentionally Left Blank

Part No. 48338 GS-2046, GS-2646, GS-3246 13


101.1 Decals(continued)

14 GS-2046, GS-2646, GS-3246 Part No. 48338


102.1 Platform Control Box Decals


DECAL,JOYSTICK**...............................139612GT1(Gen I)

DECAL,JOYSTICK CONTROLLER........152864GT2(Gen II)

OVERLAY,PLAT CONTROLLER SLAB....166157GT3(Gen III)

OVERLAY, PLAT CONTRLBOX,GEN4~............................................1

78673GT4

(Gen IV)

Part No. 48338 GS-2046, GS-2646, GS-3246 15


102.1 Platform Control Box Decals

16 GS-2046, GS-2646, GS-3246 Part No. 48338

200 Drive Chassis Components April 2018

201.1 Steer Axle Linkage and Wheels (to SN 43634)


STEERING,SRV KIT,GS2646/324678070GT--(from SN 1 to 42999) (includes heavy-dutybellcrank and steer links, and all pins andfasteners)

CAP,FINISHING,BLACK.........................247189GT1

SCREW,HHC,3/8-16 X 1.25 GRD 5........26019GT2

WASHER,FINISHING CAP.....................247190GT3

WASHER,FLAT,USS,3/8",Y....................36097GT4

PIN,0.75DIAX4.28LG,CHAMFER...........139250GT5(1.9 x 10.2 cm)

ROD END,.250 X 2.75 LG......................245748GT6

SCREW,HHC,1/4-20 X 1.........................26888GT7

NUT,LP NYLOCK,1/4-20.........................16889GT8

WASHER,THRUST,.5 X 2.438 X .25.......239240GT9

BEARING,2.25IDX2.50ODX1.50L***......418722GT10(5.7 x 6.4 x 3.8 cm)

BOLT,SHORT SHOULDER.....................247255GT11Aused on early generation steer yokes(shown)

NUT,LP NYLOCK,5/8-11.........................238028GT11Bused on later generation steer yokes

WASHER,THRUST .75 X 1.25 X .06......847520GT12

STEER LINK ASSY W/BRGS.GS2032....246343GT13right and left sides (from SN 1 to 42999)(includes 1 each item 14)

SRV KIT,32/46 STR. LINK ASSY,R.........178075GT13Aright (from SN 1 to 42999) for use ONLYafter installation of 78070 steering servicekit, above

SRV KIT,32/46 STR. LINK ASSY,L..........178076GT13Aleft (from SN 1 to 42999) for use ONLYafter installation of 78070 steering servicekit, above

SRV KIT,32/46 STR. LINK ASSY,R.........178075GT13Bright (from SN 43000 to 43634)

SRV KIT,32/46 STR. LINK ASSY,L..........178076GT13Bleft (from SN 43000 to 43634)

BEARING,0.75IDX1.00ODX0.50L..........239581GT14(from SN 43000) (1.91 x 2.54 x 1.27 cm)

BEARING,0.75IDX1.00ODX0.38L..........439580GT14A(to SN 42999) (1.91 x 2.54 x 0.97 cm)

PIN,COTTER,.156 X 2.5.........................242079GT15

NUT,CASTLE,1.125-18 UNEF................244780GT16

WHEEL & TIRE ASSY LP,15".................2105454GT17

NUT,NYLOCK,1/2-13..............................86198GT18

SCREW,HHC,1/2-13 X 2.75....................839479GT19

WELDMENT STEERYOKE LH 32/46**...155991-SGT20(to SN 42999) (battery pack side)

WELDMENT,LH STEER YOKE, 32/46*78044GT20A(from SN 43000)


KEY,RECTANGULAR,.31X.28X1.25"*.....244781GT21(0.31 x 0.28 x 1.25 inches)

SRV KIT, DRIVE MOTOR, GS32/46.......278222GT22(to SN 45212) (includes one each 1 items16 and 21)

SEAL KIT,DR MTR.GS15/19,Z20***.......244782GT--(to SN 45212)

BEARING,DRIVE MOTOR GS15/19......244783GT--(to SN 45212)

WELDMENT STEERYOKE RH32/46***...................................................1

55992-SGT23

(to SN 42999) (power unit side)

WELDMENT,RH STEER YOKE,32/46*78045GT23A(from SN 43000)

CYLINDER,GS STEER...........................139038GT24

SEAL KIT-FOR P.N.39038(SCISRS).......144250GT--

WASHER,LOCK,.25................................16356GT25

PIN,0.75DIAX2.75LG,CHAMFER...........139586GT26

NUT,LP NYLOCK,5/8-11.........................238028GT27

BELLCRANK,STEER W/BEARING2646........................................................1

48352GT28

(to SN 42999) (includes 2 each item 14 anditem 33)

SERV,BELLCRANK ASSY, GS4678077GT28A(from SN 1 to 42999) for use ONLY afterinstallation of 78070 steering service kit,above

SERV,BELLCRANK ASSY, GS46...........178077GT28B(from SN 43000) (includes 2 each item 14and items 32 and 33)

BOLT, WIDE SHOULDER.......................147464GT29

NUT,LP NYLOCK,3/4-10.........................18538GT30

WASHER,THRUST 1 X 1.75 X .058.......247521GT31

BEARING,1.00IDX1.25ODX0.49L..........147946GT32(2.5 x 3.8 x 1 cm)

BEARING,FL,.75IDX1.25ODX.5 L..........247547GT33(from SN 43000) (1.9 x 3.2 x 1.27 cm)

BEARING,FL,0.75ID X 1 OD X .49.........147548GT33A(to SN 42999) (1.9 x 2.5 x 1 cm)

SCREW,HHC,3/8-16 X 1.........................26175GT34

NUT,NYLOCK,3/8-16..............................24828GT35

GROUND STRAP,12"LG***....................196317GT36

Part No. 48338 GS-2046, GS-2646, GS-3246 17

200 Drive Chassis ComponentsApril 2018

201.1 Steer Axle Linkage and Wheels (to SN 43634)

18 GS-2046, GS-2646, GS-3246 Part No. 48338


201.2 Steer Axle Linkage and Wheels (from SN 43635)


ZERK-GREASE,1/4-28, STRAIGHT.......255953GT1

SCREW,HHC,3/8-16 X 1.25 GRD 5........26019GT2

NUT,NYLOCK,3/8-16..............................24828GT3

SPACER,.75ID X 1.5OD X 1/4THK.........155355GT4

PIN,CLEVIS,.75 X 2................................26545GT5

PIN,COTTER,.156 X 1.75.......................313635-10GT6

NUT,LP NYLOCK,5/8-11.........................238028GT7


BEARING,1.00IDX1.25ODX0.49L..........447946GT9

BEARING,FL,0.75ID X 1 OD X .49.........447548GT10

SCREW,HHC,1/4-20 X 2.5......................46884GT11

NUT,NYLOCK,1/4-20..............................46091GT12

STEER LINK ASSY GS46......................297016GT13(includes 2 each items 9 and 10)

WASHER,THRUST,.5 X 2.438 X .25.......239240GT14

BEARING,2.25IDX2.50ODX1.50L***......418722GT15

PIN,COTTER,.156 X 2.5.........................242079GT16



NUT,NYLOCK,1/2-13..............................86198GT19


SCREW,HHC,1/2-13 X 2.75....................839479GT21

WELDMENT,LH STEER YOKE, 32/46*...178044GT22

KEY,RECTANGULAR,.31X.28X1.25"*.....244781GT23

SRV KIT, DRIVE MOTOR, GS32/46.......278222GT24(to SN 45272) (includes one each items 14and 19)

SEAL KIT,DR MTR.GS15/19,Z20***.......244782GT--(to SN 45272)

BEARING,DRIVE MOTOR GS15/19......244783GT--(to SN 45272)

DRIVE MOTOR,18.3 CU. IN/REV...........296417GT24A(from SN 45273)

SEAL KIT,RC SERIES DR MOTOR***.....296419GT--(from SN 45273)

PLATE,HOSE ROUTING, BULKHEAD....166750GT25(to SN 49199)

PLATE,HOSEROUTG,BULKHEAD(PTD).....................1

58592GT25A

(from SN 49200)

TUBE, CLAMP, 3/8 (PAIR)......................866829GT26(to SN 49199)

CLAMP,2 HOSE,PLASTIC,5/8................878736GT26A(from SN 49200)

FORMING,HOSE ROUTING..................166986GT27(to SN 49199)


FORMING,HOSEROUTING,BULKHEAD...........................1

96197GT27A

(from SN 49200)

WELDMENT,RH STEER YOKE,32/46*....178045GT28(battery pack module side)

WASHER,LOCK,.25................................26356GT29

SCREW,HHC,1/4-20 X 1.........................26888GT30

ROD END,.250 X 2.75 LG......................245748GT31

PIN,0.75DIAX2.75LG,CHAMFER...........139586GT32

CYLINDER,GS STEER...........................139038GT33

SEAL KIT-FOR P.N.39038(SCISRS).......144250GT--

BEARING,0.75IDX1.00ODX0.50L..........239581GT34(1.91 x 3.18 x 0.97 cm)

SERV,BELLCRANK ASSY, GS46...........178077GT35(includes 2 each item 10 and item 34)

SCREW, YOKE LOCK ALL SLABS.........455917GT36

WASHER,LOCK,.437,PLTD....................420912GT37

U-BOLT,SQ BEND, 1/2-13......................266778GT38

NUT,NYLOCK,1/2-13..............................26198GT39

SCREW,HHC,3/8-16 X 1.........................26175GT40


NUT,NYLOCK,3/8-16..............................24828GT42

GROUND STRAP,12"LG***....................296317GT43(to SN 50252) (30.48 cm)

PIN,CLEVIS,.75 DIA. X 4.00...................178060GT44

WASHER,THRUST .75 X 1.25 X .0647520GT45

Part No. 48338 GS-2046, GS-2646, GS-3246 19


201.2 Steer Axle Linkage and Wheels (from SN 43635)

20 GS-2046, GS-2646, GS-3246 Part No. 48338


202.1 Ground Controls and Level Sensor Installation (to SN 1999)


SCREW,HHC,1/4-20 X .625..................128914GT1

WASHER,LOCK,.25................................66356GT2

ALARM,STEADY TONE***......................139540GT3(Does not include 72326 nut)

NUT - PLASTIC,RING FOR ALARMS.....172326GT--

PLUG,NYLON 1.12 BLACK DOMED......145385GT4(2.84 cm)

WIRE CABLE,18/2 SJO,BULK...10-inches39907GT5(25 cm)

CONN,SQUEEZE,1/2NPT .38-.50,SM....17056GT6(12.7 mm)

LOCKNUT,ELEC,1/2"..............................16935GT7

ENCLOSURE-LVL SENSORW/DECAL**.............................................1

65299GT8

NUT,NYLOCK,1/4-20............................106091GT9

LEVEL SENSOR,LS60,BLUE,2X4**.......140836GT10(dual axis)

FUSE HOLDER,WATERPROOF............123083-SGT--

FUSE,1 AMP...........................................127488GT--

SCREW,PHILLIPS,RHM,10-32 X 1.5.....251063GT11GS-2046, GA-2646

SCREW,PHILLIPS,RHM,10-32 X 1.5.....451063GT11AGS-3246

WASHER,FLAT,MS,#10,Y.......................26146GT12GS-2046, GA-2646

WASHER,FLAT,MS,#10,Y.......................46146GT12AGS-3246

NUT,NYLOCK,10-32...............................26178GT13GS-2046, GA-2646

NUT,NYLOCK,10-32...............................46178GT13AGS-3246

WIRE CABLE,18/2 SJO,BULK.....9-inches39907GT14(23 cm)

SWITCH,LIMIT,W/ROLLER ARM***.......196948GT15GS-2046, GA-2646

CONTACTOR,LIMIT SWITCH................219491GT--GS-2046, GA-2646

ROLLER ARM-LIMIT SWITCH...............227643GT--GS-2046, GA-2646

SWITCH,LIMIT,W/ROLLER ARM***.......296948GT15AGS-3246

CONTACTOR,LIMIT SWITCH................219491GT--GS-3246

ROLLER ARM-LIMIT SWITCH...............227643GT--GS-3246

BRACKET,LIMIT SWITCH......................151592GT16

FORMING,LEVEL SENSORENCLOSURE..........................................1

55725GT17

SCREW,BHHS,1/4-20 X .75...................414297GT18


CABLE,EMERGENCY DOWN................139232GT19GS-2046, GS-2646 (includes mountingfasteners)

BUTTON,PUSH,BLACK W/SEAL***.......166813GT19AGS-3246

24V,SYSTEM,E-DOWN GS324655350GT--GS-3246

BRACKET, BATTERY MOUNTING66490GT--GS-3246

CONTACT,NC.........................................166818GT--GS-3246

Base - Push Button.................................168817GT--GS-3246 (includes 1 each N.C. contact)

PLATE,HANDLE MOUNTING.................147194GT20

Ref. Ground Control Panel Assembly......121(refer to Figure 212.1)

SPRINGCLIP,1/4-20,.025-.15X.54,ZAG................2

56912GT22

COVER,LOWER CONTROL PANEL***...166458GT23

Part No. 48338 GS-2046, GS-2646, GS-3246 21


202.1 Ground Controls and Level Sensor Installation (to SN 1999)

22 GS-2046, GS-2646, GS-3246 Part No. 48338


202.2 Ground Controls and Level Sensor Installation (from SN 2000)


ALARM,STEADY TONE***......................139540GT1(Does not include 72326 nut)



Ref. Wire Harness (consult factory)........13

CABLE SQUEEZE CONN.,XTRA LRG...112960GT4

LOCKNUT,ELECTRIC,3/4".....................114041GT5

ENCLOSURE-LVL SENSORW/DECAL**.............................................1

65299GT6

(replaced 48356)

SCREW,HHC,1/4-20 X .625....................18914GT7

NUT,NYLOCK,1/4-20............................106091GT8

LEVEL SENSOR,LS60,BLUE,2X4**.......140836GT9to SN 47753

FUSE HOLDER,WATERPROOF............123083-SGT--for 40836

FUSE,1 AMP...........................................127488GT--for 40836

LEVEL SENSOR,LS60,BLUE,2X3**.......178674GT9Afrom SN 47754

FUSE HOLDER,WATERPROOF............123083-SGT--for 78674

FUSE,1 AMP...........................................127488GT--for 78674

WIRE CABLE,18/2 SJO,BULK.....9-inches39907GT10(23 cm)

SWITCH,LIMIT,W/ROLLER ARM***.......196948GT11(180 degree)

CONTACTOR,LIMIT SWITCH................119491GT--

ROLLER ARM-LIMIT SWITCH...............127643GT--

NUT,NYLOCK,10-32...............................16178GT12

SCREW,PHILLIPS,RHM,10-32 X 1.5.....151063GT13

FORMING,LEVEL SENSORENCLOSURE..........................................1

55725GT14

SPRING CLIP,3/8-16,.05-.20X.73,ZAG....429868GT15

SCREW,HHC,1/4-20 X .75......................46090GT16

CABLE,EMERGENCY DOWN................139232GT17GS-2046, GS-2646 (includes mountingfasteners)

BUTTON,PUSH,BLACK W/SEAL***.......166813GT17AGS-3246

24V,SYSTEM,E-DOWN GS324655350GT--GS-3246 (to SN 49198)

BRACKET, BATTERY MOUNTING66490GT--GS-3246 (to SN 49198)

BASE WITH 1 NC CONTACT, E-STOP...166817GT--GS-3246 (includes 1 N.C. contact)

Contact - N.C..........................................168818GT--GS-3246


GROMMET,RUBBER 2 X 2.75...............247232GT18(8.08 x 6.99 cm)

Ref. Ground Control Panel......................119refer to 212.1 or 212.2

COVER,LOWER CONTROL PANEL***...166458GT20GS-2046, GS-2646

LWR CONTROL PANELCOVER,GS3246.....................................1

66462GT20A

(from SN 28695)

SCREW,HHC,3/8-16 X 1.........................46175GT21

WASHER,LOCK,.375..............................46021GT22


Part No. 48338 GS-2046, GS-2646, GS-3246 23


202.2 Ground Controls and Level Sensor Installation (from SN 2000)

24 GS-2046, GS-2646, GS-3246 Part No. 48338


203.1 Battery Charger


CHARGER,120VAC/60HZ,25A 24V***66412GTA(Lester)

SWITCH,STARTER,LOW VOLTAGE58230GT--

TRANSFORMER.47906,66412,3924372285GT--

CORD SET, AC (66412)83037GT--

CHARGER,BAT,24VDC,H/LO GEN2105739GTBpower cord sold separately (worldwide,except Asia) (Interacter) (for use withmaintenance-free batteries)

CONNECTOR, IEC CHARGER CORD105334GT--

KIT,ZERO CHARGER START SWITCH78464-SGT--

BATTERY CHARGER,UPGRADE KIT***96214GT--power cord sold separately (to SN 50318)

KIT,BATTERY CHARGER,24V219480GTC(includes 105739 charger, fasteners, ringterminals and instructions for fieldinstallation)

SCREW,TIMER,#8 PHMS X.375............340536GT1(Lester)

CASE ASSY-BATTERY CHRGR**..........165432-SGT2(Lester) (includes cover and base)

SCREW,CHARGER COVER,#10 X .5.....840537GT3(Lester)

TIMER ASSY-ELECTRONIC, DMSTC*...162858-SGT4(Lester)

CAPACITOR, 4 MFD,660VAC,39243......146335GT5(Lester)

HEATSINK ASSY W/DIODES (23442)....127262GT6(Lester)

FUSE ASSY-BOOM CHARGER.............113008-6GT7(Lester)

AMMETER, 39243/47906/66412............146337GT8(Lester)

CONTROL-AVS, BATT CHGR................162237GT9(Interacter)

CONNECTOR-IEC, BATT CHGR...........162233GT10(Interacter)

FUSE,BATT CHGR.................................162234GT--(Interacter)

IEC PIGTAIL***.......................................151288GT11(Interacter)

HEATSINK-CNTRL ASSY,BATTCHGR.....................................................1

62231GT12

(Interacter)

COVER-BATT CHGR..............................152294GT13(Interacter)

SCREW,RHM,6-32 X .25........................612017GT14(Interacter)

PLUG,PWR,UK,16AMP,3PIN,BLK..........1144161GT15

PLUG, TYPE F, 230A, 50HZ, 16A,IP44.........................................................1

1280665GT16


PLUG,FUSED,250V,13AMP,U.K.**.........125388GT17

FUSE,13 AMP,220V PLUG.....................1--(component no longer available) refer toBS1362 BUSS TDC180-13A

PLUG,ELECTRICAL,DOMESTIC...........16595GT18(3-pin)

Part No. 48338 GS-2046, GS-2646, GS-3246 25


203.1 Battery Charger

26 GS-2046, GS-2646, GS-3246 Part No. 48338


203.2 Battery Charger, 110V AC, Asia


POWER CORD, IEC 320 BLANK, 79"48282GT--

CHARGER-BATT, DUAL VOLT**55620GT--(Asia) (Lester)

BATTERY CHARGER,UPGRADE KIT***96214GT--power cord sold separately

CASE ASSEMBLY, 47671 CHARGER.....152168GT1(includes cover and base)

SHUNT,ELECTRONIC,47671CHARGER..............................................1

52169GT2

SCR ASSY,47671 LESTERCHARGER..............................................2

52175GT3

TIMER ASSY,ELECTRONIC,47671........152170GT4

CIRCUIT BREAKER-CHARGER, 8AMP........................................................2

52173GT5

IEC PIGTAIL***.......................................151288GT6

PLUG,ELECTRICAL,DOMESTIC...........16595GT7

FUSE,13 AMP,220V PLUG.....................1--(component no longer available) refer toBS1362 BUSS TDC180-13A


1280665GT--

PLUG,PWR,UK,16AMP,3PIN,BLK..........1144161GT--

PLUG,FUSED,250V,13AMP,U.K.**.........125388GT--

AMMETER-47671 CHARGER,25 AMP...152172GT8

CIRCUIT BREAKER-CHARGER,45AMP........................................................1

52174GT9

RELAY,CHARGR,47671,DPDT,110VDC.152176GT10

PCB,RELAY DRIVER,CHARGER47671......................................................1

52171GT11

Part No. 48338 GS-2046, GS-2646, GS-3246 27


203.2 Battery Charger, 110V AC, Asia

28 GS-2046, GS-2646, GS-3246 Part No. 48338


203.3 Battery Charger, 220V AC, European


CHARGER,BAT,24VDC,H/LO GEN2105739GT--power cord sold separately

BATTERY CHARGER, CONT EUROPE66478GT--(Lester)

BATTERY CHARGER,UPGRADE KIT***96214GT--power cord sold separately

CIRCUIT BREAKER,50A,50VAC............169585GT1

CASE ASSY,BATT CHARGER(66478)....................................................1

69580GT2

(includes cover and mounting brackets)

TUBE, PLATFORM SPACER STD-12P...869581GT3

SCREW,HHC,WASHHEAD,1/4-20X.63....................................4

69582GT4

WASHER,STAR,EXTERNAL,.25............469586GT5

NUT,HEX,1/4-20.....................................46357GT6

SCREW,HEX INDENT,8-32 X 5/16.........269583GT7

NUT,HEX,8-32........................................218542GT8

CIRCUIT BREAKER-CHARGER, 8AMP........................................................2

52173GT9

POWER CORD,NOVON, 8"....................155019GT10

SPRING, COMPRESSION.....................166666GT--

AMMETER-47671 CHARGER,25 AMP...152172GT11

TRANSFORMER,CHARGER (66478).....169584GT12

TIMER ASSY,ELECTRONIC,47671........152170GT13

Part No. 48338 GS-2046, GS-2646, GS-3246 29


203.3 Battery Charger, 220V AC, European

30 GS-2046, GS-2646, GS-3246 Part No. 48338


203.4 Battery Charger - Domestic and Worldwide


CONNECTOR, IEC CHARGER CORD105334GT--for 5-LED battery charger

FUSE,BATTERY CHARGER***97059GT--for 5-LED battery charger

CHARGER,BAT,24VDC,H/LO GEN2......1105739GT1

MANUAL,OWNERS,CHARGER,105739144180GT--

LOCK, CONNECTOR.............................155010GT2(includes fasteners)

POWER CORD, UK 110, 115"................171706GT3

POWER CORD,NOVON, 8"....................155019GT4

POWER CORD,UK-HIGH VOLTAGE,8".............................................................1

55018GT5

POWER CORD,US 110, 8".....................155021GT6

Part No. 48338 GS-2046, GS-2646, GS-3246 31


203.4 Battery Charger - Domestic and Worldwide

32 GS-2046, GS-2646, GS-3246 Part No. 48338


204.1 Battery Pack Module Tray Installation (to SN 36044)


BOLT,SHORT SHOULDER.....................147255GT1

NUT,LP NYLOCK,5/8-11.........................238028GT2

SPACER,MODULE TRAY,.030 THK........247342GT3(Quantity listed for this item is approximate.Actual quantity may vary to ensure properfit.)

SPACER,MODULE TRAY,.075 THK........247455GT3A(Quantity listed for this item is approximate.Actual quantity may vary to ensure properfit.)

BEARING,FL,0.75ID X 1 OD X .49.........247548GT4(1.91 x 2.54 x .95 cm)

BRACKET,BOX HINGE,LH-UP/RH-LO....147324GT5

SCREW,HHC,1/2-13 X 1.25 GR5...........210597GT6

NUT,LP NYLOCK,1/2-13.........................46086GT7

PIN-THREADED SHLDR OFFS,5/8-11...155983GT8

SCREW,HHC,1/2-13 X 1.5......................28177GT9

BRACKET,BOX HINGE,RH-UP/LH-LO....147323GT10

SCREW,HHC,3/8-16 X .625....................233681GT11

NUT, LP NYLOCK, 3/8-16.......................37713GT12

PIN, LOCK..............................................139470GT13

HOUSING, LOCK PIN............................141630GT14

SPRING,COMPRESSION.485 X1.75**...139469GT15


HANDLE-LOCK,BATT.MOD,LEFTSIDE........................................................1

46347GT17

(battery pack side)

HANDLE COVER,PLASTIC....................144733GT--

HANDLE,LOCK PIN,LT...........................147326GT--

NUT,NYLOCK,5/16-18............................16782GT18

WASHER,NYLON,.406 X.750 X.032......147228GT19

BOLT,SHS,3/8X.375X5/16-18,ZAG.........11259223GT20

BRACKET,LOCK PIN,LEFT....................147325GT21(battery pack side)

NUT,LP NYLOCK,3/4-10.........................18538GT22

Part No. 48338 GS-2046, GS-2646, GS-3246 33


204.1 Battery Pack Module Tray Installation (to SN 36044)

34 GS-2046, GS-2646, GS-3246 Part No. 48338


204.2 Battery Pack Module Tray Installation (from SN 36045)


HANDLE-ROTATOR LATCH ASSY LS**65971-SGT--(battery pack side) (includes items 11-17)

HANDLE-ROTATOR LATCH ASSY RS**65972-SGT--(ground controls side)


NUT,LP NYLOCK,5/8-11.........................238028GT2

BEARING,FL,0.75ID X 1 OD X .49.........247548GT3(1.91 x 2.54 x 0.97 cm)


SCREW,HHC,1/2-13 X 1.25 GR5...........210597GT5

NUT,LP NYLOCK,1/2-13.........................46086GT6


SCREW,HHC,1/2-13 X 1.375..................251496GT8


SPACER,MODULE TRAY,.030 THK........247342GT10(Quantity listed for this item is approximate.Actual quantity may vary to ensure properfit.)

SPACER,MODULE TRAY,.075 THK........247455GT10A(Quantity listed for this item is approximate.Actual quantity may vary to ensure properfit.)

BRACKET-LATCH MOUNT,BAT MOD.....165982GT11

NUT,NYLOCK,5/16-18............................16782GT12

SCREW,HHC,5/16-18 X 1 GR5..............213002GT13

SCREW,HHC,5/16-18 X 1.25..................213000GT14

NUT,LP NYLOCK,5/16-18.......................26002GT15

FORMING, MOD TRAY HANDLE...........166871GT16

LATCH,ROTARY, W/KNOB,LEFT............166900GT17(battery pack side) (shown)

LATCH,ROTARY, W/KNOB,RIGHT.........166901GT17A(ground controls side)

Part No. 48338 GS-2046, GS-2646, GS-3246 35


204.2 Battery Pack Module Tray Installation (from SN 36045)

36 GS-2046, GS-2646, GS-3246 Part No. 48338


205.1 Battery Pack Module (to SN 35799)


Ref. Battery Cable Assembly1(refer to Figure 214.1 and 214.2)

BOOT,CABLE TERMINAL COVER.........996110GT2

SCREW,HHC,5/16-18 X 1 GR5..............813002GT3

NUT,LOCKING-LG.FLANGE,5/16-18.....818503GT4

Ref. Battery Cable Assembly..................85(refer to Figure 214.1 and 214.2)


BOOT,CABLE TERMINAL,LG,RED,2/0...151147GT7

GROUND STRAP...................................239532GT8

NUT, LP NYLOCK, 3/8-16.......................27713GT9

WASHER,STAR,EXTERNAL,.375..........26700GT10


SCREW,HHC,3/8-16 X 1.........................26175GT12

CLAMP,1.00,#16 X 1/4,RUB CUSH........118666GT13(2.5 cm)

SCREW,HHC,1/4-20 X .75......................26090GT14

WASHER,FLAT,USS,1/4"Y.....................26638GT15

NUT,NYLOCK,1/4-20..............................26091GT16

SERVICE KIT, BATTERY STOP..............766427GT17

FORMING,BATTERY STOP...................747480GT--

BUMPER,RUBBER,1"OD X .461 H......1447478GT18(2.5 cm)

SCREW,FHS,1/4-20 X .63....................1419284GT19

NUT,LP NYLOCK,1/4-20.......................156889GT20

BATT.MODULE ASSY W/DECAL-2032...148334GT21(bearing shown in 204.1) (includes 15 eachitemr 20 and items 22-25)

BUMPER, MODULE TRAY.....................147793GT22

SCREW,FHS,1/4-20 X .75......................18514GT23

WASHER,FENDER,.25 X 1.25 X.062.....112906GT24

GROMMET,RUBBER 2 X 2.75...............247232GT25(5.1 x 7 cm)


NUT,HEX,1/4-20.....................................46357GT27

WASHER,LOCK,.25................................46356GT28

SCREW,HHC,1/4-20 X 1.25....................28915GT29


HANDLE,ANDERSON CONNECTORSB...........................................................1

44716GT31

SCREW,BHHS,1/4-20 X 1.5...................211966GT32

CLAMP,RUB CUSH,0.75,#12 X 3/8*.......145454GT33(1.9 cm)

FUSE BLOCK, ANN & ANL FUSE..........166717GT34(includes mounting fasteners)


SCREW,FHM,10-32 X 1.........................26873GT35

NUT,NYLOCK,10-32...............................26178GT36

FUSE,275 AMP,VERY FAST ACTING.....140833GT37

BATTERY,T105 W/LPT,3 CAP,DRY**......476502GT38Case size: 10 3/8 x 7 1/2 x 10 5/8 inches(26.4 x 19.05 x 26.98 cm)

Part No. 48338 GS-2046, GS-2646, GS-3246 37


205.1 Battery Pack Module (to SN 35799)

38 GS-2046, GS-2646, GS-3246 Part No. 48338


205.2 Battery Pack Module (from SN 35800)


Ref. Battery Cable Assembly1(refer to Figure 214.2)

BOOT,CABLE TERMINAL COVER.........996110GT2

SCREW,HHC,5/16-18 X 1 GR5..............813002GT3


Ref. Battery Cable Assembly..................85(refer to Figure 214.2)



SCREW,HHC,1/4-20 X .75......................26090GT8


NUT,NYLOCK,1/4-20..............................26091GT10

SERVICE KIT, BATTERY STOP..............766427GT11

FORMING,BATTERY STOP...................747480GT--

BUMPER,RUBBER,1"OD X .461 H......1447478GT12

BATT.MODULE ASSY W/DECAL-2032...148334GT13(includes items 14-17) (bearings are shownin 204.1)


SCREW,FHS,1/4-20 X .75......................18514GT15

NUT,LP NYLOCK,1/4-20.......................156889GT16



NUT-THIN HEAVY HEX, 1/4-20..............466094GT19

WASHER,LOCK,.25................................26356GT20

SCREW,HHC,1/4-20 X 1.25....................48915GT21


CLAMP,RUB CUSH,0.75,#12 X 3/8*.......145454GT23(1.9 cm)

FUSE BLOCK, ANN & ANL FUSE..........166717GT24

NUT,NYLOCK,5/16-18............................26782GT25

SCREW,HHC,5/16-18 X 1.25..................213000GT26

FUSE,275 AMP,VERY FAST ACTING.....140833GT27

BATTERY,T105 W/LPT,3 CAP,DRY**......476502GT28Case size: 10 3/8 x 7 1/2 x 10 5/8 inches(26.4 x 19.05 x 26.98 cm)

Part No. 48338 GS-2046, GS-2646, GS-3246 39


205.2 Battery Pack Module (from SN 35800)

40 GS-2046, GS-2646, GS-3246 Part No. 48338


206.1 Non-steer Axle and Brake Release Hand Pump Installation


Ref. Charger - Battery1(refer to Figure 203.1, 203.2 or 203.3)

CHARGER MOUNT PLATE....................139271GT2

SCREW,HHC,1/4-20 X .75......................46090GT3

NUT,NYLOCK,1/4-20..............................46091GT4

WIRE CABLE,14/3 CON.TPEJKT*.........................................444-inches

43956GT5

(11.28 m)


43956GT5A

(12.8 m)


43956GT5B

(15.85 m)

LOCKNUT,ELEC,1/2"..............................16935GT6

SERVICE KIT,BRAKE RELEASEMAN*.......................................................1

96461GT7

(to SN 60878) (includes items 12, 13 and28)

FORMING, HAND PUMP BRACKET......166825GT8

NUT,NYLOCK,3/8-16..............................64828GT9


SCREW,HHC,3/8-16 X 2.75....................214033GT11

VALVE,SHUTTLE....................................144216GT12

SEAL KIT-FOR PN.44216 & 826779......144235GT--

VALVE,HAND PUMP**............................144218GT13

SEAL KIT, VALVE....................................144224GT--

KNOB,RED(44218)HP VALVE................158992GT--

KEY,RECTANGULAR,.31X.28X1.25"*.....244781GT14(0.31 x 0.28 x 1.25 inches)


PIN,COTTER,.156 X 2.5.........................242079GT16


SCREW,HHC,1/2-13 X 4.........................88220GT18

NUT,TOP LOCK,1/2-13...........................866777GT19

SERVICE KIT,BRAKE,14.2 IN 3***.........196416GT20to SN 49846 (Ausco-Mico) (contains twobrakes and mounting hardware)

SEAL KIT (66419, 66416, 74297)...........288000GT--(to SN 49846) (Ausco)

BRAKE, HYDRAULIC***.........................296257GT20Afrom SN 49846 (White)

SCREW,HHC,3/8-16 X 1.........................26175GT21

SCREW,HHC,1/4-20 X 1.........................26888GT22

WASHER,LOCK,.25................................26356GT23


SCREW,HHC,1/2-13 X 1.25 GR5...........410597GT25

WASHER,LOCK,0.5"..............................46033GT26


LADDER ASSY W/DECALSGS32/46**...............................................1

48355GT27

VALVE,CHECK,PILOT OPERATED***.....144217GT28

SEAL KIT-FOR PN. 44217......................144233GT--

KNOB,BLACK(44217)CHECK VALVE.....165763GT--

PLUG,ELECTRICAL,DOMESTIC...........16595GT29(shown)


1280665GT29A

PLUG,FUSED,250V,13AMP,U.K.**.........125388GT29B

FUSE,13 AMP,220V PLUG.....................129C(component no longer available) refer toBS1362 BUSS TDC180-13A

CONN,SQUEEZE,1/2NPT .38-.50,SM....17056GT30

SPRINGCLIP,1/4-20,.025-.15X.54,ZAG................2

56912GT31

Part No. 48338 GS-2046, GS-2646, GS-3246 41


206.1 Non-steer Axle and Brake Release Hand Pump Installation

42 GS-2046, GS-2646, GS-3246 Part No. 48338


207.1 Pothole Protection Assembly and Counterweights (to SN 35799)


WIRE CABLE,18/2 SJO,BULK...86-inches39907GT1(2.18 m) (ground controls side) (shown)

WIRE CABLE,18/2 SJO,BULK...62-inches39907GT1A(1.58 m) (battery pack side)

SCREW,HHC,3/8-16 X 1.........................46175GT2

NUT,NYLOCK,3/8-16..............................64828GT3

BRACKET,POTHOLE SWITCH..............247274GT4

WELDMENT,POTHOLEACTUATOR,46........................................1

47539GT5

SCREW,FHS,3/8-16 X 1.5......................235463GT6

PLATE,POTHOLE ACTUATOR,46..........247540GT7

PLATE,POTHOLE PAD SPACER, 32......147414GT8(Quantity listed for this item is approximate.Actual quantity may vary to ensure properfit)

WEAR PAD,POTHOLE...........................147322GT9(15.2 x 6.4 x 1 cm)

SCREW,HHC,5/8-11 X 10.......................447593GT10

NUT,LP NYLOCK,5/8-11.......................1738028GT11

SPRING,DIE 1.25 X 8.0..........................447541GT12(20.3 cm)

SPACER,.75IDX.875ODX.375..............2251146GT13(1.9 x 2.2 x 1 cm)

BOLT,SHORT SHOULDER...................1147255GT14

RIVET,STL,STL,.188 X .50.....................441695GT15

SCREW,HHC,3/8-16 X 1.25 GRD 5........46019GT16


NUT,NYLOCK,3/8-16..............................44828GT18

BRACKET, COUNTERWEIGHT,GS3246...................................................1

66452GT19

(from SN 24439)

WELDMENT,COUNTERWEIGHT 575LBS.........................................................1

66453GT20

GS-2646 CE (between fork tubes)


66453GT20A

GS-3246 (between fork tubes)

COUNTERWEIGHT, LARGE, GS32.......266430GT20BGS-3246 (inside chassis above hydraulictray)

BRACKET,POTHOLESTOPPER,LEFT.....................................1

47656GT21

(ground controls side) (shown)

BRACKET,POTHOLESTOPPER,RIGHT...................................1

47657GT21A

(battery pack side)

PLATE,POTHOLE PIVOTW/BEARING...........................................4

48324GT22

(includes 1 each item 23)



BUMPER,RUBBER.................................247230GT24

SCREW,HHC,1/2-13 X 1.5......................48177GT25

NUT,LP NYLOCK,1/2-13.........................86086GT26

STOP PLATFORM ROLLER...................239317GT27(tapered)

SCREW,HHC,1/2-13 X 1.375..................451496GT28

BOLT,SHOULDER,5/8-11 X 1.19 LT.......671912GT29

BLOCK,MODULE TRAY STOP...............247907GT30

SCREW,FHS,1/4-20 X 1.25....................440594GT31

NUT,NYLOCK,1/4-20..............................46091GT32

POTHOLE WELDMENT,RIGHT,32.........147244GT33(ground controls side) (shown)

POTHOLE WELDMENT,LEFT,32/46.......147243GT33A(battery pack side)

PLATE,POTHOLELINK,LWR.W/BUSH................................2

48325GT34



ARM, POTHOLE CRANK, GS32/46.......148326GT36(shown) (ground controls side) (includesitem 37)

ARM,L POTHOLE CRANK, GS32/46.....148359GT36A(battery pack side) (includes item 37)

BEARING,FL,0.75ID X 1 OD X .49.........247548GT37(1.9 x 2.5 x 1 cm)

PLATE,POTHOLELINK,UPR.W/BEARI...............................2

48327GT38

(includes item 35)

GAS SHOCK,SCISSORS***...................239542GT39

BALL STUD,GAS STRUT (38593)***......440265GT40


WASHER,FLAT,MS,#10,Y.......................46146GT42

NUT,NYLOCK,10-32...............................46178GT43

SWITCH,LIMIT,W/ROLLER ARM***.......296948GT44



WASHER,THRUST .75 X 1.25 X .0647520GT45

Part No. 48338 GS-2046, GS-2646, GS-3246 43


207.1 Pothole Protection Assembly and Counterweights (to SN 35799)

44 GS-2046, GS-2646, GS-3246 Part No. 48338


207.2 Pothole Protection Assembly and Counterweights (from SN 35800)


SRV KIT,POTHOLE ACTUATOR, GS4678093GT--

INSTRUCTIONS POTHOLE SRV KIT72877GT--

SRV KIT,POTHOLE ACTUATOR, GS4678093GT--

WELDMENT,POTHOLEACTUATOR,46........................................1

47539GT1

NUT,NYLOCK,3/8-16..............................64828GT2

SCREW,FHS,3/8-16 X 2.25 ZN..............264213GT3(to SN 49199)

SCREW,FHS,3/8-16 X 1.5......................235463GT3A(from SN 49200)

PLATE,POTHOLE ACTUATOR,46..........247540GT4

PLATE,POTHOLE SPACER, GS46........166976GT5(to SN 49199) (Quantity listed for this itemis approximate. Actual quantity may varyto ensure proper fit.)

WEAR PAD,POTHOLE...........................147322GT6(15.2 x 6.4 x 1 cm)

SCREW,HHC,5/8-11 X 10.......................447593GT7

NUT,LP NYLOCK,5/8-11.......................1738028GT8

SPRING,DIE 1.25 X 8.0..........................447541GT9(20.3 cm)

SPACER,.75IDX.875ODX.375................251146GT10

BOLT, SHOULDER, LARGEFLANGE................................................11

66990GT11

SCREW,HHC,3/8-16 X 1.25 GRD 5........46019GT12


NUT,NYLOCK,3/8-16..............................44828GT14

BRACKET, COUNTERWEIGHT,GS3246...................................................1

66452GT15


66453GT16

GS-2646 CE (between fork tubes)


66453GT16A

GS-3246 (between fork tubes)

COUNTERWEIGHT, LARGE, GS32.......166430GT16BGS-3246 (inside chassis above hydraulictray)

WELDMENT, 3246 RETROFIT105015GT16CGS-3246 CE with Platform Overload option(inside chassis) (from SN 48000 to 59999)

BRACKET,POTHOLESTOPPER,LEFT.....................................1

47656GT17

(ground controls side) (shown)

BRACKET,POTHOLESTOPPER,RIGHT...................................1

47657GT17A

(battery pack side)

PLATE,POTHOLE PIVOTW/BEARING...........................................4

48324GT18




BUMPER,RUBBER.................................247230GT20

SCREW,HHC,1/2-13 X 1.5......................48177GT21

NUT,LP NYLOCK,1/2-13.........................86086GT22

SCREW,HHC,1/2-13 X 1.375..................451496GT23


WELDMENT,POTHOLE ARM, 32/46......266716GT25

SPACER, POTHOLE ACTUATOR.........2678055GT26

PLATE,POTHOLELINK,LWR.W/BUSH................................2

48325GT27



BOLT,SHORT SHOULDER...................1147255GT29

ARM, POTHOLE CRANK, GS32/46.......148326GT30(ground controls side) (shown) (includesitem 31)

ARM,L POTHOLE CRANK, GS32/46.....148359GT30A(battery pack side) (includes 1 each item31)


PLATE,POTHOLELINK,UPR.W/BEARI...............................2

48327GT32


GAS SHOCK,SCISSORS***...................239542GT33

BALL STUD,GAS STRUT (38593)***......440265GT34


WASHER,FLAT,MS,#10,Y.......................46146GT36

NUT,NYLOCK,10-32...............................46178GT37

SWITCH,LIMIT,W/ROLLER ARM***.......296948GT38



WIRE CABLE,18/2 SJO,BULK...86-inches39907GT39(shown) (ground controls side) (0.281 mm²)

WIRE CABLE,18/2 SJO,BULK...62-inches39907GT39A(battery pack side) (0.281 mm²)

Part No. 48338 GS-2046, GS-2646, GS-3246 45


207.2 Pothole Protection Assembly and Counterweights (from SN 35800)

46 GS-2046, GS-2646, GS-3246 Part No. 48338


208.1 Power Unit Module Installation (to SN 35799)


SCREW,HHC,3/8-16 X 1.25 GRD 5........26019GT1



NUT, LP NYLOCK, 3/8-16.......................27713GT4

GROUND STRAP...................................139532GT5

BRACKET,LOCK PIN,RIGHT..................147331GT6(ground controls side)

NUT,LP NYLOCK,3/4-10.........................18538GT7

SCREW,HHC,3/8-16 X .625....................233681GT8

HANDLE-LOCK,PWR MOD.RIGHTSIDE........................................................1

46348GT9

(ground controls side)


BOLT,SHS,3/8X.375X5/16-18,ZAG.........11259223GT10

WASHER,NYLON,.406 X.750 X.032......147228GT11

NUT,NYLOCK,5/16-18............................16782GT12

PIN, LOCK..............................................139470GT13





SPACER,MODULE TRAY,.075 THK........247455GT18(1.905 mm) (quantities vary)

SPACER,MODULE TRAY,.030 THK........247342GT18A(0.762 mm) (quantities vary)

NUT,LP NYLOCK,5/8-11.........................238028GT19


SCREW,HHC,1/2-13 X 1.5......................28177GT21

NUT,LP NYLOCK,1/2-13.........................46086GT22


SCREW,HHC,1/2-13 X 1.25 GR5...........410597GT24


Part No. 48338 GS-2046, GS-2646, GS-3246 47


208.1 Power Unit Module Installation (to SN 35799)

48 GS-2046, GS-2646, GS-3246 Part No. 48338


208.2 Power Unit Module Installation (from SN 35800)


HANDLE-ROTATOR LATCH ASSY LS**65971-SGT--(battery side)

HANDLE-ROTATOR LATCH ASSY RS**65972-SGT--(ground controls side)

SCREW,HHC,5/16-18 X 1 GR5..............213002GT1

NUT,NYLOCK,5/16-18............................26782GT2

SCREW,HHC,5/16-18 X 1.25..................213000GT3

NUT,LP NYLOCK,5/16-18.......................26002GT4

LATCH,ROTARY, W/KNOB,RIGHT.........166901GT5(ground controls side)

LATCH,ROTARY, W/KNOB,LEFT............166900GT5A(battery side)

BRACKET-LATCHMNT,PWR MODW/DEC....................................................1

65981GT6

FORMING, MOD TRAY HANDLE...........166871GT7



SPACER,MODULE TRAY,.030 THK........247342GT10(quantities vary)

SPACER,MODULE TRAY,.075 THK........247455GT10(quantities vary)

NUT,LP NYLOCK,5/8-11.........................238028GT11


SCREW,HHC,1/2-13 X 1.5......................28177GT13

NUT,LP NYLOCK,1/2-13.........................46086GT14



Part No. 48338 GS-2046, GS-2646, GS-3246 49


208.2 Power Unit Module Installation (from SN 35800)

50 GS-2046, GS-2646, GS-3246 Part No. 48338


209.1 Power Unit Module Tray (to SN 36044)


Ref. Hydraulic Hoses and Fittings1(refer to Figure 213.1)

SCREW,HHC,5/16-18 X .75....................210107GT2

WASHER,LOCK,.313..............................26886GT3

BRACKET,FILTER MOUNT....................139438PGT4


SCREW,HHC,1/4-20 X .625....................88914GT6

WASHER,LOCK,.25................................46356GT7


KIT,ACCUM 180 PSI PRECHARGE***....978585GT9(12.5 bar) (to SN 46555)

HYDRAULIC TANK, GS46......................155856GT10(7.4 gallon, 28 liters) (from SN 26566)

KIT,7.43 GAL - COMPLETE....................166208GT--(28 liters) (from SN 26566)

BREATHER CAP, HYD. TANK, 1/4NPT.........................................................1

78546GT--

(from SN 26566)

KIT,5 GALLON HYDRAULIC TANK***.....165736GT10A(complete) (19 liters) (to SN 26565)(includes items 11, 13-15 and 17)

TANK ONLY,HYDRAULIC GS30/32***.....140832GT--(5 gallon, 19 liters) (to SN 26565)

TANK BREATHER,NYLON **.................142019GT11(to SN 26565)

FILTER CAP (PLUG 1-1/2" NPT HEX66204GT11(from SN 26566)

CLAMP,HOSE,.50...................................142280GT12(1.3 cm)

ELBOW,90ø,.5 MPT X.5BRB PLST........139225GT13

BULKHEAD FITTING,PLASTIC X 8**.....139223GT14

NIPPLE,PLASTIC .5 NPT X 6"...............139226GT15(15.2 cm)

PLUG,HEX HEAD-8 PLASTIC................139227GT16

STRAINER ASSEMBLY..........................155616GT17

CAPACITOR,1.0 MFD.............................139533GT18(to SN 6899) (includes wire connectors)

CONTACTOR,DRIVE,24V,180A***.........174267GT19(to SN 6899)

SPRING, RETURN (FOR 74267)...........174468GT--(to SN 6899)

FIXED CONTACT (FOR 74267)..............174469GT--(to SN 6899)

MOVING CONTACT (FOR PN 74267).....174470GT--(to SN 6899)

NUT,NYLOCK,1/4-20..............................46091GT20

BRACKET, RELAY MOUNTING.............119815GT21(to SN 6899)


SCREW,HHC,M5 X 6..............................219871GT22

WASHER,LOCK,M5,PLTD......................219872GT23

SCREW,HHC,5/16-18 X 1 GR5..............213002GT24

WASHER,FLAT,USS,5/16",Y..................25397GT25

NUT,NYLOCK,5/16-18............................26782GT26

MOTOR CONTROLLER, DC,24V,300A823408GT--motor controllers sold separately only incases where upgrade kits are N/A or anupgrade kit has been previously installed

KIT, GS MOTOR CONTROLLERREPL.......................................................1

1263633GT27A


1263634GT27B

KIT,GS46 MOTOR CONTROLLER.........11257205GT27C

KIT,CONTACTOR,GS,ALT219497GT27D(if machine does not have a contactorpreviously installed, 219497 kit is required)

KIT, INVERTER JUMPER, GS233379GT27E(if machine has an inverter, 233379 isrequired in addition to the installation of219497)

BRACKET,CONTROLLER MOUNT........139301GT28

Ref. Hydraulic Power Unit.......................129(refer to Figure 210.1)


SCREW,FHS,1/4-20 X .63......................119284GT31

WASHER,FENDER,.25 X 1.25 X.062.....112906GT32

NUT,LP NYLOCK,1/4-20.........................16889GT33

SCREW,FHS,1/4-20 X .25 NYLOCK......247522GT34

NUT,NYLOCK,10-32...............................26178GT35

SCREW,RHM,10-32 X 1.........................26147GT36

RECEPTACLE,FEMALE,36 CONTACT...139520GT--(to SN 17407)

RECEPTACLE,ANTI-BACKOUT.............139521GT--(to SN 17407)

WIRE SEAL,GRAY..................................139522GT--(to SN 17407)

CAVITY PLUG,GRAY..............................139523GT--(to SN 17407)

CONTACT,14-20GA................................139673GT--(to SN 17407)

SERVICE KIT, BOM PLUG.....................178313GT--(to SN 17407)

KIT,GEN1 TO GEN5 CONTRL SYS***....1105295GT37A(models with platform PCB Rev A or RevB) (to SN 17407)

ECM,SLAB,SERVICE*** (97055)............137B(component no longer available) to SN17407

Part No. 48338 GS-2046, GS-2646, GS-3246 51


209.1 Power Unit Module Tray (to SN 36044)


ECU,SLAB,GEN4***...............................178725GT37C(from SN 17408 to 59999)

RECEPTACLE,FEMALE,36 CONTACT...139520GT--(from SN 17408 to 59999)

RECEPTACLE,ANTI-BACKOUT.............139521GT--(from SN 17408 to 59999)

WIRE SEAL,GRAY..................................139522GT--(from SN 17408 to 59999)

CAVITY PLUG,GRAY..............................139523GT--(from SN 17408 to 59999)

CONTACT,14-20GA................................139673GT--(from SN 17408 to 59999)

SERVICE KIT, BOM PLUG.....................178313GT--(from SN 17408 to 59999)

RELAY,24VDC,40/30A,SEALED***.........156302GT38

SCREW,RHM,8-32 X .50........................147363GT39

MODULE TRAY ASSY-HYD PWRUNIT........................................................1

46332GT40

(includes items 30, 31, 32 and 33 and 44)(bearings shown in 208.1)

SCREW,HHC,3/8-16 X .75......................28255GT41

WASHER,LOCK,.375..............................26021GT42



Ref Function Manifold.............................145(refer to Figure 211.1)

FILTER ASSY,SAE8,10 MIC,PAPR**......178622GT46

FILTER ELEMENT,BETA(10)=200..........144207GT--(fiberglass, optional)

FILTERELEMENT,10MICRON,PAPER*..............1

44788GT--

(paper, standard)

52 GS-2046, GS-2646, GS-3246 Part No. 48338


209.1 Power Unit Module Tray (to SN 36044)(continued)


Part No. 48338 GS-2046, GS-2646, GS-3246 53


209.1 Power Unit Module Tray (to SN 36044)(continued)

54 GS-2046, GS-2646, GS-3246 Part No. 48338


209.2 Power Unit Module Tray (from SN 36045)


Ref. Hydraulic Hoses and Fitings1(refer to Figure 213.2)

SCREW,HHC,3/8-16 X .75......................28255GT2

WASHER,LOCK,.375..............................26021GT3

BRACKET,FILTER MOUNT....................139438PGT4

CLAMP,1.75,#28 X 3/8,RUB CUSH*.......132339GT5(from SN 46557)

CLAMP,2.00,#32 X 3/8,RUB CUSH........139518GT5A(to SN 46556)

SCREW,HHC,1/4-20 X 1.........................26888GT6

WASHER,LOCK,.25................................26356GT7


ACCUMULATOR,180 PSIPRECHARGE*........................................1

78422GT9

(from SN 46557) (12.5 bar)

KIT,ACCUM 180 PSI PRECHARGE***....178585GT9A(to SN 46556) (includes clamp)

KIT,7.43 GAL - COMPLETE....................166208GT10(28 liters) (includes items 1, 12, 13 and 16)

HYDRAULIC TANK, GS46......................155856GT10A(7.4 gallon, 28 liters)

FILTER CAP (PLUG 1-1/2" NPT HEX.....166204GT11

BREATHER CAP, HYD. TANK, 1/4NPT.........................................................1

78546GT12

CLAMP,HOSE,.75 **...............................219273GT13(2 cm)

ELBOW,90ø,.5 MPT X.5BRB PLST........139225GT14


FITTING KIT-HYDRAULIC TANK............165318GT16


1263634GT17A

(replaces 218236)

MOTOR CONTROLLER, DC,24V,300A823408GT--motor controllers sold separately only incases where upgrade kits are N/A or anupgrade kit has been previously installed

KIT,CONTACTOR,GS,ALT219497GT17B(if machine does not have a contactorpreviously installed, 219497 kit is required)

KIT, INVERTER JUMPER, GS233379GT17C(if machine has an inverter, 233379 isrequired in addition to the installation of219497)

BRACKET, CONTROLLER MOUNT.......155789GT18

STRAINER ASSEMBLY..........................155616GT19

SCREW,HHC,5/16-18 X .75....................410107GT20


NUT,NYLOCK,5/16-18............................46782GT22

Ref. Hydraulic Power Unit.......................423(refer to Figure 210.1)



SCREW,FHS,1/4-20 X .63......................119284GT25

NUT,LP NYLOCK,1/4-20.........................16889GT26

SCREW,FHS,1/4-20 X .25 NYLOCK......247522GT27

NUT,NYLOCK,10-32...............................26178GT28

SCREW,RHM,10-32 X 1.........................26147GT29

ECU,SLAB,GEN4***...............................178725GT30(from SN 17408 to 59999)

RECEPTACLE,FEMALE,36 CONTACT...139520GT--(from SN 17408 to 59999)

RECEPTACLE,ANTI-BACKOUT.............139521GT--(from SN 17408 to 59999)

CONTACT,14-20GA................................139673GT--(from SN 17408 to 59999)

SERVICE KIT, BOM PLUG.....................178313GT--(from SN 17408 to 59999)

RELAY,24VDC,40/30A,SLD W/BRKT*.....178098GT31(to SN 49486)

RELAY,24VDC,40/30A,SEALED***.........156302GT31A(from SN 49487)

SCREW,RHM,8-32 X .50........................147363GT32

MODULE TRAY ASSY-HYD PWRUNIT........................................................1

46332GT33

(includes items 24, 37 and 38) (bearingsshown in 208.2)

WASHER,FENDER,.25 X 1.25 X.062.....112906GT--

SCREW,FHS,1/4-20 X .75......................18514GT--

SCREW,HHC,3/8-16 X .75......................28255GT34

WASHER,LOCK,.375..............................26021GT35



BEARING,0.75IDX1.00ODX0.38L..........239580GT38

Ref. Function Manifold............................139(refer to Figure 211.2 or 211.3)

SERVICE KIT,FILTER,2032/46...............178698GT40

FILTER ELEMENT,BETA(10)=200..........144207GT--(fiberglass, optional)

FILTERELEMENT,10MICRON,PAPER*..............1

44788GT--

(paper, standard)

FILTER ASSY,SAE8,10 MIC,PAPR**......178622GT--

Part No. 48338 GS-2046, GS-2646, GS-3246 55


209.2 Power Unit Module Tray (from SN 36045)

56 GS-2046, GS-2646, GS-3246 Part No. 48338


210.1 Hydraulic Power Unit


MOTOR,ELECTRIC,24VDC 4.5HP.........140844GT1(includes seal kit and items 1, 3 and 4)units before SN 36045 requier bracket105390

BRACKET, CONTROLLERMOUNT,SP.............................................1

105390GT--

(to SN 36044) not shown, not included,sold separately

SEAL KIT,LIFT PUMP,BARNES**...........143685GT--

BEARING,MOTOR..................................144777GT--

BEARING,MOTOR,36843,BRUSHEND*.......................................................1

44778GT--

SPRING-BRUSH,40844, SCISSORS.....444750GT2

COVER-BRUSHINSPEC.40844,SCISS............................4

44752GT3

BRUSH,PWR UNIT (40844)**.................444751GT4

SCREW,SHC,3/8-24 X 1.25"..................255921GT5

WASHER,LOCK,.375..............................26021GT6

PUMP,4CC GEAR,CCW***.....................196193GT7(Bosch)

PUMP KIT,BOSCH,GS30***66206GT7A(to SN 16988) (Barnes pump replacementsonly)

SEAL KIT,LIFT PUMP,BARNES**43685GT7B(to SN 16988) (Barnes pump replacementsonly)

SEAL KIT,BOSCH PUMP***85197GT7Cfor 96193

Part No. 48338 GS-2046, GS-2646, GS-3246 57


210.1 Hydraulic Power Unit

58 GS-2046, GS-2646, GS-3246 Part No. 48338


211.1 Function Manifold (to SN 36044)


Diagnostic nippleATesting

Flow regulator valveBSteer circuit

OrficeCSteer circuit

Relief valveDSteering relief

Relief valveESistem relief

Solenoid valveFSteer left/right

Solenoid valveGPlatform up

Solenoid valveHBrake circuit

Solenoid valveIDrive speed

Solenoid valveJForward/reverse

Check ValveKBrake circuit

Check ValveLSteer circuit

(Use this list to identify the function of thecomponents illustrated in the drawing)

--

MANIFOLD MAIN VALVE,W/20 VDC*51679GT--(complete) (does not include item 17)

NIPPLE,DIAGNOSTIC,#4.......................148997GT1

DIAGNOSTIC FEMALE Q-DSCNT.........120224GT--(Parker PN PD242)

CAP,DIAGNOSTIC NIPPLE....................148880GT--

VALVE-FLOW REGULATOR 0.75GPM........................................................1

62082GT2

(2.8 L/min)

SEAL KIT, VALVE....................................144225GT--

ORIFICE DISC,.040"...............................146288GT3(1.02 mm)

VALVE,RELIEF,1000PSI(SCISSORS.....144166GT4(69 bar)

SEAL KIT, VALVE....................................144227GT--

VALVE,RELIEF,3500PSI(SCISRS)**.......144167GT5(241.3 bar)

SEAL KIT-FOR P.N.44167.......................144226GT--

VALVE,SOLENOID,3POS 4WAY............144168GT6

SEAL KIT, VALVE....................................144229GT--

COIL,20V W/DIODE,#8 (SCI)***.............339347GT7(from SN 6843 to 36044) (single spade coil)

SPACER-DUAL COIL,#8***....................144236GT8


NUT-COIL SHORT..................................544174GT9

VALVE-SOLENOID, 2POS 4 WAY..........144169GT10

SEAL KIT-P.N.44169,44172,44171.........144230GT--

COIL,20V W/DIODE,#10 (SCI)...............444176GT11(to SN 6843)

COIL,20V DS W/DIODE,#10 SCISR.......452595GT11A(from SN 6844)

VALVE-SOLENOID N.O.(SCISSORS)*....144170GT12

SEAL KIT, VALVE....................................144228GT--

VALVE-SOLENOID,2POS 4WAY**.........144171GT13

SEAL KIT-P.N.44169,44172,44171.........144230GT--

SPACER-DUAL COIL,#10, SCISSORS...144175GT14

KIT,DYN BRAKING VALVE,MINI.............1105457GT15

SEAL KIT-P.N.44169,44172,44171.........144230GT--

VALVE,CHECK,5 PSI**...........................144178GT16(0.3 bar) (to SN 17481)

SEAL KIT, VALVE....................................144224GT--(to SN 17481)

VALVE-RELIEF,130 PSI..........................158998GT16A(9 bar) (from SN 17482)

SEAL KIT, VALVE....................................144227GT--(from SN 17482)

VALVE,CHECK***...................................148659GT17

SEAL KIT, VALVE....................................144227GT--

Part No. 48338 GS-2046, GS-2646, GS-3246 59


211.1 Function Manifold (to SN 36044)

60 GS-2046, GS-2646, GS-3246 Part No. 48338


211.2 Function Manifold (from 36045)




OrficeCPlatform up

Relief valveDSystem relief

Relief valveESteering relief

Solenoid valveFBrake relief

Solenoid valveGSteer left/right

Solenoid valveHDrive speed

Solenoid valveIForward/reverse

Flow regulator valveJBrake circuit

Check ValveKPlatform up

Check ValveLSteer circuit

(Use this list to identify the function of thecomponents illustrated in the drawing)

--

STD MANIFOLD MAIN,GS32/4666772GT--(complete) (does not include item 1)


DIAGNOSTIC FEMALE Q-DSCNT.........120224GT--



62082GT2

(2.8 L/min)

SEAL KIT, VALVE....................................144225GT--

VALVE-RELIEF, 3700 PSI #8**...............265962GT3(255 bar)

SEAL KIT-FOR P.N.44167.......................244226GT--

ORIFICE DISC,.040"...............................146288GT4(1 mm)

VALVE-RELIEF,1500 PSI, RV2...............165184GT5(103.4 bar)

SEAL KIT, VALVE....................................144227GT--

VALVE-RELIEF,130 PSI..........................158998GT6(9 bar)

SEAL KIT, VALVE....................................144227GT--


SEAL KIT, VALVE....................................144229GT--

COIL,20V DS W/DIODE..........................352594GT8


SPACER-DUAL COIL,#8***....................144236GT9

NUT-COIL SHORT..................................244174GT10


SEAL KIT-P.N.44169,44172,44171.........144230GT--

COIL,20V DS W/DIODE,#10 SCISR.......452595GT12

SPACER-DUAL COIL,#10, SCISSORS...144175GT13


SEAL KIT-P.N.44169,44172,44171.........144230GT--


SEAL KIT, VALVE....................................144228GT--


SEAL KIT-P.N.44169,44172,44171.........144230GT--

VALVE,CHECK,IWP-S/CWP PWRASSI........................................................1

46216GT17

(0.3 bar)

SEAL KIT, VALVE....................................144227GT--

Part No. 48338 GS-2046, GS-2646, GS-3246 61


211.2 Function Manifold (from 36045)

62 GS-2046, GS-2646, GS-3246 Part No. 48338


211.3 Function Manifold - Models with Traction Control




OrficeCPlatform up

Relief valveDSystem relief

Relief valveESteer circuit

Solenoid valveFSteer relief

Solenoid valveGBrake circuit

Solenoid valveHSteer left/right

Relief valveIBrake circuit

Solenoid valveJDrive speed

Solenoid valveKForward/reverse

Check ValveLHigh speed

Flow divider valveMDrive split limit

Solenoid valveNPlatform up

Check ValveOSteer circuit

(use this list to identify the function of thecomponents illustrated in the drawing)

--

STD MANIFOLD MAIN,GS32/4666772GT--





62082GT2

(2.8 L/min)

SEAL KIT, VALVE....................................144225GT--

VALVE-RELIEF, 3700 PSI #8**...............265962GT3(255 bar)

SEAL KIT-FOR P.N.44167.......................244226GT--

ORIFICE DISC,.040"...............................146288GT4(1 mm)

VALVE-RELIEF,1500 PSI, RV2...............165184GT5(103.4 bar)

SEAL KIT, VALVE....................................144227GT--

VALVE,CHECK***...................................148659GT6(2 bar)


SEAL KIT, VALVE....................................144227GT--


SEAL KIT, VALVE....................................144229GT--


SEAL KIT, VALVE....................................144228GT--

COIL,20V DS W/DIODE..........................152594GT9

NUT-COIL SHORT..................................144174GT10


SEAL KIT-P.N.44169,44172,44171.........144230GT--


SEAL KIT-P.N.44169,44172,44171.........144230GT--

VALVE,FLOW DIVIDER/COMBINER......178112GT13

SEAL KIT, VALVE....................................144227GT--


SEAL KIT-P.N.44169,44172,44171.........144230GT--

VALVE,CHECK,IWP-S/CWP PWRASSI........................................................1

46216GT15

(0.7 bar)

SEAL KIT, VALVE....................................144228GT--

Part No. 48338 GS-2046, GS-2646, GS-3246 63


211.3 Function Manifold - Models with Traction Control

64 GS-2046, GS-2646, GS-3246 Part No. 48338


212.1 Ground Controls (to SN 28695)


Ref. Base, Push Button...........................11(refer to item 8)

CIRCUIT BREAKER,7.0 AMP***............196452GT2(includes mounting fasteners)

SWITCH,TOGGLE,SPDT***...................180220GT3

Ref. Contact............................................24(refer to item 6)

Ref. Base, Push Button...........................15(refer to item 6)

KIT, KEYSWITCH***...............................196011GT6(this is an update kit; the original key switchis no longer available from the supplier.Please note, if this kit has already beeninstalled on the unit, refer to the partnumbers listed below)

KEY,SINGLE***21982GT--

KEYS,10 PACK***37947GT--

KEY SINGLE***83093GT--(with rubber boot)

KEYSWITCH,3 POS. W/KEYS***96008-SGT--

WASHER,NITRILE96009GT--

SCREW,PHILLIPS,PHM,8-32 X.25**96010GT--

BOOT,TOGGLE SWITCH,SHORT*........127246GT7

SERVICE KIT,E-STOP............................166761GT8(this is an update kit; the original E-stopbutton is no longer available from thesupplier. Please note, if this kit has alreadybeen installed on the unit, refer to the partnumbers listed below)

BUTTON,PUSH,RED MUSHROOM HEAD66812GT--

BASE WITH 1 NC CONTACT, E-STOP66817GT--

CONTACT,NC66818GT--

HOUR METER,LCD,9-60 VDC***...........156100GT9(to SN 21064) (includes mounting bracket)

HOUR METER,10-80 VOLTS***.............119506GT9A(from SN 21065 to 28696) (includesmounting bracket)

CONTROL PANEL-LOWER....................165734GT10

Part No. 48338 GS-2046, GS-2646, GS-3246 65


212.1 Ground Controls (to SN 28695)

66 GS-2046, GS-2646, GS-3246 Part No. 48338


212.2 Ground Controls (from SN 28696)


BASE WITH 1 NC CONTACT, E-STOP...166817GT1(includes 1 each N.C. contact)

Contact - N.C..........................................168818GT--

CIRCUIT BREAKER,7.0 AMP***............196452GT2(includes mounting fasteners)

ASSY,SWITCH,TOGGLE,SPDT*******....1T114691GT3(direct replacement for 13037-S and 96418)

TERMINAL,FEM.BUTT SEAM:16/14......413826GT--(to update 13037-S)

Ref. Contact............................................14(to SN 36366) (refer to item 6)

CONTACT,N.O.***...................................266816GT4A(from SN 36367)

Ref. Base, Push button...........................15(to SN 36366) (refer to item 6)

BASE,WITH 2 N.O. CONTACTS***.........166814GT5A(from SN 36367) (includes 2 each N.O.contacts)

KIT, KEYSWITCH***...............................196011GT6(to SN 36366) (this is an update kit; theoriginal key switch is no longer availablefrom the supplier. Please note, if this kithas already been installed on the unit, referto the part numbers listed below) (includes1 pair of keys)



KEYSWITCH,3 POS. W/KEYS***96008-SGT--(to SN 36366)

WASHER,NITRILE96009GT--(to SN 36366)

SCREW,PHILLIPS,PHM,8-32 X.25**96010GT--(to SN 36366)

KEYSWITCH,3POS.MNTND.DRWKEY**...................................................1

66811GT6A

(from SN 36367 to 48718) (includes thekeyswitch and one set of keys, notincluded: base and contacts)



KEYSWITCH,3 POS. W/KEYS***96008-SGT6B(from SN 48719) (includes 1 pair of keys)

KEY SINGLE***83093GT--(from SN 48719)

WASHER,NITRILE96009GT--(from SN 48719)

SCREW,PHILLIPS,PHM,8-32 X.25**96010GT--(from SN 48719)

KIT, KEYSWITCH***...............................196011GT--(from SN 48719) (includes base andcontact)



SERVICE KIT,E-STOP............................166761GT8(to SN 36366) (Complete)

BUTTON,PUSH,RED MUSHROOM HEAD66812GT--(to SN 36366)

BASE WITH 1 NC CONTACT, E-STOP66817GT--(to SN 36366)

BUTTON,PUSH,RED MUSHROOMHEAD......................................................1

66812GT8A

(from SN 36367)

BASE,W/3 NC CONTACTS94506GT--(from SN 36367)

HOUR METER,LCD,9-60 VDC***...........156100GT9(to SN 40625) (includes mounting bracket)

HOUR METER,10-80 VOLTS***.............119506GT9A(from SN 40626) (includes mountingbracket)

Ref. Cable - Manual Lowering.................110(refer to Figure 202.2)

CONTROL PANEL,LWR, GS46***..........166459GT11

Part No. 48338 GS-2046, GS-2646, GS-3246 67


212.2 Ground Controls (from SN 28696)

68 GS-2046, GS-2646, GS-3246 Part No. 48338


213.1 Hydraulic Hoses and Fittings (to SN 36044)


The hose lengths below reflect the lengthof the hose only. Refer to the 'FittingsCross Reference' to match Genie partnumbers to Parker part numbers.

--

CONNECTOR,070102-8-8......................239883GT1

HOSE ASSY,FILTER/TANK GS32&46.....147442GT2(components: 55967 and 39888 @ 29inches)

Ref. Clamp..............................................13(refer to Figure 209.1)

Ref. Fitting...............................................14(refer to Figure 209.1)

Ref. Clamp..............................................15(refer to Figure 209.1)

Ref. Strainer............................................16(refer to Figure 209.1)

HOSE ASSY,MANIFOLD/FILTER...........147440GT7(components: 49213, 49213, 39888 @ 5.10inches)

HOSE ASSY,HYD.TANK/PUMP..............147636GT8(components: 39895, 39895, 39889 @ 6inches)


ELBOW,90DEG.......................................147670GT10

ELBOW,070220-6-8................................139876GT11

HOSE ASSY,PUMP TO MANIFOLD.......147441GT12(components: 39890, 39890, 56776 @ 27inches)

ELBOW,070220-4-6................................239875GT13

CONNECTOR,070120-6-6......................639878GT14




ELBOW,070220-8-6................................139874GT16

ELBOW,070220-6-6................................139873GT17

CONNECTOR,070120-4-4......................739877GT18

HOSE ASSY, MAN/STEER CYL, 46.......178876GT19(components: 78855, 78855, 78852 @51.62 inches)

HOSE ASSY,MNFLD TO STEER CYL.....147633GT20(components: 78855, 78855, 39887 @51.62 inches)

HOSE ASSY,MNFLD TO LIFT CYL........147641GT21(components: 39890, 47223, 56776 @136.50 inches)

FLARE TUBE ASSY,LIFT CYLINDER.....147012GT22

TEE,RUN,070428-4................................239872GT23

HOSE ASSY, MAN/HANDPUMP, 46.......178877GT24(components: 78855, 78855, 78852 @ 95inches)


HOSE ASSY, MAN/ACCUM, MINI..........178864GT25(components: 78855, 78855, 78852 @ 20inches)

CONNECTOR,070120-4-8......................139879GT26

HOSE ASSY, HANDPUMP/RBRAKE,46...............................................1

78879GT27

(components: 78855, 78855, 78852 @18.12 inches)

HOSE ASSY,MANIFOLD/HANDPUMP....147643GT28(components: 78855, 78855, 39887 @ 100inches)

HOSE ASSY, HANDPUMP/LBRAKE,46...............................................1

78878GT29


HOSE ASSY,MANIFOLD/BULKHEAD.....247638GT30(components: 39890, 39890, 56776 @ 30inches)

ELBOW,070701-6...................................239871GT31

HOSE ASSY,BULKHEAD/DRIVEMOTOR...................................................2

47631GT32


WIRE LOOM,SPIRAL,1-5/8 ID 30".........266765-3000GT--(sold seperately)

CONNECTOR,070120-6-10....................439880GT33

HOSE ASSY,BULKHEAD/DRIVEMOTOR...................................................2

47630GT34


HOSE ASSY,MANIFOLD/BULKHEAD.....247639GT35(components: 39890, 39891, 56776 @30.25 inches)

BULKHEAD,UNION,070601-6................239870GT36

Part No. 48338 GS-2046, GS-2646, GS-3246 69


213.1 Hydraulic Hoses and Fittings (to SN 36044)

70 GS-2046, GS-2646, GS-3246 Part No. 48338


213.2 Hydraulic Hoses and Fittings (from 36045)


The hose lengths below reflect the lengthof the hose only. Refer to the 'FittingsCross Reference' to match Genie partnumbers to Parker part numbers.

--

CONNECTOR,070120-6-6......................939878GT1

HOSE ASSY, MAN TO LIFT, GS46.........166165GT2(components: 39890, 39890, 56776 @ 173inches)

CONNECTOR,070120-4-4......................739877GT3

HOSE ASSY,MNFLD TO STEER CYL.....147633GT4Hose End - Female JIC Swivel (Parker No.10657-4-2), Hose End - Female JIC Swivel(Parker No. 10657-4-2) and Hose, 1/8"Thermoplastic Medium Pressure (ParkerNo. 540N-2) @ 51.62 inches (1.311m)

ELBOW,070220-4-6................................239875GT5

HOSE ASSY, MAN/STEER CYL, 46.......178876GT6Hose End - Female JIC Swivel (Parker No.10657-4-2), Hose End - Female JIC Swivel(Parker No. 10657-4-2) and Hose, 1/8"Thermoplastic Medium Pressure (ParkerNo. 540N-2) @ 48.62 inches (1.235 m)

HOSE ASSY,MANIFOLD/HANDPUMP....147643GT7Hose End - Female JIC Swivel (Parker No.10657-4-2), Hose End - Female JIC Swivel(Parker No. 10657-4-2) and House, 1/8"Thermoplastic Medium Pressure (ParkerNo. 540N-2) @ 100 inches (2.54 m) @ 95inches (2.413 m)

HOSE ASSY, HANDPUMP/RBRAKE,46...............................................1

78879GT8

Hose End - Female JIC Swivel (Parker No.10657-4-2), Hose End - Female JIC Swivel(Parker No. 10657-4-2) and Hose, 1/8"Thermoplastic Medium Pressure (ParkerNo. 540N-2) @ 18.12 inches (46 cm)

TEE,RUN,070428-4................................239872GT9

HOSE ASSY, HANDPUMP/LBRAKE,46...............................................1

78878GT10

Hose End - Female JIC Swivel (Parker No.10657-4-2), Hose End - Female JIC Swivel(Parker No. 10657-4-2) and Hose, 1/8"Thermoplastic Medium Pressure (ParkerNo. 540N-2) @ 23.87 inches (60.6 cm)

HOSE ASSY,MANIFOLD/HANDPUMP....147643GT11Hose End - Female JIC Swivel (Parker No.10657-4-2), Hose End - Female JIC Swivel(Parker No. 10657-4-2) and Hose, 1/8"Thermoplastic Medium Pressure (ParkerNo. 540N-2)

HOSE ASSY, MAN/ACCUM, MINI..........178864GT12(components: 78855, 78855, 78852 @ 20inches)

CONNECTOR,070120-4-8......................139879GT13


HOSE ASSY,DRIVE MOTORS,GS46.....2105801GT14(components: 39890, 39890, 56776 @ 60inches)

WIRE LOOM,SPIRAL,1-5/8 ID 30".........266765-3000GT--

CONNECTOR,070120-6-10....................439880GT15

HOSE ASSY,DRIVE MOTORS,GS46.....2105580GT16(components: 39890, 39890, 56776 @ 64inches)

ELBOW,070220-6-6................................139873GT17

HOSE ASSY,PUMP TO MANIFOLD.......147441GT18Hose End - Female JIC Swivel (ParkerNo.10648-6-6), Hose End - Male, Rigid(Parker No. 10348-6-6) and Hose, 3/8"Hydraulic (Parker No. 471TC-6) @ 27inches (68.6 cm)

HOSE END,FEM.SWIV,JIC 6-6..............139890GT19

ELBOW,070220-10.................................155968GT20

HOSE ASSY, HYD. TANK/PUMP............166205GT21Hose End - Barbed Swivel (Parker No.30682-10-12) and Hose, 1/8"Thermoplastic Medium Pressure (ParkerNo. 540N-2) 12.5 inches (31.8 cm)

Ref. Strainer............................................122

Ref. Plug.................................................123

Ref. Breather...........................................124

ELBOW,070220-8-6................................139874GT25

HOSE ASSY,MNFLD. FILTER.................166945GT26Hose End - Barbed Swivel (Parker No.30682-8-8), Hose End - Barbed Swivel(Parker No. 30682-8-8) and Hose, 1/2"Push-On (Parker No. 801-8) @ 5.1 inches(13 cm)

HOSE END,BARBEDSWIVEL,8,MALE.....................................1

55967GT27

HOSE ASSY, FILTER/TANK GS32/46.....155837GT28Hose End - Barbed Swivel (Parker No.30682-8-8), Hose End - Barbed Swivel(Parker No. 30682-8-8) and Hose, 1/2"Push-On (Parker No. 801-8) @ 28 inches(71.1 cm)

Ref. Fitting(refer to Figure 2-I.1)..............129

BULKHEAD FITTING,PLASTIC X 8**.....139223GT30

NIPPLE,PLASTIC .5 NPT X 6"...............439226GT31




HOSE ASSY,LIFT/MAN TO TEE FIT......151625GT33Hose End - Female JIC Swivel (ParkerNo.10648-6-6), Hose End - Male, Rigid(Parker No. 10348-6-6) and Hose, 3/8"Hydraulic (Parker No. 471TC-6) @ 108.62inches (275.9 cm)

Part No. 48338 GS-2046, GS-2646, GS-3246 71


213.2 Hydraulic Hoses and Fittings (from 36045)


TEE,RUN,070428-6................................166392GT34

HOSE ASSY, TEE TO 1ST CYLIN..........166283GT35Hose End - Female JIC Swivel (ParkerNo.10648-6-6), Hose End - Female JICSwivel (Parker No.10648-6-6) and Hose,3/8" Hydraulic (Parker No. 471TC-6) @ 64inches (1.625 m)

HOSE ASSY, TEE TO 2ND CYLIN.........166284GT36Hose End - Female JIC Swivel (ParkerNo.10648-6-6), Hose End - Female JICSwivel (Parker No.10648-6-6) and Hose,3/8" Hydraulic (Parker No. 471TC-6) @228 inches (5.791 m)

72 GS-2046, GS-2646, GS-3246 Part No. 48338


213.2 Hydraulic Hoses and Fittings (from 36045)(continued)


Part No. 48338 GS-2046, GS-2646, GS-3246 73


213.2 Hydraulic Hoses and Fittings (from 36045)(continued)

74 GS-2046, GS-2646, GS-3246 Part No. 48338


214.1 Power Cables - Drive Chassis (to SN 6899)


HARNESS,GS20/2646105907GT--from SN 1 to 6899; chassis wire harness

E-DOWN HARNESS105911GT--from SN 1 to 6899; e-down wire harness,GS-2046



Ref. Fuse, 275A--(refer to Figure 205.1)

BATTERY CABLE ASSY,3.5" RED.........244244GT1

CABLE ASSEMBLY,9" RED....................146225GT2

CABLE ASSEMBLY,13"(SCISSORS)......140552GT3

BATT CABLE ASSY-BATT.MOD, 2646.....148664GT4

CONNECTOR,ANDERSON SB175,1/0G.................................................1

19436GT--

BATT CABLE ASSY.CHASSIS-2646......148665GT5

QUICK DISCONNECTCASING,BATT**......................................1

66397GT--

CABLE ASSEMBLY,13" RED..................149904GT6

CABLE ASSEMBLY,11"(SCISSORS)......149903GT7

CABLE ASSEMBLY,13" BLACK..............149906GT8

Part No. 48338 GS-2046, GS-2646, GS-3246 75


214.1 Power Cables - Drive Chassis (to SN 6899)

76 GS-2046, GS-2646, GS-3246 Part No. 48338


214.2 Power Cables - Drive Chassis (from SN 6900)


HARNESS,GS20/2646105907GT--from SN 6900 to 12084; chassis wireharness

HARNESS, GS46144421GT--from SN 12085 to 17407; chassis wireharness

HARNESS,GS46105908GT--from SN 17408 to 25110; chassis wireharness



E-DOWN HARNESS105911GT--from SN 6900 to 59999; e-down wireharness, GS-2046



RESISTOR, 75 OHM,DALE RS-10-3851590--

Ref. Fuse, 275A--(refer to Figure 205.1 or 205.2)

BATTERY CABLE ASSY,RED................278716GT1

CABLE ASSEMBLY,13" RED..................249904GT2

BATTERY CABLE ASSY 75" BLK QD.....166961GT3

BATTERY CABLE ASSY 25" RED QD....166960GT4

CONNECTOR,ANDERSON SB175,1/0G.................................................1

19436GT--

BATTERY CABLE ASSY 153" REDQD...........................................................1

66962GT5

QUICK DISCONNECTCASING,BATT**......................................1

66397GT--

BATTERY CABLE ASSY 156" BLK QD...166963GT6

CABLE ASSEMBLY,13" BLACK..............249906GT7

Part No. 48338 GS-2046, GS-2646, GS-3246 77


214.2 Power Cables - Drive Chassis (from SN 6900)

78 GS-2046, GS-2646, GS-3246 Part No. 48338

300 Scissor Components April 2018

301.1 Scissor Assembly, GS-2046, View 1 (to SN 23567)


SNAP RING,EXTERNAL,1.75 DIA.......1618384GT1(4.44 cm)

WASHER,SCISARM,1.79X2.25X.120...........................16

39127GT2

PIN,1.75DIAX26.71LG,2RING................647301GT3(68.28 x 4.445 cm)

BEARING,1.75IDX2.00ODX1.25L........4451144GT4(4.45 x 5.08 x 3.18 cm)

PIN,1.75DIAX8.51LG,2RING..................247302GT5(22.07 x 4.445 cm)

SCREW,HHC,3/8-16 X 2.75....................414033GT6

NUT,NYLOCK,3/8-16..............................44828GT7

SLIDER,BASE CHASSIS,46...................247510GT8


ARM-#1 INNER W/DECALS GS2646.....148344GT10(includes 4 each item 4)

BEARING,FL,1.75IDX2.25ODX.85L.......251763GT11(4.45 x 5.08 x 6.35 cm)

PIN,1.75DIA.X7.94LG, 1HOLE...............247102GT12(20.17 x 4.445 cm)

ARM-#1 OUTER W/BEARINGSGS2646...................................................1

48345GT13


ARM-#2 INNERW/BEARINGS,GS2646...........................1

48346GT14


ARM-#3 OUTER W/BEARING GS2646...148349GT15(battery pack side) (includes 6 each item4)


48347GT16

(ground controls side) (includes 6 each item4)

ARM-#3 INNER (GS-2046).....................152266GT17(includes 4 each item 4)

ARM-#3 OUTER (GS-2046)...................152268GT18(includes 8 each item 4)

Part No. 48338 GS-2046, GS-2646, GS-3246 79

300 Scissor ComponentsApril 2018


80 GS-2046, GS-2646, GS-3246 Part No. 48338


301.2 Scissor Assembly, GS-2046, View 1 (from SN 23568)


SNAP RING,EXTERNAL,1.75 DIA.......1618384GT1


39127GT2




SCREW,HHC,3/8-16 X 2.75....................414033GT6

NUT,NYLOCK,3/8-16..............................44828GT7


PIN,1.75DIAX7.35LG,CHAMFER...........239095GT9(4.4 x 19 cm)

ARM-#1 INNER W/DECALS, GS2046.....152267GT10(includes 4 each item 4)




48345GT13



48346GT14




48347GT16



52326GT17


ARM-#4 OUTER W/BEARING GS2646...148351GT18(includes 8 each item 4)

Part No. 48338 GS-2046, GS-2646, GS-3246 81



82 GS-2046, GS-2646, GS-3246 Part No. 48338




SCREW, HCC, 3/8-16 X 1.50..................28516GT1


NUT,NYLOCK,3/8-16..............................84828GT3

ROD END,.375X3.69,ZAG......................2825019GT4

PIN,1.50DIAX10.45LG,1HOLE...............147955GT5

BUMPER,1.25 INCHO.D.,SCISSORS...................................12

47502GT6

SCREW,FHS,3/8-16 X 1.........................216439GT7

NUT, LP NYLOCK, 3/8-16.......................27713GT8

PAD,BUMPER SUPPORT.......................151424GT9

Ref. Cable - Manual Platform Lowering...110(Includes mounting fasteners) (refer toFigure 202.1 or 202.2)

CABLE BRACKET,PAINTED...................141557-SGT11

VALVE,W/20V NCSOLENOID,MANUAL..............................1

66465GT12

NUT,COIL (39909)..................................144973GT--

SEAL KIT,39909,PLAT LWR VALVE*......144979GT--

COIL-SOLENOID VALVE,20V DC***......184422GT--(direct replacement for 44787)

SCREW, HHC, 1/4-20 X .5......................27339GT13

WASHER,LOCK,.25................................26356GT14


CABLE TIE,11.5" BLACK........................128443GT16

CABLE TIE MOUNT................................147046GT17

Ref. Hydraulic Hoses and Fittings...........118(refer to Figure 214.1)

CYLINDER, GS2632/46/68***................155717GT19(includes orifice, spring, and fitting)

CONNECTOR,070120-6-6......................139878GT--

BEARING,1.5IDX1.75ODX1.5L..............145071GT--

SEAL KIT, 48341 LIFT CYL....................148340GT--

ORIFICE,LONG, .059"............................155560GT--

PLATE,LIFT ARM CAM 1930,32,46........147566GT20

SCREW,FHS,1/4-20 X .63......................219284GT21

NUT,LP NYLOCK,1/4-20.........................26889GT22

PIN,1.50DIAX8.45LG,1HOLE.................147458GT23

NUT,NYLOCK,1/4-20............................126091GT24

WASHER,FLAT,USS,1/4"Y...................126638GT25

SCREW,HHC,1/4-20 X .625..................128914GT26

FORMING,CABLE BRIDGE,MAIN***.....178686GT27

CLAMP, CABLEBRIDGE,HALF..............455351GT28(older strap shown)

BRACKET CABLE BRIDGE...................147625GT29

CABLE TIE,4" BLK,HEAT RESISTNT....2021121GT30(quantities vary)


CLIP,CABLE TIE MOUNT.....................2039560GT31(quantities vary)

SAFETY CHOCK,SCISSOR...................158000GT32

NUT,NYLOCK,3/8-16..............................14828GT--

BOLT, CARRIAGE, 3/8-16 X 1.50, G5.....160790GT--

FORMING,SAFETY ARM***...................178901GT--

SCREW,HHC,3/8-16 X 1.........................46175GT33

HANDLE ASSY,SEE58000-S/58001-S....152356GT34


Part No. 48338 GS-2046, GS-2646, GS-3246 83



84 GS-2046, GS-2646, GS-3246 Part No. 48338




SCREW,HHC,3/8-16 X 1.25 GRD 5........26019GT1


NUT,NYLOCK,3/8-16..............................44828GT3

SCREW, HCC, 3/8-16 X 1.50..................28516GT4

ROD END,.375X3.69,ZAG......................2825019GT5

PIN,1.50DIAX10.45LG,1HOLE...............147955GT6


47502GT7

(to SN 42999)

BUMPER, LINK.....................................1271349GT7A(from SN 43000)

SCREW,BHHS,1/4-20 X 1.5...................111966GT8

CROSS TUBE COLAR, GS46\68...........255488GT9(includes nut fastener)

NUT,NYLOCK,1/4-20..............................16091GT--

CHOCK STOP CUSHION.......................155336GT10

NUT,NYLOCK,1/4-20..............................36091GT11


SCREW,HHC,1/4-20 X 1.......................116888GT13

CYL.ASSY,2046-3268.............................158148GT14(includes orifice and fitting)

CONNECTOR,070120-6-6......................139878GT--

BEARING,1.5IDX1.75ODX1.5L..............145071GT--

ORIFICE,LONG, .059"............................155560GT--

SEAL KIT (55717) TEXAS HYD VER.....166470GT--

PLATE,LIFT ARM CAM,GS-3246...........151596GT15

SCREW,HHC,1/4-20 X .625....................28914GT16

NUT,LP NYLOCK,1/4-20.......................106889GT17


CABLE TIE,11.5" BLACK........................628443GT19

CLAMP, CABLEBRIDGE,HALF..............455351GT20


CLIP,CABLE TIE MOUNT.....................2039560GT22(quantities will vary)

SAFETY CHOCK,SCISSOR...................158000GT23(includes items 1, 2 and 2 each item 3)

Part No. 48338 GS-2046, GS-2646, GS-3246 85



86 GS-2046, GS-2646, GS-3246 Part No. 48338







39127GT3

(4.55 x 5.72 x 0.32 cm)



NUT,NYLOCK,3/8-16..............................44828GT6

SCREW,HHC,3/8-16 X 2.75....................414033GT7







48345GT13



48346GT14




48347GT16



48348GT17



48350GT18



Part No. 48338 GS-2046, GS-2646, GS-3246 87



88 GS-2046, GS-2646, GS-3246 Part No. 48338







39127GT3



NUT,NYLOCK,3/8-16..............................44828GT6

SCREW,HHC,3/8-16 X 2.75....................414033GT7







48345GT13



48346GT14




48347GT16



48348GT17



48350GT18



Part No. 48338 GS-2046, GS-2646, GS-3246 89



90 GS-2046, GS-2646, GS-3246 Part No. 48338





FORMING, CABLE BRIDGE, UPPER.....178687GT2

SCREW,HHC,1/4-20 X .625..................208914GT3


NUT,NYLOCK,1/4-20............................206091GT5


47502GT6

(3.2 cm)

SCREW,FHS,3/8-16 X 1.........................216439GT7

NUT, LP NYLOCK, 3/8-16.......................27713GT8

PAD,BUMPER SUPPORT.......................151424GT9(18.42 x 3.86 x 0.953 cm)

CYL.UPDATE GS-3246,3268..................158128GT10(includes orifice, spring and fitting)

CONNECTOR,070120-6-6......................139878GT--

BEARING,1.5IDX1.75ODX1.5L..............145071GT--(3.81 x 4.45 x 3.81 cm)

SEAL KIT, 48341 LIFT CYL....................148340GT--

ORIFICE,LONG, .059"............................155560GT--(1.499 mm)

Ref. Cable - Manual Platform Lowering...111(refer to Figure 202.1 or 202.2 )



66465GT13

NUT,COIL (39909)..................................144973GT--



SCREW, HHC, 1/4-20 X .5......................27339GT14

WASHER,LOCK,.25................................26356GT15


CABLE TIE,11.5" BLACK........................128443GT17(29.2 cm)



PLATE,LIFT ARM CAM 1930,32,46........147566GT20

SCREW,FHS,1/4-20 X .63......................219284GT21

NUT,LP NYLOCK,1/4-20.........................26889GT22

PIN,1.50DIAX8.45LG,1HOLE.................147458GT23(21.46 x 3.81 cm)

ROD END,.375X3.69,ZAG......................2825019GT24(0.953 x 8.26 cm)

SCREW, HCC, 3/8-16 X 1.50..................28516GT25



NUT,NYLOCK,3/8-16..............................64828GT27



SAFETY CHOCK,SCISSOR...................158000GT30(includes item 32, 4 each item 26, and 2each items 27, 31)

SCREW,HHC,3/8-16 X 1.........................46175GT31



PIN,1.50DIAX10.45LG,1HOLE...............147955GT33(26.54 x 3.81 cm)

CABLE TIE,4" BLK,HEAT RESISTNT....2021121GT34(10.2 cm) (quantities vary)


Part No. 48338 GS-2046, GS-2646, GS-3246 91



92 GS-2046, GS-2646, GS-3246 Part No. 48338




BUMPER,1.25 INCH O.D.,SCISSORS....147502GT1(to SN 42999)

BUMPER, LINK.......................................171349GT1A(from SN 43000)

CLAMP, CABLEBRIDGE,HALF..............855351GT2

FORMING, CABLE BRIDGE, UPPER.....178687GT3

NUT,LP NYLOCK,1/4-20.......................186889GT4


SCREW,HHC,1/4-20 X 1.......................196888GT6

SCREW,BHHS,1/4-20 X 1.5...................111966GT7

CROSS TUBE COLAR, GS46\68...........255488GT8(includes nut fastener)

SAFETY CHOCK,SCISSOR...................158000GT9(includes 2 each item 10 and items 11 and12)

NUT,NYLOCK,3/8-16..............................44828GT10


SCREW,HHC,3/8-16 X 1.25 GRD 5........26019GT12

NUT,NYLOCK,1/4-20..............................36091GT13

CYLINDER, GS2632/46/68***................155717GT14(includes orifice and fitting)

CONNECTOR,070120-6-6......................139878GT--



SEAL KIT (55717) TEXAS HYD VER.....166470GT--(Texas)

SEAL KIT, 55717 DY LIFTCYL................178912GT--(Dongyang)


66465GT15

(from SN 28933)

NUT,COIL (39909)..................................144973GT--




SCREW, HHC, 1/4-20 X .5......................17339GT17

WASHER,LOCK,.25................................16356GT18

Ref. Cable - Manual Platform Lowering...119(refer to Figure 202.2)


SCREW,HHC,1/4-20 X .625....................28914GT21




SCREW, HCC, 3/8-16 X 1.50..................28516GT24


CHOCK STOP CUSHION.......................155336GT26




Part No. 48338 GS-2046, GS-2646, GS-3246 93



94 GS-2046, GS-2646, GS-3246 Part No. 48338





52326GT1



ARM-#4 OUTR,BATT.SIDE, GS3246......152327GT3(battery pack side) (includes 6 each item22)





48345GT7







SCREW,HHC,3/8-16 X 2.75....................414033GT13

NUT,NYLOCK,3/8-16..............................44828GT14


48346GT15



48347GT16



52332GT17


ARM-#3OUTR,GRN.CONTROL,GS3246............1

52331GT18


PIN,1.75DIAX26.71LG,2RING..............1147301GT19(67.84 x 4.445 cm)



39127GT21


ARM-#4 INNER, GS3246.......................152329GT23(includes 8 each item 22)



52328GT24


Part No. 48338 GS-2046, GS-2646, GS-3246 95



96 GS-2046, GS-2646, GS-3246 Part No. 48338





52326GT1





ARM-SINGLE 0UTER, LEFT..................165993GT5(battery pack side) (includes 6 each item22)



48345GT7







SCREW,HHC,3/8-16 X 2.75....................414033GT13

NUT,NYLOCK,3/8-16..............................44828GT14

ARM-#4 INNER W/BEARING,GS3268....162210GT15(includes 8 each item 22)

ARM-#3 OUTR,ENGINE SIDE,GS68.....152364GT16(ground controls side) (includes 6 each item22)


52332GT17



52331GT18


PIN,1.75DIAX26.71LG,2RING..............1147301GT19(67.84 x 4.445 cm)



39127GT21


ARM-#4 INNER, GS3246.......................152329GT23(includes 8 each item 22)



52328GT24


Part No. 48338 GS-2046, GS-2646, GS-3246 97



98 GS-2046, GS-2646, GS-3246 Part No. 48338





47502GT1

(3.2 cm)

CYL.UPDATE GS-3246,3268..................258128GT2(includes orifice and fitting)

CONNECTOR,070120-6-6......................239878GT--





66465GT4

NUT,COIL (39909)..................................244973GT--




SCREW, HHC, 1/4-20 X .5......................47339GT6

WASHER,LOCK,.25................................46356GT7

CABLE BRACKET,VERTICAL................151582GT8

CABLE BRACKET,YOKE........................151584GT9


SPACER,EMERGENCY DOWN.............151638GT11

NUT,NYLOCK,3/8-16..............................14828GT12





SCREW,FHS,1/4-20 X .63......................219284GT17

NUT,LP NYLOCK,1/4-20.........................26889GT18


NUT,NYLOCK,3/8-16............................124828GT20

SCREW,HHC,3/8-16 X .75......................48255GT21

BRACKET,CABLE BRIDGE,GS3246......251542GT22

BRACKET,MAIN CABLE BRIDGE..........251505GT23

NUT,NYLOCK,1/4-20............................286091GT24


SCREW,HHC,1/4-20 X .625..................248914GT26



PAD,BUMPER SUPPORT.......................151424GT29(18.42 x 3.86 x 0.953 cm)


SCREW,FHS,3/8-16 X 1.........................216439GT30

NUT, LP NYLOCK, 3/8-16.......................27713GT31




SAFETY CHOCK-SCISSOR...................158001GT35(includes 6 each item 10, 4 each item 20and items 36 and 37)

SCREW,HHC,3/8-16 X 1.........................46175GT36




SCREW, HCC, 3/8-16 X 1.50..................48516GT39

Part No. 48338 GS-2046, GS-2646, GS-3246 99



100 GS-2046, GS-2646, GS-3246 Part No. 48338




--

BUMPER,1.25 INCH O.D.,SCISSORS....247502GT1(to SN 42999)

BUMPER, LINK.......................................271349GT1A(from SN 43000)

SCREW,BHHS,1/4-20 X 1.5...................111966GT2(includes nut fastener)

CROSS TUBE COLAR, GS46\68...........255488GT3


66465GT4

(to SN 27182)

NUT,COIL (39909)..................................244973GT--(to SN 27182)

SEAL KIT,39909,PLAT LWR VALVE*......244979GT--(to SN 27182)

COIL-SOLENOID VALVE,20V DC***......284422GT--(to SN 27182) (direct replacement for66467)

VALVE,DBL PULL S-NOID 20V***..........266683GT4A(from SN 27183)

NUT,COIL (39909)..................................244973GT--(from SN 27183)

SEAL KIT,39909,PLAT LWR VALVE*......244979GT--(from SN 27183)

COIL-SOLENOID VALVE,20V DC***......284422GT--(from SN 27183)


SCREW, HHC, 1/4-20 X .5......................47339GT6

WASHER,LOCK,.25................................46356GT7

CYL.ASSY,2046-3268.............................258148GT8(includes orifice and fitting)

CONNECTOR,070120-6-6......................239878GT--



SEAL KIT (55717) TEXAS HYD VER66470GT--


SCREW,FHS,1/4-20 X .63......................219284GT10

NUT,LP NYLOCK,1/4-20.......................186889GT11



TRIM LOCK, 1/8 X .75...........2.25-inches78900GT--(5.72 cm)

FORMING,CABLEBRIDGE,GS3246/68...............................2

78688GT14

(from SN 23568 to 47403)

TRIM LOCK, 1/8 X .75...........2.25-inches78900GT--(5.72 cm)


FORMING, CABLE BRIDGE, CENTER...278897GT15

SCREW,HHC,3/8-16 X 1.........................46175GT16


NUT,NYLOCK,3/8-16............................144828GT18



SAFETY CHOCK-SCISSOR...................158001GT21includes 2 each index number 10 and 16and 4 each index number 22


SCREW,HHC,3/8-16 X 1.25 GRD 5........26019GT23

SCREW,HHC,1/4-20 X 1.......................196888GT24


Part No. 48338 GS-2046, GS-2646, GS-3246 101



102 GS-2046, GS-2646, GS-3246 Part No. 48338

400 Platform Components April 2018

401.1 Platform Installation



WASHER,SCIS ARM,1.79X2.25X.120....439127GT2

BLOCK, PLATFORM ANCHOR..............247160GT3(10.8 x 6 x 14.6 cm)

SCREW,HHC,3/8-16 X 2.75....................414033GT4

NUT,NYLOCK,3/8-16..............................44828GT5

SLIDER BLOCK,PLATFORM..................2131426GT6(6.5 x 5.77 x 2.38 inches) (16.51 x 14.65 x6.04 cm)

SCREW,BHHS,3/8-16 X 2.5...................836874GT7

WASHER,LOCK,.375..............................86021GT8

Ref. Platform Assembly...........................19(refer to Figure 402.1, 402.2 or 402.3)

Part No. 48338 GS-2046, GS-2646, GS-3246 103

400 Platform ComponentsApril 2018

401.1 Platform Installation

104 GS-2046, GS-2646, GS-3246 Part No. 48338


402.1 Platform Railings and Entry Gate - Rigid Rails (to SN 42999)


PLATFORM ASSY W/ DECALS,GS204652397GT--(ANSI, CSA) (complete)

PLATFORM ASSY DECALS GS2046 CE52398GT--(CE) (complete)

PLAT. ASSY. W/DECALS (GS2646)48353GT--(ANSI, CSA) (complete)

GS46 PLAT W/EXT COMPLETE***82100-SGT--GS-2646 (CE)

PLATFORM ASSY DECALS GS-324652399GT--(ANSI, CSA) (complete)

PLATFORM ASSY DECALS GS-3246CE52400GT--(CE) (complete)

SCREW,HHC,3/8-16 X 2.25....................46708GT1


NUT,NYLOCK,3/8-16..............................84828GT3

PLATFORM GATE WLDMENTGS46"W..................................................1

39654GT4

BRACKET,HINGE MOUNTING**............147148GT5

WELDMENT,ENTRY GATE 32 **............147395GT6

PIN,SNAP,ENTRY RAIL..........................147138GT7

BUMPER,RUBBER,.63 X .63H...............147785GT8(from SN 2394) (16 x 16 mm)

BUMPER,RUBBER,.75 X .50H,STUD.....136388GT9(to SN 2393)

WASHER,LOCK,.25................................16356GT10(to SN 2393)

NUT,HEX,1/4-20.....................................16357GT11(to SN 2393)

NUT,NYLOCK,1/4-20............................126091GT12

SCREW,HHC,1/4-20 X .75....................126090GT13

SCREW,HHC,3/8-16 X 2.75....................414033GT14

HINGE,CLOSING (SPRING) 4 X 4.........147524GT15

SPRING, TORSION, ENTRY GATE........155739GT--

HINGE,4 X 4...........................................147523GT16

BRACKET,LATCH SUPPORT.................139608GT17

PLAT.ASSY.W/DECAL ANSI/CSA...........197028GT18GS-2046 (ANSI, CSA) (includes items19-23 and 25)

PLAT.ASSY.W/DECAL CE/AUS..............197029GT--(GS-2046 (CE) (includes items 19-23 and25)

PLAT.ASSY.W/DECAL ANSI/CSA...........197030GT--GS-2646 (ANSI, CSA) (includes items19-23 and 25)

PLAT.ASSY.W/DECAL CE/AUS..............197031GT--GS-2646 (CE) (includes items 19-23 and25)

PLAT.ASSY.W/DECAL ANSI/CSA...........197032GT--GS-3246 (ANSI, CSA) (includes items19-23 and 25)


PLAT.ASSY.W/DECAL CE/AUS..............197033GT--GS-3246 (CE) (includes items 19-23 and25)

PLUG,NYLON 2.00 BLACK DOMED......445840GT19(2 inches) (5.1 cm)

TAPE,NON-SKID,DIE CUT,4"X 40".........847098GT20(10.2 x 101.6 cm)

STOP PLATFORM ROLLER...................239317GT21(1.63 inches x 1 inch) (4.14 x 2.5 cm)

RIVET,STL,STL,.188 X .45...................2639579GT22

WEAR PAD,PLATFORM.........................339474GT23(5.1 x 2.5 x 0.64 cm)

SCREW,HHC,3/8-16 X 2 FULL THRD.....239478GT24

WEAR/GUIDE PAD MAIN PLATFORM....439310GT25

WELDMENT,SIDE RAIL.........................247944GT26

SCREW,HHC,3/8-16 X 1.25 GRD 5........46019GT27

FOAM,CLOSED CELL 1.75X.250X18"....147188GT28(3.5 x 0.64 x 46 cm)

Part No. 48338 GS-2046, GS-2646, GS-3246 105


402.1 Platform Railings and Entry Gate - Rigid Rails (to SN 42999)

106 GS-2046, GS-2646, GS-3246 Part No. 48338


402.2 Platform Railings and Entry Gate - Fold Down Rails, Round Tube (to SN 42999)


PLAT ASSY,FLD/RND,S2046,ANS/CS97000GT--

PLAT ASSY,FLD/RND,S2046, CE97001GT--

PLTFRM ASSY COMLT, GS2046AUS97163GT--

PLAT ASSY,FLD/RND,S2646,ANS/CS97002GTB

PLAT ASSY,FLD/RND,S2646, CE97003GT--

PLTFRM ASSY GS2646 AUS, ROUND97160GT--

PLAT ASSY,FLD/RND,S3246,ANS/CS97004GTC

PLAT ASSY,FLD/RND,S3246, CE97005GT--(to SN 24438)

PLTFRM ASSY CMPLT, GS3246AUS97164GT--(to SN 24438)

PLTFRM ASSY CMPLT, GS3246AUS97165GT--(from SN 24439)

PLTFRM ASSY W/DECAL GS3246 CE97169GT--(from SN 24439)

RAIL-SIDE, ENTRY GATE RS***............197024GT1(ground controls side)

SPRING, TORSION, ENTRY GATE........155739GT2

PLATE ENTRY GATE ASSEMLYUPPER....................................................1

97017GT3

BEARING,0.75IDX1.00ODX0.38L..........139580GT--(1.91 x 2.54 x 0.97 cm)


NUT,LP NYLOCK,5/8-11.........................238028GT5

SCREW,HHC,3/8-16 X 1.25 GRD 5........46019GT6

NUT,NYLOCK,3/8-16............................134828GT7

GATE-SWING FOLD DOWN ENTASSY......................................................1

97019GT8

NUT, LP NYLOCK, 3/8-16.......................27713GT9

SCREW,HHC,3/8-16 X .75......................28255GT10

WELDMENT, LATCH, ENTRY GATE......155898GT11

PIN,SNAP,ENTRY RAIL..........................147138GT12

PLATE-ENTY GATE ASSEMBLYLOWER...................................................1

97018GT13

BEARING,FL,0.75ID X 1 OD X .49.........147548GT--(0.75 x 1 x 0.38 inch) (1.91 x 2.54 x 0.97cm)


BUMPER,BATTERY BOX & RAILS........243392GT15

PIN, WIRE LOCK 3/8 X 2 -1/2................266030GT16

SCREW,HHC,3/8-16 X 2.5....................108178GT17

RAIL-SIDE, ENTRY GATE LS.................197021GT18(battery pack side)


PLAT MAIN ASSY GS2046 ANSI CSA....197134GT20(includes items 19, 21-23 and 25)


PLAT MAIN ASSY GS2046 AUS............197146GT--(includes items 19, 21-23 and 25)

PLAT MAIN ASSY GS2046 CE...............197147GT--(includes items 19, 21-23 and 25)

PLAT MAIN ASSY W/DECAL2646ANS.................................................1

97135GT20A

(includes items 19, 21-23 and 25)

PLAT MAIN ASSY W/DECAL2646AUS.................................................1

97136GT--




97137GT20B



97138GT--






STOP PLATFORM ROLLER...................239317GT21(4.14 x 2.5 cm)

RIVET,STL,STL,.188 X .45...................2639579GT22




RAIL-PLATFORM, FOLDDOWN RS**.....197023GT26(ground controls side) (shown)

RAIL-PLATFORM, FOLDDOWN LS.......197022GT--(battery pack side)

Part No. 48338 GS-2046, GS-2646, GS-3246 107


402.2 Platform Railings and Entry Gate - Fold Down Rails, Round Tube (to SN 42999)

108 GS-2046, GS-2646, GS-3246 Part No. 48338


402.3 Platform Railings and Entry Gate - Fold Down Rails, Square Tube (from SN 23568)


PLAT ASSY W/DECALS,S2046,ANS/C97006GTA

PLAT ASSY W/DECALS,S2046, CE97007GT--

PLTFRM ASSY CMPLT, GS2046AUS97166GT--

PLAT ASSY W/DECALS,S2646,ANS/C97008GTB


PLTFRM ASSY GS2646 AUS, SQ97161GT--

PLAT ASSY W/DECALS,S3246,ANS/C97010GTC


PLTFRM ASSY CMPLT, GS3246AUS97168GT--

NUT,NYLOCK,1/4-20..............................86091GT1


SCREW,HHC,1/4-20 X 1.75....................86637GT3

HINGE, SPRING, LONG LEG................2104804GT4

RAIL-GS46 PLAT ENTRY, MAIN.............182054GT5(includes 1 each item 6)

CAP, TUBE, SQ,1.25 X .083...................278038GT6

GATE-GS46 PLATFORM ENTRY...........182056GT7(includes Item 9)

SPRING,COMPRESSION .835 X 2........122446GT8

KIT,GATE LATCH....................................165990-SGT9(includes items 8, 10 and 1 each item 11)

LATCH HANDLE66544GT--

SCREW,HHC,3/8-16 X 2.........................15224GT10

NUT,NYLOCK,3/8-16..............................94828GT11

PIN, WIRE LOCK 3/8 X 2 -1/2................266030GT12

SCREW,HHC,3/8-16 X 2.5......................88178GT13

RAIL-GS46 PLAT ENTRY, MAIN.............182055GT14(battery pack side)



PLAT MAIN ASSY SQ GS2046 ANSI.....197139GT17(includes items 15, 16, and 18-21)

PLAT MAIN ASSY SQ GS2046 AUS......197153GT--(includes items 15, 16, and 18-21)

PLAT MAIN SQ ASSY GS2046 CE........197154GT--(includes items 15, 16, and 18-21)

PLAT MAIN ASSY SQ GS2646 ANSI.....197140GT17A(includes items 15, 16, and 18-21)

PLAT MAIN ASSY SQ GS2646 AUS......197141GT--(includes items 15, 16, and 18-21)


PLAT MAIN ASSY SQ GS3246 ANSI.....197142GT17B(includes items 15, 16, and 18-21)

PLAT MAIN ASSY SQ GS3246 CSA......197143GT--(includes items 15, 16, and 18-21)


PLAT MAIN SQ ASSY GS3246 AUS......197157GT--(includes items 15, 16, and 18-21)


STOP PLATFORM ROLLER...................439317GT18(4.14 x 2.5 cm)

RIVET,STL,STL,.188 X .45...................2639579GT19



RAIL-GS46 PLAT,MAINDECK RT****.....182052-SGT22(ground controls side) (shown)

RAIL-GS46 PLAT,MAINDECK LT****......182053-SGT--(battery pack side)


Part No. 48338 GS-2046, GS-2646, GS-3246 109


402.3 Platform Railings and Entry Gate - Fold Down Rails, Square Tube (from SN 23568)

110 GS-2046, GS-2646, GS-3246 Part No. 48338


403.1 Platform Extension - Rigid Rails


SCREW,RHM,8-32 X .50........................347363GT1

WASHER,FLAT,MS,#8,Y.........................335461GT2

NUT,NYLOCK,8-32.................................318605GT3

WELDMENT, ALUM,JOYSTICKGUARD...................................................1

39796GT4

SCREW,HHC,5/16-18 X .50....................447094GT5

WASHER,LOCK,.313..............................46886GT6

Ref. Platform Controls.............................17(refer to Figure 406.1 or Figure 406.2)

MANUAL BOX W/DECALS***.................144743GT8AUSA/Canada/Australia

BOX,INSTRUCTION STORAGE24514GT8BEurope/Asia/South America (decalrequired; refer to Section100)

SCREW,HHC,1/4-20 X .75......................46090GT9


NUT,NYLOCK,1/4-20..............................76091GT11

BRACKET,FOOT PEDAL SUPPORT......147167PGT12

SCREW,HHC,1/4-20 X .625....................28914GT13

NUT,LP NYLOCK,1/4-20.........................26889GT14

FOOTPEDAL W/NON-SKIDTAPE,GS**..............................................1

46260GT15

TAPE,NON-SKID,DIE CUT,1.38X1.5......147225GT--(3.51 x 3.8 cm)

NUT, LP NYLOCK, 3/8-16.......................17713GT16




PIN, LOCK..............................................139470GT20

BOLT,SHS,3/8X.375X5/16-18,ZAG.........11259223GT21

WASHER,NYLON,.406 X.750 X.032......147228GT22(to SN 1797)

WASHER,SHOULDER,NYLON..............147222GT22A(from SN 1798)

NUT,LP NYLOCK,5/16-18.......................16002GT23

SCREW,BHHS,3/8-16 X 1.75.................839429GT24

WASHER,LOCK,.375..............................86021GT25

WELDMENT,PLATFORM OUTLET........239448GT26

ROLLER,PLATFORM EXTENSION........447163GT27

BUTTON, .800 O.D. X .281.....................421279GT28(20.3 mm)

PLATFORM LANYARD...........................151290GT29

WLDMT,LOCKING ROLLERSUPPORT...............................................1

96413GT30


SCREW,HHC,3/8-16 X 2 FULL THRD.....439478GT31

NUT,NYLOCK,3/8-16..............................44828GT32


WEAR PAD,PLATFORM.........................539474GT33(2 x 1 x 0.25 inch) (5.1 x 2.5 x 0.64 cm)

PLATFRM EXT ASSY GS46...................197162GT34(includes items 32, 33, 35 and 36)



BUTTON,JOYSTICKMOUNT,BRASS***..................................3

66866GT37

SCREW,BHHS,1/4-20 X 1......................311968GT38

RAILING-PLAT EXT.W/DECALS,46"......148668GT39(includes items 8, 9, and 4 each items 10and 11)

PLUG,ROUND TUBING,1".....................247389GT40(2.54 x 1.17 cm)

DRAW LATCH,OVER-CENTER***..........147218GT41

Part No. 48338 GS-2046, GS-2646, GS-3246 111


403.1 Platform Extension - Rigid Rails

112 GS-2046, GS-2646, GS-3246 Part No. 48338


403.2 Platform Extension - Fold Down Rails, Round Tube


SCREW,RHM,8-32 X .50........................347363GT1


NUT,NYLOCK,8-32.................................318605GT3

WELDMENT, ALUM,JOYSTICKGUARD...................................................1

39796GT4

SCREW,HHC,1/4-20 X .75......................46090GT5

WASHER,LOCK,.313..............................46886GT6

Ref. Platform Controls.............................47(refer to Figure 406.2)



NUT,NYLOCK,1/4-20..............................76091GT9


BOLT,SHS,3/8X.375X5/16-18,ZAG.........11259223GT11

WASHER,SHOULDER,NYLON..............147222GT12

NUT,LP NYLOCK,5/16-18.......................16002GT13


46260GT14

TAPE,NON-SKID,DIE CUT,1.38X1.5......147225GT--3.51 x 3.8 cm)

NUT, LP NYLOCK, 3/8-16.......................17713GT15




PIN, LOCK..............................................139470GT19

BRACKET,FOOT PEDAL SUPPORT......147167PGT20

NUT,LP NYLOCK,1/4-20.........................26889GT21

SCREW,BHHS,3/8-16 X 1.75.................839429GT22

WASHER,LOCK,.375..............................86021GT23


SCREW,BHSC,5/8-11 X 1......................451692GT25

WASHER,LOCK,.625 PLTD....................46036GT26

WELDMENT,ROLLERBRACKET,RT***......................................1

96247GT27


PIN, THREADED ROLLER.....................451367GT28(to SN 49620) (8.3 cm)

PIN, ROLLER..........................................496199GT28A(from SN 49621)


BUTTON, .800 O.D. X .281.....................421279GT30(20.3 mm)

WELDMENT,ROLLERBRACKET,LT***.......................................1

96246GT31

(battery pack side)


LANYARD ROLLER BRKT ASSYW/DEC....................................................1

84586GT32

(includes one each item 30) (battery packside)


96413GT33


SCREW,HHC,3/8-16 X 2.5......................48178GT34

NUT,NYLOCK,3/8-16..............................44828GT35


RIVET,ALUM,STL,.188 X .250..............10T113787GT37


DECK ASSY-EXTENSION, GS46...........197025GT39(includes items 36-38)

RAIL-EXT, FOLD DOWN END**.............197026GT40


NUT,LP NYLOCK,5/8-11.........................238028GT42

RAIL-PLATFORM EXT DECK, LS..........155537GT43A(battery pack side) for round rails

RAIL-GS46 EXT DECK***......................182058GT43Bfor square rails

PIN, WIRE LOCK 3/8 X 2 -1/2................166030GT44

RAIL-EXT DECK,FOLDDOWN RS.........162227GT45(ground controls side)

BUMPER,RUBBER,1"OD X .461 H........247478GT46


DRAW LATCH,OVER-CENTER***..........147218GT48

SCREW,PHP, 8-32 X 5/8.........................278196GT49

SCREW,HHC,1/4-20 X 1.........................36888GT50



66866GT52

PLUG,ROUND TUBING,1".....................247389GT53(2.54 cm)

Part No. 48338 GS-2046, GS-2646, GS-3246 113


403.2 Platform Extension - Fold Down Rails, Round Tube

114 GS-2046, GS-2646, GS-3246 Part No. 48338


403.3 Platform Extension - Fold Down Rails, Square Tube


GS46 PLAT W/EXT COMPLETE***82100-SGT--

NUT,NYLOCK,8-32.................................218605GT1


SCREW,PHILLIPS,PHM,8-32 X .5..........255906GT3

LATCH ASSEMBLY-CONTROL BOX......165987GT4(includes item 5 and catch)

NUT,NYLOCK,1/4-20..............................76091GT5


66866GT6


SCREW,BHHS,1/4-20 X 1......................311968GT8


SCREW,HHC,3/8-16 X .75......................48255GT10

WASHER,LOCK,.375..............................46021GT11

BRACKET,PLAT CONTROL BOXSLAB.......................................................1

66685GT12

Ref. Platform Controls.............................113(refer to 406.1, 406.2, 406.3, or 406.4)



SCREW,HHC,1/4-20 X .75......................46090GT15

NUT,LP NYLOCK,1/4-20.........................26889GT16


46260GT17

TAPE,NON-SKID,DIE CUT,1.38X1.5......147225GT--(3.51 x 3.8 cm)

NUT, LP NYLOCK, 3/8-16.......................17713GT18




PIN, LOCK..............................................139470GT22

BOLT,SHS,3/8X.375X5/16-18,ZAG.........11259223GT23

WASHER,SHOULDER,NYLON..............147222GT24

NUT,LP NYLOCK,5/16-18.......................16002GT25

SCREW,HHC,3/8-16 X 2.........................85224GT26

WASHER,LOCK,.375..............................86021GT27


SCREW,BHSC,5/8-11 X 1......................451692GT29

WASHER,LOCK,.625 PLTD....................46036GT30

WELDMENT,ROLLERBRACKET,RT***......................................1

96247GT31


PIN, THREADED ROLLER.....................451367GT32(to SN 49620)


PIN, ROLLER96199GT32A(from SN 49621)


BUTTON, .800 O.D. X .281.....................421279GT34(20.3 mm)

WELDMENT,ROLLERBRACKET,LT***.......................................1

96246GT35

(battery pack side)

LANYARD ROLLER BRKT ASSYW/DEC....................................................1

84586GT36

(battery pack side) (includes one each item34)


96413GT37


NUT,NYLOCK,3/8-16..............................44828GT38

SCREW,HHC,3/8-16 X 2.5......................48178GT39


RIVET,STL,STL,.188 X .45...................1039579GT41


GS46 EXT DECK-FOLD DOWN SQ.......182051-SGT43(includes items 40-42)

RAIL-GS46 EXT DECK...........................182059-SGT44

PIN, WIRE LOCK 3/8 X 2 -1/2................266030GT45

BUMPER,RUBBER,1"OD X .461 H........347478GT46

RAIL-GS46 EXT DECK***......................182057GT47(ground control side)

RAIL-GS46 EXT DECK***......................182058GT47A(battery pack side)

Part No. 48338 GS-2046, GS-2646, GS-3246 115


403.3 Platform Extension - Fold Down Rails, Square Tube

116 GS-2046, GS-2646, GS-3246 Part No. 48338


404.1 Power to Platform - Rigid Rails


Ref. Platform Controls.............................11(refer to Figure 406.1, 406.2, 406.3 or406.4)

NUT,LP NYLOCK,1/4-20.........................36889GT2

SCREW,HHC,1/4-20 X .625....................38914GT3

LOCKNUT,ELEC,1/2"..............................16935GT4

SCREW,PHILLIPS,PHM,8-32 X.375.......433759GT5

ROLLER BRKT ASSY W/DECAL...........197124GT6

Ref. Weldment - Roller Support, PlatformOutlet......................................................1

7

(refer to 403.1 or 403.2 or 403.3)

SCREW,BHHS,3/8-16 X 1.75.................239429GT8

WASHER,LOCK,.375..............................26021GT9

T-BOX, 2.75 x 4.5 x 2.0...........................110775GT10


43956GT11

GS-2046 (11.6 m)


43956GT11A

GS-2646 (13.1 m)


43956GT11B

GS-3246 (15.8 m)


OUTLET,110V GFCI***...........................113585GT13(North America)

COVER,GFCI,WEATHERPROOF..........145437GT14(North America) (includes mountingfasteners)

SCREW,RHM,6-32 X .75........................212348GT15

Ref. Control Cable Assembly..................216(refer to Figure 405.1)

SCREW,BHHS,1/4-20 X .5,Y/ZINC.........112011GT17

NUT,NYLOCK,1/4-20..............................16091GT18

BRACKET,JOYSTICK QUICK DISCNT...147867GT19

SCREW,PHM,4-40 X .38 PHIL...............340767GT20

NUT,NYLOCK,4-40.................................340766GT21

Part No. 48338 GS-2046, GS-2646, GS-3246 117


404.1 Power to Platform - Rigid Rails

118 GS-2046, GS-2646, GS-3246 Part No. 48338


404.2 Power to Platform - Fold Down Rails


T-BOX, 2.75 x 4.5 x 2.0...........................110775GT1

SCREW,PHILLIPS,PHM,6-32 X .75........27127GT2

COVER,GFCI,WEATHERPROOF..........145437GT3(North America) (includes mountingfasteners)

SCREW,RHM,6-32 X .5..........................245546GT4

OUTLET,110V GFCI***...........................113585GT5


43956GT6

GS-2046 (11.6 m)


43956GT6A

GS-2646 (13.1 m)


43956GT6B

GS-3246 (15.8 m)


SCREW,PHP, 8-32 X 5/8.........................478196GT8

Ref. Control Cable Assembly..................49(refer to Figure 405.1)

SCREW,BHHS,1/4-20 X .75...................214297GT10

NUT,NYLOCK,1/4-20..............................26091GT11

LOCKNUT,ELEC,1/2"..............................16935GT12


Ref. No Plug - Consult Factory................1--(component no longer available) refer toBS1362 BUSS TDC180-13A


1280665GT--

PLUG,PWR,UK,16AMP,3PIN,BLK..........1144161GT--

PLUG,FUSED,250V,13AMP,U.K.**.........125388GT--

WIRE CAP,ORANGE..............................36626GT14

COVER,BLANK.......................................110777GT15

KIT,GASKET,UK POWER TO PLAT........133724GT16(includes one each p/n 66355 and 66356)

GASKET, UK & DIN PWR. TO PLAT.66355GT--4.6 x 2.9 inches

GASKET, UK RECEPTACLE66356GT--2.9 x 2.9 inches

SVC KIT,UKRECEPT.REPLACEMENT......................1

T112563GT17

RECEPTACLE, DIN, 220V 50A...............166353GT18

PLATE,AC ADAPTER,DIN/UK***............196236GT19

KIT,GASKET,UK POWER TO PLAT........133724GT20(includes one each p/n 66355 and 66356)

Part No. 48338 GS-2046, GS-2646, GS-3246 119


404.2 Power to Platform - Fold Down Rails

120 GS-2046, GS-2646, GS-3246 Part No. 48338


405.1 Control Cable - Chassis to Platform


Ref. Platform Control Box - Complete1(refer to Figures 406.1, 406.2, 406.3 or406.4)

ADAPTER, HARNESS***96019GT2(to SN 49199) (connects Gen 4 platformcontrols with Deutsch connector to machineharness with round connector)

CNTRL CABLE(FEM/FEM)GS-2046 **...152157GT3(to SN 6843)

WIRE ASSY,GS2046..............................151742GT--(from SN 6844 to 49199)

CONNECTOR KIT,ITT CABLE/WIRE.....178314GT--

WIRE ASSEMBLY,GS2046.....................196014GT--(from SN 49200)

CNTRL CABLE(FEM/FEM) GS-2646**...152158GT3A(to SN 6843)

WIRE ASSY,GS2646..............................151743GT--(from SN 6844 to 49199)

CONNECTOR KIT,ITT CABLE/WIRE.....178314GT--

WIRE ASSEMBLY,GS2646/2632............196015GT--(from SN 49200)

CNTRL CABLE(FEM/FEM) GS-2646**...152158GT3B(to SN 6843)

WIRE ASSY,GS3246..............................151744GT--(from 6844 to 49199)

CONNECTOR KIT,ITT CABLE/WIRE.....178314GT--(from SN 6844 to 49199)

WIRE ASSEMBLY,GS3246.....................196016GT--(from SN 49200)

ADAPTER, HARNESS............................196020GT4(from SN 49200)

Ref. Electronic Control Module................15(refer to Figure 211.1 or 211.2)

SCREW,BHHS,1/4-20 X .75...................214297GT6(to SN 49199)

NUT,NYLOCK,1/4-20..............................26091GT7(to SN 49199)

BRACKET,JOYSTICK QUICK DISCNT...147867GT8(to SN 49199)

SCREW,PHS,6-32 X 0.25.......................365430GT9(to SN 49199)

NUT,NYLOCK,6-32.................................312344GT10(to SN 49199)

Ref. Platform...........................................311(refer to Figures 402.1, 402.2, 402.3, 403.1,403.2 or 403.3)

WIRE ASSY,CHASSIS CONTROLPIGT........................................................1

64258GT12

(to SN 49199)

Part No. 48338 GS-2046, GS-2646, GS-3246 121


405.1 Control Cable - Chassis to Platform

122 GS-2046, GS-2646, GS-3246 Part No. 48338


406.1 Platform Controls (to SN 17407)


KIT,GEN1 TO GEN5 CONTRL SYS***105295GT--

PCB,ASSY,LED,GS JOYSTICK46253GT--

BOX, GRAY SCISSOR CONTROLLERS58914GT--

PLATFRM CNTRLS W/DCLS 32/GS4665297GT--

KIT,CONTROL BOX UPDATE,32/4683126GT--

Ref. Joystick Controller with Encoder Card1(refer to Figure 407.1)

NUT-STRAIN RELIEF-GS JOYSTICK~...146267GT2

KIT,GEN1 TO GEN5 CONTRL SYS***....1105295GT3

STRAIN RELIEF-GS JOYSTICK**~........146266GT4

COIL CORD ASSY,GS JOYSTICK***.....146254GT5includes connector

Ref. Base................................................26(refer to items 7 or 8)

SERVICE KIT,E-STOP............................166761GT7(this is an update kit; the original E-stopbutton is no longer available from thesupplier. Please note, if this kit has alreadybeen installed on the unit, refer to the partnumbers listed below)

BUTTON,PUSH,RED MUSHROOM HEAD66812GT--

BASE WITH 1 NC CONTACT, E-STOP66817GT--

CONTACT,NC66818GT--

SERVICE KIT,E-DOWN 3246.................166762GT8(this is an update kit; the original black pushbutton is no longer available from thesupplier. Please note, if this kit has alreadybeen installed on the unit, refer to the partnumbers listed below)

BUTTON,PUSH,BLACK W/SEAL***66813GT--

BASE, W/1 N.O. CONTACTS***66815GT--

CONTACT,N.O.***66816GT--

TOGGLE SWITCH, PREWIRED***........266410GT9


Part No. 48338 GS-2046, GS-2646, GS-3246 123


406.1 Platform Controls (to SN 17407)

124 GS-2046, GS-2646, GS-3246 Part No. 48338


406.2 Platform Controls (from SN 17408 to 42999)


KIT,GEN1 TO GEN5 CONTRL SYS***105295GT--(convert Gen 4 to Gen 5)

PLATFRM CNTRLS W/DCLS 32/GS4665297GT--

KIT,CONTROL BOX UPDATE,32/4683126GT--(convert Gen 1-3 to Gen 4)

Ref. Decal - Overlay, Platform Controls....11(refer to Figure 101.1)

Ref. Joystick Controller...........................12(refer to Figure 407.2)

ACTUATR,SWITCH,UNDEROVERLAY*~............................................1

72254GT3

COIL CORD-JOYSTICK, SLABS............162223GT4(includes connector)

DOG TAG, CONTROL BOX....................166152GT5

ALARM ASSY.12VDC,ITT.......................151860GT6(Does not include 72326 nut)

NUT - PLASTIC,RING FOR ALARMS72326GT--

PC BOARD,PLAT CNTRL,SLAB.............166158GT7

Ref. Base, Push Button...........................18(refer to item 9) (to SN 36365)

BASE WITH 1 NC CONTACT, E-STOP...166817GT8A(from SN 36366)

CONTACT,NC.........................................166818GT--(from SN 36366)

SERVICE KIT,E-STOP............................166761GT9(to SN 36365) (this is an update kit; theoriginal E-stop button is no longer availablefrom the supplier. Please note, if this kithas already been installed on the unit, referto the part numbers listed below)


66812GT9A

(from SN 36366)

BASE WITH 1 NC CONTACT, E-STOP66817GT--(from SN 36366)

CONTACT,NC66818GT--(from SN 36366)

Part No. 48338 GS-2046, GS-2646, GS-3246 125



126 GS-2046, GS-2646, GS-3246 Part No. 48338




BOX,MOLDED UPPER CONTROL78805GT--

PLAT CONTRL,G4,DEC,IPCB,32/4696421GT--(complete with decals) (may requireadapter harness )


66812GT1

Ref. Decal - Overlay, Platform Controls....12(refer to Figure 101.1)

BASE WITH 1 NC CONTACT, E-STOP...166817GT3

CONTACT,NC.........................................166818GT--

ACTUATR,SWITCH,UNDEROVERLAY*~............................................1

72254GT4



COIL CORD-JOYSTICK, SLABS............162223GT6(includes connector) (does not includeadapter harness)

ADAPTER, HARNESS***96019GT--(square female to round male connectorend)

INSERT, 3/8-16 X .5................................166843GT7

SCREW,HHC,3/8-16 X .75......................48255GT8

WASHER,LOCK,.375..............................46021GT9


66685GT10

PC BOARD,PLAT CNTRL,SLAB.............166158GT11

Ref. Controller - Joystick.........................112(refer to figure 407.2)

Part No. 48338 GS-2046, GS-2646, GS-3246 127



128 GS-2046, GS-2646, GS-3246 Part No. 48338


406.4 Platform Controls (from SN 48055)


BOX,MOLDED UPPER CONTROL78892GT--

ADAPTER, HARNESS96020GT--(connects Gen 4 platform controls withdeutsch connector to machines from SN17408 to 51015)

PLAT CONTRL,G4,DEC,IPCB,32/4696421GT--


66812GT1

OVERLAY,PLAT CONTROLLER SLAB....166157GT2

BASE WITH 1 NC CONTACT, E-STOP...166817GT3

CONTACT,NC.........................................166818GT--

PC BOARD,SLAB,GEN 4........................178904GT4



COIL CORD-JOYSTICK, SLABS............162223GT6(includes connector)

SCREW,HHC,3/8-16 X .75......................48255GT7

WASHER,LOCK,.375..............................46021GT8


66685GT9

Ref. Controller - Joystick.........................110(refer to Figure 407.3)

Part No. 48338 GS-2046, GS-2646, GS-3246 129


406.4 Platform Controls (from SN 48055)

130 GS-2046, GS-2646, GS-3246 Part No. 48338


407.1 Joystick Controller (to SN 17407)


Genie GS-2646 models were producedusing one of two different styles of controlhandles: one with a metal function enableswitch lever,

--

the other with a plastic function enableswitch lever. A serial number break is notavailable. Refer to the specific machine todetermine the style required.The GS-2046and GS-3246 models were produced withthe plastic function enable switch lever.

HANDLE HALF SET-FOR 4498844792GT--(for models with metal function enableswitch) (includes items 1-4 and 21)

JOYSTICK W/ENCODER CARD-GS44988GT--

ENCODER W/PIGTAIL, 4498865805GT--

BEARING,JOYSTICK (57890)69537GT--

HANDLE HALF,ENABLE SW.SIDE-GS...146274GT1(for models with metal function enableswitch)

PUSHBUTTON-FUNC.ENABL.W/ORING.146270GT2(for models with metal function enableswitch)

LEVER,FUNC.ENABL.SWITCH,METAL..146269GT3(for models with metal function enableswitch)

NUT-MOUNTING,PUSHBUTTON-44988......................................1

46271GT4

(for either model)

HANDLE KIT,GS JYSTK,BOTHHALVE.....................................................1

58293GT5

MICROSWITCH-V319M***.....................219722GT6(for either model)

BOOT-THUMB ROCKER** BLACK.........143038GT7(for models with plastic function enableswitch)

ROCKER ASSY W/ROLLPIN***.............165178GT8(for models with plastic function enableswitch)

PUSHBUTTON-FUNC.ENABL.W/ORING.152050GT9(for models with plastic function enableswitch)

LEVER,FUNC ENABLESWITCH,RGE**......................................1

52042GT10

(for models with plastic function enableswitch)

NUT,JOYSTICK,44988, RGE..................152043GT11(for models with plastic function enableswitch)

BOOT,CONTROLLER.............................127134GT12includes 46272

FLANGE-JOYSTICKMOUNTING,44988.................................1

46272GT--

O-RING,BOOT,CONTROLLER...............131526GT13


FLANGE-JOYSTICK MOUNTING..........114component no longer available

SHAFT ASSY, JOYSTICK***...................146227GT15

BEARING,JOYSTICK (57890)................169537GT--

SPRING & BUSHING KIT,RETURN***....121434GT16

GEAR, SLAVE, MS4,45048....................119731GT17

CASTING,45049, 40612.........................119720GT18

NUT,JS,36867/42032/44988/40612........143040GT19(for models with metal function enableswitch)

HANDLE HALF-BACKSIDE,GS JYSTK...146275GT20(for models with metal function enableswitch)

ROCKER ASSEMBLY,45049..................121for models with metal function enableswitch (Part No Longer Available)

BOOT-THUMB ROCKER, 44988RED**......................................................1

46268GT22

(for models with metal function enableswitch)

Part No. 48338 GS-2046, GS-2646, GS-3246 131


407.1 Joystick Controller (to SN 17407)

132 GS-2046, GS-2646, GS-3246 Part No. 48338


407.2 Joystick Controller (from SN 17408 to 48054)


JOYSTICK CONTROLLER62161GT--(complete) (verify OEM P/N prior toordering, label located on bottom ofjoystick)

JOYSTICK CONTROLLER62161HGT--aftermarket joystick replacement

HANDLE KIT,GS JYSTK,BOTHHALVE.....................................................1

58293GT1

Complete

PUSHBUTTON-FUNC.ENABL.W/ORING.152050GT2includes mounting hardware

LEVER,FUNC ENABLESWITCH,RGE**......................................1

52042GT3

NUT-MOUNTING,PUSHBUTTON-44988......................................1

46271GT4

NUT,JOYSTICK,44988, RGE..................152043GT5

GASKET-JOYSTICK...............................152529GT6

BOOT,CONTROLLER**..........................121427GT7

POTENTIOMETER MOUNT PLATE.......152527GT8

POTENTIOMETER (62161)***................165179GT9

SHAFT ASSY,JOYSTICK........................152525GT10

SPRING & BUSHING KIT,RETURN***....121434GT11

CASTING-JOYSTICK, GS2032..............165180GT12

MICROSWITCH-V319M***.....................219722GT13

ROCKER ASSY W/ROLLPIN***.............165178GT14

BOOT, PROTECTIVE, 45049 BLACK.....119710GT15

Part No. 48338 GS-2046, GS-2646, GS-3246 133


407.2 Joystick Controller (from SN 17408 to 48054)

134 GS-2046, GS-2646, GS-3246 Part No. 48338


407.3 Joystick Controller (from SN 48055)


JOYSTICK,SINGL AXIS,HALL,SLAB*78903GT--OEM joystick

JOYSTICK,SINGL AXIS,POT,SLAB78903HGT--aftermarket joystick

KIT,JOYSTICK ENABLE SWITCH..........1105171GT1

KIT,JOYSTICK STEER SWITCH............1105115GT2

JOYSTIC HANDLE/SWITCH KIT............1150157GT3(for joysticks assembly 604038P)

TURNSWITCHACTUATOR,JOYSTICK**........................1

105109GT3A

(for all joysticks except 604038P)

BOOT,THUMB ROCKER***....................197015GT4

JOYSTICK HANDLE SET,COMPLETE............................................1

97014GT5

(for all joysticks except 604038P)

BOOT, JOYSTICK~.................................197013GT6

KIT, PLATFORM PC RECEPT/SOC.......1105172GT7

Part No. 48338 GS-2046, GS-2646, GS-3246 135


407.3 Joystick Controller (from SN 48055)

136 GS-2046, GS-2646, GS-3246 Part No. 48338

500 Accessories April 2018

501.1 Alarms - Horn and Flashing Beacon


GS SLAB AC BEACON47676GTA(includes wiring harness and installationinstructions)

HARNESS,BEACON ACCESSORY, SLAB47663GT--

INSTALLATION INSTRC.BEACON48371GT--

GS SLAB AC MOTION ALARM47892GTB(includes wiring harness and installationinstructions)

HARNESS,ALARM ACCESSORY47662GT--

INSTALLATION INSTRUCT.,ALARM47679GT--

GS SLAB AC HORN40826GTC(includes wiring harness and installationinstructions)

HORN HARNESS105992GT--

INSTALLATION INSTRC.HORN47680GT--

HORN,24VDC,SPADE TERMINALS***....181579GT1

SCREW,HHC,1/4-20 X .625....................38914GT2


NUT,NYLOCK,1/4-20..............................36091GT4

SCREW,RHM,8-32 X .50........................147363GT5


NUT,NYLOCK,8-32.................................118605GT7

RELAY,24VDC,40/30A,SEALED***.........156302GT8

ASSY,RELAY SOCKET, AUTO...............134053GT9

ALARM,INTERMITTENT TONE 6-30V*...118963GT10(Does not include 72326 nut) (104 dB)


STROBE,BEACON,W/OUTHARDWARE**.........................................2

66909GT11

(12-48V DC, amber)

LIGHT,REPLACEMENT BULB (39676)...258973GT--

SCREW,RHM,10-32 X .75......................46606GT12

NUT,NYLOCK,10-32...............................46178GT13

Part No. 48338 GS-2046, GS-2646, GS-3246 137

500 AccessoriesApril 2018

501.1 Alarms - Horn and Flashing Beacon

138 GS-2046, GS-2646, GS-3246 Part No. 48338


502.1 Air Line to Platform


GS SLAB AC 2046 AIR TO PLAT47685GT--(complete)



HOSE,LOW PRESSURE,.375ID,BLK.....................................390-inches

27903GT1

GS-2046


27903GT1A

GS-2646


27903GT1B

GS-3246

CLAMP,HOSE,2 EAR, 5/8.......................227902GT2

HOSEEND,BARBED,RIGID,90DEG6-6............1

27904GT3

COUPLER,1/4"SERIES 3/8 MPT............127895GT4

BULKHEAD,FEMALE X 6 X 6.................227900GT5(includes mounting fasteners)

SCREW,HHC,3/8-16 X 1.25 GRD 5........26019GT6

Nut - Nylock, 3/8 -16...............................248 28GT7

PLATE,AIRLINE TO PLAT, GS46............151595GT8

PLUG,1/4"SERIES,3/8 MPT...................127894GT9

HOSE END,BARBED,RIGID,-6-6............127901GT10

Part No. 48338 GS-2046, GS-2646, GS-3246 139


502.1 Air Line to Platform

140 GS-2046, GS-2646, GS-3246 Part No. 48338


503.1 Platform Worklight


WORKLIGHT ACCES,GS2032/2046105920GTA(complete)

WORKLIGHT PIGTAIL ASSY105971GT--(chassis)

WORKLIGHT CABLE,GS19/20XX105973GT--(linkset) GS-2046

WORKLIGHT ACCES,GS2632/2646105921GTB(complete)


WORKLIGHT CABLE,GS26XX105974GT--(linkset) GS-2632, GS-2646

WORKLIGHT ACCES,GS2632/2646105921GTC(complete)


WORKLIGHT CABLE,GS32XX105975GT--(linkset) GS-3232, GS-3246

WORKLIGHT,24V,COIL CORD...............1144011GT1

COIL CORD,WORKLIGHT(144011).......165721GT2

WORKLIGHT,24V,COIL CORD...............1144011GT3

BOLT,CARRIAGE,5/16-18 X 2.0,G2.......165439GT4

SCREW,HHC,5/16-18 X 2.......................150793GT5

NUT,NYLOCK,5/16-18............................16782GT6


WASHER,FLAT,USS,5/16",Y..................25397GT8add sufficient washers to equalaproximately 0.435 inch thickness of eachspacer

WASHER,LOCK,.313..............................16886GT9

NUT,WING 5/16-18.................................169229GT10


Part No. 48338 GS-2046, GS-2646, GS-3246 141


503.1 Platform Worklight

142 GS-2046, GS-2646, GS-3246 Part No. 48338


504.1 Platform Overload Protection


GS SLAB AC LOAD SENSOR51328GT--(Complete) (from SN 17408)

GS SLAB AC LD SENSOR (RLY)66446GT--(Complete) (to SN 17407)

TEE,RUN 070432-6*****.........................151152GT1

NUT,070110-6.........................................151508GT2

REDUCER,070123-6-4...........................151153GT3

HOSE ASSEMBLY-OVRLOAD PROTE....165992GT4(to SN 17407) (components: 78855, 78855,39887 @ 12 inches)

HOSE ASSY,MNFLD TOACCUMULATOR.....................................1

39494GT4A

(from SN 17408) (components: 78855,78855, 39887 @ 10.75 inches)

CLAMP,2.00,#32 X 3/8,RUB CUSH........139518GT5

SCREW,HHC,1/4-20 X 1.........................16888GT6


NUT,NYLOCK,1/4-20..............................16091GT8

CONNECTOR,070103-4-4......................151154GT9

SWITCH,PRESS 2500-6000 PSI ADJ.....151151GT10

Ref. Bracket - Return Filter......................111(refer to Figure 209.1 or 209.2)

Part No. 48338 GS-2046, GS-2646, GS-3246 143


504.1 Platform Overload Protection

144 GS-2046, GS-2646, GS-3246 Part No. 48338


505.1 Voltage Inverter


HARNESS,INVERTER GS32/GS4651306GT--

INVERTER1component no longer available

BOLT,CARRIAGE,5/16-18 X 1.0,G2.......466218GT2

WASHER,LOCK,.313..............................46886GT3

NUT,NYLOCK,5/16-18............................46782GT4


43956GT5

(3.6 m)

CONN,RECEP 120AC/15ADOMESTIC.............................................1

119404GT6

WIRE,6 GA,BLACK,GXL...........35-inches106208GT7

BOOT,CABLE TERMINAL,LG,RED,2/0...151147GT8

TERMINAL, 3/8" RING, #6GA................455709GT9

BOOT,CABLE TERMINAL,SMALL..........155748GT10

FUSE/WIRE ASSY, GS46/GS2032........166808GT11

FUSE HOLDER,INLINE,GS....................155747GT--

BUTT SPLICE, 6-GA..............................166466GT12

FUSE,50 AMP.........................................155726GT13

BOOT,CABLE TERMINAL,SMALL..........255748GT14

WIRE,6 GA,RED,GXL.............................1106207GT15


Part No. 48338 GS-2046, GS-2646, GS-3246 145


505.1 Voltage Inverter

146 GS-2046, GS-2646, GS-3246 Part No. 48338


506.1 Battery - Maintenance Free


CHARGER,MAINT. FREE-GS66380GT--

Ref. Battery Charger1(refer to Figure 203.1, 203.2, 203.3 or203.4)

BATTERY, AGM, 6V, (TROJAN) ***.........4105150GT2


SCREW,HHC,5/16-18 X .75....................810107GT4

Part No. 48338 GS-2046, GS-2646, GS-3246 147


506.1 Battery - Maintenance Free

148 GS-2046, GS-2646, GS-3246 Part No. 48338


507.1 Pipe Cradle Assembly


PIPE CRADLE ASSY. 2046/2646 **66172-SGT--models with round rails

PIPE CRDL,SQ RAILINGS,GS4672878GT--models with square rails

PLATE,PIPE HOLDER, GS68.................179156GT1

SCREW,HHC,3/8-16 X 2.75....................814033GT2


NUT,NYLOCK,3/8-16............................164828GT4

CHANNEL,PIPE RACK...........................266171GT5

U-BOLT, SQR, 3/8-16X2X5, PLTD..........466472GT6models with square rails

U-BOLT,3/8-16X1.688X3.718,5PAK........466216GT6Amodels with round rails

FORMING, PIPE HOLDER RACK..........166169GT7

FORMING,PIPE RACK BASE, GS68.....279158GT8

BUCKLE & SLIDE STRAP SET..............1100810GT9

BUCKLE,SIDE RELEASE.......................235643GT10

STRAP,NYLON,1.0 IN.BLACK.......................................96-inches

35642GT11

Part No. 48338 GS-2046, GS-2646, GS-3246 149


507.1 Pipe Cradle Assembly

The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.

PagePart Number

149100810GT .................51–52, 55, 14710107GT ...................109104804GT .................45105015GT .................135105109GT .................135105115GT .................147105150GT .................135105171GT .................135105172GT .................51–52, 123, 125105295GT .................25, 31105334GT .................57105390GT .................17, 19, 41105454GT .................59, 61, 63105457GT .................71–72105580GT .................25, 29, 31105739GT .................71–72105801GT .................75, 77105907GT .................77105908GT .................77105909GT .................77105910GT .................75, 77105911GT .................75, 77105912GT .................75, 77105914GT .................141105920GT .................141105921GT .................141105971GT .................141105973GT .................141105974GT .................141105975GT .................33, 35, 41, 4710597GT ...................137105992GT .................145106207GT .................145106208GT .................117, 11910775GT ...................11910777GT ...................145119404GT .................37, 85, 93, 10111966GT ...................111, 11511968GT ...................11712011GT ...................2512017GT ...................12112344GT ...................11712348GT ...................51–521257205GT ...............33, 47, 111, 113, 115

1259223GT ...............

51–521263633GT ...............51–52, 551263634GT ...............25, 27, 41, 1191280665GT ...............37, 51–52, 5512906GT ...................2312960GT ...................35, 39, 4913000GT ...................35, 37, 39, 49, 51–52

13002GT ...................

2513008-6GT ................103131426GT .................117, 11913585GT ...................1913635-10GT ..............6713826GT ...................41, 79, 81, 87, 89, 95, 97, 103, 105, 149

14033GT ...................

2314041GT ...................21, 119, 12114297GT ...................141144011GT .................25, 27, 119144161GT .................31144180GT .................77144421GT .................135150157GT .................83, 91, 9916439GT ...................79, 81, 87, 89, 95, 97

18384GT ...................

37, 39, 14718503GT ...................2918542GT ...................

PagePart Number

111, 113, 115, 137

18605GT ...................

37, 3918666GT ...................17, 1918722GT ...................13718963GT ...................5519273GT ...................37, 51–52, 55, 83, 91, 99, 101

19284GT ...................

75, 7719436GT ...................21, 23, 43, 4519491GT ...................65, 6719506GT ...................13319710GT ...................13119720GT ...................131, 13319722GT ...................13119731GT ...................51–5219815GT ...................51–5219871GT ...................51–5219872GT ...................59, 61, 63, 69, 71–72

20224GT ...................

1920912GT ...................83, 91, 93, 9921121GT ...................111, 113, 11521279GT ...................13321427GT ...................131, 13321434GT ...................25219480GT .................51–52, 55219497GT .................65, 6721982GT ...................10922446GT ...................21, 2323083-SGT ................51–52, 55233379GT .................111, 113, 11524514GT ...................25, 27, 41, 11925388GT ...................13127134GT ...................65, 67, 12327246GT ...................2527262GT ...................21, 2327488GT ...................21, 23, 43, 4527643GT ...................13927894GT ...................13927895GT ...................13927900GT ...................13927901GT ...................13927902GT ...................13927903GT ...................13927904GT ...................11–1228161GT ...................11–1228164GT ...................11–1228171GT ...................11–1228174GT ...................11–1228175GT ...................11–1228176GT ...................11–1228235GT ...................11–1228236GT ...................83, 85, 91, 99, 141

28443GT ...................

2329868GT ...................1231060GT ...................11–1231508GT ...................13131526GT ...................11–1231785GT ...................5532339GT ...................33, 4733681GT ...................11933724GT ...................11733759GT ...................14133784GT ...................13734053GT ...................111, 113, 115, 137

35461GT ...................

43, 4535463GT ...................14935642GT ...................14935643GT ...................10536388GT ...................10336874GT ...................1237145GT ...................65, 6737947GT ...................

PagePart Number

17, 19, 33, 35, 43, 45, 47, 49, 107, 113

38028GT ...................

17, 1939038GT ...................79, 81, 87, 89, 95, 97, 103

39095GT ...................

79, 81, 87, 89, 95, 97, 103

39127GT ...................

51–52, 71–7239223GT ...................51–52, 5539225GT ...................51–52, 71–7239226GT ...................51–52, 55, 6939227GT ...................21, 2339232GT ...................17, 1939240GT ...................1739250GT ...................4139271GT ...................51–5239301GT ...................105, 107, 10939310GT ...................43, 105, 107, 10939317GT ...................5939347GT ...................111, 113, 11739429GT ...................51–52, 5539438PGT .................11139448GT ...................33, 47, 111, 113, 115

39469GT ...................

33, 47, 111, 113, 115

39470GT ...................

105, 107, 109, 111, 113, 115

39474GT ...................

105, 11139478GT ...................17, 1939479GT ...................14339494GT ...................51–52, 55, 14339518GT ...................51–52, 5539520GT ...................51–52, 5539521GT ...................51–5239522GT ...................51–5239523GT ...................37, 4739532GT ...................51–5239533GT ...................21, 2339540GT ...................43, 4539542GT ...................83, 85, 91, 93, 99, 101

39560GT ...................

105, 107, 109, 115

39579GT ...................

17, 43, 45, 49, 55, 107

39580GT ...................

17, 19, 43, 4539581GT ...................17, 1939586GT ...................10539608GT ...................1539612GT ...................10539654GT ...................51–52, 5539673GT ...................111, 11339796GT ...................6939870GT ...................6939871GT ...................69, 71–7239872GT ...................69, 71–7239873GT ...................69, 71–7239874GT ...................69, 71–7239875GT ...................6939876GT ...................69, 71–7239877GT ...................69, 71–72, 83, 85, 91, 93, 99, 101

39878GT ...................

69, 71–7239879GT ...................69, 71–7239880GT ...................6939883GT ...................71–7239890GT ...................21, 23, 43, 4539907GT ...................43, 4540265GT ...................11–1240434GT ...................2540536GT ...................2540537GT ...................7540552GT ...................

PagePart Number

4340594GT ...................11740766GT ...................11740767GT ...................13740826GT ...................51–5240832GT ...................37, 3940833GT ...................21, 2340836GT ...................5740844GT ...................83, 91, 93, 99, 101

41557-SGT ................

33, 47, 111, 113, 115

41630GT ...................

4341695GT ...................51–5242019GT ...................17, 19, 4142079GT ...................51–5242280GT ...................13143038GT ...................13143040GT ...................1243089GT ...................11–1243090GT ...................11–1243091GT ...................11–1243094GT ...................107, 109, 113, 115

43392GT ...................

11–1243617GT ...................11–1243618GT ...................1243619GT ...................11–1243658GT ...................5743685GT ...................11–1243696GT ...................41, 117, 119, 14543956GT ...................5944166GT ...................5944167GT ...................59, 61, 6344168GT ...................59, 61, 6344169GT ...................59, 61, 6344170GT ...................59, 61, 6344171GT ...................59, 61, 6344174GT ...................59, 6144175GT ...................5944176GT ...................5944178GT ...................52, 5544207GT ...................4144216GT ...................4144217GT ...................4144218GT ...................11–1244220GT ...................41, 5944224GT ...................59, 61, 6344225GT ...................59, 61, 6344226GT ...................59, 61, 6344227GT ...................59, 61, 6344228GT ...................59, 61, 6344229GT ...................59, 61, 6344230GT ...................4144233GT ...................4144235GT ...................59, 6144236GT ...................7544244GT ...................17, 1944250GT ...................11–1244254GT ...................11–1244255GT ...................3744716GT ...................33, 47, 83, 91, 9944733GT ...................11–1244736GT ...................11–1244737GT ...................111, 113, 11544743GT ...................5744750GT ...................5744751GT ...................5744752GT ...................11–1244753GT ...................5744777GT ...................5744778GT ...................17, 19, 4144780GT ...................17, 19, 4144781GT ...................17, 1944782GT ...................17, 1944783GT ...................

150 GS-2046, GS-2646, GS-3246 Part No. 48338

April 2018

Part Number Index

PagePart Number

52, 5544788GT ...................13144792GT ...................83, 91, 93, 99, 101

44973GT ...................

83, 91, 93, 99, 101

44979GT ...................

11–1244980GT ...................13144988GT ...................11–1244994GT ...................83, 85, 91, 93, 99, 101

45071GT ...................

21, 2345385GT ...................117, 11945437GT ...................37, 3945454GT ...................11945546GT ...................17, 1945748GT ...................105, 107, 10945840GT ...................61, 6346216GT ...................7546225GT ...................13146227GT ...................11–1246238GT ...................12346253GT ...................12346254GT ...................111, 113, 11546260GT ...................11–1246262GT ...................12346266GT ...................12346267GT ...................13146268GT ...................13146269GT ...................13146270GT ...................131, 13346271GT ...................13146272GT ...................13146274GT ...................13146275GT ...................11–1246286GT ...................11–1246287GT ...................59, 61, 6346288GT ...................11–1246328GT ...................52, 5546332GT ...................2546335GT ...................2546337GT ...................1746343GT ...................3346347GT ...................4746348GT ...................69, 83, 91, 9947012GT ...................83, 91, 9947046GT ...................11147094GT ...................105, 11147098GT ...................79, 81, 87, 89, 95, 97

47102GT ...................

105, 10747138GT ...................10547148GT ...................10347160GT ...................111, 113, 11547163GT ...................111, 11347167PGT .................10547188GT ...................1747189GT ...................1747190GT ...................2147194GT ...................111, 11347218GT ...................111, 113, 11547222GT ...................111, 113, 11547225GT ...................33, 47, 11147228GT ...................43, 4547230GT ...................23, 37, 39, 52, 5547232GT ...................4347243GT ...................4347244GT ...................17, 33, 35, 43, 45, 47, 49, 113

47255GT ...................

4347274GT ...................79, 81, 87, 89, 95, 97

47301GT ...................

79, 81, 87, 89, 95, 97

47302GT ...................

43, 4547322GT ...................33, 35, 47, 4947323GT ...................

PagePart Number

33, 35, 47, 4947324GT ...................3347325GT ...................3347326GT ...................4747331GT ...................33, 35, 47, 4947342GT ...................52, 55, 111, 113, 137

47363GT ...................

107, 109, 111, 113, 115

47374GT ...................

111, 11347389GT ...................10547395GT ...................4347414GT ...................6947440GT ...................69, 71–7247441GT ...................6947442GT ...................33, 35, 47, 4947455GT ...................83, 91, 99, 10147458GT ...................1747464GT ...................37, 39, 113, 11547478GT ...................37, 3947480GT ...................83, 85, 91, 93, 99, 101

47502GT ...................

79, 81, 87, 89, 95, 97

47510GT ...................

17, 19, 4347520GT ...................1747521GT ...................51–52, 5547522GT ...................10547523GT ...................10547524GT ...................43, 4547539GT ...................43, 4547540GT ...................43, 4547541GT ...................1747547GT ...................17, 19, 33, 35, 43, 45, 47, 107

47548GT ...................

83, 9147566GT ...................43, 4547593GT ...................83, 91, 9947625GT ...................6947630GT ...................6947631GT ...................69, 71–7247633GT ...................6947636GT ...................6947638GT ...................6947639GT ...................6947641GT ...................69, 71–7247643GT ...................43, 4547656GT ...................43, 4547657GT ...................13747662GT ...................13747663GT ...................85, 9347666GT ...................6947670GT ...................13747676GT ...................13747679GT ...................13747680GT ...................13947685GT ...................13947686GT ...................13947687GT ...................10547785GT ...................37, 39, 51–52, 5547793GT ...................117, 12147867GT ...................13747892GT ...................4347907GT ...................10547944GT ...................17, 1947946GT ...................83, 85, 91, 93, 99, 101

47955GT ...................

13948 28GT ....................2748282GT ...................17, 19, 41, 43, 45, 79, 81, 83,

4828GT .....................

85, 87, 89, 91, 93, 95, 97, 99, 101, 103, 105, 107, 109, 111, 113, 115, 149

PagePart Number

43, 4548324GT ...................43, 4548325GT ...................43, 4548326GT ...................43, 4548327GT ...................11–1248331GT ...................37, 3948334GT ...................83, 9148340GT ...................79, 87, 89, 95, 9748344GT ...................79, 81, 87, 89, 95, 97

48345GT ...................

79, 81, 87, 89, 9548346GT ...................79, 81, 87, 89, 9548347GT ...................87, 8948348GT ...................79, 81, 87, 89, 9548349GT ...................87, 8948350GT ...................81, 87, 89, 95, 9748351GT ...................1748352GT ...................10548353GT ...................4148355GT ...................43, 4548359GT ...................13748371GT ...................59, 6348659GT ...................7548664GT ...................7548665GT ...................11148668GT ...................59, 61, 63, 69, 71–72

48880GT ...................

59, 61, 63, 69, 71–72

48997GT ...................

7549903GT ...................75, 7749904GT ...................75, 7749906GT ...................14150793GT ...................21, 23, 43, 4551063GT ...................79, 81, 87, 89, 95, 97

51144GT ...................

43, 4551146GT ...................37, 14551147GT ...................14351151GT ...................14351152GT ...................14351153GT ...................14351154GT ...................25, 2751288GT ...................11151290GT ...................14551306GT ...................14351328GT ...................113, 11551367GT ...................83, 91, 9951424GT ...................35, 43, 4551496GT ...................9951505GT ...................14351508GT ...................9951542GT ...................9951582GT ...................9951584GT ...................7751590 ........................2151592GT ...................13951595GT ...................85, 93, 99, 10151596GT ...................71–7251625GT ...................9951638GT ...................5951679GT ...................113, 11551692GT ...................12151742GT ...................12151743GT ...................12151744GT ...................79, 81, 87, 89, 95, 97

51763GT ...................

125, 127, 12951860GT ...................131, 13352042GT ...................131, 13352043GT ...................131, 13352050GT ...................11–1252084GT ...................12152157GT ...................12152158GT ...................2752168GT ...................2752169GT ...................

PagePart Number

27, 2952170GT ...................2752171GT ...................27, 2952172GT ...................27, 2952173GT ...................2752174GT ...................2752175GT ...................2752176GT ...................109, 1155224GT .....................7952266GT ...................8152267GT ...................7952268GT ...................2552294GT ...................81, 95, 9752326GT ...................95, 9752327GT ...................95, 9752328GT ...................95, 9752329GT ...................95, 9752330GT ...................95, 9752331GT ...................95, 9752332GT ...................11–1252337GT ...................83, 91, 9952356GT ...................9752364GT ...................10552397GT ...................10552398GT ...................10552399GT ...................10552400GT ...................11–1252475GT ...................11–1252494GT ...................13352525GT ...................13352527GT ...................13352529GT ...................11–1252561GT ...................11–1252562GT ...................11–1252563GT ...................61, 6352594GT ...................59, 6152595GT ...................11–1252609GT ...................11–1252610GT ...................1552864GT ...................51–52, 55, 101, 113, 115, 141

5397GT .....................

3155010GT ...................3155018GT ...................29, 3155019GT ...................3155021GT ...................85, 9355336GT ...................21, 2355350GT ...................83, 85, 91, 93, 9955351GT ...................1955355GT ...................85, 93, 10155488GT ...................11355537GT ...................83, 85, 91, 93, 99, 101

55560GT ...................

51–52, 5555616GT ...................2755620GT ...................14555709GT ...................83, 9355717GT ...................21, 2355725GT ...................14555726GT ...................105, 10755739GT ...................14555747GT ...................14555748GT ...................5555789GT ...................71–7255837GT ...................51–52, 5555856GT ...................10755898GT ...................11555906GT ...................1955917GT ...................5755921GT ...................1955953GT ...................71–7255967GT ...................71–7255968GT ...................33, 35, 47, 4955983GT ...................1755991-SGT ................1755992-SGT ................65, 6756100GT ...................

Part No. 48338 GS-2046, GS-2646, GS-3246 151

April 2018

Part Number Index (continued)

PagePart Number

52, 55, 13756302GT ...................21, 4156912GT ...................83, 85, 91, 9358000GT ...................99, 10158001GT ...................91, 9958128GT ...................85, 10158148GT ...................2558230GT ...................131, 13358293GT ...................1958592GT ...................12358914GT ...................13758973GT ...................4158992GT ...................59, 6158998GT ...................35, 49, 111, 113, 115

6002GT .....................

17, 19, 43, 45, 47, 85, 93, 101, 105, 107, 139

6019GT .....................

23, 52, 55, 57, 103, 111, 113, 115, 117, 127, 129

6021GT .....................

416033GT .....................196035GT .....................113, 1156036GT .....................8360790GT ...................33, 35, 43, 45, 47, 49

6086GT .....................

23, 37, 39, 41, 105, 111, 113, 115

6090GT .....................

19, 21, 23, 37, 39, 41, 43, 51–

6091GT .....................

52, 83, 85, 91, 93, 99, 105, 109, 111, 113, 115, 117, 119, 121, 137, 143196095GT .....................17, 19, 23, 33, 37, 41, 43, 45,

6097GT .....................

47, 83, 85, 91, 93, 99, 101, 105, 111, 113, 115, 14921, 43, 456146GT .....................51–52, 556147GT .....................17, 19, 23, 37, 41, 43, 83, 91, 99, 101

6175GT .....................

21, 23, 37, 43, 45, 51–52, 55, 137

6178GT .....................

17, 196198GT .....................11–1262056GT ...................11–1262057GT ...................11–1262058GT ...................59, 61, 6362082GT ...................13362161GT ...................13362161HGT .................9762210GT ...................125, 127, 12962223GT ...................11362227GT ...................2562231GT ...................2562233GT ...................2562234GT ...................2562237GT ...................2562858-SGT ................17, 19, 21, 37, 39, 41, 51–52,

6356GT .....................

55, 83, 91, 93, 99, 101, 10529, 37, 1056357GT .....................4564213GT ...................12164258GT ...................11–1265052GT ...................

PagePart Number

1265058GT ...................131, 13365178GT ...................13365179GT ...................13365180GT ...................61, 6365184GT ...................123, 12565297GT ...................21, 2365299GT ...................5565318GT ...................12165430GT ...................2565432-SGT ................14165439GT ...................196545GT .....................14165721GT ...................6565734GT ...................51–5265736GT ...................4165763GT ...................13165805GT ...................25, 27, 41, 119, 145

6595GT .....................

61, 6365962GT ...................35, 4965971-SGT ................35, 4965972-SGT ................4965981GT ...................3565982GT ...................11565987GT ...................10965990-SGT ................14365992GT ...................9765993GT ...................107, 109, 113, 115

66030GT ...................

1376606GT .....................3966094GT ...................12566152GT ...................15, 12966157GT ...................125, 12766158GT ...................71–7266165GT ...................14966169GT ...................14966171GT ...................14966172-SGT ................51–52, 5566204GT ...................71–7266205GT ...................5766206GT ...................51–52, 5566208GT ...................14966216GT ...................14566218GT ...................1196626GT .....................7266283GT ...................7266284GT ...................11966353GT ...................11966355GT ...................11966356GT ...................1096637GT .....................14766380GT ...................37, 39, 41, 51–52, 55, 83, 85,

6638GT .....................

91, 93, 99, 109, 111, 113, 115, 137, 1437266392GT ...................75, 7766397GT ...................12366410GT ...................2566412GT ...................37, 3966427GT ...................43, 4566430GT ...................14366446GT ...................43, 4566452GT ...................43, 4566453GT ...................21, 2366458GT ...................6766459GT ...................2366462GT ...................83, 91, 93, 99, 101

66465GT ...................

14566466GT ...................85, 93, 10166470GT ...................14966472GT ...................2966478GT ...................

PagePart Number

21, 2366490GT ...................10966544GT ...................2966666GT ...................10166683GT ...................115, 127, 12966685GT ...................4566716GT ...................37, 3966717GT ...................1966750GT ...................65, 67, 123, 12566761GT ...................12366762GT ...................69, 71–7266765-3000GT ..........61, 6366772GT ...................4166777GT ...................1966778GT ...................14566808GT ...................6766811GT ...................65, 67, 123, 125, 127, 129

66812GT ...................

21, 23, 12366813GT ...................6766814GT ...................12366815GT ...................67, 12366816GT ...................23, 65, 67, 123, 125, 127, 129

66817GT ...................

21, 65, 123, 125, 127, 129

66818GT ...................

4166825GT ...................1966829GT ...................12766843GT ...................111, 113, 11566866GT ...................35, 4966871GT ...................35, 4966900GT ...................35, 4966901GT ...................13766909GT ...................71–7266945GT ...................7766960GT ...................7766961GT ...................7766962GT ...................7766963GT ...................4566976GT ...................1966986GT ...................4566990GT ...................37, 47, 52, 556700GT .....................1056708GT .....................33, 35, 39, 47, 49, 51–52, 55, 141, 145

6782GT .....................

376873GT .....................2168817GT ...................23, 6768818GT ...................196884GT .....................51–52, 111, 113, 141, 145

6886GT .....................

17, 19, 41, 55, 85, 93, 101, 113, 143

6888GT .....................

17, 37, 39, 51–52, 55, 83, 85,

6889GT .....................

91, 93, 99, 101, 111, 113, 115, 11714169229GT ...................21, 41, 117, 1196935GT .....................13169537GT ...................2969580GT ...................2969581GT ...................2969582GT ...................2969583GT ...................2969584GT ...................2969585GT ...................2969586GT ...................21, 41, 117, 1197056GT .....................1197127GT .....................85, 93, 10171349GT ...................3171706GT ...................43, 45, 10771912GT ...................

PagePart Number

11–1272084GT ...................11–1272120GT ...................125, 12772254GT ...................2572285GT ...................21, 23, 125, 127, 129, 137

72326GT ...................

11–1272833GT ...................1272853GT ...................4572877GT ...................14972878GT ...................83, 91, 93, 99, 101

7339GT .....................

51–5274267GT ...................51–5274468GT ...................51–5274469GT ...................51–5274470GT ...................37, 3976502GT ...................1277046GT ...................33, 37, 47, 83, 91, 99, 107, 111, 113, 115

7713GT .....................

11–1278026GT ...................11–1278027GT ...................11–1278028GT ...................10978038GT ...................17, 1978044GT ...................17, 1978045GT ...................4578055GT ...................1978060GT ...................1778070GT ...................1778075GT ...................1778076GT ...................17, 1978077GT ...................4578093GT ...................5578098GT ...................6378112GT ...................113, 11978196GT ...................17, 1978222GT ...................51–52, 5578313GT ...................12178314GT ...................5578422GT ...................2578464-SGT ................51–52, 5578546GT ...................51–52, 5578585GT ...................52, 5578622GT ...................1578673GT ...................2378674GT ...................83, 85, 91, 93, 101

78686GT ...................

91, 9378687GT ...................10178688GT ...................5578698GT ...................7778716GT ...................52, 5578725GT ...................1978736GT ...................12778805GT ...................69, 71–7278864GT ...................69, 71–7278876GT ...................6978877GT ...................69, 71–7278878GT ...................69, 71–7278879GT ...................12978892GT ...................10178897GT ...................10178900GT ...................8378901GT ...................13578903GT ...................13578903HGT .................12978904GT ...................9378912GT ...................14979156GT ...................14979158GT ...................6580220GT ...................13781579GT ...................33, 43, 45, 47, 498177GT .....................107, 109, 113, 115

8178GT .....................

152 GS-2046, GS-2646, GS-3246 Part No. 48338

April 2018


PagePart Number

11582051-SGT ................10982052-SGT ................10982053-SGT ................10982054GT ...................10982055GT ...................10982056GT ...................11582057GT ...................113, 11582058GT ...................11582059-SGT ................105, 11582100-SGT ................418220GT .....................51–52, 55823408GT .................1282368GT ...................83, 85, 91, 93, 99, 101

825019GT .................

52, 55, 99, 107, 115, 127, 129

8255GT .....................

2583037GT ...................65, 6783093GT ...................123, 12583126GT ...................83, 91, 93, 99, 101

84422GT ...................

113, 11584586GT ...................37, 39, 558514GT .....................83, 85, 91, 93, 998516GT .....................5785197GT ...................17, 33, 478538GT .....................4188000GT ...................21, 23, 51–52, 83, 85, 91, 93, 99, 111, 117, 137

8914GT .....................

37, 398915GT .....................6794506GT ...................65, 6796008-SGT ................65, 6796009GT ...................65, 6796010GT ...................65, 6796011GT ...................12196014GT ...................12196015GT ...................12196016GT ...................121, 12796019GT ...................121, 12996020GT ...................37, 3996110GT ...................5796193GT ...................1996197GT ...................113, 11596199GT ...................25, 27, 2996214GT ...................11996236GT ...................113, 11596246GT ...................113, 11596247GT ...................4196257GT ...................17, 1996317GT ...................111, 113, 11596413GT ...................4196416GT ...................1996417GT ...................1996419GT ...................127, 12996421GT ...................65, 6796452GT ...................4196461GT ...................21, 23, 43, 4596948GT ...................10797000GT ...................10797001GT ...................10797002GT ...................10797003GT ...................10797004GT ...................10797005GT ...................10997006GT ...................10997007GT ...................10997008GT ...................10997009GT ...................10997010GT ...................10997011GT ...................13597013GT ...................13597014GT ...................13597015GT ...................1997016GT ...................

PagePart Number

10797017GT ...................10797018GT ...................10797019GT ...................10797021GT ...................10797022GT ...................10797023GT ...................10797024GT ...................11397025GT ...................11397026GT ...................10597028GT ...................10597029GT ...................10597030GT ...................10597031GT ...................10597032GT ...................10597033GT ...................3197059GT ...................11797124GT ...................10797134GT ...................10797135GT ...................10797136GT ...................10797137GT ...................10797138GT ...................10997139GT ...................10997140GT ...................10997141GT ...................10997142GT ...................10997143GT ...................10797146GT ...................10797147GT ...................10797148GT ...................10797149GT ...................10797150GT ...................10797151GT ...................10797152GT ...................10997153GT ...................10997154GT ...................10997155GT ...................10997157GT ...................10997159GT ...................10797160GT ...................10997161GT ...................11197162GT ...................10797163GT ...................10797164GT ...................10797165GT ...................10997166GT ...................10997168GT ...................10797169GT ...................119T112563GT ...............113T113787GT ...............67T114691GT ...............

Part No. 48338 GS-2046, GS-2646, GS-3246 153

April 2018


The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part isused on.

224V,SYSTEM,E-DOWN GS3246.....21, 23

AACCUMULATOR,180 PSI PRECHARGE*.....55A C T U A T R , S W I T C H , U N D E ROVERLAY*~.....125, 127

ADAPTER, HARNESS.....121, 129ADAPTER, HARNESS***.....121, 127ALARM ASSY.12VDC,ITT.....125, 127, 129ALARM,INTERMITTENT TONE 6-30V*.....137ALARM,STEADY TONE***.....21, 23AMMETER, 39243/47906/66412.....25AMMETER-47671 CHARGER,25 AMP......27, 29

ARM, POTHOLE CRANK, GS32/46.....43, 45ARM,L POTHOLE CRANK, GS32/46.....43, 45ARM-#1 INNER W/DECALS GS2646....79, 87, 89, 95, 97

ARM-#1 INNER W/DECALS, GS2046.....81ARM-#1 OUTER W/BEARINGS GS2646....79, 81, 87, 89, 95, 97

ARM-#2 INNER W/BEARINGS,GS2646.....79, 81, 87, 89, 95

ARM-#2 OUTER W/BEARINGS GS2646....79, 81, 87, 89, 95

ARM-#3 INNER (GS-2046).....79ARM-#3 INNER W/BEARINGS,GS2646.....87, 89

ARM-#3 INNER W/BEARINGS,GS3246.....95, 97

ARM-#3 OUTER (GS-2046).....79ARM-#3 OUTER W/BEARING GS2646.....79, 81, 87, 89, 95

ARM-#3 OUTR,BATT.SIDE, GS3246.....95, 97ARM-#3 OUTR,ENGINE SIDE,GS68.....97ARM-#3 OUTR,GRN.CONTROL,GS3246...95, 97

ARM-#4 INNER W/BEARING,GS3268.....97ARM-#4 INNER W/BEARINGS,GS2646.....87, 89

ARM-#4 INNER, GS3246.....95, 97ARM-#4 OUTER W/BEARING GS2646.....81, 87, 89, 95, 97

ARM-#4 OUTR,BATT.SIDE, GS3246.....95, 97ARM-#4 OUTR,GRN.CONTROL,GS3246...95, 97

ARM-#5 INNER W/BEARINGS,GS3246.....81, 95, 97

ARM-SINGLE 0UTER, LEFT.....97ASSY,RELAY SOCKET, AUTO.....137ASSY,SWITCH,TOGGLE,SPDT*******.....67

BBALL STUD,GAS STRUT (38593)***.....43, 45Base - Push Button.....21BASE WITH 1 NC CONTACT, E-STOP......23, 65, 67, 123, 125, 127, 129

BASE, W/1 N.O. CONTACTS***.....123BASE,W/3 NC CONTACTS.....67BASE,WITH 2 N.O. CONTACTS***.....67BATT CABLE ASSY-BATT.MOD, 2646.....75BATT CABLE ASSY.CHASSIS-2646.....75

BATT.MODULE ASSY W/DECAL-2032......37, 39

BATTERY CABLE ASSY 153" RED QD.....77BATTERY CABLE ASSY 156" BLK QD.....77BATTERY CABLE ASSY 25" RED QD.....77BATTERY CABLE ASSY 75" BLK QD.....77BATTERY CABLE ASSY,3.5" RED.....75BATTERY CABLE ASSY,RED.....77BATTERY CHARGER, CONT EUROPE.....29BATTERY CHARGER,UPGRADE KIT***....25, 27, 29

BATTERY, AGM, 6V, (TROJAN) ***.....147BATTERY,T105 W/LPT,3 CAP,DRY**.....37, 39BEARING,0.75IDX1.00ODX0.38L...17, 43, 45, 49, 55, 107

BEARING,0.75IDX1.00ODX0.50L...17, 19, 43, 45

BEARING,1.00IDX1.25ODX0.49L.....17, 19BEARING,1.5IDX1.75ODX1.5L......83, 85, 91, 93, 99, 101

BEARING,1.75IDX2.00ODX1.25L...79, 81, 87, 89, 95, 97

BEARING,2.25IDX2.50ODX1.50L***.....17, 19BEARING,DRIVE MOTOR GS15/19.....17, 19BEARING,FL,.75IDX1.25ODX.5 L.....17BEARING,FL,0.75ID X 1 OD X .49.......17, 19, 33, 35, 43, 45, 47, 107

BEARING,FL,1.75IDX2.25ODX.85L.....79, 81, 87, 89, 95, 97

BEARING,JOYSTICK (57890).....131BEARING,MOTOR.....57BEARING,MOTOR,36843,BRUSH END*.....57BELLCRANK,STEER W/BEARING 2646.....17BLOCK, PLATFORM ANCHOR.....103BLOCK,MODULE TRAY STOP.....43BOLT, CARRIAGE, 3/8-16 X 1.50, G5.....83BOLT, SHOULDER, LARGE FLANGE.....45BOLT, WIDE SHOULDER.....17BOLT,CARRIAGE,5/16-18 X 1.0,G2.....145BOLT,CARRIAGE,5/16-18 X 2.0,G2.....141BOLT,SHORT SHOULDER.......17, 33, 35, 43, 45, 47, 49, 113

BOLT,SHOULDER,5/8-11 X 1.19 LT.....43, 45, 107

BOLT,SHS,3/8X.375X5/16-18,ZAG.......33, 47, 111, 113, 115

BOOT, JOYSTICK~.....135BOOT, PROTECTIVE, 45049 BLACK.....133BOOT,CABLE TERMINAL COVER.....37, 39BOOT,CABLE TERMINAL,LG,RED,2/0......37, 145

BOOT,CABLE TERMINAL,SMALL.....145BOOT,CONTROLLER.....131BOOT,CONTROLLER**.....133BOOT,THUMB ROCKER***.....135BOOT,TOGGLE SWITCH,SHORT*......65, 67, 123

BOOT-THUMB ROCKER** BLACK.....131BOOT-THUMB ROCKER, 44988 RED**.....131BOX, GRAY SCISSOR CONTROLLERS.....123BOX,INSTRUCTION STORAGE.......111, 113, 115

BOX,MOLDED UPPER CONTROL.....127, 129BRACKET CABLE BRIDGE.....83, 91, 99BRACKET, BATTERY MOUNTING.....21, 23BRACKET, CONTROLLER MOUNT.....55BRACKET, CONTROLLER MOUNT,SP.....57

BRACKET, COUNTERWEIGHT, GS3246....43, 45

BRACKET, RELAY MOUNTING.....51–52BRACKET,BOX HINGE,LH-UP/RH-LO.......33, 35, 47, 49

BRACKET,BOX HINGE,RH-UP/LH-LO.......33, 35, 47, 49

BRACKET,CABLE BRIDGE,GS3246.....99BRACKET,CONTROLLER MOUNT.....51–52BRACKET,FILTER MOUNT.....51–52, 55BRACKET,FOOT PEDAL SUPPORT........111, 113

BRACKET,HINGE MOUNTING**.....105BRACKET,JOYSTICK QUICK DISCNT.....117, 121

BRACKET,LATCH SUPPORT.....105BRACKET,LIMIT SWITCH.....21BRACKET,LOCK PIN,LEFT.....33BRACKET,LOCK PIN,RIGHT.....47BRACKET,MAIN CABLE BRIDGE.....99BRACKET,PLAT CONTROL BOX SLAB....115, 127, 129

BRACKET,POTHOLE STOPPER,LEFT......43, 45

BRACKET,POTHOLE STOPPER,RIGHT....43, 45

BRACKET,POTHOLE SWITCH.....43BRACKET-LATCH MOUNT,BAT MOD.....35BRACKET-LATCHMNT,PWR MODW/DEC.....49

BRAKE, HYDRAULIC***.....41BREATHER CAP, HYD. TANK, 1/4 NPT......51–52, 55

BRUSH,PWR UNIT (40844)**.....57BUCKLE & SLIDE STRAP SET.....149BUCKLE,SIDE RELEASE.....149BULKHEAD FITTING,PLASTIC X 8**...51–52, 71–72

BULKHEAD,FEMALE X 6 X 6.....139BULKHEAD,UNION,070601-6.....69BUMPER, LINK.....85, 93, 101BUMPER, MODULE TRAY.......37, 39, 51–52, 55

BUMPER,1.25 INCH O.D.,SCISSORS.......83, 85, 91, 93, 99, 101

BUMPER,BATTERY BOX & RAILS...107, 109, 113, 115

BUMPER,RUBBER.....43, 45BUMPER,RUBBER,.63 X .63H.....105BUMPER,RUBBER,.75 X .50H,STUD.....105BUMPER,RUBBER,1"OD X .461 H......37, 39, 113, 115

BUTT SPLICE, 6-GA.....145BUTTON, .800 O.D. X .281.....111, 113, 115BUTTON,JOYSTICK MOUNT,BRASS***...111, 113, 115

BUTTON,PUSH,BLACK W/SEAL***.....21, 23, 123

BUTTON,PUSH,RED MUSHROOMHEAD.....65, 67, 123, 125, 127, 129

CCABLE ASSEMBLY,11"(SCISSORS).....75CABLE ASSEMBLY,13" BLACK.....75, 77CABLE ASSEMBLY,13" RED.....75, 77CABLE ASSEMBLY,13"(SCISSORS).....75

154 GS-2046, GS-2646, GS-3246 Part No. 48338

April 2018

Part Description Index

CABLE ASSEMBLY,9" RED.....75CABLE BRACKET,PAINTED.....83, 91, 93, 99, 101

CABLE BRACKET,VERTICAL.....99CABLE BRACKET,YOKE.....99CABLE SQUEEZE CONN.,XTRA LRG.....23CABLE TIE MOUNT.....83, 91, 99CABLE TIE,11.5" BLACK.....83, 85, 91, 99, 141CABLE TIE,4" BLK,HEAT RESISTNT....83, 91, 93, 99

CABLE,EMERGENCY DOWN.....21, 23CAP, TUBE, SQ,1.25 X .083.....109CAP,DIAGNOSTIC NIPPLE......59, 61, 63, 69, 71–72

CAP,FINISHING,BLACK.....17CAPACITOR, 4 MFD,660VAC,39243.....25CAPACITOR,1.0 MFD.....51–52CASE ASSEMBLY, 47671 CHARGER.....27CASE ASSY,BATT CHARGER (66478).....29CASE ASSY-BATTERY CHRGR**.....25CASTING,45049, 40612.....131CASTING-JOYSTICK, GS2032.....133CAVITY PLUG,GRAY.....51–52CHANNEL,PIPE RACK.....149CHARGER MOUNT PLATE.....41CHARGER,120VAC/60HZ,25A 24V***.....25CHARGER,BAT,24VDC,H/LO GEN2.....25, 29, 31

CHARGER,MAINT. FREE-GS.....147CHARGER-BATT, DUAL VOLT**.....27Check Valve.....59, 61, 63CHOCK STOP CUSHION.....85, 93CIRCUIT BREAKER,50A,50VAC.....29CIRCUIT BREAKER,7.0 AMP***.....65, 67CIRCUIT BREAKER-CHARGER, 8 AMP....27, 29

CIRCUIT BREAKER-CHARGER,45 AMP.....27CLAMP, CABLEBRIDGE,HALF......83, 85, 91, 93, 99

CLAMP,1.00,#16 X 1/4,RUB CUSH.....37, 39CLAMP,1.31,#21 X 1/4,RUB CUSH.....141CLAMP,1.75,#28 X 3/8,RUB CUSH*.....55CLAMP,2 HOSE,PLASTIC,5/8.....19CLAMP,2.00,#32 X 3/8,RUB CUSH......51–52, 55, 143

CLAMP,HOSE,.50.....51–52CLAMP,HOSE,.75 **.....55CLAMP,HOSE,2 EAR, 5/8.....139CLAMP,RUB CUSH,0.75,#12 X 3/8*.....37, 39CLIP,CABLE TIE MOUNT....83, 85, 91, 93, 99, 101

CNTRL CABLE(FEM/FEM) GS-2646**.....121CNTRL CABLE(FEM/FEM)GS-2046 **.....121COIL CORD ASSY,GS JOYSTICK***.....123COIL CORD,WORKLIGHT(144011).....141COIL CORD-JOYSTICK, SLABS......125, 127, 129

COIL,20V DS W/DIODE.....61, 63COIL,20V DS W/DIODE,#10 SCISR.....59, 61COIL,20V W/DIODE,#10 (SCI).....59COIL,20V W/DIODE,#8 (SCI)***.....59COIL-SOLENOID VALVE,20V DC***.....83, 91, 93, 99, 101

CONN,RECEP 120AC/15A DOMESTIC.....145CONN,SQUEEZE,1/2NPT .38-.50,SM.......21, 41, 117, 119

CONNECTOR KIT,ITT CABLE/WIRE.....121CONNECTOR, IEC CHARGER CORD......25, 31

CONNECTOR,070102-8-8.....69CONNECTOR,070103-4-4.....143CONNECTOR,070120-4-4.....69, 71–72CONNECTOR,070120-4-8.....69, 71–72CONNECTOR,070120-6-10.....69, 71–72CONNECTOR,070120-6-6.......69, 71–72, 83, 85, 91, 93, 99, 101

CONNECTOR,ANDERSON SB 175,1/0G...75, 77

CONNECTOR-IEC, BATT CHGR.....25Contact - N.C......23, 67CONTACT,14-20GA......51–52, 55CONTACT,N.O.***.....67, 123CONTACT,NC.....21, 65, 123, 125, 127, 129CONTACTOR,DRIVE,24V,180A***.....51–52CONTACTOR,LIMIT SWITCH.....21, 23, 43, 45CONTROL PANEL,LWR, GS46***.....67CONTROL PANEL-LOWER.....65CONTROL-AVS, BATT CHGR.....25CORD SET, AC (66412).....25COUNTERWEIGHT, LARGE, GS32.....43, 45COUPLER,1/4"SERIES 3/8 MPT.....139COVER,BLANK.....119COVER,GFCI,WEATHERPROOF.....117, 119COVER,LOWER CONTROL PANEL***......21, 23

COVER-BATT CHGR.....25COVER-BRUSH INSPEC.40844,SCISS.....57CROSS TUBE COLAR, GS46\68....85, 93, 101CYL.ASSY,2046-3268.....85, 101CYL.UPDATE GS-3246,3268.....91, 99CYLINDER, GS2632/46/68***.....83, 93CYLINDER,GS STEER.....17, 19

DDECAL DANGER TIP OVER TRAYS.....11–12DECAL KIT-SFTY/INST,2032,2646.....11–12DECAL, GROUND CONTROL PANEL***....11–12

DECAL, LABEL - DIRECTION ARROWS....11–12

DECAL, LABEL, GS32/46.....12DECAL, LABEL, LED READOUT.....11–12DECAL, MANUAL LOWERING VALVE.....12DECAL, POWER TO PLATFORM 115V**...11–12

DECAL, POWER TO PLATFORM 230V**...11–12

DECAL,CAUTION,CRUSH HAZ, RAILS.....11–12

DECAL,COSMETIC,GENIE GS-2046**......11–12

DECAL,COSMETIC,GENIE GS-2646.....11–12DECAL,COSMETIC,GENIE GS-3246.....11–12DECAL,DANGER DO NOT ALTER SWTC....12DECAL,DANGER,BATTERY SAFETY.....11–12DECAL,DANGER,BRAKE REL SAFETY*...11–12

DECAL,DANGER,CRUSHING HAZARD.....11–12

DECAL,DANGER,ELEC HAZARD,GS....11–12D E C A L , D A N G E R , E L E C THAZARD,PLUG.....11–12

DECAL,DANGER,GENERAL SAFETY......11–12

DECAL,DANGER,IMPROPER USE HAZ......12DECAL,DANGER,NO SMOKING ***.....11–12DECAL,DANGER,TIP-OVER,BATTERY.....11–12

DECAL,DANGER,TIP-OVER,TILT.....11–12DECAL,INSTRUCTIONS-OPER,GCP.....12DECAL,JOYSTICK CONTROLLER.....15DECAL,JOYSTICK**.....15DECAL,LABEL,DEXRON/FLUID LEVEL.....11–12

DECAL,LABEL,FAULT CODES.....11–12DECAL,LABEL,MANUAL NOT HERE.....11–12DECAL,LABEL,OPEN,LATCH.....11–12DECAL,LABEL,PWR TO CHARGR 115V....11–12

DECAL,LABEL,PWR TO CHARGR 230V....11–12

DECAL,LABEL,RYKON/FLUID LEVEL.....12DECAL,LABEL,SAFETY ARM.....12DECAL,LABEL,TRANSPORT TIEDOWN*..11–12

DECAL,LABEL-TIRE SPECS.....11–12DECAL,LANYARD ANCHORAGE POINT...11–12

DECAL,NOTICE, OPER INST, PCP.....11–12DECAL,NOTICE,BATTERY CONNECT......11–12

DECAL,NOTICE,CHARGER INSTRUC......11–12

DECAL,NOTICE,ERROR LIGHT.....11–12DECAL,NOTICE,HAZARDOUS MAT'LS*....11–12

DECAL,NOTICE,MAX CAP 1000/250*....11–12DECAL,NOTICE,MAX CAP 1200/250.....11–12DECAL,NOTICE,MAX CAP 500 ANSI*......11–12

DECAL,NOTICE,MAX CAP 700 ANSI.....11–12DECAL,NOTICE,MAX CAP,2646 AU.....11–12DECAL,NOTICE,MAXCAP,3246 AU/CE.....11–12

DECAL,NOTICE,SIDE FRC,2046ANSI......11–12

DECAL,NOTICE,SIDE FRC,2046AUS.....11–12DECAL,NOTICE,SIDE FRC,2646 AU.....11–12DECAL,NOTICE,SIDE FRC,2646ANSI......11–12

DECAL,NOTICE,SIDE FRC,2646CE.....11–12DECAL,NOTICE,SIDE FRC,3246ANSI......11–12

DECAL,NOTICE,SIDE FRC,3246AUS.....11–12DECAL,NOTICE,SIDE FRC,3246CE.....11–12DECAL,WARN,CRUSH HAZARD HAND....11–12

DECAL,WARN,IMPROPER OPERATION...11–12

DECAL,WARNING-COMPART ACCESS....11–12

DECK ASSY-EXTENSION, GS46.....113DIAGNOSTIC FEMALE Q-DSCNT.......59, 61, 63, 69, 71–72

Diagnostic nipple.....59, 61, 63DOG TAG, CONTROL BOX.....125DRAW LATCH,OVER-CENTER***.....111, 113DRIVE MOTOR,18.3 CU. IN/REV.....19

EE-DOWN HARNESS.....75, 77ECM,SLAB,SERVICE*** (97055).....51–52ECU,SLAB,GEN4***.....52, 55ELBOW,070220-10.....71–72ELBOW,070220-4-6.....69, 71–72ELBOW,070220-6-6.....69, 71–72ELBOW,070220-6-8.....69

Part No. 48338 GS-2046, GS-2646, GS-3246 155

April 2018

Part Description Index (continued)

ELBOW,070220-8-6.....69, 71–72ELBOW,070701-6.....69ELBOW,90DEG......69ELBOW,90ø,.5 MPT X.5BRB PLST......51–52, 55

ENCLOSURE-LVL SENSOR W/DECAL**...21, 23

ENCODER W/PIGTAIL, 44988.....131

FFILTER ASSY,SAE8,10 MIC,PAPR**.....52, 55FILTER CAP (PLUG 1-1/2" NPT HEX...51–52, 55

FILTER ELEMENT,10MICRON,PAPER*.....52, 55

FILTER ELEMENT,BETA(10)=200.....52, 55FITTING KIT-HYDRAULIC TANK.....55FIXED CONTACT (FOR 74267).....51–52FLANGE-JOYSTICK MOUNTING.....131FLANGE-JOYSTICK MOUNTING,44988....131FLARE TUBE ASSY,LIFT CYLINDER........69, 83, 91, 99

Flow divider valve.....63Flow regulator valve.....59, 61, 63FOAM,CLOSED CELL 1.75X.250X18".....105FOOTPEDAL W/NON-SKID TAPE,GS**....111, 113, 115

FORMING, CABLE BRIDGE, CENTER.....101FORMING, CABLE BRIDGE, UPPER.....91, 93FORMING, HAND PUMP BRACKET.....41FORMING, MOD TRAY HANDLE.....35, 49FORMING, PIPE HOLDER RACK.....149FORMING,BATTERY STOP.....37, 39FORMING,CABLE BRIDGE,GS3246/68.....101FORMING,CABLE BRIDGE,MAIN***....83, 85, 91, 93, 101

FORMING,HOSE ROUTING.....19FORMING,HOSE ROUTING,BULKHEAD.....19F O R M I N G , L E V E L S E N S O RENCLOSURE.....21, 23

FORMING,PIPE RACK BASE, GS68.....149FORMING,SAFETY ARM***.....83FUSE ASSY-BOOM CHARGER.....25FUSE BLOCK, ANN & ANL FUSE.....37, 39FUSE HOLDER,INLINE,GS.....145FUSE HOLDER,WATERPROOF.....21, 23FUSE,1 AMP.....21, 23FUSE,13 AMP,220V PLUG.....25, 27, 41FUSE,275 AMP,VERY FAST ACTING.....37, 39FUSE,50 AMP.....145FUSE,BATT CHGR.....25FUSE,BATTERY CHARGER***.....31FUSE/WIRE ASSY, GS46/GS2032.....145

GGAS SHOCK,SCISSORS***.....43, 45GASKET, UK & DIN PWR. TO PLAT......119GASKET, UK RECEPTACLE.....119GASKET-JOYSTICK.....133GATE-GS46 PLATFORM ENTRY.....109GATE-SWING FOLD DOWN ENT ASSY....107GEAR, SLAVE, MS4,45048.....131Genie GS-2646 models were produced usingone of two different styles of control handles:one with a metal function enable switchlever,.....131

GROMMET,RUBBER 2 X 2.75.......23, 37, 39, 52, 55

GROUND STRAP.....37, 47GROUND STRAP,12"LG***.....17, 19GS SLAB AC 2046 AIR TO PLAT.....139GS SLAB AC 2646 AIR TO PLAT.....139GS SLAB AC 3246 AIR TO PLAT.....139GS SLAB AC BEACON.....137GS SLAB AC HORN.....137GS SLAB AC LD SENSOR (RLY).....143GS SLAB AC LOAD SENSOR.....143GS SLAB AC MOTION ALARM.....137GS46 EXT DECK-FOLD DOWN SQ.....115GS46 PLAT W/EXT COMPLETE***.....105, 115

HHANDLE ASSY,SEE58000-S/58001-S.......83, 91, 99

HANDLE COVER,PLASTIC......33, 47, 83, 91, 99

HANDLE HALF SET-FOR 44988.....131HANDLE HALF,ENABLE SW.SIDE-GS.....131HANDLE HALF-BACKSIDE,GS JYSTK.....131HANDLE KIT,GS JYSTK,BOTH HALVE....131, 133

HANDLE,ANDERSON CONNECTOR SB.....37HANDLE,LOCK PIN,LT.....33HANDLE-LOCK,BATT.MOD,LEFT SIDE.....33HANDLE-LOCK,PWR MOD.RIGHT SIDE.....47HANDLE-ROTATOR LATCH ASSY LS**.....35, 49

HANDLE-ROTATOR LATCH ASSY RS**.....35, 49

HARNESS, GS46.....77HARNESS,ALARM ACCESSORY.....137HARNESS,BEACON ACCESSORY,SLAB.....137

HARNESS,GS20/2646.....75, 77HARNESS,GS32/46.....77HARNESS,GS46.....77HARNESS,INVERTER GS32/GS46.....145HEATSINK ASSY W/DIODES (23442).....25HEATSINK-CNTRL ASSY,BATT CHGR.....25HINGE, SPRING, LONG LEG.....109HINGE,4 X 4.....105HINGE,CLOSING (SPRING) 4 X 4.....105HORN HARNESS.....137HORN,24VDC,SPADE TERMINALS***.....137HOSE ASSEMBLY-OVRLOAD PROTE.....143HOSE ASSY, FILTER/TANK GS32/46.....71–72HOSE ASSY, HANDPUMP/L BRAKE,46.....69, 71–72

HOSE ASSY, HANDPUMP/R BRAKE,46....69, 71–72

HOSE ASSY, HYD. TANK/PUMP.....71–72HOSE ASSY, MAN TO LIFT, GS46.....71–72HOSE ASSY, MAN/ACCUM, MINI.....69, 71–72HOSE ASSY, MAN/HANDPUMP, 46.....69HOSE ASSY, MAN/STEER CYL, 46.....69, 71–72

HOSE ASSY, TEE TO 1ST CYLIN......72HOSE ASSY, TEE TO 2ND CYLIN......72HOSE ASSY,BULKHEAD/DRIVE MOTOR....69HOSE ASSY,DRIVE MOTORS,GS46.....71–72HOSE ASSY,FILTER/TANK GS32&46.....69HOSE ASSY,HYD.TANK/PUMP.....69HOSE ASSY,LIFT/MAN TO TEE FIT.....71–72HOSE ASSY,MANIFOLD/BULKHEAD.....69HOSE ASSY,MANIFOLD/FILTER.....69HOSE ASSY,MANIFOLD/HANDPUMP......69, 71–72

H O S E A S S Y, M N F L D T OACCUMULATOR.....143

HOSE ASSY,MNFLD TO LIFT CYL......69HOSE ASSY,MNFLD TO STEER CYL........69, 71–72

HOSE ASSY,MNFLD. FILTER.....71–72HOSE ASSY,PUMP TO MANIFOLD.....69, 71–72

HOSE END,BARBED SWIVEL,8,MALE.....71–72

HOSE END,BARBED,RIGID,-6-6.....139HOSE END,BARBED,RIGID,90DEG6-6.....139HOSE END,FEM.SWIV,JIC 6-6.....71–72HOSE,LOW PRESSURE,.375 ID,BLK.....139HOUR METER,10-80 VOLTS***.....65, 67HOUR METER,LCD,9-60 VDC***.....65, 67HOUSING, LOCK PIN.....33, 47, 111, 113, 115HYDRAULIC TANK, GS46.....51–52, 55

IIEC PIGTAIL***.....25, 27INSERT, 3/8-16 X .5.....127INSTALLATION INSTRC.BEACON.....137INSTALLATION INSTRC.HORN.....137INSTALLATION INSTRUCT.,ALARM.....137INSTRUCTIONS POTHOLE SRV KIT.....45INVERTER.....145

JJOYSTIC HANDLE/SWITCH KIT.....135JOYSTICK CONTROLLER.....133JOYSTICK HANDLE SET, COMPLETE.....135JOYSTICK W/ENCODER CARD-GS.....131JOYSTICK,SINGL AXIS,HALL,SLAB*.....135JOYSTICK,SINGL AXIS,POT,SLAB.....135

KKEY SINGLE***.....65, 67KEY,RECTANGULAR,.31X.28X1.25"*........17, 19, 41

KEY,SINGLE***.....65, 67KEYS,10 PACK***.....65, 67KEYSWITCH,3 POS. W/KEYS***.....65, 67KEYSWITCH,3POS.MNTND.DR WKEY**.....67KIT, GS MOTOR CONTROLLER REPL......51–52, 55

KIT, INVERTER JUMPER, GS.....51–52, 55KIT, KEYSWITCH***.....65, 67KIT, PLATFORM PC RECEPT/SOC.....135KIT,5 GALLON HYDRAULIC TANK***.....51–52KIT,7.43 GAL - COMPLETE.....51–52, 55KIT,ACCUM 180 PSI PRECHARGE***.......51–52, 55

KIT,BATTERY CHARGER,24V.....25KIT,CONTACTOR,GS,ALT.....51–52, 55KIT,CONTROL BOX UPDATE,32/46.........123, 125

KIT,DYN BRAKING VALVE,MINI.....59, 61, 63KIT,GASKET,UK POWER TO PLAT......119KIT,GATE LATCH.....109KIT,GEN1 TO GEN5 CONTRL SYS***.......51–52, 123, 125

KIT,GS46 MOTOR CONTROLLER.....51–52KIT,JOYSTICK ENABLE SWITCH.....135KIT,JOYSTICK STEER SWITCH.....135KIT,ZERO CHARGER START SWITCH.....25KNOB,BLACK(44217)CHECK VALVE.....41KNOB,RED(44218)HP VALVE.....41

156 GS-2046, GS-2646, GS-3246 Part No. 48338

April 2018


LLADDER ASSY W/DECALS GS32/46**.....41LANYARD ROLLER BRKT ASSYW/DEC.....113, 115

LATCH ASSEMBLY-CONTROL BOX.....115LATCH HANDLE.....109LATCH,ROTARY, W/KNOB,LEFT.....35, 49LATCH,ROTARY, W/KNOB,RIGHT.....35, 49LEVEL SENSOR,LS60,BLUE,2X3**.....23LEVEL SENSOR,LS60,BLUE,2X4**.....21, 23LEVER,FUNC ENABLE SWITCH,RGE**..131, 133

LEVER,FUNC.ENABL.SWITCH,METAL.....131LIGHT,REPLACEMENT BULB (39676).....137LOCK, CONNECTOR.....31LOCKNUT,ELEC,1/2".....21, 41, 117, 119LOCKNUT,ELECTRIC,3/4".....23LWR CONTROL PANEL COVER,GS3246....23

MMANIFOLD MAIN VALVE,W/20 VDC*.....59MANUAL BOX W/DECALS***.....111, 113, 115MANUAL,OWNERS,CHARGER,105739.....31MICROSWITCH-V319M***.....131, 133MODULE TRAY ASSY-HYD PWR UNIT.....52, 55

MOTOR CONTROLLER, DC,24V,300A......51–52, 55

MOTOR,ELECTRIC,24VDC 4.5HP.....57MOVING CONTACT (FOR PN 74267).....51–52

NNIPPLE,DIAGNOSTIC,#4....59, 61, 63, 69, 71–72

NIPPLE,PLASTIC .5 NPT X 6"....51–52, 71–72Nut - Nylock, 3/8 -16.....139NUT - PLASTIC,RING FOR ALARMS...21, 23, 125, 127, 129, 137

NUT, LP NYLOCK, 3/8-16...33, 37, 47, 83, 91, 99, 107, 111, 113, 115

NUT,070110-6.....143NUT,CASTLE,1.125-18 UNEF.....17, 19, 41NUT,COIL (39909).....83, 91, 93, 99, 101NUT,HEX,1/4-20.....29, 37, 105NUT,HEX,8-32.....29NUT,JOYSTICK,44988, RGE.....131, 133NUT,JS,36867/42032/44988/40612.....131NUT,LOCKING-LG.FLANGE,5/16-18....37, 39, 147

NUT,LP NYLOCK,1/2-13.....33, 35, 43, 45, 47, 49

NUT,LP NYLOCK,1/4-20.....17, 37, 39, 51–52, 55, 83, 85, 91, 93, 99, 101, 111, 113, 115, 117

NUT,LP NYLOCK,3/4-10.....17, 33, 47NUT,LP NYLOCK,5/16-18.....35, 49, 111, 113, 115

NUT,LP NYLOCK,5/8-11.....17, 19, 33, 35, 43, 45, 47, 49, 107, 113

NUT,NYLOCK,1/2-13.....17, 19NUT,NYLOCK,1/4-20.....19, 21, 23, 37, 39, 41, 43, 51–52, 83, 85, 91, 93, 99, 105, 109, 111, 113, 115, 117, 119, 121, 137, 143

NUT,NYLOCK,10-32.....21, 23, 37, 43, 45, 51–52, 55, 137

NUT,NYLOCK,3/8-16.....17, 19, 41, 43, 45, 79, 81, 83, 85, 87, 89, 91, 93, 95, 97, 99, 101, 103, 105, 107, 109, 111, 113, 115, 149

NUT,NYLOCK,4-40.....117

NUT,NYLOCK,5/16-18........33, 35, 39, 47, 49, 51–52, 55, 141, 145

NUT,NYLOCK,6-32.....121NUT,NYLOCK,8-32.....111, 113, 115, 137NUT,TOP LOCK,1/2-13.....41NUT,WING 5/16-18.....141NUT-COIL SHORT.....59, 61, 63N U T - M O U N T I N G , P U S HBUTTON-44988.....131, 133

NUT-STRAIN RELIEF-GS JOYSTICK~.....123NUT-THIN HEAVY HEX, 1/4-20.....39

OO-RING,BOOT,CONTROLLER.....131Orfice.....59, 61, 63ORIFICE DISC,.040".....59, 61, 63ORIFICE,LONG, .059"...83, 85, 91, 93, 99, 101OUTLET,110V GFCI***.....117, 119OVERLAY, PLAT CONTRL BOX,GEN4~.....15OVERLAY,PLAT CONTROLLER SLAB.......15, 129

PPAD,BUMPER SUPPORT.....83, 91, 99PC BOARD,PLAT CNTRL,SLAB.....125, 127PC BOARD,SLAB,GEN 4.....129PCB,ASSY,LED,GS JOYSTICK.....123PCB,RELAY DRIVER,CHARGER 47671.....27PIN, LOCK.....33, 47, 111, 113, 115PIN, ROLLER.....113, 115PIN, THREADED ROLLER.....113, 115PIN, WIRE LOCK 3/8 X 2 -1/2...107, 109, 113, 115

PIN,0.75DIAX2.75LG,CHAMFER.....17, 19PIN,0.75DIAX4.28LG,CHAMFER.....17PIN,1.50DIAX10.45LG,1HOLE.......83, 85, 91, 93, 99, 101

PIN,1.50DIAX8.45LG,1HOLE....83, 91, 99, 101PIN,1.50DIAX9.13LG,1HOLE.....85, 93PIN,1.75DIA.X7.94LG, 1HOLE.......79, 81, 87, 89, 95, 97

PIN,1.75DIAX26.71LG,2RING...79, 81, 87, 89, 95, 97

PIN,1.75DIAX7.35LG,CHAMFER....79, 81, 87, 89, 95, 97, 103

PIN,1.75DIAX8.51LG,2RING.....79, 81, 87, 89, 95, 97

PIN,CLEVIS,.75 DIA. X 4.00.....19PIN,CLEVIS,.75 X 2.....19PIN,COTTER,.156 X 1.75.....19PIN,COTTER,.156 X 2.5.....17, 19, 41PIN,SNAP,ENTRY RAIL.....105, 107PIN-THREADED SHLDR OFFS,5/8-11......33, 35, 47, 49

PIPE CRADLE ASSY. 2046/2646 **.....149PIPE CRDL,SQ RAILINGS,GS46.....149PLAT ASSY W/DECALS,S2046, CE.....109PLAT ASSY W/DECALS,S2046,ANS/C.....109PLAT ASSY W/DECALS,S2646, CE.....109PLAT ASSY W/DECALS,S2646,ANS/C.....109PLAT ASSY W/DECALS,S3246, CE.....109PLAT ASSY W/DECALS,S3246,ANS/C.....109PLAT ASSY,FLD/RND,S2046, CE.....107PLAT ASSY,FLD/RND,S2046,ANS/CS.....107PLAT ASSY,FLD/RND,S2646, CE.....107PLAT ASSY,FLD/RND,S2646,ANS/CS.....107PLAT ASSY,FLD/RND,S3246, CE.....107PLAT ASSY,FLD/RND,S3246,ANS/CS.....107

PLAT CONTRL,G4,DEC,IPCB,32/46........127, 129

PLAT MAIN ASSY GS2046 ANSI CSA.....107PLAT MAIN ASSY GS2046 AUS.....107PLAT MAIN ASSY GS2046 CE.....107PLAT MAIN ASSY GS2646 CE.....107PLAT MAIN ASSY GS3246 AUS.....107PLAT MAIN ASSY GS3246 CE.....107PLAT MAIN ASSY SQ GS2046 ANSI.....109PLAT MAIN ASSY SQ GS2046 AUS.....109PLAT MAIN ASSY SQ GS2646 ANSI.....109PLAT MAIN ASSY SQ GS2646 AUS.....109PLAT MAIN ASSY SQ GS3246 ANSI.....109PLAT MAIN ASSY SQ GS3246 CSA.....109PLAT MAIN ASSY W/DECAL 2646ANS.....107PLAT MAIN ASSY W/DECAL 2646AUS.....107PLAT MAIN ASSY W/DECAL 3246ANS.....107PLAT MAIN SQ ASSY GS2046 CE.....109PLAT MAIN SQ ASSY GS2646 CE.....109PLAT MAIN SQ ASSY GS3246 AUS.....109PLAT MAIN SQ ASSY GS3246 CE.....109PLAT. ASSY. W/DECALS (GS2646).....105PLAT.ASSY.W/DECAL ANSI/CSA.....105PLAT.ASSY.W/DECAL CE/AUS.....105PLATE ENTRY GATE ASSEMLY UPPER....107PLATE,AC ADAPTER,DIN/UK***.....119PLATE,AIRLINE TO PLAT, GS46.....139PLATE,HANDLE MOUNTING.....21PLATE,HOSE ROUTG,BULKHEAD(PTD).....19PLATE,HOSE ROUTING, BULKHEAD.....19PLATE,LIFT ARM CAM 1930,32,46.....83, 91PLATE,LIFT ARM CAM,GS-3246....85, 93, 99, 101

PLATE,PIPE HOLDER, GS68.....149PLATE,POTHOLE ACTUATOR,46.....43, 45PLATE,POTHOLE LINK,LWR.W/BUSH......43, 45

PLATE,POTHOLE LINK,UPR.W/BEARI.....43, 45

PLATE,POTHOLE PAD SPACER, 32.....43PLATE,POTHOLE PIVOT W/BEARING......43, 45

PLATE,POTHOLE SPACER, GS46.....45PLATE-ENTY GATE ASSEMBLYLOWER.....107

PLATFORM ASSY DECALS GS-3246.....105PLATFORM ASSY DECALS GS-3246CE...105PLATFORM ASSY DECALS GS2046 CE....105PLATFORM ASSY W/ DECALS,GS2046....105PLATFORM GATE WLDMENT GS46"W.....105PLATFORM LANYARD.....111PLATFRM CNTRLS W/DCLS 32/GS46.....123, 125

PLATFRM EXT ASSY GS46.....111PLTFRM ASSY CMPLT, GS2046AUS.....109PLTFRM ASSY CMPLT, GS3246AUS......107, 109

PLTFRM ASSY COMLT, GS2046AUS.....107PLTFRM ASSY GS2646 AUS, ROUND.....107PLTFRM ASSY GS2646 AUS, SQ.....109PLTFRM ASSY W/DECAL GS3246 CE.....107PLUG, TYPE F, 230A, 50HZ, 16A, IP44.....25, 27, 41, 119

PLUG,1/4"SERIES,3/8 MPT.....139PLUG,ELECTRICAL,DOMESTIC....25, 27, 41, 119, 145

PLUG,FUSED,250V,13AMP,U.K.**.......25, 27, 41, 119

PLUG,HEX HEAD-8 PLASTIC....51–52, 55, 69

Part No. 48338 GS-2046, GS-2646, GS-3246 157

April 2018


PLUG,NYLON 1.12 BLACK DOMED.....21, 23PLUG,NYLON 2.00 BLACK DOMED........105, 107, 109

PLUG,PWR,UK,16AMP,3PIN,BLK........25, 27, 119

PLUG,ROUND TUBING,1".....111, 113POTENTIOMETER (62161)***.....133POTENTIOMETER MOUNT PLATE.....133POTHOLE WELDMENT,LEFT,32/46.....43POTHOLE WELDMENT,RIGHT,32.....43POWER CORD, IEC 320 BLANK, 79".....27POWER CORD, UK 110, 115".....31POWER CORD,NOVON, 8".....29, 31POWER CORD,UK-HIGH VOLTAGE, 8".....31POWER CORD,US 110, 8".....31PUMP KIT,BOSCH,GS30***.....57PUMP,4CC GEAR,CCW***.....57PUSHBUTTON-FUNC.ENABL.W/ORING.131, 133

QQUICK DISCONNECT CASING,BATT**.....75, 77

RRAIL-EXT DECK,FOLDDOWN RS.....113RAIL-EXT, FOLD DOWN END**.....113RAIL-GS46 EXT DECK.....115RAIL-GS46 EXT DECK***.....113, 115RAIL-GS46 PLAT ENTRY, MAIN.....109RAIL-GS46 PLAT,MAINDECK LT****.....109RAIL-GS46 PLAT,MAINDECK RT****.....109RAIL-PLATFORM EXT DECK, LS.....113RAIL-PLATFORM, FOLDDOWN LS.....107RAIL-PLATFORM, FOLDDOWN RS**.....107RAIL-SIDE, ENTRY GATE LS.....107RAIL-SIDE, ENTRY GATE RS***.....107RAILING-PLAT EXT.W/DECALS,46".....111RECEPTACLE, DIN, 220V 50A.....119RECEPTACLE,ANTI-BACKOUT.....51–52, 55RECEPTACLE,FEMALE,36 CONTACT......51–52, 55

REDUCER,070123-6-4.....143Ref Function Manifold.....52RELAY,24VDC,40/30A,SEALED***.......52, 55, 137

RELAY,24VDC,40/30A,SLD W/BRKT*.....55RELAY,CHARGR,47671,DPDT,110VDC.....27Relief valve.....59, 61, 63RESISTOR, 75 OHM,DALE RS-10-38.....77RIVET,ALUM,STL,.188 X .250.....113RIVET,STL,STL,.188 X .45.......105, 107, 109, 115

RIVET,STL,STL,.188 X .50.....43ROCKER ASSEMBLY,45049.....131ROCKER ASSY W/ROLLPIN***.....131, 133ROD END,.250 X 2.75 LG.....17, 19ROD END,.375X3.69,ZAG........83, 85, 91, 93, 99, 101

ROLLER ARM-LIMIT SWITCH....21, 23, 43, 45ROLLER BRKT ASSY W/DECAL.....117ROLLER,PLATFORM EXTENSION...111, 113, 115

SSAFETY CHOCK,SCISSOR.....83, 85, 91, 93SAFETY CHOCK-SCISSOR.....99, 101SCR ASSY,47671 LESTER CHARGER.....27

SCREW, HCC, 3/8-16 X 1.50....83, 85, 91, 93, 99

SCREW, HHC, 1/4-20 X .5.......83, 91, 93, 99, 101

SCREW, YOKE LOCK ALL SLABS.....19SCREW,BHHS,1/4-20 X .5,Y/ZINC.....117SCREW,BHHS,1/4-20 X .75.....21, 119, 121SCREW,BHHS,1/4-20 X 1.....111, 115SCREW,BHHS,1/4-20 X 1.5.....37, 85, 93, 101SCREW,BHHS,3/8-16 X 1.75.....111, 113, 117SCREW,BHHS,3/8-16 X 2.5.....103SCREW,BHSC,5/8-11 X 1.....113, 115SCREW,CHARGER COVER,#10 X .5.....25SCREW,FHM,10-32 X 1.....37SCREW,FHS,1/4-20 X .25 NYLOCK.....51–52, 55

SCREW,FHS,1/4-20 X .63...37, 51–52, 55, 83, 91, 99, 101

SCREW,FHS,1/4-20 X .75.....37, 39, 55SCREW,FHS,1/4-20 X 1.25.....43SCREW,FHS,3/8-16 X 1.....83, 91, 99SCREW,FHS,3/8-16 X 1.5.....43, 45SCREW,FHS,3/8-16 X 2.25 ZN.....45SCREW,HEX INDENT,8-32 X 5/16.....29SCREW,HHC,1/2-13 X 1.25 GR5....33, 35, 41, 47

SCREW,HHC,1/2-13 X 1.375.....35, 43, 45SCREW,HHC,1/2-13 X 1.5....33, 43, 45, 47, 49SCREW,HHC,1/2-13 X 2.75.....17, 19SCREW,HHC,1/2-13 X 4.....41SCREW,HHC,1/4-20 X .625.....21, 23, 51–52, 83, 85, 91, 93, 99, 111, 117, 137

SCREW,HHC,1/4-20 X .75.......23, 37, 39, 41, 105, 111, 113, 115

SCREW,HHC,1/4-20 X 1.....17, 19, 41, 55, 85, 93, 101, 113, 143

SCREW,HHC,1/4-20 X 1.25.....37, 39SCREW,HHC,1/4-20 X 1.75.....109SCREW,HHC,1/4-20 X 2.5.....19SCREW,HHC,3/8-16 X .625.....33, 47SCREW,HHC,3/8-16 X .75.....52, 55, 99, 107, 115, 127, 129

SCREW,HHC,3/8-16 X 1.....17, 19, 23, 37, 41, 43, 83, 91, 99, 101

SCREW,HHC,3/8-16 X 1.25 GRD 5.....17, 19, 43, 45, 47, 85, 93, 101, 105, 107, 139

SCREW,HHC,3/8-16 X 2.....109, 115SCREW,HHC,3/8-16 X 2 FULL THRD......105, 111

SCREW,HHC,3/8-16 X 2.25.....105SCREW,HHC,3/8-16 X 2.5.......107, 109, 113, 115

SCREW,HHC,3/8-16 X 2.75.....41, 79, 81, 87, 89, 95, 97, 103, 105, 149

SCREW,HHC,5/16-18 X .50.....111SCREW,HHC,5/16-18 X .75.....51–52, 55, 147SCREW,HHC,5/16-18 X 1 GR5......35, 37, 39, 49, 51–52

SCREW,HHC,5/16-18 X 1.25.....35, 39, 49SCREW,HHC,5/16-18 X 2.....141SCREW,HHC,5/8-11 X 10.....43, 45SCREW,HHC,M5 X 6.....51–52SCREW,HHC,WASH HEAD,1/4-20X.63.....29SCREW,PHILLIPS,PHM,6-32 X .75.....119SCREW,PHILLIPS,PHM,8-32 X .5.....115SCREW,PHILLIPS,PHM,8-32 X.25**.....65, 67SCREW,PHILLIPS,PHM,8-32 X.375.....117SCREW,PHILLIPS,RHM,10-32 X 1.5....21, 23, 43, 45

SCREW,PHM,4-40 X .38 PHIL.....117SCREW,PHP, 8-32 X 5/8.....113, 119SCREW,PHS,6-32 X 0.25.....121SCREW,RHM,10-32 X .75.....137SCREW,RHM,10-32 X 1.....51–52, 55SCREW,RHM,6-32 X .25.....25SCREW,RHM,6-32 X .5.....119SCREW,RHM,6-32 X .75.....117SCREW,RHM,8-32 X .50......52, 55, 111, 113, 137

SCREW,SHC,3/8-24 X 1.25".....57SCREW,TIMER,#8 PHMS X.375.....25SEAL KIT (55717) TEXAS HYD VER....85, 93, 101

SEAL KIT (66419, 66416, 74297).....41SEAL KIT, 48341 LIFT CYL.....83, 91SEAL KIT, 55717 DY LIFTCYL.....93SEAL KIT, VALVE.....41, 59, 61, 63SEAL KIT,39909,PLAT LWR VALVE*.....83, 91, 93, 99, 101

SEAL KIT,BOSCH PUMP***.....57SEAL KIT,DR MTR.GS15/19,Z20***.....17, 19SEAL KIT,LIFT PUMP,BARNES**.....57SEAL KIT,RC SERIES DR MOTOR***.....19SEAL KIT-FOR P.N.39038(SCISRS).....17, 19SEAL KIT-FOR P.N.44167.....59, 61, 63SEAL KIT-FOR PN. 44217.....41SEAL KIT-FOR PN.44216 & 826779.....41SEAL KIT-P.N.44169,44172,44171.......59, 61, 63

SERIAL # LABEL,MYLAR 4X8***.....12SERV,BELLCRANK ASSY, GS46.....17, 19SERVICE KIT, BATTERY STOP.....37, 39SERVICE KIT, BOM PLUG.....51–52, 55SERVICE KIT,BRAKE RELEASE MAN*.....41SERVICE KIT,BRAKE,14.2 IN 3***.....41SERVICE KIT,E-DOWN 3246.....123SERVICE KIT,E-STOP.....65, 67, 123, 125SERVICE KIT,FILTER,2032/46.....55SHAFT ASSY, JOYSTICK***.....131SHAFT ASSY,JOYSTICK.....133SHUNT,ELECTRONIC,47671 CHARGER.....27SLIDER BLOCK,PLATFORM.....103SLIDER,BASE CHASSIS,46.....79, 81, 87, 89, 95, 97

SNAP RING,EXTERNAL,1.75 DIA.......79, 81, 87, 89, 95, 97

Solenoid valve.....59, 61, 63SPACER, POTHOLE ACTUATOR.....45SPACER,.75ID X 1.5OD X 1/4THK.....19SPACER,.75IDX.875ODX.375.....43, 45SPACER,EMERGENCY DOWN.....99SPACER,MODULE TRAY,.030 THK......33, 35, 47, 49

SPACER,MODULE TRAY,.075 THK......33, 35, 47, 49

SPACER-DUAL COIL,#10, SCISSORS......59, 61

SPACER-DUAL COIL,#8***.....59, 61SPRING & BUSHING KIT,RETURN***.....131, 133

SPRING CLIP,1/4-20,.025-.15X.54,ZAG.....21, 41

SPRING CLIP,3/8-16,.05-.20X.73,ZAG.....23SPRING, COMPRESSION.....29SPRING, RETURN (FOR 74267).....51–52SPRING, TORSION, ENTRY GATE.....105, 107SPRING,COMPRESSION .835 X 2.....109

158 GS-2046, GS-2646, GS-3246 Part No. 48338

April 2018


SPRING,COMPRESSION.485 X1.75**......33, 47, 111, 113, 115

SPRING,DIE 1.25 X 8.0.....43, 45SPRING-BRUSH,40844, SCISSORS.....57SRV KIT, DRIVE MOTOR, GS32/46.....17, 19SRV KIT,32/46 STR. LINK ASSY,L.....17SRV KIT,32/46 STR. LINK ASSY,R.....17SRV KIT,POTHOLE ACTUATOR, GS46.....45STD MANIFOLD MAIN,GS32/46.....61, 63STEER LINK ASSY GS46.....19STEER LINK ASSY W/BRGS.GS2032.....17STEERING,SRV KIT,GS2646/3246.....17STOP PLATFORM ROLLER.......43, 105, 107, 109

STRAIN RELIEF-GS JOYSTICK**~.....123STRAINER ASSEMBLY.....51–52, 55STRAP,NYLON,1.0 IN. BLACK.....149S T R O B E , B E A C O N , W / O U THARDWARE**.....137

SVC KIT,UK RECEPT.REPLACEMENT.....119SWITCH,LIMIT,W/ROLLER ARM***.....21, 23, 43, 45

SWITCH,PRESS 2500-6000 PSI ADJ.....143SWITCH,STARTER,LOW VOLTAGE.....25SWITCH,TOGGLE,SPDT***.....65

TT-BOX, 2.75 x 4.5 x 2.0.....117, 119TANK BREATHER,NYLON **.....51–52TANK ONLY,HYDRAULIC GS30/32***........51–52

TAPE,NON-SKID,DIE CUT,1.38X1.5........111, 113, 115

TAPE,NON-SKID,DIE CUT,4"X 32"....107, 109, 111, 113, 115

TAPE,NON-SKID,DIE CUT,4"X 40".....105, 111TEE,RUN 070432-6*****.....143TEE,RUN,070428-4.....69, 71–72TEE,RUN,070428-6.....72TERMINAL, 3/8" RING, #6GA.....145TERMINAL,FEM.BUTT SEAM:16/14.....67TIMER ASSY,ELECTRONIC,47671.....27, 29TIMER ASSY-ELECTRONIC, DMSTC*.....25TOGGLE SWITCH, PREWIRED***.....123TRANSFORMER,CHARGER (66478).....29TRANSFORMER.47906,66412,39243.....25TRIM LOCK, 1/8 X .75.....101TUBE, CLAMP, 3/8 (PAIR).....19TUBE, PLATFORM SPACER STD-12P.....29TURNSWITCH ACTUATOR,JOYSTICK**....135

UU-BOLT, SQR, 3/8-16X2X5, PLTD.....149U-BOLT,3/8-16X1.688X3.718,5PAK.....149U-BOLT,SQ BEND, 1/2-13.....19

VVALVE,CHECK***.....59, 63VALVE,CHECK,5 PSI**.....59VALVE,CHECK,IWP-S/CWP PWR ASSI.....61, 63

VALVE,CHECK,PILOT OPERATED***.....41VALVE,DBL PULL S-NOID 20V***.....101VALVE,FLOW DIVIDER/COMBINER.....63VALVE,HAND PUMP**.....41VALVE,RELIEF,1000PSI(SCISSORS.....59VALVE,RELIEF,3500PSI(SCISRS)**.....59VALVE,SHUTTLE.....41

VALVE,SOLENOID,3POS 4WAY.....59, 61, 63VALVE,W/20V NC SOLENOID,MANUAL.....83, 91, 93, 99, 101

VALVE-FLOW REGULATOR 0.75 GPM.....59, 61, 63

VALVE-RELIEF, 3700 PSI #8**.....61, 63VALVE-RELIEF,130 PSI.....59, 61VALVE-RELIEF,1500 PSI, RV2.....61, 63VALVE-SOLENOID N.O.(SCISSORS)*.......59, 61, 63

VALVE-SOLENOID, 2POS 4 WAY.....59, 61, 63VALVE-SOLENOID,2POS 4WAY**.......59, 61, 63

WWASHER,FENDER,.25 X 1.25 X.062....37, 51–52, 55

WASHER,FINISHING CAP.....17WASHER,FLAT,MS,#10,Y.....21, 43, 45WASHER,FLAT,MS,#8,Y.....111, 113, 115, 137WASHER,FLAT,USS,1/2",Y.....19WASHER,FLAT,USS,1/4"Y.......37, 39, 41, 51–52, 55, 83, 85, 91, 93, 99, 109, 111, 113, 115, 137, 143

WASHER,FLAT,USS,3/8",Y......17, 19, 23, 33, 37, 41, 43, 45, 47, 83, 85, 91, 93, 99, 101, 105, 111, 113, 115, 149

WASHER,FLAT,USS,5/16",Y...51–52, 55, 101, 113, 115, 141

WASHER,FLAT,USS,5/8",Y.....19WASHER,LOCK,.25.....17, 19, 21, 37, 39, 41, 51–52, 55, 83, 91, 93, 99, 101, 105

WASHER,LOCK,.313....51–52, 111, 113, 141, 145

WASHER,LOCK,.375.......23, 52, 55, 57, 103, 111, 113, 115, 117, 127, 129

WASHER,LOCK,.437,PLTD......19WASHER,LOCK,.625 PLTD.....113, 115WASHER,LOCK,0.5".....41WASHER,LOCK,M5,PLTD......51–52WASHER,NITRILE.....65, 67WASHER,NYLON,.406 X.750 X.032.....33, 47, 111

WASHER,SCIS ARM,1.79X2.25X.120.......79, 81, 87, 89, 95, 97, 103

WASHER,SHOULDER,NYLON...111, 113, 115WASHER,STAR,EXTERNAL,.25.....29WASHER,STAR,EXTERNAL,.375........37, 47, 52, 55

WASHER,THRUST .75 X 1.25 X .06.....17, 19, 43

WASHER,THRUST 1 X 1.75 X .058.....17WASHER,THRUST,.5 X 2.438 X .25.....17, 19WEAR PAD,PLATFORM....105, 107, 109, 111, 113, 115

WEAR PAD,POTHOLE.....43, 45WEAR/GUIDE PAD MAIN PLATFORM.....105, 107, 109

WELDMENT STEERYOKE LH 32/46**.....17WELDMENT STEERYOKE RH 32/46***.....17WELDMENT, 3246 RETROFIT.....45WELDMENT, ALUM,JOYSTICKGUARD.....111, 113

WELDMENT, LATCH, ENTRY GATE.....107WELDMENT,COUNTERWEIGHT 575LBS.....43, 45

WELDMENT,ENTRY GATE 32 **.....105WELDMENT,LH STEER YOKE, 32/46*......17, 19

WELDMENT,PLATFORM OUTLET.....111WELDMENT,POTHOLE ACTUATOR,46.....43, 45

WELDMENT,POTHOLE ARM, 32/46.....45WELDMENT,RH STEER YOKE,32/46*.......17, 19

WELDMENT,ROLLER BRACKET,LT***.....113, 115

WELDMENT,ROLLER BRACKET,RT***....113, 115

WELDMENT,SIDE RAIL.....105WHEEL & TIRE ASSY LP,15".....17, 19, 41WIRE ASSEMBLY,GS2046.....121WIRE ASSEMBLY,GS2646/2632.....121WIRE ASSEMBLY,GS3246.....121WIRE ASSY,CHASSIS CONTROL PIGT.....121WIRE ASSY,GS2046.....121WIRE ASSY,GS2646.....121WIRE ASSY,GS3246.....121WIRE CABLE,14/3 CON.TPE JKT*.....41, 117, 119, 145

WIRE CABLE,18/2 SJO,BULK....21, 23, 43, 45WIRE CAP,ORANGE.....119WIRE LOOM,SPIRAL,1-5/8 ID 30"....69, 71–72WIRE SEAL,GRAY.....51–52WIRE,6 GA,BLACK,GXL.....145WIRE,6 GA,RED,GXL.....145WLDMT,LOCKING ROLLER SUPPORT...111, 113, 115

WORKLIGHT ACCES,GS2032/2046.....141WORKLIGHT ACCES,GS2632/2646.....141WORKLIGHT CABLE,GS19/20XX.....141WORKLIGHT CABLE,GS26XX.....141WORKLIGHT CABLE,GS32XX.....141WORKLIGHT PIGTAIL ASSY.....141WORKLIGHT,24V,COIL CORD.....141

ZZERK-GREASE,1/4-28, STRAIGHT.....19

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160 GS-2046, GS-2646, GS-3246 Part No. 48338

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Fitting Cross References

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Fitting Cross References (Continued)

162 GS-2046, GS-2646, GS-3246 Part No. 48338

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164 GS-2046, GS-2646, GS-3246 Part No. 48338

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Parts M

anualG

S-2046

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Part No.48338

Rev G8

gs-2046 to sn 59999 gs-2646 gs-3246 - genie liftmanuals.gogenielift.com/parts and service...

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