GRUNDFOS INSTRUCTIONS

Dedicated ControlsService instructions

2 / 60

Contents

1. Symbols used in this document................................................................................................ 32. Identification ............................................................................................................................... 32.1 Dedicated Controls ..................................................................................................................................... 32.2 CU 361........................................................................................................................................................ 52.3 IO 351B....................................................................................................................................................... 62.4 Separate components................................................................................................................................. 72.5 Control cabinet............................................................................................................................................ 92.6 Environmental conditions and connection ................................................................................................ 102.7 Examples of control variants..................................................................................................................... 112.8 CU 361 control panel ................................................................................................................................ 122.9 Menu overview.......................................................................................................................................... 123. Overview of inputs and outputs of control unit/modules ..................................................... 143.1 Functions of terminals............................................................................................................................... 143.2 CU 361 terminals ...................................................................................................................................... 173.3 IO 351B terminals ..................................................................................................................................... 183.4 IO 111 terminals ....................................................................................................................................... 204. Configuration ............................................................................................................................ 224.1 Necessary equipment ............................................................................................................................... 224.2 Configuration of Dedicated Controls......................................................................................................... 225. Documentation supplied with Dedicated Controls................................................................ 276. PC Tool ...................................................................................................................................... 276.1 Connection of PC to Dedicated Controls .................................................................................................. 277. Fieldbus communication module............................................................................................ 287.1 SCADA system......................................................................................................................................... 287.2 Data communication ................................................................................................................................. 287.3 Fitting the CIM module.............................................................................................................................. 348. General settings, CU 361 ......................................................................................................... 368.1 Display language ...................................................................................................................................... 369. Fault finding .............................................................................................................................. 369.1 Power supply ............................................................................................................................................ 369.2 External control, data collection, SCADA systems ................................................................................... 369.3 Pumps....................................................................................................................................................... 3610. Fault finding tools..................................................................................................................... 3710.1 CU 361 display ......................................................................................................................................... 3710.2 System...................................................................................................................................................... 3910.3 Specific pump ........................................................................................................................................... 4010.4 GSM/GPRS .............................................................................................................................................. 4110.5 Float switch status .................................................................................................................................... 4210.6 Mixer ......................................................................................................................................................... 4310.7 Electrical overview.................................................................................................................................... 4411. Alarms and warnings ............................................................................................................... 4711.1 Alarm indicators ........................................................................................................................................ 4711.2 Alarm settings........................................................................................................................................... 4812. How to trace an alarm .............................................................................................................. 5012.1 Menu Status.............................................................................................................................................. 5012.2 Menu Alarm .............................................................................................................................................. 5012.3 Password protection ................................................................................................................................. 5112.4 R100 ......................................................................................................................................................... 5213. Fault finding by means of fault codes .................................................................................... 5313.1 Alarm list (system) .................................................................................................................................... 5313.2 Alarm list (pump)....................................................................................................................................... 5513.3 Alarm list (mixer)....................................................................................................................................... 5613.4 Alarm list (combi alarms) .......................................................................................................................... 5613.5 Alarm list (IO 111 belongs to a pump) ...................................................................................................... 56

1. Symbols used in this document3 / 60

2. IdentificationThis section shows the nameplates, the type keys and the codes that can appear in a variant code.

2.1 Dedicated Controls

2.1.1 Nameplate

Fig. 1 Nameplate, Dedicated Controls

WarningIf these safety instructions are not observed, it may result in personal injury!

CautionIf these safety instructions are not observed, it may result in malfunction or damage to the equipment!

Note Notes or instructions that make the job easier and ensure safe operation.

Note As codes can be combined, a code position may contain more than one code (letter).

TM04

379

0 50

08

Pos. Description Pos. Description

1 Type designation 10 Number of fixed-speed pumps2 Model 11 Imax., relay output3 Serial number 12 Vmax., relay output4 Mains supply 13 Order number5 Power consumption 14-17 Options6 Fuse 18 Enclosure class7 Tamb. 19 Weight in kg8 Vcontact max. 20 CE-mark9 Icontact max. 21 Country of origin

Type:

Model:

Serial No:

Order No.:

Options:

IP

Weight: kg

Made in

1

2

3

4

8 9

10

17

Mains supply: Power consumption: W

Fuse: A TAMB: C

VCONTACT :MAX. V ICONTACT :MAX. A

No. of Fixed speed pumps:

Imax Vmax

Relay output: 11 12

13

19

20

18

21

14 15 16

6 7

5

96

81

78

67

2.1.2 Type key

Example DCD 318 400 3 23 DOL -IGM4 / 60

Number of pumps

DC: 1 pumpDCD: 2 pumpsType number

Supply voltage, frequency

230: 230 V, 50 Hz400: 400 V, 50 Hz

Number of phases

1 = single-phase3 = three-phase

Maximum current per pump [A]

5: 1-5 A (230 V and 3 x 415 V DOL)12: 5-12 A (230 V DOL)23: 12-23 A (3 x 415 V DOL)20: 20 A (3 x 415 V SD/SS)30: 30 A (3 x 415 V SD/SS)59: 59 A (3 x 415 V SD/SS)85: 85 A (3 x 415 V SD/SS)

Run/starting capacitor [F] (only 12 A operating current)

[ ] = without capacitor30 = run capacitor30/150 = 30 F run capacitor and 150 F starting capacitor

Starting method

DOL (Direct On Line): Direct-on-line startingSD: Star-delta startingSS: Soft starter

Setup

S: StandardI: IO 111 (both pumps)G: GSM module and battery backupM: Mixer/flush valveIG: IO 111, GSM module and battery backupIM: IO 111 and mixer/flush valveGM: GSM module, battery backup and mixer/flush valveIGM: IO 111, GSM module, battery backup and mixer/flush valve

2.2 CU 3615 / 60

2.2.1 Nameplate The CU 361 can be identified by means of the nameplate on the back. See fig. 2.

Fig. 2 CU 361 nameplate

2.2.2 Type key

The CU 361 has a label for backup battery. See fig. 3.

Fig. 3 Label for backup battery

Fig. 4 Protective earth terminal

TM04

045

3 06

08

Pos. Description

1 Type designation2 Product number and version number3 Serial number4 Production code (year, week) 5 Rated voltage, frequency and power

Code Description CU 3 6 1

CU Control unit36 Controller series1 Model number

TM04

236

7 24

08

WarningRemove the battery before starting work on the CU 361.

TM00

582

7 34

08

Type

Made in Thailand

96

16

17

50

Product No.

UN

Serial No.

P.c.

!OPEN TYPE PROCESS

CONTROL EQUIPMENT

100-240 Vac 50/60Hz - Max. 22W

CU 361

96787482 - VO1

1 2

4

5

3

0536

0811

30 XP

12V dc

Battery powered

0V 12V

96

80

19

50

2.3 IO 351B6 / 60

2.3.1 Nameplate

Fig. 5 Nameplate, IO 351B

2.3.2 Type key

TM03

101

7 22

05

Pos. Description

1 Type designation2 Product number and version number

3 Permissible supply voltage, frequency and maximum power consumption4 Production code (year, week)5 Serial number

Code Description IO 3 5 1 B

IO Input/output module35 Controller series1 Model number

BFor pumps with fixed-speed and pumps controlled by external frequency converters or as input/output module

Type

Made in Denmark

96

16

17

50

Product No.

UN

Serial No.

P.c.

100-240 Vac 50/60Hz - max. 9W

IO 351B

96161730 - VO1

!30 XP

OPEN TYPE PROCESS

CONTROL EQUIPMENT

3

412

5

2.4 Separate components7 / 60

Component Description Functions Product number

CU 361

GrA

658

8

The CU 361 is the 'brains' of the Dedicated Controls system and is mounted in the front of the control cabinet.The CU 361 can control and monitor one or two Grundfos wastewater pumps. The pumps can drain a pit using built-in draining algorithms. The algorithms are based on a water level measured by float switches or an analog level sensor.

CU 361 inputs and outputs: GENIbus communication

(RS-485) 3 analog inputs for connection to

sensors with current (0-20 mA/4-20 mA) or voltage (0-10 V)

3 digital inputs 2 digital relay outputs, 240 VAC,

2 A Connection to battery backup

(UPS) (optional) Ethernet connection (VNC) Connection to fieldbus CIM

modules (CIM = Communication Interface Module): CIM 200 (Modbus via RS-485) CIM 250 (Modbus and SMS via

GSM/GPRS) CIM 270 (GRM)

(GRM = Grundfos Remote Management).

96787482

IO 351B

TM03

211

0 37

05

The IO 351B is a general I/O module.The IO 351B communicates with the CU 361 via GENIbus.Via the IO 351B inputs and outputs, the CU 361 controls the pumps according to the built-in algorithms.

IO 351B inputs and outputs: GENIbus communication

(RS-485) 2 analog inputs for connection to

sensors with current (0-20 mA/4-20 mA) or voltage (0-10 V)

9 digital inputs 7 digital outputs, 240 VAC, 2 A 4 PTC inputs.

96161730

IO 111

TM03

081

9 05

05

The IO 111 is a protection module for a Grundfos wastewater pump.The IO 111 has inputs for digital and analog pump sensors and can stop the pump if a sensor indicates a pump fault. The IO 111 is connected to the CU 361 and allows the monitoring of several sensors.

IO 111 inputs and outputs: 1 digital input for moisture in

motor 1 digital input for water-in-oil

detection 1 digital input for high motor

temperature 1 analog input for insulation

resistance 1 analog input for stator

temperature 1 digital output for alarm relay 1 digital output for warning 1 digital output for moisture-in-

motor alarm 1 digital output for stator

temperature alarm 1 digital output for insulation

resistance alarm.

96575362

Component Description Functions Product number8 / 60

CIM 200

GrA

612

0

The CIM 200 is a Grundfos communication interface module used for the fieldbus protocol Modbus RTU. The CIM 200 is to be fitted in the CU 361 control unit. The CIM 200 is used to communicate with a Modbus RTU network.

The CIM 200 module has terminals for the Modbus connection. DIP switches are used to set parity and line termination. Two hexadecimal rotary switches are used to set the Modbus address. Two LEDs are used to indicate the actual status of the CIM 200. One LED is used for internal communication, and the other is used to indicate Modbus communication status.

96824796

CIM 250TM

04 4

029

0609

The CIM 250 is a Grundfos communication interface module used for GSM/GPRS communication. The CIM 250 is to be fitted in the CU 361 control unit. The CIM 250 is used to communicate via a GSM network.

The CIM 250 module has a SIM-card slot and an SMA connection to the GSM antenna. The CIM 250 also has an internal backup battery. Two LEDs are used to indicate the actual status of the CIM 250. One LED is used for internal communication, and the other is used to indicate GSM/GPRS communication status.

96824795

CIM 270

TM04

402

9 06

09

The CIM 270 is a Grundfos communication interface module used in Grundfos Remote Management. The CIM 270 is to be fitted in the CU 361 control unit. The CIM 270 establishes communication between the CU 361 control unit and the Grundfos Remote Management system, thereby allowing the CU 361 to be monitored and controlled remotely. The CIM 270 uses GSM/GPRS communication.

The CIM 270 module has a SIM-card slot and an SMA connection to the GSM antenna. The CIM 270 also has an internal backup battery. Two LEDs are used to indicate the actual status of the CIM 270. One LED is used for internal communication, and the other is used to indicate GSM/GPRS communication status.

96898815

2.5 Control cabinet9 / 60

Cabinet Description Functions

Control cabinet

GrA

627

0

The control cabinet is delivered with all necessary components, including battery backup. Different types of control cabinets are available, depending on functions and network.The control cabinet is designed for installation in a control cabinet for outdoor use.Note: The main switch and backup fuses have to be installed externally.

Digital input Energy measurement* Volume measurement* Motor protection, pump 1 Motor protection, pump 2 Relay resetting External fault Common phase error Alarm relay resetting Contactor feedback, pump 1 Contactor feedback, pump 2 Contactor feedback, mixer Auto/On/Off, pump 1 On/Off, pump 1 Auto/On/Off, pump 2 On/Off, pump 2 Float switch 1 Float switch 2 Float switch 3 Float switch 4 Float switch 5 Too high motor temperature** Moisture in motor** PTC, pump 1 Klixon, pump 1 PTC, pump 2 Klixon, pump 2.Analog input Pressure sensor* Ultrasonic sensor* Flow rate* Motor current, pump 1* Motor current, pump 2* Water in oil, pump 1* or ** Water in oil, pump 2* or ** User-defined sensor 1* User-defined sensor 2* User-defined sensor 3* Insulation resistance** Stator temperature**Digital output Pump 1, start Pump 2, start Mixer, start User-defined relay High-level alarm Urgent alarms All alarms All alarms and warnings User-defined alarms Alarm relay** Warning** Moisture-in-motor alarm** Stator temperature alarm** Insulation resistance alarm**Communication SMS and Modbus GSM/GPRS*** Modbus-wired****

* External sensor required** Only via the IO 111*** Via the CIM 250 GSM module**** Via the CIM 200 Modbus module

2.6 Environmental conditions and connection10 / 60

2.6.1 Ambient temperature20 C to +50 C.

2.6.2 Relative air humidityMaximum 95 %.

2.6.3 Mains supply, overload protection, fusesSee Grundfos wiring diagrams (technical data) supplied with Dedicated Controls.

2.7 Examples of control variants11 / 60

One pump with two float switches One or two pumps with three float switches

One or two pumps with four float switches

TM02

811

4 47

03

TM02

829

9 49

03

TM02

830

0 49

03

One or two pumps with five float switches

One or two pumps with analog sensor

One or two pumps with analog sensor and mixer

TM02

830

1 47

03

TM02

830

5 17

04

TM04

295

5 34

08

One or two pumps with analog sensor and safety float switches

One or two pumps with analog sensor, safety float switches and mixer

TM04

295

6 35

08

TM04

370

0 49

08

2.8 CU 361 control panel12 / 60

2.9 Menu overview

TM04

359

3 47

08

Pos. Description

1 LCD display

2 Changes to next column in menu structure

3 Changes to help text

4 Goes up in lists

5 Goes down in lists

6 Increases the value of a selected parameter

7 Decreases the value of a selected parameter

8 Goes one display back

9 Goes back to the Status menu

10 Saves a value

11 Green indicator light (operation)12 Red indicator light (alarm)

Fig. 6 CU 361 13 Changes the contrast of the display

1. Status1.1 System1.2 Specific pump1.3 GSM/GPRS1.4 Float switch status1.5 Mixer1.6 Electrical overview

1.6.1 Analog inputs1.6.2 Digital inputs1.6.3 Digital outputs

2. Operation2.1 Overview2.2 Auto/On/Off pump control2.3 Start and stop levels2.4 Resetting alarm relays

3. Alarm3.1 Current alarms3.2 Alarm log

1

2

3

546789

1011

1213

CU 361

4. Settings4.1 Basic functions13 / 60

4.1.1 Primary settings4.1.2 Pit configuration and flow calculation4.1.3 Pump delays4.1.4 Float switch functions

4.1.4 Drain function, one pump and two float switches4.1.4 Drain function, one pump and three float switches4.1.4 Drain function, one pump and four float switches4.1.4 Drain function, two pumps and three float switches4.1.4 Drain function, two pumps and four float switches4.1.4 Drain function, two pumps and five float switches4.1.4 Analog sensor with safety float switches

4.1.5 Out of operation

4.2 Advanced functions4.2.1 Anti-seizing4.2.2 Daily emptying4.2.3 Foam draining4.2.4 Mixer configuration4.2.5 Adjustment of counters4.2.6 Resetting alarm log4.2.7 Duty/standby

4.3 Communication settings4.3.1 Selecting communication module4.3.2 Ethernet4.3.3 GENIbus number4.3.4 SMS numbers4.3.5 SMS schedule4.3.6 SMS heartbeat message4.3.7 SMS authentication4.3.8 SIM card settings4.3.9 SCADA settings4.3.10 Interlock settings4.3.11 GPRS settings

4.4 I/O settings4.4.1 Analog inputs4.4.2 Digital inputs4.4.3 Digital outputs4.4.4 Counter inputs4.4.5 Alarm relays

4.5 Alarm settings4.5.1 System alarms4.5.2 Pump alarms4.5.3 Mixer alarms4.5.4 Combi alarms

4.6 General settings, CU 3614.6.1 Run configuration wizard again4.6.2 Display language4.6.3 Units4.6.4 Date and time4.6.5 Password4.6.6 Ethernet4.6.7 GENIbus number4.6.8 Software status

3. Overview of inputs and outputs of control unit/modules14 / 60

3.1 Functions of terminals

3.1.1 CU 361

Fig. 7 Back of CU 361

Unit/module Digital input Analog input Relay output Communication Extra

CU 361 3 3 2 NO/NC

GENIbus master (RS-485) Ethernet (VNC)SMS and Modbus GSM/GPRS (via CIM 250)Modbus-wired (via CIM 200)

Battery backup 12 V input

IO 351B 9 + 4 PTC 7 NO GENIbus slave (RS-485) IO 111 3 (dedicated) 2 (dedicated) 5 (dedicated) GENIbus slave (RS-485)

TM04

206

4 49

08

Pos. Description

1 Nameplate2 Terminals for digital output relays3 Terminals for analog inputs4 Service connection 5 Ethernet (RJ45)6 Voltage indicator7 Terminals for digital inputs8 Terminals for backup battery9 Terminals for CIM module (optional)

10 Cable clamps for GENIbus connections11 Internal GENIbus connection12 Terminal for power supply13 Label for backup battery

0V 12V

3.1.2 IO 351B15 / 60

Fig. 8 Terminal groups

The module can be divided into these groups:

3.1.3 Indicator lights on the IO 351B

Fig. 9 Indicator lights on the IO 351B

The IO 351B has a green and a red indicator light.

TM03

211

0 37

05

Group 1 Connection of power supplyGroup 2 Digital outputs 1-3

Group 3A, 3B, 3CDigital inputsAnalog inputs and outputsGENIbus

Group 4A, 4B Inputs for PTC sensor or thermal switchGroup 5 Digital outputs 4-7

TM03

113

1 11

05

Indicator lightsDescription

Green Red

Off. The power supply is interrupted.Flashes slowly (1 Hz). The module is ready for operation, but there is no communication yet.Permanently on. The power supply is on, and the module is starting up.

Flashes quickly (5 Hz). The module is ready for operation, and the IO 351B and CU 361 communicate. Flashing The IO 351B and R100 communicate.

5

3C4B

3B

2

4A

3A

1

Red Green

GENIbus addresses for IO modules

GENIbus address GENIbus number16 / 60

3.1.4 IO 111

Fig. 10 IO 111 module

IO module(DIP switch) (R100)

IO 351B 41IO 111, pump 1 40IO 111, pump 2 41

TM03

069

1 05

05

Pos. Description

1 Terminal for alarm relay.2 Terminal for analog and digital inputs and outputs.3 Terminal for power supply (24 VAC/24 VDC).

4 Potentiometer for setting the warning limit of stator insulation resistance.5 Terminal for RS-485 for GENIbus or Modbus.

6 Red indicator light. Alarm in case of too high motor temperature.

7

Indicator lights for stator insulation resistance.Green light = OK.Yellow light = warning.Red light = alarm.

8 Indicator lights for measurement of water in oil.

9 Terminal for measurement of stator insulation resistance.10 Terminal for connection of pump sensors.11 DIP switch for configuration.12 Green indicator light. On when the pump is running.

13 Red indicator light. Alarm in case of moisture in the motor.14 Button for alarm resetting.15 Yellow indicator light. Warning in case of pump fault.16 Terminal for digital outputs.

Reset

PET1 T2 G1 A1 G2 A2 K1 K2 R1 R2

D1 D2 D3 D4 D5 D6 D7 D8

P1 P2 P3 P4 P5

A Y B

I1 I2 I3

ON DIP

1 2 3 4 5 6 7 8 9 10

1 2 3

910

45

67

8

11

12

15

16

1314

3.2 CU 361 terminals17 / 60

Pos. Terminal Designation Data Diagram

1

L Connection to phase conductor1 x 100-240 VAC 10 %, 50/60 Hz

N Connection to neutral conductor

PE Connection to protective earth

2

A1 RS-485 AGENIbus(Fix the screen with a cable clamp.)Y1 RS-485 GND

B1 RS-485 B

Functional earth

3 Connection to external fieldbus, see installation and operating instructions for the CIM module.

40 V

Connection to battery Backup battery+12 VDC

5

10 DI1

Digital input11 GND12 DI213 GND14 DI3

All terminals (except mains terminals) must only be connected to voltages not exceeding 16 Vrms and 22.6 Vpeak or 35 VDC.

6Ethernet RJ45

External computing devices connected to the Ethernet connection must comply with the standards IEC 60950 and UL 60950.

7 GENIbus Service connection

8

47 +24 V Supply to sensor. Short-circuit-protected 30 mA.

50 +24 V Supply to sensor. Short-circuit-protected 30 mA.

51 AI1 Input for analog signal, 0-20/4-20 mA or 0-10 V

53 +24 V Supply to sensor. Short-circuit-protected 30 mA.54 AI2 Input for analog signal,

0-20/4-20 mA or 0-10 V57 AI358 GND*

All terminals (except mains terminals) must only be connected to voltages not exceeding 16 Vrms and 22.6 Vpeak or 35 VDC.

9

70 Relay 1 C71 Relay 1 NO72 Relay 1 NC73 Relay 2 C74 Relay 2 NO

75 Relay 2 NC

* GND is isolated from other earth connections.

L

N

CU 361

L

N

PE

AYB

CU 361 IO 351BA1Y1B1

14

13

12

10

11

57

54

53

50

51

58

1

23

47

74

73

72

70

71

75

3.3 IO 351B terminals18 / 60

Group Terminal Designation Data Diagram

1

L Connection to phase conductor

1 x 100-240 VAC 10 %, 50/60 HzLN Connection to neutral

conductorN

Connection to protective earth

2

76 DO1, 2, 3 C

Relay contact, NOMaximum load: 240 VAC, 2 AMinimum load: 5 VDC, 10 mA

76 DO1, 2, 3 C77 DO1 NO79 DO2 NO

81 DO3 NO

3A

10 DI1

Digital input12 DI214 DI315 GND

All terminals (except mains supply terminals) must only be connected to voltages of maximum 16 Vrms and 22.6 Vpeak or 35 VDC.Fit jumpers instead of the external stops for which the controller is designed.

3A

53 +24 V Supply to sensor. Max. 50 mA.55 GND57 AI1 Input for analog signal,

0/4-20 mA or 0-10 V60 AI2All terminals (except mains supply terminals) must only be connected to voltages of maximum 16 Vrms and 22.6 Vpeak or 35 VDC.

3C

A RS-485 A

GENIbus (internal)(Fix the screen with a cable clamp.)

A RS-485 AY RS-485 GND*Y RS-485 GND*B RS-485 BB RS-485 B

Functional earth

4A

30 PTC 1Input for PTC sensor or thermal switch32 PTC 2

34 PTC 335 GND, PTC

Fit jumpers if no PTC sensor or thermal switch is connected.All terminals (except mains supply terminals) must only be connected to voltages of maximum 16 Vrms and 22.6 Vpeak or 35 VDC.

* GND is isolated from other earth connections.

L

N

IO 351B

L

N

PE

81

76

76

79

77

IO 351B

IO 351B

15

14

12

10

IO 351B

55

5760

53

AYB

CU 361IO 351B

A1Y1B1

IO 351B

32

34

35

30

Group Terminal Designation Data Diagram19 / 60

3B

16 DI4 Digital input17 GND18 AO4 Analog output, 0-10 V20 DI5 Digital input21 GND22 AO5 Analog output, 0-10 V24 DI6 Digital input25 GND

26 AO6 Analog output

42 DI7Digital input44 DI8

46 DI947 GND

Fit jumpers instead of the external stops for which the controller is designed.

4B

36 PTC 4Input for PTC sensor or thermal switch38 PTC 5

40 PTC 641 GND, PTC

Fit jumpers if no PTC sensor or thermal switch is connected.All terminals (except mains supply terminals) must only be connected to voltages of maximum 16 Vrms and 22.6 Vpeak or 35 VDC.

5

82 DO4 NO

Relay contact

83 DO4 C83 DO4 C84 DO5 NO85 DO5 C85 DO5 C86 DO6 NO87 DO6 C87 DO6 C88 DO7 NO89 DO7 C

IO 351B16171820212223242526

44

46

47

42

IO 351B

38

40

41

36

IO 351B8283838485858687878889

3.4 IO 111 terminals20 / 60

Fig. 11 IO 111 module

TM03

069

1 05

05

Pos. Terminal Description Data Function Diagram

1

T1 Terminal for alarm relay Max. 250 VACAll alarms trip the alarm relay. The alarm relay is closed during normal operation.In case of alarm or if the IO 111 is not connected to the power supply, the relay opens and breaks the connection between T1 and T2.

T2 Terminal for alarm relay Max. 250 VAC

2

G1 GND for analog output 11) 0 V2) 0 V

Analog output 1 has two functions set via DIP switch 7. See section Analog outputs.1) 4-20 mA for content of water in oil.

Load resistance: Max. 250 .2) Pulse output for content of water in oil

and stator insulation resistance.

A1 Terminal for analog output 1

1) 15 VDC 2) 24 VDC,

max. 100 mA

G2 GND for analog output 21) 0 V2) 0 V

Analog output 2 has two indications set via DIP switch 6. See section Analog outputs.1) 4-20 mA for stator winding temperature.

Load resistance: Max. 250 .There is no 4-20 mA signal in PTC installations.

2) Pt1000 emulator for stator winding temperature.

A2 Terminal for analog output 2

1) 15 VDC 2) 24 VDC,

rated 1 mA

K1 GND connection 0 V Feedback from motor contactor whether the pump is running or not.The input must be short-circuited when the pump is running. The signal is used by the IO 111 for filtering of measuring signals and for analysis during fault indication.

K2Terminal for conductor for contactor status

Digital input

R1 GND connection 0 V For resetting of alarms, see installation and operating instructions for the IO 111.The input must be short-circuited when alarms are reset.

R2 Terminal for resetting Digital input

3

PE Earth Earth

Power supply to the IO 111.GND for power supply

0 VDC24 VAC 10 %

+ Plus for power supply 24 VAC 10 % 24 VDC 10 %

5A RS-485 A Bus input

RS-485 communication connection (9600 baud).Y RS-485 GND 0 V

B RS-485 B Bus input

9

I1 Earth EarthThe insulation resistance between stator windings and earth is measured. The measurement is only correct when the motor is stopped.Measurement voltage: 10 VDC.

I2 Not connected

I3

Terminal for measurement of stator insulation resistance

CAT II 600 V

Reset

PET1 T2 G1 A1 G2 A2 K1 K2 R1 R2

D1 D2 D3 D4 D5 D6 D7 D8

P1 P2 P3 P4 P5

A Y B

I1 I2 I3

ON DIP

1 2 3 4 5 6 7 8 9 10

1 2 3

910

45

67

8

11

12

15

16

1314

T1

T2

G1

A1R

1)

G1

A12)

G2

A2R

1)

G2

A22)

K2

K1

R2

R1

+

A

Y

B

L1L2L3

I3I1

Terminal for sensors

Pos. Terminal Description Data Function Diagram21 / 60

10

P1 in the pump Sensor input

Thermal switch or PTC sensor according to DIN 44081 and 44082.

P1 to P5 are used for the connection of sensors in the pump. All sensors in contact with phase voltage must be double-insulated according to EN 61010-1.

P2Terminal for power supply to sensors in the pump

15 V

P3 Terminal for sensors in the pump Sensor input

P4Terminal for power supply to sensors in the pump

15 V

P5 Terminal for sensors in the pump Sensor input

16

D1Terminal for alarm in case of too high stator temperature

Digital output24 VDCmin. 10 k

Alarm in case of too high temperature in the stator windings. The output is closed during normal operation. If an alarm occurs, the connection is broken between D1 and D2.D2

GND for alarm in case of too high stator temperature

0 V

D3Terminal for alarm in case of moisture in the motor

Digital output24 VDCmin. 10 k

Alarm in case of moisture in the motor part of the pump. The output is closed during normal operation. If an alarm occurs, the connection is broken between D3 and D4.D4

GND for alarm in case of moisture in the motor

0 V

D5Terminal for alarm in case of insulation fault

Digital output24 VDCmin. 10 k

Alarm in case of too low insulation value between stator windings and earth. The output is closed during normal operation.If an alarm occurs, the connection is broken between D5 and D6.D6

GND for alarm in case of insulation fault

0 V

D7 Terminal for warningDigital output24 VDCmin. 10 k

Warning. The output is closed during normal operation. If a warning occurs, the connection is broken between D7 and D8. The following warnings can occur: communication warning configuration warning too much water in oil stator insulation resistance below

warning limit.See also section 8. Indication in the installation and operating instructions for the IO 111 and section 3.1.3 Indicator lights on the IO 351B.

D8 GND for warning 0 V

P1..P5

D1

D2

D3

D4

D5

D6

D7

D8

4. Configuration22 / 60

4.1 Necessary equipmentThe following equipment is needed: R100, SW version 14, Nov. 01, 2005 or later PC Tools PC Tool Link adapter.

4.2 Configuration of Dedicated ControlsThe configuration consists of three steps: Setting the GENIbus number in the IO 351B module, if installed.

See section 4.2.1 Setting the GENIbus number in IO 351B modules, if installed. Configuration of the CU 361 control unit.

Use the configuration wizard or the PC Tool WW Controls supplied on CD-ROM. See section 6. PC Tool. Configuration of the IO 111 module, if installed.

Use the PC Tool Water Utility, DIP switches in section 4.2.3 or see the installation and operating instructions for the IO 111.

4.2.1 Setting the GENIbus number in IO 351B modules, if installedThis module must have a GENIbus number according to the following table:

To assign a GENIbus number to the IO 351B module, proceed as follows:1. Switch on the power supply to the Dedicated Controls.2. Switch on the R100 and point it at the IR window of the first IO 351B to establish connection.

Fig. 12 IR window of the IO 351B

3. Go to the first display "Number, IO 351" in the INSTALLATION menu with the R100. See fig. 13. Set the number of the module according to the above table.

Fig. 13 Menu INSTALLATION, "Number, IO 351"

4. Send the number to the module by pressing [OK] on the R100.

4.2.2 Configuration of the IO 111, if installedSee section 4.2.3 IO 111 settings.

Module number GENIbus numberA01 (IO 351B) 41

NoteIf there are more than one IO 351B module, move close to the IR window to make sure that the R100 only communicates with one module at a time.

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2 47

07

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08

4.2.3 IO 111 settings23 / 60

PotentiometerThe warning limit for stator insulation resistance is set by means of a potentiometer (pos. 4). See fig. 10. The limit can be set between 10 and 1 M .

Fig. 14 Potentiometer

DIP switchesThe IO 111 must be configured for the pump connected by means of the DIP switches (pos. 11). See fig. 10.

Fig. 15 DIP switch

A configuration alarm will be given if the configuration does not correspond to the pump connected. if the configuration fault is of safety-related importance. See section 8. Indication, point 6, in the installation

and operating instructions for the IO 111.A configuration warning will be given if the configuration fault is of function-related importance. See section 8. Indication, point 15, in the installation

and operating instructions for the IO 111 and section 3.1.3 Indicator lights on the IO 351B.Switch 9 is not used.

Pump variantThe IO 111 must be set to the actual pump. In the pump type designation, there is an A or D.Example 1, internal wiring:SE - 1 80 80 40 A Ex 4 5 1DExample 2, external wiring:SE2.90.250.2250.4.S.496.Ex.S.5.13.C.Q.SThese letters (A and D in the examples) can be found on the pump nameplate and refer to the setting of DIP switches 1 and 2.

Note The alarm limit is 1 M.

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5 03

06TM

03 0

678

0505

NoteThe SM 111 cannot be used together with Dedicated Controls. The signals from the SM 111 will not be monitored.

Pump variant Description

Variant A Installation without SM 111.Sensors are connected directly to the IO 111.

Variant D

Installation without SM 111.All sensors are hardwired out of the pump. The IO 111 can be used for indication of water in oil and as PTC relay.

1 M 10 M

ON DIP

1 2 3 4 5 6 7 8 9 10

ON DIP

1 2 3 4 5 6 7 8 9 10

ON

1 2

ON

1 2

Address for bus communicationThe IO 111 can communicate with control systems via a bus connection. In connection with bus communication, 24 / 60

the IO 111 is slave. As a control system must be able to identify the slave units with which it communicates, the IO 111 modules must have unique addresses. Addresses between 40 and 46 are set by means of the switches 3, 4 and 5. See table. If the DIP switches are set to bus configuration, the address of the IO 111 module is set from the control system via bus. The address can be selected between 32 and 231. As standard, the address is set to 231.

Address Description

40 Pump 1

41 Pump 2

42 Pump 3

43 Pump 4

44 Pump 5

45 Pump 6

46 Pump 7

Bus configurationThe address of the IO 111 is set from the control system via the bus connection.Default address: 231.

ON DIP

1 2 3 4 5 6 7 8 9 10

3 4 5

3 4 5

3 4 5

3 4 5

3 4 5

3 4 5

3 4 5

3 4 5

Analog outputsThe analog outputs of the IO 111 can be set to various types of output signal.25 / 60

Bus protocolBy setting the bus protocol, the type of bus connection is chosen. GENIbus is a Grundfos standard protocol for Grundfos products. The Modbus protocol is used for communication between the IO 111 and a control unit from another supplier.

Analog output Description

Analog output 2:G2 and A2 (pos. 2)

Motor temperature4-20 mA, 0-180 C0 mA = no sensor

Analog output 2:G2 and A2 (pos. 2)

Motor temperaturePt1000 emulator1000-1685 , 0-180 C

Analog output 1:G1 and A1 (pos. 2)

Water in oil4-20 mA, 0-20 %0 mA = water-in-oil sensor not fitted3.5 mA = alarm, air in oil chamber22 mA = warning, water content far outside the measuring

range

Analog output 1: G1 and A1 (pos. 2)

Water in oilPulse output: 0-20 %Maximum connection: 24 V, 100 mA

Status of output transistor

Pulse A, water in oil:0.5 - 3.66 s = 0-20 %10 s = water content far outside the measuring range

Pulse B, insulation resistance:0.5 s = 0 M10.5 s = 20 M

Bus protocol Description

GENIbus Grundfos standard protocol for communication between Grundfos products

ModbusSee www.grundfos.com, WebCAPS, Literature, Accessories, Accessories, electrical and Operating the IO 111 via Modbus, document number 96623373.

ON DIP

1 2 3 4 5 6 7 8 9 10

6

6

7

7

Time

Pulse BPulse A

Off

On

ON DIP

1 2 3 4 5 6 7 8 9 10

8

8

ATEX/IECEx protectionATEX/IECEx protection can be activated/deactivated by means of DIP switch 10.26 / 60

4.2.4 CU 361 and IO 351 installation and operating instructionsSee WinCAPS or WebCAPS > Service > Dedicated Controls > CU 361 or IO 351 > Installation and operating instructions.

ATEX/IECEx protection Description

Deactivated

Activation of ATEX/IECEx protection enables additional alarms: Main bearing temperature to high.

Default alarm temperature: 140 C(installation with SM 111).

Support bearing temperature to high.Default alarm temperature: 140 C(installation with SM 111).

Missing signal from bearing sensor(installation with SM 111).

Missing signal from water-in-oil sensor Communication alarm

(installation with SM 111).

Activated

ON DIP

1 2 3 4 5 6 7 8 9 10

10

10

5. Documentation supplied with Dedicated ControlsThe following documentation is supplied with the Dedicated Controls control cabinet.27 / 60

Instructions Safety instructions for Dedicated Controls (printed multilingual version) Installation and operating instructions for Dedicated Controls (monolingual version on CD-ROM) Supplement to installation and operating instructions for Dedicated Controls (printed version) Installation and operating instructions for the CU 361 (multilingual version) Installation and operating instructions for the IO 351 (multilingual version).

Other documentation on control cabinet Electrical wiring diagrams List of supplied components (parts list) and description of cable colours and dimensions as well as sizes of

backup fuses Control cabinet layout.

6. PC ToolFor information about PC Tool, open the help function in the software.

6.1 Connection of PC to Dedicated ControlsFor the physical connection between the PC and Dedicated Controls, a Grundfos PC Tool Link is used. This converts the RS-485 used by Dedicated Controls to USB used by the PC. The PC Tool Link also provides a galvanic separation between Dedicated Controls and the PC.

Fig. 16 Connection of PC to Dedicated Controls using the PC Tool Link

USB cable PC Tool Link TTL cable A1 Y1 B110 11 12 13 14

70

71

72

73

74

75

50

51

53

54

57

58

DO1, C

DO1, NO

DO1, NC

DO2, C

DO2, NO

DO2, NC

+24V

AI 1

+24V

AI 2

AI 3

GND

DI

1

GN

D

DI

2

GN

D

DI

3

RS

48

5, A

RS

48

5,

GN

D

RS

48

5,

B

RS

48

5, A

RS

48

5,

GN

D

RS

48

5,

B

Lin

e

Neutr

al

PE

L NB Y A

Service plug

7. Fieldbus communication module28 / 60

7.1 SCADA systemSee the installation and operating instructions for Dedicated Controls to set up communication to SCADA systems. See also section 7.2 Data communication or menu 4.3 in the CU 361.Grundfos does not supply SCADA systems. If it seems as if the SCADA system is faulty, we recommend you to contact the supplier.

7.1.1 CommunicationThe communication takes place via a Modbus module or a GSM/GPRS module. See section 7.2 Data communication.

7.2 Data communicationThe CU 361 must have a CIM module (CIM = Communication Interface Module) fitted to be able to transfer data to the SCADA system or to a mobile phone.Various CIM modules are available, depending on the type of network. The CIM module can be fitted directly in the CU 361. See section 7.3 Fitting the CIM module.For configuration of the CIM module, see the installation and operating instructions and the functional profile on the CD-ROM supplied with the module.The user must select the type of communication module fitted before a network connection can be established.The following CIM modules can be fitted in the CU 361: CIM 200 (Modbus via RS-485) CIM 250 (Modbus and SMS via GSM/GPRS) CIM 270 (GRM)

(GRM = Grundfos Remote Management).

Fig. 17 Example, selection of CIM module and communication

Note The SCADA system integrator can order a functional profile from Grundfos.

Dis

play

_4.3

7.2.1 Modbus network29 / 60

CIM 200 (Modbus via RS-485)The CIM 200 module transfers data to/from the CU 361 and the local Modbus network. See fig. 18.

Fig. 18 Example, CIM 200

CIM 250 (Modbus and SMS via GSM/GPRS)The CIM 250 transfers data to/from the CU 361 and a GSM/GPRS network. See fig. 19.The CIM 250 can send/receive SMS messages to/from one or more mobile phones. The CIM 250 can also send data to a remote SCADA system.

Fig. 19 Example, CIM 250

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1 39

08

Note A series of system parameters must be set before SMS messaging can be used.

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7 49

08

CU 361(CIM 200 built-in)

Modbus network

SCADA

CU 361(CIM 250 built-in)

SCADA

GSM antenna

Mobile phone

7.2.2 CIM 270 (GRM)The CIM 270 module is used to link with Grundfos Remote Management.30 / 60

Fig. 20 Example, CIM 270

7.2.3 EthernetEthernet is the most widely used standard for local networks (LAN). The standardisation of this technology has created some of the easiest and cheapest ways of creating communication between electrical units, for instance between computers or between computers and control units.The web server of the CU 361 makes it possible to connect a computer to the CU 361 via an Ethernet connection (Ethernet crossover cable). The user interface can thus be exported from the CU 361 to a computer so that the CU 361 and consequently the Dedicated Controls system can be remotely monitored and controlled. See figs 21 and 22.

In order to use the web server, the user must know the IP address of the CU 361. All network units must have a unique IP address to communicate with each other. The IP address of the CU 361 from factory is 192.168.0.102.Alternatively to the factory-set IP address, it is possible to use a dynamic assignment of IP address. This is possible by activating a DHCP (Dynamic Host Configuration Protocol) either directly in the CU 361 or via the web server.

Fig. 21 Example, Ethernet connection

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8 49

08

NoteGrundfos recommends that the system administrator is contacted to arrange security protection for the CU 361 connection.

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321

8 39

08

CU 361(CIM 270 built-in)

GRM WebAccess

GSM antenna

Mobile phone

GRM server

Ethernet crossover cable

CU 361

PC with access to the CU 361 via the internet 31 / 60

Fig. 22 Example, internet connection

Dynamic assignment of an IP address for the CU 361 requires a DHCP server in the network. The DHCP server assigns a number of IP addresses to the electrical units and makes sure that two units do not receive the same IP address.A standard internet browser is used for connection to the web server of the CU 361. If the user wants to use the factory-set IP address, no changes are required in the menu display. Open the internet browser, and enter the IP address of the CU 361.Now open the browser, and enter the CU 361 "Host name" (Default: CU361) instead of the IP address. The internet browser will try to connect to the CU 361. The host name can be read in the display, but can only be changed using a PC tool or via a web browser.

This is the first menu display seen when the CU 361 connects.

Fig. 23 Connecting to the CU 361

Factory settingUsername: adminPassword: adminWhen username and password have been entered, a Java Runtime Environment application starts up in the CU 361, provided that it has been installed on the computer in question. If this is not the case, but the computer is connected to the internet, then use the link on the screen to download and install the Java Runtime Environment application.

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Note DHCP requires a host name.

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Ethernet cable for internet connection

CU 361

32 / 60

Fig. 24 Display with link to JavaScript application

The Java Runtime Environment application transfers the CU 361 user interface (including display and panel functions) onto the computer screen. The CU 361 can now be controlled from the PC.

Fig. 25 Network setting

Change of network settingWhen the connection to the web server of the CU 361 has been established, it is possible to change the network setting.

Fig. 26 Change of network setting

1. Click the icon "Network admin".2. Enter the changes.3. Click [Submit] to enable the changes.

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4 39

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03 2

050

3505

Change of password33 / 60

Fig. 27 Change of password

1. Click the icon "Change password".2. Enter the new password.3. Click [Submit] to enable the new password.

7.2.4 GENIbusBy installing an external GENIbus module (CIM 050), it is possible to connect a CU 361 to an external network. The connection can be established via a gateway. For more information, contact Grundfos.

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1 35

05

7.3 Fitting the CIM moduleThe CIM module must be fitted by authorised personnel.34 / 60

Fit the CIM module as follows:1. Remove the screw in the back cover of the CU 361. See fig. 28.

Fig. 28 Removing the screw holding the back cover

2. Remove the cover. Place the cover on a plane surface, and push out the marked knockout using a screwdriver or a similar tool. See fig. 29.

Fig. 29 Opening the back cover and removing the knockout

WarningSwitch off the power supply to the CU 361 before fitting the CIM module.

WarningElectrostatic discharge (ESD) must be avoided when fitting the CIM module, for instance by wearing an antistatic wrist strap as shown in fig. 30.

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2 25

08TM

04 2

403

2508

3. Fit the CIM module. See fig. 30.35 / 60

Fig. 30 Fitting the CIM module

4. Place the labels supplied with the CIM module on the back cover. See fig. 31.

Fig. 31 Placing the new labels on the back cover

5. Refit the back cover to the CU 361, and secure it with the mounting screw. See fig. 32.

Fig. 32 Refitting the back cover

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05

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6 27

08

TM04

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7 27

08

Type:Kit Funct. module - Geni/RS485Op

Prod. No.

Version V01 Serial No.

P. C. 0538

9854

CIM

250

GS

M

CIM 250

96824795

8. General settings, CU 36136 / 60

8.1 Display languageIn this menu, the CU 361 display language is selected. In connection with service, it is easy to change over to the service language, using the function "Change language to the service language (English)".

9. Fault finding

9.1 Power supplySee the system wiring diagram and system documentation.

9.2 External control, data collection, SCADA systemsSee the system wiring diagram and system documentation.

9.3 PumpsSee the documentation for the connected pump(s).

For example via WinCAPS, WebCAPS or service instructions for the connected Grundfos pump(s).

Path: Settings>General settings, CU 361>

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_4.6

DescriptionOther functions related to CU 361 Display language.

10. Fault finding tools37 / 60

10.1 CU 361 display

10.1.1 StatusThe first status display is shown below. This display appears when the Dedicated Controls is switched on, and it appears when the buttons of the control panel have not been touched for 15 minutes.The status display is the main opening display of the CU 361.

An alarm is shown as an alarm bell next to the unit that caused the alarm. When the system registers an alarm or warning, the following will happen: An alarm bell is shown on the right of the upper status line. The red indicator light on the control panel lights up. "Current alarms" appear as the first line below the pit graphics. The alarm relay operates. The indication is maintained as long as the system has an active alarm. An alarm is active until it has been

reset, either automatically or manually via "Current alarms" in the status display. An alarm cannot be reset until the fault causing the alarm has been corrected.

Example: An overtemperature alarm cannot be reset until the pump has cooled.

NoteIf the buttons on the control panel have not been activated for 15 minutes, the CU 361 automatically reverts to this display.

Note The display shown below should be considered as an example.

Path: Status>

Dis

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_1

DescriptionOptions: Current alarms

See current alarms. The line is only active if there is one or more active alarms.

System See operating parameters for the system.

Pump 1 See operating parameters for pump 1.

Pump 2 See operating parameters for pump 2.

The hand symbol indicates that the pump is manually controlled, i.e. the pump can only be started and stopped manually.

Float switches See current positions and status of the float switches.

Mixer See mixer status.

Electrical overview See actual values for analog and digital inputs as well as digital

outputs.Note: Float switches and mixer will only appear if they are installed in the system.

2

1 8

6

3 10

11

45

9

7

Key to display38 / 60

Pos. Description

1 Lowest start level: If the water level rises above this level, the first pump will start. 2 Lowest stop level: If the water level falls below this level, both pumps will stop.3 The display shows that pump 1 is started. The bottom is a dotted/broken line.

4 The actual flow is measured by a flowmeter or with the help of level measurements and pit data. See installation and operating instructions for Dedicated Controls.

5 Alarm bell: The alarm bell is visible as long as there are active alarms. The red indicator light on the control panel has the same function.6 The broken line moves up to symbolise flow. The line appears when one or both pumps are running.7 Shows the water level as falling or rising. 8 This value and the wavy line show the current water level in the pit.9 Mixer: The propeller rotates if the mixer is operating.

10 The display shows that pump 2 is stopped. The bottom is a thick, unbroken line.11 Pressure sensor symbol: The sensor is shown at the bottom of the pit and represents a standard pressure sensor.

10.2 SystemThis display shows the actual operating parameters of the system. 39 / 60

Description of operating parameters

Note The display shown below should be considered as an example.

Path: Status>System>

Dis

play

_1.1

DescriptionThe display shows an operating overview of the system. Operating hours Parallel-operation time Overflow time Overflow volume Number of overflows Total volume Energy Specific energy GSM/GPRS.

Operating parameter Function

Operating hours Total number of system operating hours.Parallel-operation time The accumulated time in which more than one pump has been in operation. Overflow time Overflow duration.Overflow volume The estimated overflow volume, based on the latest flow calculation.Number of overflows The number of registered overflows.

Total volume

The accumulated volume of liquid removed.Note: Requires a flowmeter (analog or pulse measurement), or the volume is calculated using an analog sensor if the pit dimensions are known.For more pit configuration details, see installation and operating instructions for Dedicated Controls.

Energy Total amount of energy in kWh.

Specific energy

Shows the specific energy, indicating the efficiency of the pump to convert the electrical energy (measured in kWh) to pumped volumes (measured in m3). The specific energy is indicated in kWh/m3.To be able to make a satisfactory average measurement, the measuring interval is one hour.Note: Requires an energy meter (pulse input or analog input).

GSM/GPRS

GSM/GPRS modem status: Ready Invalid PIN code Invalid PUK code Invalid service centre Insert SIM card SIM card defective Invalid SIM card SIM busy.

10.3 Specific pumpThis display shows the actual operating parameters of pump 1.40 / 60

Many parameters will show a value only if the relevant sensors and modules are fitted.

Description of operating parameters

Note If two pumps are installed in the pit, a display for pump 2 will appear.

Note The display shown below should be considered as an example.

Path: Status>Pump 1>

Dis

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_1.2

Description The display shows an operating overview of pump 1. Status Controlled by Operation Operating hours Latest runtime Time since service Time for service Number of starts Number of starts/hour Average flow Latest flow Number of flow measurements Average current Latest current Start level Stop level.

Operating parameters Function

Status Shows if a pump is started or stopped.Controlled by CU 361 (system), manually by switch (Auto/On/Off) or via SCADA.Operation Shows how the system is being controlled, automatically or manually.

Operating hours Number of hours the pump has been in operation (can be changed if another pump is installed). Latest runtime The pump's latest operating period.

Time since service The time elapsed since the pump was last serviced (can be reset by Grundfos Service).Time for service Time until the next service is due.

Number of starts Number of pump starts since the pump was installed/connected (can be changed if another pump is installed). Number of starts/hour Number of pump starts in the last hour.

Average flow Requires an analog level sensor or flow sensor. See installation and operating instructions for Dedicated Controls. Latest flow The calculated/measured flow of the last pump that was running.

Number of flow measurements Requires an analog level sensor. See installation and operating instructions for Dedicated Controls. Average current The actual average current consumption. 0 A when the pump stops.

Latest current The current value when the pump stopped. The value updates when the pump is running. Requires a current sensor/ammeter.Start level Requires an analog level sensor (not shown with alternating operation).Stop level Requires an analog level sensor.

10.4 GSM/GPRSThis display shows the status of the GSM modem.41 / 60

The display can be used to check the antenna conditions and for fault finding.

SIM card statusShows the SIM card status message sent to the system.

Signal strengthA graph shows the actual signal strength. If the signal strength is unknown, "" is displayed. If there is no signal, "No signal" is displayed.

GPRS stateShows the GPRS network state.

StatisticsDisplays the number of sent and received SMS messages and the amount (kB) of sent and received GPRS data.

GPRS networkThe current network IP address.

Note This display is only shown if a modem has been configured in the system.

Note The display shown below should be considered as an example.

Path: Status>System>GSM/GPRS>

Dis

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_1.1

.1

DescriptionThe display shows the status of the GSM modem.

GSM/GPRS SIM card status Signal strength GPRS state.

Statistics SMS messages sent SMS messages received GPRS data sent GPRS data received Outgoing calls Incoming calls.

GPRS network IP address.

10.5 Float switch statusThis display shows the current positions and functions of the float switches.42 / 60

The display can be used for function testing and fault finding."Off" means that the float switch is hanging downwards."On" means that the float switch is kept up by the water.

Note The display shown below should be considered as an example.

Path: Status>Float switch status>

Dis

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_1.4

DescriptionThe display shows the current positions and functions of the float switches. Float switch 4: High level. Float switch 3: Pump 2 starts. Float switch 2: Pump 1 starts, and both pumps stop. Float switch 1: Dry running.

10.6 MixerThis display shows the status of the mixer and the mixer counters.43 / 60

The display can be used for fault finding and service.

Note This display will only appear if a mixer is installed.

Note The display shown below should be considered as an example.

Path: Status>Mixer>

Dis

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_1.5

Description

The display shows the status of the mixer and the mixer counters. Status Operating hours Time since service Time for service Number of starts Number of starts/hour.

10.7 Electrical overviewThis display shows an overview of the various inputs and outputs.44 / 60

Note The display shown below should be considered as an example.

Path: Status>Electrical overview>

Dis

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_1.6

DescriptionThe display shows an overview of the various inputs and outputs.

Electrical overviewSelect submenu: Analog inputs Digital inputs Digital outputs.

10.7.1 Analog inputsThis display shows the status of the individual analog inputs. 45 / 60

Note The display shown below should be considered as an example.

Path: Status>Electrical overview>Analog inputs>

Dis

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_1.6

.1

DescriptionAnalog input AI1 (CU 361) [51]: The AI1 analog input on the CU 361 (designated terminal 51) is set

up as a current input. The measured value of 14.9 mA corresponds to a level and a

pressure of 3.40 m.

10.7.2 Digital inputsThis display shows the status of the individual digital inputs.46 / 60

Note The display shown below should be considered as an example.

Path: Status>Electrical overview>Digital inputs>

Dis

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_1.6

.2

DescriptionDigital input DI2 (IO 351-41) [12]: The DI2 digital input on the IO 351 (designated terminal 12) is

linked to the function "Contactor feedback, pump 1", and the contact is closed.

10.7.3 Digital outputsThis display shows the status of the individual digital outputs.47 / 60

11. Alarms and warnings

11.1 Alarm indicatorsDedicated Controls systems feature the following alarm indicators: Red indicator light on the CU 361.

The indicator light will be on when an alarm or a warning is active or until the alarm or warning has been reset. The display of the CU 361. The alarm relay in the CU 361.

Alarms and warnings are divided into System alarms Pump alarms Mixer alarms Combi alarms.

Note The display shown below should be considered as an example.

Path: Status>Electrical overview>Digital outputs>

Dis

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_1.6

.3

DescriptionDigital output DO1 (CU 361) [71]: The DO1 digital output on the CU 361 (designated terminal 71) is

linked to the function "High-level alarm", and the alarm is active.

11.2 Alarm settingsAlarms can only be indicated if the desired alarms have been enabled. See section "Alarm settings" in the 48 / 60

installation and operating instructions for Dedicated Controls.All fault sources are either of the analog or digital fault type.

11.2.1 Analog fault configurationAnalog faults are activated if the currently measured value is outside a set limit. An analog fault can be registered as a warning or as an alarm.

Alarm delayAn alarm delay is typically used when a measuring signal is unstable. The signal from surface water waves may generate a high water level for a short period. An alarm delay allows time for the unstable signal to pass, e.g. for the water level to steady.

User-defined alarm relayA warning or alarm can be coupled to a relay output.

Alarm resetting Select the alarm resetting as manual or automatic. All warnings will be reset automatically.

Action, warning and alarm (High level)Set SMS messaging schedules for the service manager in the following periods: Work, Off, Sleep.Schedule periods serve practical purposes, e.g. to avoid sending SMS messages about minor faults to the service manager in the middle of the night. The service manager will receive the SMS messages when he/she has returned to work.Warning or alarm callback to the SCADA system is also selected in this display.

Note The display shown below should be considered as an example.

Path: Settings>Alarm settings>System alarms>High level>

Dis

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_4.5

.1.2

DescriptionMake the required settings.

Alarm delay

Warning Enabled Limit User-defined alarm relay.

Alarm Enabled Limit User-defined alarm relay.

Manual resetting Automatic resetting.

Action, warning and alarm Enable SMS, work Enable SMS, off Enable SMS, sleep SCADA callback.

11.2.2 Digital fault configurationDigital faults are activated in case of a faulty system condition. A digital fault can be registered as a warning or as 49 / 60

an alarm.

Alarm delayAn alarm delay is typically used when a measuring signal is unstable. The signal from surface water waves may generate a high water level for at short period. An alarm delay allows time for the unstable signal to pass, e.g. for the water level to steady.

User-defined alarm relayA warning or alarm can be coupled to a relay output.

Alarm resettingSelect the alarm resetting as manual or automatic. All warnings will be reset automatically.

Action, warning and alarm (Battery backup (UPS))Set SMS messaging schedules for the service manager in the following periods: Work, Off, Sleep.Schedule periods serve practical purposes, e.g. to avoid sending SMS messages about minor faults to the service manager in the middle of the night. The service manager will receive the SMS messages when he/she has returned to work.Warning or alarm callback to the SCADA system is also selected in this display.

Note The display shown below should be considered as an example.

Path: Settings>Alarm settings>System alarms>Battery backup (UPS)>

Dis

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_4.5

.1.1

4

DescriptionMake the required settings.

Alarm delay Disabled Warning Alarm.

Alarm User-defined alarm relay

Manual resetting Automatic resetting.

Action, warning and alarm Enable SMS, work Enable SMS, off Enable SMS, sleep SCADA callback.

12. How to trace an alarm50 / 60

12.1 Menu StatusSee installation and operating instructions for Dedicated Controls, section 13. Status.1. If an alarm occurs, "Current alarms" will be displayed as the first line in the Status menu.2. Select "Current alarms", and press [ok] on the CU 361.

12.2 Menu Alarm The display shows the last 24 alarms with date and time of occurrence.

12.2.1 Current alarmsThis display shows all active system alarms.An alarm can only be reset when it is no longer active. An alarm can be reset when a date/time is given to the right of "Disappeared at". Press [ok] to reset the marked alarm.See section 12.2.2 Alarm log.

This menu shows the following: Warnings caused by faults that still exist. Warnings caused by faults that have disappeared, but the warning requires manual resetting. Alarms caused by faults that still exist. Alarms caused by faults that have disappeared, but the alarm requires manual resetting.All warnings and alarms with automatic resetting are automatically removed from the menu when the fault has been corrected. Alarms requiring manual resetting are reset in this display by pressing [ok]. For every warning or alarm, the following is shown: Whether it is a warning or an alarm . Where the fault occurred: System, Pump 1, Pump 2, etc. What the cause of the fault is, and the alarm code in brackets, e.g. High level (191). When the fault occurred: Date and time. When the fault disappeared: Date and time. If the fault still exists, date and time are shown as --...--.The latest warning/alarm is shown at the top of the display.

Symbol Description

AlarmWarning

Note The display shown below should be considered as an example.

Path: Alarm>Alarm status>Current alarms>

Dis

play

_3.1

DescriptionThe display shows two active alarms.

12.2.2 Alarm logThe alarm log can store up to 24 warnings and alarms.51 / 60

For every warning or alarm, the following is shown: Whether it is a warning or an alarm . Where the fault occurred: System, Pump 1, Pump 2, etc. In the case of an input-related fault, the input will appear. What the cause of the fault is, and the alarm code in brackets, e.g. warning: Conflicting levels (204), etc. When the fault occurred: Date and time. When the fault disappeared: Date and time. If the fault still exists, date and time are shown as --...--.The latest warning/alarm is shown at the top of the display.

12.3 Password protectionA password can be set in order to prevent unintentional change of settings. There are two different passwords: password for menu Settings password for menu Operation.

12.3.1 Service passwordIf a customer-set password is not available for the Grundfos service engineer, the Dedicated Controls system can be unlocked by using the Grundfos service code "6814". Please protect this code, and prevent access by unauthorised persons.

Note The display shown below should be considered as an example.

Path: Alarm>Alarm status>Alarm log>

Dis

play

_3.2

DescriptionThe display shows one warning and three alarms, two of which are still active.To reset alarms, see section 12.2.1 Current alarms.Note: An alarm cannot be reset until the fault has been corrected.

12.4 R10052 / 60

12.4.1 R100 menu for Dedicated Controls, IO 351B

Displays marked like this can only be opened by means of the service code.

13. Fault finding by means of fault codes53 / 60

13.1 Alarm list (system)

Fault code Fault indication warning

Cause/explanation Remedy

3 External fault

Indicates an external fault registered via a digital input.

6 Mains supply fault

A mains supply fault can be displayed if an emergency power supply module is connected. No power supply to the system.

Check that the supply voltage lies within the range of 100-240 VAC 10 % on the input side of the CU 361.

15 SCADA callback error

The alarm is displayed if there is a modem commu-nication fault. An SMS message can be sent if this alarm is present.

57 Dry running

The dry-running level can be set at random as the lowest level in the system. Both pumps are stopped if this limit is reached. Foam drain level overrules the dry-running alarm, and the pumps will pump down to foam drain level.

1. Place the sensor in the correct position.2. Ensure that the pump is in contact with the pumped liquid.

72 Hardware fault

Hardware fault in a system module, e.g. flash error or EEPROM error. Replace the defective module.

159 CIM module fault

The alarm is displayed if the CIM module is defective.

Switch off the system. Replace the CIM module. Restart the system.

Replace the modem. Replace the CU 361.

160 SIM card fault

All faults from SIM card.

168 Signal fault, pressure sensor

The alarm is displayed if the level sensor input is outside the measuring range.

Check the connection and the sensor signal (replace the sensor, if necessary).

Set correct measuring range (see values in the installation and operating instructions for the module).

Replace the IO module.

169 Signal fault, flow sensor

The warning is displayed if the flowmeter input is outside the measuring range.

Re-establish the connection. Set correct measuring range (see values in the installation and

operating instructions for the module). Replace the sensor. Replace the IO module.

186 Power meter

The warning is displayed if the power meter input is outside the measuring range.

Re-establish the connection. Set correct measuring range (see values in the installation and

operating instructions for the module). Replace the sensor. Replace the IO module.

190 Level

An alarm level can be selected at random with the lowest stop level as the lower limit and high level as the upper limit. At this level, the system will start the pumps which have a start level lower than this alarm level. The level sensor can slide out of it's fastening which will lead to a wrong level detection.

Place the sensor in the correct position.

Fault code Fault indication warning54 / 60

191 High level

A high level can be set to activate an alarm relay. When the high level is reached, the system attempts to start both pumps. High level must always be the highest level in the system.

Place the sensor in the correct position. Ensure that the pump is in contact with the pumped liquid. Lower the water level.

192 Overflow

The alarm is displayed if an analog level sensor or a float switch registers an overflow.

204 Conflicting levels

The alarm is displayed if the signal from the analog level sensor does not correspond with the float switches.

Clean or replace the sensor. Move all float switches up and down, and check that the signals reach

the CU 361 in correct order. Check the signal from the analog sensor. Clean the pit and the sensors.

205 Inconsistency, float switch

The warning is displayed in the event of a discrepancy between the input signals from the various float switches.

Ensure that the pump is in contact with the pumped liquid. Move all float switches up and down, and check that the signals reach

the CU 361 in correct order.

228 GENIbus fault

GENIbus fault to the IO 351B.

231 Ethernet, no IP address from DHCP

No IP address from the DHCP server. Communication fault.Contact the system integrator.

232 Ethernet disabled due to misuse

Automatically disabled due to misuse. Communication fault.Contact the system integrator.

246 User-defined relay output activated

The alarm is displayed when a relay is manually controlled.

247 NOT IN DISPLAY FOR CONFIG

Power-on warning.The warning is displayed when the CU 361 is powered on. Auto ack.

248 Battery backup (UPS)

The alarm is displayed if the emergency power supply can no longer power the system.

Check spade terminals and wire connections. Check that the battery voltage is minimum 12 VDC when the battery is

powering the CU 361. Replace the battery. Replace the CU 361. Check that the battery in the CU 361 is charging.

Cause/explanation Remedy

13.2 Alarm list (pump)55 / 60

Fault code Fault indication warning

Cause/explanation Remedy

11 Water in oil (IO 351 / CU 361)

The water-in-oil limit has been reached.

12 Time for service

The warning is displayed if the recommended service interval has been exceeded or if the total pump operating time exceeds the limit set.

21 Too many starts per hour

The warning is displayed if the number of pump starts per hour exceeds the limit set.

27 Motor protection, tripped

A motor protector has stopped the pump to protect it.The CU 361/IO 351B must be connected to the signal from the motor protection to be able to register that the motor protection trips out.

Repair the motor. Ensure that the pump is in contact with the pumped liquid. Repair/replace the motor starter.

48 Overload

The pump consumes more current that expected. The pump may be blocked. Remove the blocking.

56 Underload

The pump consumes less current that expected. Check whether the level sensor is defective, or change the contactor.

58 Low flow

The low-flow limit can be set to receive an indication that a decrease in pump performance has occurred.

Re-establish pump performance.Clean and check the pit and pipes.

70 Overtemp., PTC/Klixon (IO 351)

The PTC sensor in the motor has registered overtemperature. Check and possibly reduce the load/improve cooling.

170 Signal fault, water-in-oil sensor (IO 351 / CU 361)

Faulty water-in-oil sensor.

220 Contactor feedback fault

The controller tries to start the pump, but the digital input has received no contactor feedback.

228 GENIbus com. fault (IO 111)

No communication with the IO 111.

241 Common phase error

One phase is missing, or the phase sequence is wrong. Check that all three mains phases are within a 15 V range.

244 Auto/On/Off switch

The alarm is displayed if the switch fails.The alarm must be set to enable the Auto/On/Off switch function.

Restore good connection to the Auto/On/Off switch, or replace the switch (or replace the module to which the Auto/On/Off switch is connected; see electrical overview in the display).

245 Latest runtime

The maximum time the pump is allowed to operate without interruptions. This indication appears if the pump is not stopped, i.e. if no other pump is ready to take over.

13.3 Alarm list (mixer)56 / 60

13.4 Alarm list (combi alarms)

13.5 Alarm list (IO 111 belongs to a pump)

Fault code Fault indication warning

Cause/explanation Remedy

221 Contactor, mixer

The controller tries to start the mixer, but the digital input has received no contactor feedback.

222 Time for service, mixer

Limit value exceeded.

223 Max. starts/hour, mixer

Limit value exceeded.

Fault code Fault indication warning

Cause/explanation Remedy

227

Combi alarm 1Combi alarm 2Combi alarm 3Combi alarm 4

For the combi alarm to trip, both alarms must be active at the same time, and the alarm data points must be in warning/alarm.

Fault code Fault indication warning

Cause/explanation Remedy

11 Water in oil

When the alarm limit is exceeded, the pump will be disconnected. Automatic restarting is allowed.

20 Insulation resistance low

The insulation resistance is too low in relation to the setpoint.

22 Humidity switch alarm

IO 111Al / IO 111 warning.

25 Setup conflict

IO 111 alarm.

64 Overtemperature Pt 1

IO 111 alarm/warning.

69 Overtemperature PTC (IO 111)

IO 111 alarm/warning.

170 Signal fault, water-in-oil sensor

Feedback from one of the pumps.1. Remove the moisture from the motor.2. Replace the sensor.3. Restore good connections, and check connections.

181 Signal fault, PTC sensor

IO 111 alarm.

Subject to alterations.

57 / 60

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60

60 / 6096918729 0509 GB

ArgentinaBombas GRUNDFOS de Argentina S.A.Ruta Panamericana km. 37.500 Lote 34A1619 - GarinPcia. de Buenos AiresPhone: +54-3327 414 444Telefax: +54-3327 411 111

AustraliaGRUNDFOS Pumps Pty. Ltd. P.O. Box 2040 Regency Park South Australia 5942 Phone: +61-8-8461-4611 Telefax: +61-8-8340 0155

AustriaGRUNDFOS Pumpen Vertrieb Ges.m.b.H.Grundfosstrae 2 A-5082 Grdig/Salzburg Tel.: +43-6246-883-0 Telefax: +43-6246-883-30

BelgiumN.V. GRUNDFOS Bellux S.A. Boomsesteenweg 81-83 B-2630 Aartselaar Tl.: +32-3-870 7300 Tlcopie: +32-3-870 7301

Belorussia 220123, ,. . , 22, . 1105 .: +(37517) 233 97 65, : +(37517) 233 97 69E-mail: grundfos_minsk@mail.ru

Bosnia/HerzegovinaGRUNDFOS SarajevoTrg Heroja 16,BiH-71000 SarajevoPhone: +387 33 713 290Telefax: +387 33 659 079e-mail: grundfos@bih.net.ba

BrazilMark GRUNDFOS Ltda.Av. Humberto de Alencar Castelo Branco, 630CEP 09850 - 300So Bernardo do Campo - SPPhone: +55-11 4393 5533Telefax: +55-11 4343 5015

BulgariaGRUNDFOS Pumpen VertriebRepresentative Office - BulgariaBulgaria, 1421 SofiaLozenetz District105-107 Arsenalski blvd. Phone: +359 2963 3820, 2963 5653Telefax: +359 2963 1305

CanadaGRUNDFOS Canada Inc. 2941 Brighton Road Oakville, Ontario L6H 6C9 Phone: +1-905 829 9533 Telefax: +1-905 829 9512

ChinaGRUNDFOS Pumps (Shanghai) Co. Ltd.51 Floor, Raffles CityNo. 268 Xi Zang Road. (M)Shanghai 200001PRCPhone: +86-021-612 252 22Telefax: +86-021-612 253 33

CroatiaGRUNDFOS predstavnitvo ZagrebCebini 37, BuzinHR-10010 ZagrebPhone: +385 1 6595 400 Telefax: +385 1 6595 499

Czech RepublicGRUNDFOS s.r.o.ajkovskho 21779 00 OlomoucPhone: +420-585-716 111Telefax: +420-585-716 299

DenmarkGRUNDFOS DK A/S Martin Bachs Vej 3 DK-8850 Bjerringbro Tlf.: +45-87 50 50 50 Telefax: +45-87 50 51 51 E-mail: info_GDK@grundfos.comwww.grundfos.com/DK

EstoniaGRUNDFOS Pumps Eesti OPeterburi tee 92G11415 TallinnTel: + 372 606 1690Fax: + 372 606 1691

FinlandOY GRUNDFOS Pumput AB Mestarintie 11 FIN-01730 Vantaa Phone: +358-3066 5650 Telefax: +358-3066 56550

FrancePompes GRUNDFOS Distribution S.A. Parc dActivits de Chesnes 57, rue de Malacombe F-38290 St. Quentin Fallavier (Lyon) Tl.: +33-4 74 82 15 15 Tlcopie: +33-4 74 94 10 51

GermanyGRUNDFOS GMBHSchlterstr. 3340699 ErkrathTel.: +49-(0) 211 929 69-0 Telefax: +49-(0) 211 929 69-3799e-mail: infoservice@grundfos.deService in Deutschland:e-mail: kundendienst@grundfos.de

GreeceGRUNDFOS Hellas A.E.B.E. 20th km. Athinon-Markopoulou Av. P.O. Box 71 GR-19002 Peania Phone: +0030-210-66 83 400 Telefax: +0030-210-66 46 273

Hong KongGRUNDFOS Pumps (Hong Kong) Ltd. Unit 1, Ground floor Siu Wai Industrial Centre 29-33 Wing Hong Street & 68 King Lam Street, Cheung Sha Wan Kowloon Phone: +852-27861706 / 27861741 Telefax: +852-27858664

HungaryGRUNDFOS Hungria Kft.Park u. 8H-2045 Trkblint, Phone: +36-23 511 110Telefax: +36-23 511 111

IndiaGRUNDFOS Pumps India Private Limited118 Old Mahabalipuram RoadThoraipakkamChennai 600 096Phone: +91-44 2496 6800

IndonesiaPT GRUNDFOS Pompa Jl. Rawa Sumur III, Blok III / CC-1 Kawasan Industri, Pulogadung Jakarta 13930 Phone: +62-21-460 6909 Telefax: +62-21-460 6910 / 460 6901

IrelandGRUNDFOS (Ireland) Ltd. Unit A, Merrywell Business ParkBallymount Road LowerDublin 12 Phone: +353-1-4089 800 Telefax: +353-1-4089 830

ItalyGRUNDFOS Pompe Italia S.r.l. Via Gran Sasso 4I-20060 Truccazzano (Milano)Tel.: +39-02-95838112 Telefax: +39-02-95309290 / 95838461

JapanGRUNDFOS Pumps K.K.Gotanda Metalion Bldg., 5F, 5-21-15, Higashi-gotandaShiagawa-ku, Tokyo141-0022 JapanPhone: +81 35 448 1391Telefax: +81 35 448 9619

KoreaGRUNDFOS Pumps Korea Ltd.6th Floor, Aju Building 679-5Yeoksam-dong, Kangnam-ku, 135-916Seoul, KoreaPhone: +82-2-5317 600Telefax: +82-2-5633 725

LatviaSIA GRUNDFOS Pumps Latvia Deglava biznesa centrsAugusta Deglava iel 60, LV-1035, Rga,Tlr.: + 371 714 9640, 7 149 641Fakss: + 371 914 9646

LithuaniaGRUNDFOS Pumps UABSmolensko g. 6LT-03201 VilniusTel: + 370 52 395 430Fax: + 370 52 395 431

MalaysiaGRUNDFOS Pumps Sdn. Bhd.7 Jalan Peguam U1/25Glenmarie Industrial Park40150 Shah AlamSelangor Phone: +60-3-5569 2922Telefax: +60-3-5569 2866

MxicoBombas GRUNDFOS de Mxico S.A. de C.V. Boulevard TLC No. 15Parque Industrial Stiva AeropuertoApodaca, N.L. 66600Phone: +52-81-8144 4000 Telefax: +52-81-8144 4010

NetherlandsGRUNDFOS NetherlandsVeluwezoom 351326 AE AlmerePostbus 220151302 CA ALMERE Tel.: +31-88-478 6336 Telefax: +31-88-478 6332e-mail: info_gnl@grundfos.com

New ZealandGRUNDFOS Pumps NZ Ltd.17 Beatrice Tinsley CrescentNorth Harbour Industrial EstateAlbany, AucklandPhone: +64-9-415 3240Telefax: +64-9-415 3250

NorwayGRUNDFOS Pumper A/S Strmsveien 344 Postboks 235, Leirdal N-1011 Oslo Tlf.: +47-22 90 47 00 Telefax: +47-22 32 21 50

PolandGRUNDFOS Pompy Sp. z o.o.ul. Klonowa 23Baranowo k. PoznaniaPL-62-081 PrzemierowoTel: (+48-61) 650 13 00Fax: (+48-61) 650 13 50

PortugalBombas GRUNDFOS Portugal, S.A. Rua Calvet de Magalhes, 241Apartado 1079P-2770-153 Pao de ArcosTel.: +351-21-440 76 00Telefax: +351-21-440 76 90

RomniaGRUNDFOS Pompe Romnia SRLBd. Biruintei, nr 103 Pantelimon county IlfovPhone: +40 21 200 4100Telefax: +40 21 200 4101E-mail: romania@grundfos.ro

Russia , 109544 , . 39. (+7) 495 737 30 00, 564 88 00 (+7) 495 737 75 36, 564 88 11E-mail grundfos.moscow@grundfos.com

Serbia GRUNDFOS Predstavnitvo BeogradDr. Milutina Ivkovia 2a/29YU-11000 Beograd Phone: +381 11 26 47 877 / 11 26 47 496Telefax: +381 11 26 48 340

SingaporeGRUNDFOS (Singapore) Pte. Ltd. 24 Tuas West Road Jurong Town Singapore 638381 Phone: +65-6865 1222 Telefax: +65-6861 8402

SloveniaGRUNDFOS PUMPEN VERTRIEB Ges.m.b.H.,Podrunica Ljubljanalandrova 8b, SI-1231 Ljubljana-rnuePhone: +386 1 568 0610Telefax: +386 1 568 0619E-mail: slovenia@grundfos.si

SpainBombas GRUNDFOS Espaa S.A. Camino de la Fuentecilla, s/n E-28110 Algete (Madrid) Tel.: +34-91-848 8800 Telefax: +34-91-628 0465

SwedenGRUNDFOS AB Box 333 (Lunnagrdsgatan 6) 431 24 Mlndal Tel.: +46(0)771-32 23 00 Telefax: +46(0)31-331 94 60

SwitzerlandGRUNDFOS Pumpen AG Bruggacherstrasse 10 CH-8117 Fllanden/ZH Tel.: +41-1-806 8111 Telefax: +41-1-806 8115

TaiwanGRUNDFOS Pumps (Taiwan) Ltd. 7 Floor, 219 Min-Chuan Road Taichung, Taiwan, R.O.C. Phone: +886-4-2305 0868Telefax: +886-4-2305 0878

ThailandGRUNDFOS (Thailand) Ltd. 92 Chaloem Phrakiat Rama 9 Road,Dokmai, Pravej, Bangkok 10250Phone: +66-2-725 8999Telefax: +66-2-725 8998

TurkeyGRUNDFOS POMPA San. ve Tic. Ltd. Sti.Gebze Organize Sanayi Blgesi Ihsan dede Caddesi,2. yol 200. Sokak No. 20441490 Gebze/ KocaeliPhone: +90 - 262-679 7979Telefax: +90 - 262-679 7905E-mail: satis@grundfos.com

Ukraine 01010 , . 8, .:(+38 044) 390 40 50 .: (+38 044) 390 40 59E-mail: ukraine@grundfos.com

United Arab EmiratesGRUNDFOS Gulf DistributionP.O. Box 16768Jebel Ali Free ZoneDubaiPhone: +971-4- 8815 166Telefax: +971-4-8815 136

United KingdomGRUNDFOS Pumps Ltd. Grovebury Road Leighton Buzzard/Beds. LU7 8TL Phone: +44-1525-850000 Telefax: +44-1525-850011

U.S.A.GRUNDFOS Pumps Corporation 17100 West 118th TerraceOlathe, Kansas 66061Phone: +1-913-227-3400 Telefax: +1-913-227-3500

Usbekistan 700000 . 1- 5: (3712) 55-68-15: (3712) 53-36-35

Addresses revised 02.04.2009

1. Symbols used in this document2. Identification2.1 Dedicated Controls2.2 CU 3612.3 IO 351B2.4 Separate components2.5 Control cabinet2.6 Environmental conditions and connection2.7 Examples of control variants2.8 CU 361 control panel2.9 Menu overview

3. Overview of inputs and outputs of control unit/modules3.1 Functions of terminals3.2 CU 361 terminals3.3 IO 351B terminals3.4 IO 111 terminals

4. Configuration4.1 Necessary equipment4.2 Configuration of Dedicated Controls

5. Documentation supplied with Dedicated Controls6. PC Tool6