grp structural profiles grp modular handrail grp … · 2018-09-06 · environmental advantages grp...

www.engineered-composites.co.uk

GRP STRUCTURAL PROFILES

GRP MODULAR HANDRAIL

GRP REBAR

GRP GRATING

GRP INTERLOCKING FLOOR

WHYCHOOSEUSENGINEERED COMPOSITES

Product

Pultruded Profiles

GRP Flooring & Grating GRP Handrails

DECK500 Interlocking GRP Flooring

GRP Rebar

Standards

EN13706 - 2 Reinforced Plastic Composites, specifications for pultruded profiles.

BS4592:0 2006+A1 2012 Industrial Flooring, Stairs and Handrails for General Duty (0.36kN/m) and Heavy Duty (0.74kN/M)BS ENISO 141 22 Safety Of Machinery: Permanent Means of Access to Machinery

BS4592 Industrial Type Flooring, Walkways and Stair TreadsBS4592-4 Industrial Type Flooring, Walkways and Stair TreadsBS4592-5 Solid Plates in Metal and GRPBS ENISO 14122-2 Safety Of Machinery: Permanent Means of Access to Machinery

EN14889-2 - Fibres for concrete. Polymer fibers. Definitions, specifications and conformity

Regulatory ComplianceOur products comply with the following standards:

Proven GRP FormulationEngineered Composites has worked closely with suppliers to develop a market-leading GRP formulation. By stipulating the exact materials used to form

each GRP component, we can offer an assurance of our products’ advanced technical performance.

ISO9001 SuppliersWe only source high quality GRP products from ISO9001 accredited

suppliers and all orders are manufactured to our exacting standards and specifications.

Environmental AdvantagesGRP profiles and rebar are seen as having a lower

through-life environmental impact than their steel equivalents. The production of GRP has a lower

energy requirement than steel and, due to its significantly lower weight, can be

transported at a lower cost. Fewer chemicals are required for structural

maintenance and, due to its ability to resist corrosion, it

offers long service life.

www.engineered-composites.co.uk | 01244 676 000


MARKETSECTORSENGINEERED COMPOSITES

Engineered Composites proudly work within a host of core Industry Sectors including:

ChemicalWater & Waste treatmentRail & TransportOffshore & MarinePower Generation

ArchitecturalRoof AccessCivil EngineeringDefence


PRODUCTSENGINEERED COMPOSITES

Engineered Composites specialises in the supply of high quality GRP products.

We maintain an extensive stock of standard items and ancillary equipment. If required, we can source bespoke items on request.

Our products include:GRP Pultruded ProfilesGRP Rods & TubesGRP Standard HandrailsGRP Modular HandrailsGRP Grating & Flooring GRP Interlocking FloorsGRP/FRP RebarGRP Fencing


GRPPULTRUDEDPROFILESENGINEERED COMPOSITES

Engineered Composites stocks a wide range of glass fibre reinforced pultruded structural profiles.

Our technically advanced GRP formulation delivers excellent corrosion resistance and durability to provide a cost effective, alternative to steel, aluminium and timber. Suitable for walkways, platforms, ladders and handrails, lightweight GRP is easy to install and does not require heavy lifting equipment.

Manufactured from glass reinforced isophthalic polyester resin with E glass fibre, a continuous strand mat and a polyester surface veil as the surface layer.

SIGNIFICANTLY LIGHTER THAN STEEL

““


GRPPULTRUDEDPROFILESENGINEERED COMPOSITES

Angle Flat Strip Box Section

U Channel ‘I’ Beam and wide flange (H) beams Handrail Profile

Toe Rail (kick plate) Ladder Rung Unistrut Type Profile

Embedment Angle Round Tube DECK500


GRPMODULARHANDRAILSENGINEERED COMPOSITES

We stock a standard, heavy duty handrail system that offers incredible durability and is easy to fabricate and install.

Robust and sturdy, our standard handrails outperform metallic and timber alternatives due to GRP’s high strength-to-weight ratio and low installation and maintenance costs.

Our ergonomic GRP modular handrail system offers a cost effective and lasting alternative to conventional metallic materials.

With low installation and maintenance costs, outstanding corrosion and impact resistance, and high strength-to-weight ratios, GRP modular handrails significantly outperform steel, aluminium and timber equivalents.

A LONG TERM SOLUTION AGAINST CORROSION

““


GRPMODULARHANDRAILSENGINEERED COMPOSITES

Tubes and Fittings From Stock - For stock availability please visit www.engineered-composites.co.uk/products/grp-modular-handrails

Round Tube 50mm od x 40mm id W Toe plate (kick plate) 3 way connection Tee connection 4 way connection 90 Deg Elbow

Right Angle Bend Universal Joint Universal 3 Way Universal 4 Way Stanchion Post Base Foot

Side Fit Triangle Base Foot 3 Way Corner 4 Way Corner 3 Way Connection Stairs 60 Deg (Tee)

4 Way Connection Stairs 60 Deg 120 Deg Elbow 50mm Tube End Cap Stainless Steel Bolt Set Modular Handrail Spigot


GRPMOULDEDGRATINGENGINEERED COMPOSITES

We stock a range of high performance glass fibre reinforced flooring, grating and anti-slip surfaces suitable for the most aggressive industrial environments. The advanced properties of GRP include corrosion resistance, incredible strength and durability, ease of installation and zero maintenance. Our anti-slip product range mitigates the risk of slips and falls, and meets relevant Health & Safety standards. Lightweight and impact resistant, our grating and flooring systems can be easily installed onsite. Our competitive pricing enables us to offer a direct alternative to galvanised steel and aluminium.

GRP Open-Mesh Moulded GratingAvailable in a number of differenr panel sizes, thickness, colour and surface finsh. All gratings are fire retardant to ASTM E 84. The grating is easy to cut to shape making for fast installation even in complex layouts. The following grating panels are available from our stock

Thickness (mm) Mesh Size Panel Size (mm) Colour (m) Weight Surface (kg per panel) 25 38×38 1.22 x 3.66 Grey & Green 55 gritted anti-slip 38 38×38 1.22 x 3.66 Grey & Green 85 gritted anti-slip 38 38×38 1.0 x 4.0 Grey 76 gritted anti-slip

Thickness (mm) Mesh Size Panel Size (mm) Colour (m) Weight Surface (kg per panel) 25 38×38 1.22 x 3.66 Yellow 55 gritted anti-slip 38 38×38 1.22 x 3.66 Yellow 85 gritted anti-slip 38 38×38 1.22 x 3.66 Green 85 meniscus 50 50 x 50 1.22 x 3.66 Grey 72 gritted anti-slip

The following grating panels are available within 5 - 7 days

For Load Table informationplease visit our web pagewww.engineered-composites.co.uk/products/grp-grating-flooring

*


ENGINEERED COMPOSITES

GRP Interlocking FlooringThe following data has been calculated from measurements made of the full section modulus - EN 13706, Annex D

UDL Loading span mm 750 1000 1250 1500 1750deflection=L/200 3.75 5.00 6.25 7.50 8.25load kN/m2 42.73 18.03 9.23 5.34 3.36

Centre Point Loading span mm 750 1000 1250 1500 1750deflection=L/200 3.75 5.00 6.25 7.50 8.25load kN/m2 10.02 5.63 3.61 2.50 1.84

DECK500, an interlocking anti-slip flooring system constructed from GRP, is used to create mezzanine floors, walkways and pedestrian bridge decks. Additionally, DECK500 is used in the water industry as effective odour control covers or to prevent water penetration in potable and waste water treatment plants.

DECK500 is a one-piece pultruded profile, 500mm over width, with a tongue and groove joint along the length of the plank to give a firm, sealable joint between the lengths of profile.

GRPINTERLOCKINGFLOORING


GRP|FRPREBARENGINEERED COMPOSITES

Fibre reinforced reinforcement bar is made from high strength glass fibre reinforced with vinyl ester resin. The core of the rebar has all the reinforcing fibre (70% by weight) along the length of the bar for maximum strength. A helical recess in the surface of the rebar is created in the production process which does not damage the core fibre and is sufficiently deep to give a key to enable the concrete to have a mechanical grip on the rebar.

The choice of vinyl ester resin for the rebar is important. Extensive research work has shown that polyester resin does not have the necessary long term resistance to the corrosive chemicals in the concrete while rebar made with vinyl ester resin gives a 50-year service life when used in accordance with the recognised published standards.

5O yearservice life


GRP|FRPREBARTECHNICAL DATA

ENGINEERED COMPOSITES

Diameter (mm) Cross Section (mm2) Density (g/cm3) Weight (g/m) Ultimate Tensile (KN) Ultimate Tensile Strength (Mpa) Ultimate Shear Strength (Mpa) E-modulus (GPa)

3 7 2.2 18 13.5 1900 >150 >40

4 12 2.2 32 18 1500 >150 >40

6 28 2.2 51 36 1280 >150 >40

8 50 2.2 98 54 1080 >150 >40

10 73 2.2 150 72 980 >150 >40

12 103 2.1 210 99 870 >150 >40

14 134 2.1 275 117 764 >150 >40

16 180 2.1 388 149 752 >150 >40

18 248 2.1 485 189 744 >150 >40

20 278 2.1 570 225 716 >150 >40

22 355 2.1 700 270 695 >150 >40

25 478 2.1 970 342 675 >150 >40

28 590 2.1 1195 432 702 >150 >40

30 671 2.1 1350 450 637 >150 >40

32 740 2.1 1520 504 626 >150 >40

34 857 2.1 1800 540 595 >150 >40

36 961 2.1 2044 585 575 >150 >40

40 1190 2.1 2380 640 509 >150 >40

GRP Rebar can be made to order in any straight length up to 11m in the standard helical wind finish or a sanded finish.

GRPVTRADITIONAL MATERIALSENGINEERED COMPOSITES

GRP

Excellent Corrosion Resistance. Can be designed to suit most chemical environments

Lightweight. (up to 80% lighter than steel & approx. 30% the weight of aluminium)

Extremely High Slip Resistance. Engineered Composites integral grit finish offers slip resistance for a walking surface even in wet or oily conditions

Non-Conductive. No earthing required

High Strength-to-Weight Ratio. Stronger than steel on a kg-for-kg basis

High Impact Resistance. Will not permanently deform under impact

Easily Field Fabricated. Can be easily field fabricated using simple carpenter tools with carbon or diamond tip blades. Lightweight for easier erection and installation.

Maintenance Free. GRP has a design life of 50 years

Long Term Cost Savings. Lower installation and maintenance costs in industrial application = very low lifecycle costs.

Good Ergonomic Properties. The innate elasticity of GRP provides comfort to workers as it has a slight 'give' underfoot.

Transparent to EMI/RFI transmissions.

Pigments added to Resin. The pigments provide colour throughout the part. No maintenance required. Bespoke colours available.

Steel

Low Corrosion Resistance. Subject to oxidation and corrosion. Requires painting or galvanizing.

Extremely Heavy. Requires heavy lifting gear to manoeuvre.

Little or No Slip Resistance. A major health & safety risk for companies

Conducts Electricity. Earthing required

High Strength. Heavy in weight to achieve its high strength properties

Medium to Low Impact Resistance. Can permanently deform under impact

Fabrication more Complex. Often requires welding and cutting torches. Heavier material requires special handling equipment to erect and install.

Constant Maintenance Required. Due to rust, damage, or re-painting. High cost implications.

Low Cost, High Maintenance. Lower initial material cost, however costly to maintain. High lifecycle costs.

No Ergonomic Properties. Steel does not provide comfort underfoot. Can lead to back ache for workers who are on-foot for long periods of time.

Can interfere with EMI/RFI transmissions.

Painted or Dyed for Colour. To maintain colour and corrosion resistance, repainting may be required.

Aluminium

Low Corrosion Resistance. Subject to galvanic corrosion. Requires anodizing or other coatings

Lightweight. (about 1/3 that of copper or steel)

Little or No Slip Resistance. A major health & safety risk for companies

Conducts Electricity. Earthing required

Low Strength.

Low Impact Resistance. Easily deforms under impact

Fabrication more Complex. Welding, brazing, soldering or mechanical joining required.

Constant Maintenance Required. Due to rust, damage, or re-painting. High costs implications.


No Ergonomic Properties. N/A

Can interfere with EMI/RFI transmissions.

Painted or Dyed for Colour. To maintain colour and corrosion resistance, repainting may be required.

Timber

Low Corrosion Resistance. Can warp, rot and decay from exposure to moisture, water and chemicals. Requires coating or preservatives.

Dependent on size.

Little or No Slip Resistance. A major health & Safety risk for companies

Non-Conductive. No earthing required

Dependant on Size. To achieve reasonable strength properties product sizes have to be extremely large

Medium to Low Impact Resistance. Can permanently deform under impact

Easily Fabricated. Fabricated using tools such as jigsaws and circular saws.

Constant Maintenance. Due to rot, decay, re-painting, or insect attacks. High cost implications.


Good Ergonomic Properties. Provides comfort underfoot

Transparent to EMI/RFI transmissions.

Primed and Painted for Colour. To maintain colour and corrosion resistance, repainting may be required

Compare

Corrosion Resistance

Weight

Slip Resistance For Flooring

Conductivity

Strength

Impact Resistance

Fabrication

Maintenance

Cost

Ergonomic

EMI/RFI Transparency

Aesthetics

CONTACTUS+44 (0)1244 676 000

+44 (0)1244 677 267

[email protected]

www.engineered-composites.co.uk

Engineered Composites LtdUnit B4, Borders 2 Industrial ParkRiver Lane, Saltney, ChesterCheshire CH4 8RJ

How to find usFrom M56 Motorway:

Follow signs to Chester exiting at Junction 15 onto M53 then A55. Exit A55 at Junction 38,

take third exit on roundabout towards Chester on the A483. At the third roundabout take

the second exit onto A5104. After approx one mile pass under the railway bridge and turn

right at the Asda store onto River Lane. Proceed along River Lane taking first left at the small

roundabout. In the Industrial Estate take the first turning on the right and Engineered

Composites is located in the farthest unit.

Please visit our website to see full technical specifications and available stock with next day delivery.

grp structural profiles grp modular handrail grp … · 2018-09-06 · environmental advantages grp...

Documents