GRP BOILER-MAKING

OUR JOB IS OUR PASSION

Chemistry

Petrochemistry

Food Industry

Desalination of

sea water/air

Treatment

Oil

Advantages:

- Lightness,- Rigidity,- Mechanic resistance,- Long lifespan,- Sealing,- Freedom of form,- Dimensional outfit,- Electric and thermal insulation,- Shock resistance,- Resistance to atmospheric damage,- Chemical resistance,- Insensitivity to UV,- Smooth inner surface (lower losses),- Maintenance-free,- Ease of cleaning,- Attractive and modern.

Other advantages for specific applications:

- Food,- Resistance to abrasion,- Fire resistance,- Conductivity.

WasherwithdevisiculorinPPH

B O I L E R - M A K I N GADVANTAGES

ChemistryPetrochemistryFood IndustryDesalination of Sea WaterWater/Air TreatmentOil

GRP Gaswasher for sanitation Unit.Client: IETWork Master : GROUPE CHIMIQUE TUNISIENCountry:Tunisia

BOILER-EQUIPMENTS

GRPGaswasherØ3500Work master: GROUPE CHIMIQUE TUNISIENCountry:Tunisia

GCER equipments made in GRP are suitablefor the following applications:

- Water: sear water, drinking water and wastewater- Chemicals (hydrochloric, phosphoric acid…)– Fertilizer,- Pharmaceutical– Food (sugar,cereals and derivatives, powdermilk and derivatives, salt food, mustard, oil,vinegar, wine, chocolate…)– Oil tanker– Road transport

A broad choice of resin polyester and vinylesterenables us to adapt our units to the storage ofproducts at temperatures rangingbetween (- 400 C;1500C).

GRP Venturi; operating temperature:110°;product category: gasClient:CITPcountry:France

GRP demineralized water storage tankClient: TUNISIE SUCRE

Country : Tunisia

MANUFACTURING

GRP(GLASSREINFORCEDPLASTIC)

FILAMENTWINDINGIt isthewindingofthematerial intheformofwireorstriparoundamandrel.

CONTACTMOULDINGThis is a manual process; it is thesimplest of composites, which allowscreating different shapes.

SIMULTANEOUSPROJECTIONIt is theevolutionof themoldingto thecontact, thedifference lies in the application of glass and theresin by means of a material made up of a cutterof roving (wire of glass)and of a projecting gunoftheformulated resin..

GRPStrainerforseawatersupply,site:TenesAlgeriaClient:ABENGOACountry:Algeria

VERTICALSTORAGETANKS

CODES ANDSTANDARDSOFBOILER-MAKING:

- EN 12573: welded static non-pressurized thermoplastic tanks- EN 13121: GRP tanks and containers for off-ground use- UIC DT 15: Technical Document for the design, purchasing and construction equipments andpipe work laminate glass resin (SVR) and reinforced thermoplastic material (DPW + SVR)- ASME RTP 1: reinforced plastic equipment and corrosion resistant thermosetting- ASME X: pressurized boiler and tank- BS 4994: Specifications for the design and construction of reinforced plastic tanks- AWWA D120: Fiberglass-reinforced thermosetting plastic tanks

It is the most suitable form in air storage facility.

This is usually due to their low cost and ease of installation.

Flat vertical tanks are built in GRP with a thermoplastic lineror thermosetting.

GRP tanks sizing is done based on the European standard EN 13121-3.

Usually GRP tanks with a roof of RCMP form but accordingto request or project, they can be with a roof:

- Flat, partial or conical roof- Without roof

The ferrule is made by process of filament, funds and accessories bycasting in contact or by projection.

The standard volumes range from 1 to 200 m³, theachievable maximum diameter is 6000 mm.

GRP Vertical storage tank for fluorisilic acid, capacity: 30m³Client : GROUPE CHIMIQUE TUNISIEN

Country : Tunisia

GRP Vertical storage tanks forphosphoricacid, capacity:30 m3

Masterofworks:GROUPE CHIMIQUE TUNISIEN

Country: Tunisia

GRP separator for the phosphate fertilizer industryClient: GROUPE CHIMIQUE TUNISIENCountry: Tunisia

GRP SeparatorClient:DELAUNAYPLASTURGIE

Country:France

Vertical tanks with skirt are built in GRP with a thermosetting orthermoplastic liner.

These tanks usually have rounded upper and lower ends, but it ispossible to have flat or conical bottoms.

GRP filter basketClient : GROUPE CHIMIQUETUNISIENCountry : Tunisia

The standard volumes range from1 to 150 m³ and thediameters range from 1 m to 4 m.

The data required for the dimensioning of the scrubbers are:

- Preliminary Drawing with the dimensional values,- Preliminary Drawing with position of all the part intern,mister, plate with chimney spray, supports rings,- Pressure of calculation and operating pressure,- Temperature of calculation and temperature of service,- Characteristic of gases to be treated.

Standard diameters are : 1000, 1200, 1400, 1800, 2000,2500, 3000, 3500, 4000, 5000 mm.

SCRUBBERS

HORIZONTALTANKS

This is the most suitable type of tank for surfaceinstallations that have a height limitation. GCER offersa range of GRP or GRP horizontal tanks with athermoplastic liner.

GRPhorizontalGasoilstoragetankCountry:Tunisia

These tanks can be of the following forms:

- Tanks with GRC bottoms

- Tanks with flat bottoms

- Tanks with hemispheric bottoms

The dimensioning is done on the basis of the European standards EN13121-3 or according to various globalstandards the diameters of realization include: 1000, 1200, 1300, 1400, 1500, 1600, 1800, 2000, 2500, 3000, 3500,4000, 4500, 5000, 6000 mm.

GRPDN1200ScrubbersCountry:Belgium

SELF-SUPPORTINGCOVERS

GCER designs and manufactures self-supporting modular covers incylindrical form (until the ø30 m) and in rectangular form (until the 25meters of light) for tanks, decanters, digesters and thickeners of mudswithcivil engineering.Thecoverscanbeequipped with:

-Gateways -CentralPillars - Inspectionpits–Vents -Painting

Thedimensioningof thesecovers isdoneonthebasisofplatestheorywithacheckingby the finiteelementmethodofcalculation.

CHIMNEYSGRP Chimneyof 45 m height and Ø 3500Client:GROUPE CHIMIQUE TUNISIENCountry:Tunisia

GRPcoverage forprimaryandsecondarydecanter treatmentplant (STEP)Client:OFFICENATIONALD’ASSAINISSEMENT(ONAS)Country:Tunisia

PROCESSANDDIMENSIONING

GCERisnot involvedwithanypartconcerningthedimensioningof scrubbersanddeliversnoguaranteestothiseffect.

Designiscarriedoutonthebasisof thefollowingstandards:- EN13121-3- BS4994- ADMerkblatt- ASMEX- ASMERTP-1

DATAREQUIRED FOR DESIGN

- Preliminarydrawingwithdimensions- Designpressureandoperatingpressure- Designtemperatureandoperatingtemperature- Characteristicsof thefumestobetreated- Fittings- Paintings- Anchors- Nozzles- Lifting rings- Inspectionpitswithdifferentshapes:rectangular,circular- Supportsandguides.

Watercoverfor theseawaterpumpingstationClient :TUNISIESUCRECountry:Tunisia

GRP verticalstorage tankofhydrochloricacid;operatingpressure:hydrostatic,volume:150m3;Buildingcode:EN13121Client:ADWANCHEMICALSALGERIACountry:Algeria

GRP Hydrochloric acid, vertical tank, building code:EN13121, operating pressure/ hydrostatic, Servicetemperature: 65°Client:ADWANCHEMICALSALGERIACountry:Algeria

ActivatedcharcoalcolumninGRP,Tanktype:Vertical;FluidCategory:activatedcarbon+water+HCL;BuildingCode:EN13121;Workingpressure:1.5bar;volume:30m3

Client:CMIFRANCECountry:France

VerticalScrubbers inGRP

Client:PAQUESBV

Country:Netherlands

Verticalgaswasher inGRPdiameter2200mm,FluidCategory:Gas, Building code: EN 13121 - 3Client:CMI FRANCEMasterofworks:ARCELORMITTALCountry: France

HoneycombfuseClient:CMI/EPPICountry:France

Vertical Scrubbers in GRPClient: SOLVAY

Country: Belgium

OxydationtowerinGRPClient:SONEDECountry:Tunisia

HypochloritTankofsoda GRPstorage;Fluidcategory:hydrochloricacid;Building code:

EN13121;Volume:20m3

Client:SARLSEKOUTI FRÈRES

Country:Algeria

Verticalstorage tanks forchlorhydricacid (orange)andsodahypochlorite (blue) inGRP;buildingcode:EN13121;servicepressure:0.02bar;volume:125000LClient:SARLSASKOINDUSTRIECountry:Algeria

Mist Eliminator of gas GRP, inside diameter: o1400mm,total height: 4200mm, conical bottom 1400/100, category ofthe fluid: gas saturates + fluorine + P2o5 tracesClient :GROUPECHIMIQUETUNISIENCountry:Tunisia

StorageVerticalTankinGRPofzincsulfate;Buildingcode:EN13121Client:ALZINC;Country:Algeria

FILTER BASKETClient:GROUPECHIMIQUETUNISIECOUNTRY:Tunisia

GRP tank, resin vinylester + graphite powder ;building code EN 13121Client : AMERPLASTIC ;Country : Netherlands

www.gcertunisie.com

AROUND THEWORLD

GCER TUNISIARoute de Thrayet, 4041 Ksibet Sousse Tunisia

Tél: +216 73 238 960 I +216 98 301 652 I Email: commercial@gcertunisie.com