growth and characterization of carbon …...adela bĂra , cristina banciu, virgil marinescu,...

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ABSTRACT The paper presents results related to the growth of carbon nanotubes (CNTs) on different catalyst by chemical vapour deposition under atmospheric pressure using ethylene as the carbon source. This study investigates the influence of different types of metallic catalysts and the process parameters (catalyst annealing, process temperature and time of growing process) on the CNT formation. The morphology and microstructures of the products were investigated by atomic force microscopy, field emission scanning electron microscopy, high-resolution transmission electron microscopy. GROWTH AND CHARACTERIZATION OF CARBON NANOTUBES USING DIFFERENT CATALYSTS Adela BĂRA , Cristina BANCIU, Virgil MARINESCU, Cristian MORARI, Delia PĂTROI National Institute for Research and Development in Electrical Engineering ICPE-CA Bucharest, e-mail: [email protected] EXPERIMENTS CNTs were synthesized by CVD growth on silicon substrate (100) type n and silicon (100), type n with SiO 2 (500 nm) with catalyst layer based on iron or nickel, obtained through e-beam and magnetron sputtering methods and also on iron ribbons obtained by melt spinning, according to the table below. Prior to the CNT growth process, catalyst annealing was carried out at a temperature of 750 C for 15 minutes in an inert atmosphere inside the quartz tube of the CVD equipment (table 1). Within the CNT growth experiment by CVD method, C 2 H 4 was used as gas source of carbon. General Temperature [ C] Time [minutes] Pressure [torr] H 2 flow [cm 3 /min] Table 1. Catalysts annealing process parameters a 14-a ediţie a 26 martie 2015, Biblioteca Academiei Române (table 1). Within the CNT growth experiment by CVD method, C 2 H 4 was used as gas source of carbon. General parameters of CVD process for nanotubes growth are presented in table 2. The obtained samples were characterized by different microscopy techniques (AFM, SEM and HRTEM). 750 15 760 500 Sample Substrate Catalyst Obtaining method Temperature [°C] Time [minutes] Pressure [torr] Ar flow [l/min] H 2 flow [cm 3 /min] C 2 H 4 flow [cm 3 /min] A Silicon (100), type n Fe e-beam 750 300 760 1 400 300 B Silicon (100), type n with SiO 2 layer (500 nm) 750 300 760 1 400 300 C Silicon (100), type n with Ti layer Ni e-beam 750 300 760 1 400 300 D Silicon (100), type n with SiO 2 layer (500 nm) 750 300 760 1 400 300 E Iron ribbon Fe melt spinning 750 300 760 1 400 300 F Silicon (100), type n Fe magnetron sputtering 750 300 760 1 400 300 Table 2. CNT samples and CVD process parameters RESULTS Random oriented MWCNTs AFM and SEM images of MWCNT (Fe catalyst annealed at 750°C on Si substrate) (sample A) AFM and SEM images of MWCNT (Ni catalyst annealed at 750°C on Si / SiO substrate) AFM, SEM and HRTEM images of MWCNT (Fe catalyst annealed at 750°C on Si / SiO 2 substrate) (sample B) AFM, SEM and HRTEM images of MWCNT (Ni catalyst annealed at 750°C on Si substrate) (sample C) Vertically Aligned Carbon Nanotubes (VACNTs) SEM images of VACNTs (Fe catalyst on Si substrate) (sample F) 1 2 2 HRTEM images of a single CNTs (Fe catalyst on Si substrate) AFM/STM images of CNTs (Fe catalyst on Si substrate) AFM and SEM images of MWCNT (Ni catalyst annealed at 750°C on Si / SiO 2 substrate) (sample D) AFM and SEM images of MWCNT (Ni catalyst annealed at 750°C on Si / SiO2 substrate) (sample E) AFM, SEM and HRTEM images of MWCNT (Ni catalyst annealed at 750°C on Si substrate) (sample C) CONCLUSIONS ACKNOWLEDGEMENT This work was supported by a grant of the Romanian National Authority for Scientific Research, in the frame of MNT ERA NET project CarPolCap (“Mini-supercapacitors technology, based on hybrid CNT/CNF - electroactive polymer networks“), project number 7-053/2012 and by the CORE Programme, project number 0935-0103/2009. The coating silicon substrate with a protective layer of SiO 2 favors the growth of multi-walled CNT at 750°C using C 2 H 4 as carbon source; CNT obtained with Fe catalyst obtained by magnetron sputtering tend to align; The growth of CNT on Ni catalyst is favored by a catalytic layer thickness of 11 nm; The distance between two adjacent graphene planes, determined by measuring the thickness of the 10 adjacent planes in CNT wall by HRTEM, was 3.48 Ǻ for the sample B and 3.45 Ǻ for the sample C, versus 3.35 Ǻ - the typical distance between two adjacent planes in graphite.

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Page 1: GROWTH AND CHARACTERIZATION OF CARBON …...Adela BĂRA , Cristina BANCIU, Virgil MARINESCU, Cristian MORARI, Delia P ĂTROI National Institute for Research and Development in Electrical

ABSTRACTThe paper presents results related to the growth of carbon na notubes (CNTs) on different catalyst by chemical vapour dep osition under atmospheric pressureusing ethylene as the carbon source. This study investigate s the influence of different types of metallic catalysts and the process parameters (catalystannealing, process temperature and time of growing process ) on the CNT formation. The morphology and microstructures o f the products were investigated byatomic force microscopy, field emission scanning electron microscopy, high-resolution transmission electron micro scopy.

GROWTH AND CHARACTERIZATION OF CARBON NANOTUBES USI NG DIFFERENT CATALYSTS

Adela BĂRA, Cristina BANCIU, Virgil MARINESCU, Cristian MORARI, Delia PĂTROI

National Institute for Research and Development in Electrical Engineering ICPE-CA Bucharest, e-mail: [email protected]

EXPERIMENTSCNTs were synthesized by CVD growth on silicon substrate (100) type n and silicon (100), type n with SiO2 (500 nm) withcatalyst layer based on iron or nickel, obtained through e-beam and magnetron sputtering methods and also on ironribbons obtained by melt spinning, according to the table below. Prior to the CNT growth process, catalyst annealing wascarried out at a temperature of 750 C for 15 minutes in an inert atmosphere inside the quartz tube of the CVD equipment(table 1). Within the CNT growth experiment by CVD method, C2H4 was used as gas source of carbon. General

Temperature[ C]

Time[minutes]

Pressure[torr]

H2 flow[cm 3/min]

Table 1. Catalysts annealing process parameters

a 14-a ediţie a

26 martie 2015, Biblioteca Academiei Române

(table 1). Within the CNT growth experiment by CVD method, C2H4 was used as gas source of carbon. Generalparameters of CVD process for nanotubes growth are presented in table 2.The obtained samples were characterized by different microscopy techniques (AFM, SEM and HRTEM).

750 15 760 500

Sample Substrate Catalyst Obtaining methodTemperature

[°C]Time

[minutes]Pressure

[torr]Ar flow[l/min]

H2 flow[cm 3/min]

C2H4 flow[cm 3/min]

A Silicon (100), type nFe e-beam

750 300 760 1 400 300

B Silicon (100), type n with SiO2 layer (500 nm) 750 300 760 1 400 300

C Silicon (100), type n with Ti layer Nie-beam

750 300 760 1 400 300

D Silicon (100), type n with SiO2 layer (500 nm) 750 300 760 1 400 300

E Iron ribbon Fe melt spinning 750 300 760 1 400 300

F Silicon (100), type n Fe magnetron sputtering 750 300 760 1 400 300

Table 2. CNT samples and CVD process parameters

RESULTS� Random oriented MWCNTs

AFM and SEM images of MWCNT (Fe catalyst annealed at 750°C on Si substrate) (sample A)

AFM and SEM images of MWCNT (Ni catalyst annealed at 750°C on Si / SiO substrate)

AFM, SEM and HRTEM images of MWCNT (Fe catalyst annealed at 750°C on Si / SiO2 substrate) (sample B)

AFM, SEM and HRTEM images of MWCNT (Ni catalyst annealed at 750°C on Si substrate) (sample C)

� Vertically Aligned Carbon Nanotubes (VACNTs)

SEM images of VACNTs (Fe catalyst on Si substrate) (sample F)

1 2

2

HRTEM images of a single CNTs (Fe catalyst on Si substrate) AFM/STM images of CNTs (Fe catalyst on Si substrate)

AFM and SEM images of MWCNT (Ni catalyst annealed at 750°C on Si / SiO2 substrate) (sample D)

AFM and SEM images of MWCNT (Ni catalyst annealed at 750°C on Si / SiO2 substrate) (sample E)

AFM, SEM and HRTEM images of MWCNT (Ni catalyst annealed at 750°C on Si substrate) (sample C)

CONCLUSIONS

ACKNOWLEDGEMENT

This work was supported by a grant of the Romanian National Au thority for Scientific Research, in the frame of MNT ERA NET p roject CarPolCap (“Mini-supercapacitors technology, base d onhybrid CNT/CNF - electroactive polymer networks“), project number 7-053/2012 and by the CORE Programme, project number 0935-0103/2009.

The coating silicon substrate with a protective layer of SiO 2 favors the growth of multi-walled CNT at 750 °C using C 2H4 as carbon source;CNT obtained with Fe catalyst obtained by magnetron sputter ing tend to align;The growth of CNT on Ni catalyst is favored by a catalytic laye r thickness of 11 nm;The distance between two adjacent graphene planes, determi ned by measuring the thickness of the 10 adjacent planes in CN T wall by HRTEM, was 3.48 Ǻ for

the sample B and 3.45 Ǻ for the sample C, versus 3.35 Ǻ - the typical distance between two adjacent planes in graphi te.