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    Asian Paints Operations

    StrategyA study on Distribution and InventoryManagement System

    Group -6

    Deepthi C PGP-12-104

    Diwakar Koushik Ramji PGP-12-106

    James M PGP-12-113

    Praveen Kumar PGP-12-057

    Rajesh P PGP-12-208

    Shishir Jindal PGP-12-065

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    Agenda

    Indian Paint Industry Overview

    High Impact operations in Paint Industry Supply Chain

    Asian Paints: About the Company

    Competitor Analysis Asian Paints v/s Nerolac

    Distribution Strategy Of Asian Paints

    Cost v/s Service

    Competitive Advantage

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    Indian Paint Industry

    100 year old, 21000Cr INR industry

    First player Shalimar Paints Kolkata in 1902

    Availability of

    Substitutes:

    Low to Medium

    Buyers Power:

    Medium

    Entry Barriers:

    Medium

    Supplier Power:

    Medium

    Competitive Rivalry:

    Medium

    Porters Five Forces applied on the Indian Paint Industry

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    Major Players in the market

    Market shares of major companiesBroad categories of paints in India

    0.00

    2,000.00

    4,000.00

    6,000.00

    8,000.00

    10,000.00

    12,000.00

    Asian paints Berger Paints KansaiNerolac

    Akzo Nobel ShalimarPaints

    10,474.57

    2,901.203,375.65

    2,162.30

    528.64

    Sales data of companies

    Sales (Rs. Crore)

    Operations in the Paint Industry

    Indian Paint Industry

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    High Impact Operations in the Supply Chain

    0

    2

    4

    6

    8

    10

    12

    14

    16

    Raw material

    sourcing

    Inbound

    logistics

    Raw Material

    Inventory

    Productions Outbound

    logistics

    DC Distrubutor Wholsaler Retailer

    ImpactImpact

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    1942-67: Evolution Phase - APIL founded on 1stFeb.1942 by 4 friends with the strategy ofGoing where the customer is.

    1967-82: Brand extension and consolidation - Innovations spurred, lot of investments inup gradation of technology.

    1982-86: Years of excellence - added products to portfolio, brand building initiatives Spectrum of excellence.

    1987-97: Moving closer to the customer Painting signifies festivity, joy and plentitude,Celebrate with AP, Lasting beauty, rural reach.

    1997-99: Changing rules of the game Business restructuring, ERP, Helpline, Color world,CRM

    Asian Paints: History

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    Asian Paints

    The largest Indian Paint company

    Leader in the Decorative segment, 2nd Largest player in the Industrial

    Segment Current presence in 17 countries across the world; in 5 regions namely South

    Asia, South East Asia, South Pacific, Middle East and the Caribbean regions

    Extensive computerized operations incorporation of SAP CRM, BI, Portal

    and integrated SCM systems

    APs success is a combined result of its Marketing and Corporate Strategies

    Prominently, its Distribution Excellence

    10 PaintManufacturing

    Facilities in

    India

    350 Raw

    material

    suppliers

    6 Regional DCs

    and 72 DepotsRobust

    Distribution

    System

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    Competitor Analysis

    Heads Asian Paints Nerolac Paints

    Strengths

    Market leader in the

    Decorative segmentAvailable in the rural and

    urban area

    High quality MIS

    Pricing policy oriented to all

    kinds of customers

    Leader in the Industrial Paints

    segmentTie up with Kansai Paints

    provides foreign technology

    Main supplier in the Indian

    Industrial and automobile

    market

    Weaknesses

    Only 15% share in theIndustrial segment

    No foreign tie ups

    Low presence in theDecorative segment

    Low presence in the rural

    areas

    Opportunities

    Acquiring Market share in the

    Industrial Paints sector

    Developing market in the

    Automobile Industry; which

    accounts for 50% of the

    Industrial segment

    Improve stand in the

    Decorative market segment

    Capturing the entire Industrial

    segment

    Threats

    Nerolac is advancing in the

    Decorative segment

    Asian Paints is advancing in

    the Industrial Segment

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    Asian Paints Distribution Strategy

    Wide product range

    Extensive distributionBypassed the bulk buyer segment

    Enlargement of the distribution function

    Large number of dealers and co. depots

    Concentrated on semi urban and

    rural areas

    Channel management

    Extensive physical distribution facilitiesDirect to Retail

    Large number of retail dealers

    Open door dealer policy

    High costsNationwide marketing and

    distribution

    Steps followed by Asian Paints for implementing the new Strategy

    Create a large network of Dealers

    Establish Company Depots to service those dealers

    Create a Marketing organisation to match the distribution

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    Distribution Network Requirements

    Rural Segment & Semi Urban Segment

    Concentration on retail consumers Strong Customer Focus

    Short term competitive advantage by increasing cost of doing business

    for competitors

    Based on consumer insights, changing value drivers of industry

    CORPORATE STRATEGY

    SUPPLY CHAIN STRATEGY

    Supply at right time is focus

    Consumer decision was driven byproduct variety

    High competition and strong

    foothold

    URBAN INSIGHTS

    Development of Retail Network

    Increase in number of SKUs offered Fully integrated & Computerized SC

    Highly operational Supply Chain

    URBAN STRATEGY

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    Distribution Strategy of Asian Paints

    DC 1Ankhleswar

    DC 1Kasna

    DC 1Rohtak

    DC 1Chennai

    WHOLESALER

    S

    Plant 1

    Plant 2

    Plant 3

    Plant 4

    Retailer

    Retailer

    Retailer

    Retailer

    RetailerContract

    Manufacturer

    PLANTS DC RETAILER

    Plant 5

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    Balancing costs & Service Levels

    Strong Commitment to Distribution cost control

    Pricing to suit the average Indian consumer Reduce costs in order to remain profitable

    Effective Inventory Management

    Inventory level 28 days; Industry average 51 days

    FG stock 7% of sales; Industry average 14%

    Control of Credit Outstanding

    Incentive schemes for Dealers to reduce the large credit outstanding

    3.5% discount for Perfection in Payments 5% cash discount for all Outright cash purchases

    Achieved credit outstanding of 25 days against industry average of 40 days

    IT initiative to reduce Distribution cost

    Computerisation enabled Asian Paints to forecast sales for 100 fast moving SKUs

    Initiative ensured prompt billing, accurate customer accounting and control of credit

    All the factories and 55 depots were linked through C-SAT

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    Achieving Competitive Advantage

    Asian Paints has successfully managed to achieve both forms of competitive advantage

    Differentiation through the product variety in the form of number of variants in

    shades and pack sizes

    Cost leadership through effective inventory control and distribution

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    Road ahead

    Conduct primary survey for competitors of Asian paints Nerolac and AkzoNobel

    In depth analysis on the inventory held at different stages of the supply chain

    Details on the type of logistics used in different parts of the supply chain

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    Thank You