group 1 kamal ahmad francesco buzzetta joshua dixon david snyder 1 a workforce central florida...
TRANSCRIPT
GROUP 1 Kamal Ahmad
Francesco Buzzetta
Joshua Dixon
David Snyder
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A Workforce Central Florida Funded ProjectA Mike Felix Mentored Project
The Problem:
Transporting heavy objects over long distances
Limiting factorsPhysical stressProbability of human injuryLabor costs
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The Goal:
The goal is to reduce the amount of stress on the human bodycollege students with books and/or electronicsMajor corporations utilizing human
laborA passenger traveling in the airport
carrying luggage.
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The Solution:
To prevent the aforementioned problem, the use of an autonomous traveling assistant will be ideal in order to safely transport the user’s payload in a stress-free manner. This will be accomplished through the use of the AMP-V. AMP-V stands for “Autonomous Mobile Payload Vehicle.”
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Goals and Objectives of AMP-V:
Follow the user autonomously Mobility on various types of terrain Avoid obstacles in its path Ascend and descend stairs Self-sustaining capability Transport a payload
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Specifications of the AMP-V
Specification Standards
Dimension 25 in. x 25 in. x 22 in.
Range 24 in. from user
Object Detection 18 in.
AMP-V Speed 3 mph
Operational Time 1 hr
AMP-V Weight ≤ 25 lb
Payload Weight ≤ 25 lb
Photovoltaic Solar Panel 40 W
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Block Diagram
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Mobility Hardware
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Chassis
AMP-V Chassis will consist of a Plexiglas structure and PVC pipingVisibility of circuitry, structure, motors, etc.
Four main sectionsPayload BayHardware BayPhotovoltaic MountingTracks and Sprockets
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1. Payload Bay2. Hardware Bay3. PV Mounting4. Tracks/
Sprockets5. PV Cell
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Chassis
Motor Controls
The motor controls will consist of anH-Bridge configurationUse of BJTs connected to
microcontrollerMicrocontroller programs
motor controls for mobilityof the AMP-V
Motors set in ParallelIn order to account for equal voltages on
respective sides and retain stability
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Motor Controls Schematic Schematic of 3 A H-Bridge
Note that this is for one side (i.e. left side motors),so two of these will be required for the AMP-V
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Motor Controls Actions
F R ENOT Action
0 0 0 Coast
0 0 1 X
0 1 0 Backward
0 1 1 X
1 0 0 Forward
1 0 1 X
1 1 0 Brake
1 1 1 X
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Tracks & Sprockets
Tracks3 inches wide, about 116 inches
Rubber Provide high ground clearance All-terrain
SprocketsWill be used to define a trapezoid-like shape
out of the tracks Motors Hub
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Accelerometer
Model : ADXL335
Features: 3-Axis +- 3g
Low power: 350uA
Single-supply operations:
1.8V to 3.6V
Bandwidths: 0.5Hz to 1600Hz
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Proximity System
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Ultrasonic Sensors
SRF05 Ultrasonic Ranger5 V, 4 mATotal of 4 sensors, one in each cardinal direction
Radial area for pingingTrigger and Echo pinReturns a positive TTL level signal
width proportional to distance of the object
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Object Detection
Sensors can detect up to 5 metersbeam width of ±55° perpendicular to the surface
Only interested in objects ≥ 6 in. and ≤ 24 in.Threshold of 24 in.
AMP-V will maintain a 24 in. distance from the userThreshold of 18 in.
AMP-V will initiate collision avoidance
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Collision Avoidance
Maneuvers conducted by the AMP-V to avoid collisionsThe AMP-V’s control systems will decide
necessary movement Decision making
Execute movements by sending the appropriate signals to the motor controls
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Tracking System
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Tracking System
Infrared technologyIR transmitter (Beacon)Two IR receivers mounted at front left and front
right of the AMP-V Determines orientation of AMP-V in relation to the
beacon
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Beacon (IR Transmitter) 5V energy source required
Four 1.5 V Batteries
IR oscillator circuit555 Timer: ICM7555
IR LED: TSAL6200 Circuit allows for IR LED to toggle on and off
at 38 kHz frequencyIR receivers will detect the 38 kHz IR wave
‘blinking’ and output it to MCU
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IR Transmitter Schematic
IR Receiver IR Receiver Module
Vishay TSOP3483838 kHz Infrared Measuring SensorTwo IR receivers mounted at front left and
front right of the AMP-V
Analog outputRead from detection angle of the Receiver
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IR Receiver Schematic
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Viewing Angle
IR receivers have a half-angle view of ±45° Extended visibility
64.72° from frontTurning receivers
19.72° in order toachieve such viewingangles
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Microcontroller
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Microcontroller MSP-EXP430FR5739
24MHz2.0V - 3.6V 560uA
Low power consumption
32 I/O 14 10-Bit ADC I/O
Devices:Ultrasonic sensors – 8 GPIO - I/OInfrared receivers – 2 ADC - IH-bridges – 6 GPIO - OAccelerometer – 3 ADC - I
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Software
SensorsObject Detection algorithms
AccelerometerOrientation
Motor ControlCollision Avoidance algorithms
Infrared Receiving PWM
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Handshake & Configuration
Distance Comparison
Signal motors for movement
Object Detected within 18 in.?
User ≥ 24 in. or ≤ 24 in.
Yes
== 24in.
No
Turn On AMP-V
Adjust Direction (tracks & motors)
Object Detection (ultrasonic)
Read Analog Outputs (Infrared)
Timer (30 secs)
Collision Avoidance (mcu, tracks & motors)
Orientation(accelerometer)
Orientation(accelerometer)
Signal motors for movement
Self-sustainability
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Photovoltaic Cells
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Solar Panel Voc Isc Dimensions Weight Cost
Monocrystalline 21.6 V 3.26 A 24.95 in. x 24.95 in. x 1.25 in. 8.8 lb $139.99
Polycrystalline 21.6 V 3.2 A 73 in. x 53 in. x 5 in. 13.2 lb $159.95
Amorphous 20.7 V 3.06 A 33.5 in. x 17.3 in. x 0.098 in. 5.51 lb $294.75
Monocrystalline Solar Panel
Photovoltaic Cell Type: Monocrystalline
Output Power: 50 W
Maximum/Peak Voltage (Vmp): 17.1 V
Open Circuit Voltage (Voc): 21.6 V
Maximum/Peak current (Imp): 2.92 A
Short circuit Current (Isc): 3.26 A
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Monocrystalline Solar Panel
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Power Distribution
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Power Distribution Diagram
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Batteries
The AMP-V shall use two 12 V batteries The batteries shall provide sufficient energy to
4 Motors4 Ultrasonic sensors2 Infrared receiversMicrocontrollerAccelerometer
The batteries shall be rechargeable and sustain operation of the vehicle for at least one hour
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Battery Requirements
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Voltage Current Power
Min Max Pmin Pmax Photovoltaic Cells 10V 18V 2.78A 50W
Battery(2) - 3800mAh 12V 14.5V 45.6W
Motor (4) 6V 12V 1.5A 9W 18W IR Receiver (2) 2.5V 5.5V 3mA 0.02W 0.03W Ultrasonic Sensor(4) 5.0V 4mA 0.02W 0.02W MCU 1.8V 3.6V 560uA 1.01uW 2.02mW Accelerometer 1.8V 3.6V 350uA 0.64mW 1.33mW TOTAL 36.04 W 72.05 W (including all items)
Battery SpecificationsFunction Nickel Metal
hydride (NiMH)Nickel Cadmium (NiCad)
Lithium Ion (Li-ion)
Rechargeable Alkaline (R-A)
Voltage 1.25 1.25 1.75 1.5
Charge Capacity
3800 mAh 700 mAh 400 mAh 3000 mAh
Safety Needs
No No No Yes
Recharge Cycles
100’s 100’s >500 10’s
Charge Rate 1.8 – 3.8 A ~2A 400 mA N/A
Continuous Use Performance
Good Good Good Poor
Weight Light Medium Light Heavy
Cost Low Medium High High
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Battery Specifications
Nickel-metal hydride (NiMH) 12VDC 3800 mAh (each) Discharge rate: 3.8 A – 4.2 A Charge rate: 1.8 A – 3.8 A 1.3 lb 3.3 in. x 1.3 in. x 2.6 in.
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Voltage & Charge Regulator 3 Voltage Regulators
12VDC – Motor Controls5VDC – IR Receiver and Ultrasonic Sensors3VDC – MCU and Accelerometer
1 Charge Controller50W Solar Panel to 24VDC Battery
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12VDC Voltage RegulatorPowering Motor Controls PT6656 Integrated Switching Regulator Input Voltage = 9 – 28 Volts Output Voltage = 12 Volts Output Current = 5 Amps Simple Implementation (2 capacitors)
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12VDC Voltage RegulatorPowering Motor Controls
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5VDC Voltage RegulatorPowering IR Receivers and Ultrasonic Sensors
PT6653 Integrated Switching Regulator Input Voltage = 9 – 28 V Output Voltage = 5 V Output Current = 5 A Simple Implementation (2 capacitors)
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5VDC Voltage RegulatorPowering IR Receiver and Ultrasonic Sensors
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3VDC Voltage RegulatorPowering MCU and Accelerometer
PT6651 Integrated Switching Regulator Input Voltage = 9 – 28 V Output Voltage = 3.3V Output Current = 5A Simple Implementation (2 capacitors) Additional 35.4 kΩ Resistor on Voltage
Adjustment pin to reduce Vo to 3V
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3VDC Voltage RegulatorPowering MCU and Accelerometer
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Charge Controller
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Administrative Information
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Budget & Financing
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Part Type Cost Part Type CostUltrasonic Sensor $121.56 Hub – (motor to sprocket) $16.00 Photovoltaic Cells $149.99 Track Fasteners $3.95 Battery $91.76 Motor Mounts $29.90 Motors $87.80 Plexiglas $174.88 Tracks $233.70 Overhead $200.00 Track Sprockets $79.60 PCB $200.00 Charge Controller $25.00 Infrared Receivers $37.99 Connectors $50.00 Infrared Diodes $5.00 Power Converters $20.00 Accelerometer $32.94 Passive Hub Extenders $59.80
TOTAL : $1,619.87 Final Workforce Central Florida Budgeting $1,927.98
$308.11 under budget
Milestone
November 21st – Research Phase December 5th – End Preliminary Design February 10th – End Prototype Assembly February 29th – End Prototype Bugs Phase March 31st – End Testing Phase April 9th – Final Paper and Presentation
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Work Distribution
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Work Completed
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Work To Be Completed Ordering Parts PCB Fabrication and Mounting
Voltage RegulatorsIR Receivers and TransmitterMotor Controls
AssemblyChassisTracksIR Receiver and Transmitter
MCU Programming, Device Interfacing Testing
Current Issues
Detecting stairs
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