grounding and bonding equipment catalog · 2020. 6. 17. · since 1991, alltec corporation has...
TRANSCRIPT
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SOLUTION PROVIDERS FOR AN ENERGIZED WORLD™
Grounding and Bonding Equipment Catalog
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ALLTEC® Grounding Equipment Catalog All Rights Reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form by any means (electronic, mechanical, recording, or otherwise), without the express written permission of ALLTEC Corporation. ALLTEC Corporation is constantly seeking to improve our products, specifications are subject to change at anytime. Please note that every effort was taken to maintain accuracy in this publication; however, ALLTEC Corporation assumes no responsibility for any errors that may occur.
Introduction
Company OverviewSince 1991, ALLTEC Corporation has proven itself to be a global leader in the design, manufacture, and installation
of grounding systems, surge suppression, and lightning protection. As “Solution Providers for an Energized
World™,” we offer a comprehensive facility approach to solving the world’s most difficult lightning and power
quality issues. Based on vast experience and reputation, we have installed systems on thousands of government,
commercial, historical, industrial, and residential properties. Our technical and consulting services are utilized
by many Fortune 500 companies around the world. ALLTEC’s project managers and engineers work with your
company to implement the best, most cost effective solution.
VisionOur vision is to be the world’s most dynamic lightning protection & power quality company, crafting unsurpassed
solutions to better the safety and productivity of people and businesses everywhere. Our core objective is to
be paramount in the quality of our products and services. We aim to create a diverse, vibrant, and creative
corporate environment, with customer needs as our central business focus. We strive continuously for a globally
recognized excellence and work to advance and improve industry standards.
MissionOur mission is to exceed the expectations of our customers by aspiring to the highest level of excellence in
our products and services. We accomplish this by committing our shared resources and knowledge to achieve
superior customer satisfaction.
MethodologyThe ALLTEC Protection Pyramid™ provides a three-step comprehensive facility approach for grounding solutions,
surge suppression, and lightning protection. Our system begins with the installation of a code compliant,
single-point, low resistance/low impedance grounding system, sized to carry the full amplitude of short circuit
current safely to the ground. Next, surge protection devices are staged to dramatically filter the voltage, current
and frequency surges. Finally, a well designed lightning protection system is created to protect against direct
lightning strikes.
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Alltec Corporation64 Catalyst Drive
Canton, North Carolina, USA 28716TEL: +1 828.646.9290 / FAX: +1 828.646.9527 / URL: www.allteccorp.com / EMAIL: [email protected]
Products
I. Grounding SystemsThe three-step ALLTEC Protection Pyramid™ begins with the installation of a stable, low resistance/low
impedance grounding system to bond all electrically conductive surfaces together.
TerraDyne® Electrolytic Grounding System•
TerraFill® Ground Enhancement Material•
TerraBar® Ground Bus System•
TerraWeld® Exothermic Welding System•
II. Surge SuppressionThe second stage of protection comes from a properly installed surge protection device, or SPD system, which
reduces the magnitude of random, high energy, short duration electrical power anomalies. These occurrences
are typically caused by atmospheric phenomena (such as lightning strikes), utility switching, inductive loads,
and more internally generated over-voltages. In response to this demand, ALLTEC offers:
PowerTrip® line of surge suppression products•
III. Lightning ProtectionFinally, a well-designed customized lightning protection system will be installed to safeguard facilities from direct
lightning strikes. Traditional lightning protection methods as well as some of the most advanced technologies
are available at ALLTEC Corporation:
TerraStat® Charge Dissipation Terminals•
TerraStreamer® Early Streamer Emission Terminals•
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Alltec Corporation64 Catalyst Drive
Canton, North Carolina, USA 28716TEL: +1 828.646.9290 / FAX: +1 828.646.9527 / URL: www.allteccorp.com / EMAIL: [email protected]
Services
Manufacturing Capabilities & Quality Assurance
ManufacturingALLTEC Corporation is committed to excellence. We ensure our customers the highest caliber of services and
products through our continual investment, testing, and evaluation of our products. Our corporate office and
manufacturing facility are nestled in the Blue Ridge Mountains of North Carolina, which is centrally located
between two of the largest metropolitan areas in the Southeastern United States. Our production facility is
furnished with state-of-the-art equipment, which enables us to produce an extensive line of products while
adhering to rigid design and quality standards. We use only the finest materials to construct our products. You
can be assured that if it’s made by ALLTEC, it’s quality.
QualityIt is ALLTEC’s policy to strive to meet or exceed customer expectations. Our quality systems and processes are
continually being improved to satisfy our customers’ changing needs. ALLTEC’s ISO 9001:2008 quality certification
and focus on Six Sigma ensures its customers receive superior quality products. We have implemented rigorous
quality systems and testing to ensure our continued success. Internal management systems have been designed
to monitor and maintain quality at all levels of service and production.
At ALLTEC Corporation, quality and customer service form the foundation of our business. Our process begins
with diligent quality control inspections during the manufacturing process and continues with step-by-step
inspections throughout the entire order filling and shipping process. This calculated and controlled environment
ensures that each shipment contains exactly what was ordered, is packaged correctly, and shipped efficiently
from ALLTEC to the customer on time. We use only first-class distributors to assist in the process and have
ultimately created a comprehensive global network. ALLTEC is committed to creating and maintaining powerful
customer relationships, and we look forward to serving you for many years to come.
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Alltec Corporation64 Catalyst Drive
Canton, North Carolina, USA 28716TEL: +1 828.646.9290 / FAX: +1 828.646.9527 / URL: www.allteccorp.com / EMAIL: [email protected]
General Information
Ability to ServeALLTEC Corporation has the capability to design, manufacture, and install any lightning protection or grounding
system you may require. Our complete engineering facilities are prepared to assist you with any special or
unusual requirements.
Claims & ShortagesPlease be aware that ALLTEC Corporation assumes no liability for any damage to goods in shipment. All materials
must be inspected upon receipt BEFORE signing for acceptance of shipment. Once you have signed the bill of
lading accepting shipment, you are acknowledging that you have received the shipment in full and with no
damage. Any damages or shortages need to be noted on the bill of lading before signing and immediately file
a claim with the delivering transportation company. It is our policy that any claims for shortages or errors must
be made within 24 hours after receipt of goods. Any error on our part will be taken care of promptly and at no
cost to you, the customer. Any shortages found and reported more than 24 hours after shipment acceptance
will not be replaced free of charge.
International CustomersOur exporting policy is available upon request. This policy may vary slightly, depending upon the receiving
country and its Customs procedures. ALLTEC Corporation offers all of our engineering and design services
worldwide.
Documentation & Wire Transfer FeesALLTEC Corporation charges standard customary fees for obtaining and processing documents for overseas
shipments. Any wire transfer or bank fees are the responsibility of the customer and will be included in the price
quotation supplied before the shipment leaves our warehouse.
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Alltec Corporation64 Catalyst Drive
Canton, North Carolina, USA 28716TEL: +1 828.646.9290 / FAX: +1 828.646.9527 / URL: www.allteccorp.com / EMAIL: [email protected]
Terms and Conditions
1. DefinitionsThe term “Seller” means ALLTEC Corporation, the term“Buyer” means the company, person or other entity who
is the purchaser of the Goods, the term “Goods” means any goods or materials ordered and sold pursuant to the
terms and conditions set forth herein.
2. PriceUnless otherwise stated, price of the Goods shall be the price in effect at the date and time of shipment. Seller
reserves the right to adjust price based on volume purchases; any discounts allowed for volume purchases
will be in the Seller’s sole discretion. Price does not include any sales, use, excise or similar taxes which shall
be added to the price of the Goods and shall be the responsibility of Buyer. Unless otherwise stated, minimum
order is $125.00 (excluding freight) on any single order. Each shipment will be separately invoiced.
3. Payments TermsTerms of payment are net thirty (30) days. Service charge on late payments shall be applicable at the rate of one
and one-half percent (1.5%) per month or an annual percentage rate of eighteen (18%) per annum. In addition,
Buyer shall be obligated for Seller’s reasonable collection agency or attorneys’ fees that may be incurred by
Seller to collect any sums due Seller hereunder or service charge. Seller reserves the right to apply any payments
received from Buyer to any outstanding invoice of Seller at Seller’s sole discretion.
4. FreightThe purchase price of the Goods shall be EXWORKS, Canton, NC or other named shipping point. In situations
of “prepay and add”, ALLTEC is unable to provide a copy of the actual freight bill due to agreements with our
carriers regarding rate disclosure confidentiality.
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Alltec Corporation64 Catalyst Drive
Canton, North Carolina, USA 28716TEL: +1 828.646.9290 / FAX: +1 828.646.9527 / URL: www.allteccorp.com / EMAIL: [email protected]
Terms and Conditions
5. Delivery(a) Seller’s place and point of delivery shall be deemed to be delivery to a carrier at Seller’s plant in Canton,
NC, or such other designated shipping point designated by Seller. If Buyer fails to furnish complete
shipping directions to Seller within a reasonable time of placing the order, Seller, at Seller’s discretion,
may make necessary shipping arrangements with a carrier selected by Seller, the cost of which shall be
paid by Buyer.
(b) If and to the extent a delivery date is stated, it is the estimated delivery date only. All accepted orders,
whether or not delivery dates are specified thereon, shall be subject to delays or failures in manufacture
or delivery due to causes beyond the control of Seller or carrier. Buyer’s obligations shall continue
notwithstanding any delay in delivery, provided if performance by Seller is prevented in whole or in
part for a period of three (3) consecutive months, then in such event Seller or Buyer (provided Buyer is
not responsible for the delay) may cancel any order that has not been shipped as of such date.
(c) If for any reason, the Buyer is unable to accept the delivery of Goods according to the mutually
established schedule; the Seller, at its option and after three (3) days written notice to the Buyer, may
place the Goods in storage. In such event, the Buyer shall pay any and all storage or other related costs.
If the Buyer fails to accept any delivery or part thereof, the Seller, at its option, may treat such failure as
a breach of this Agreement and exercise any and all remedies available to it pursuant to the terms and
conditions set forth herein or available to it as a matter of law.
6. CreditThe Seller’s obligations are at all times subject to the Seller’s approval of the Buyer’s credit standing. Upon request,
the Buyer shall furnish the Seller such credit information as may be customary and reasonably requested by the
Seller. At its discretion, the Seller reserves the right to require payment in advance, C.O.D., and/or otherwise
modify credit terms. If at any time the Buyer is past due with respects to amounts due, the Seller at its option
(without liability or prejudice to any other remedies), may decline to ship or stop any Goods in transit until such
time the Seller (1) receives payment in full of all amounts owing to it by the Buyer or (2) otherwise receives
assurances satisfactory to the Seller of such payment.
7. Risk of LossRisk of loss or damage to the Goods shall be solely that of Buyer upon delivery to a carrier for shipment; any loss
or damage subsequent to such delivery shall not be the responsibility of Seller, provided further any such loss
shall not release Buyer from Buyer’s obligation to pay for the Goods. Any claim for damage or loss in transit must
be asserted by Buyer against the carrier.
8. WarrantySeller warrants that the Goods will conform to the description stated herein subject to tolerances and variations
consistent with current trade practices, testing and inspections methods. Seller makes no other warranties
hereunder, expressed or implied. Seller specifically disclaims any implied warranties of merchantability or fitness
for a particular purpose.
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Alltec Corporation64 Catalyst Drive
Canton, North Carolina, USA 28716TEL: +1 828.646.9290 / FAX: +1 828.646.9527 / URL: www.allteccorp.com / EMAIL: [email protected]
Terms and Conditions
9. Claims(a) Buyer shall inspect the Goods immediately upon receipt. Any claim that the Goods have been damaged
or otherwise do not conform must be made to Seller in writing within ten (10) days of receipt of such
Goods by Buyer. All claims for defective, damaged, or non-conforming Goods must be submitted in
writing to ALLTEC Corporation at 64 Catalyst Drive, Canton, NC 28716, accompanied with a copy of the
signed bill-of-lading noting the damage/shortages, and any other information (photos, etc) supporting
Buyer’s claim. In the absence of such notice, the Goods shall be deemed to be accepted by Buyer.
(b) With respect to any valid claims properly submitted hereunder, Buyer’s exclusive remedy and Seller’s
sole liability shall be limited to Seller repairing or replacing Goods that do not conform to specifications,
or at Seller’s sole option refunding the purchase price of the Goods. In no event shall Seller have any
liability to damages in connection with the sale of the Goods in an amount exceeding the purchase
price of the Goods sold. Seller shall have no liability for any consequential, special, or indirect damages.
(c) Claims for quantity deviations or unit pricing errors are deemed waived unless submitted in writing
within thirty (30) days of notice of invoice.
10. QuotationsQuotations, based on plans and specifications, are Seller’s interpretation of the requirements and include only
the material described and listed on the quotation unless otherwise stated. Quotations will be in writing and
unless otherwise specified will remain in effect for a period of thirty (30) days from issue date. Formal written
purchase orders for work covered by any quotation submitted must be received within forty-five (45) days from
the date of quotation. Prices and inventory classifications are subject to changes without notice, and are those
in effect at the time of shipment.
11. ErrorsALLTEC reserves the right to correct, at any time, any errors and omissions relating to any component or item
upon which a purchase order may be based, including, but not limited to, clerical or stenographic errors or
omissions as may relate to quotations, price, catalog and other materials supplied by ALLTEC, or other terms and
conditions as reasonably determined by Seller.
12. ReturnsGoods may be returned for credit upon request and upon Seller’s approval and issuance to Buyer of a customer
return materials authorization form. Any returned items are subject to reasonable restocking charges which
unless otherwise agreed to by Seller, shall be deemed to be twenty-five percent (25%) of the price of the Goods
returned. Any returned items must be in saleable condition, in the original standard packages, and conform to
current catalog descriptions. All returned material is to be shipped to seller freight prepaid.
Unless otherwise stated, these terms and conditions govern the purchase and sale of the Goods. All terms and
conditions, including price, are subject to change without notice as to any Goods not shipped as of the effective
date of such change.
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Alltec Corporation64 Catalyst Drive
Canton, North Carolina, USA 28716TEL: +1 828.646.9290 / FAX: +1 828.646.9527 / URL: www.allteccorp.com / EMAIL: [email protected]
Terms and Conditions
13. CancellationOrders received and accepted by Seller may not be cancelled or changed subsequent to delivery, prior to that
date such orders received and accepted by Seller with the written permission of Seller. Any cancellation or
change shall be subject to applicable charges for labor, material, and other costs actually incurred by Seller.
14. Seller’s RemediesIf Buyer cancels this Agreement prior to shipment for any reason, without Seller’s consent, Buyer shall pay Seller
for all costs and expenses incurred by Seller, including the cost of all work executed or performed; any special
engineering costs and commitments made by Seller prior to the time of cancellation; and all other incidental
and storage costs incurred prior to resale.
15. Binding NatureThese terms and conditions shall be binding upon the parties hereto, their successors and assignees.
16. AuthorityAny person, employee or agent otherwise acting on behalf of Buyer hereunder shall be deemed to have full
authority to act on behalf of Buyer which Seller may rely on exclusively without further inquiry.
17. Governing LawThis Agreement shall be construed in accordance with and governed by laws of the state of North Carolina.
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TABLE OF CONTENTS
Advanced Technologies Section 1: Page Number
TerraDyne® elecTrolyTic GrounDinG SySTem ......... 1-1Introduction ...........................................................................................1-1
numberinG SySTem ............................................... 1-2
moDelS .............................................................. 1-3Vertical Model .......................................................................................1-3Deep Series Model ..............................................................................1-5Horizontal Model .................................................................................1-7
TerraFill® GrounDinG backFill ............................ 1-9Introduction ...........................................................................................1-9
TerraFill® enhanceD compoSiTe backFill ............ 1-10
GrounDinG TeST WellS ....................................... 1-11
GrounDinG conDucTorS ..................................... 1-13Stranded Conductors ...................................................................... 1-13Solid & Flat Strap Conductors ....................................................... 1-14
Grounding ProductsSection 2:
GrounDinG proDucTS ........................................... 2-1Grounding Equipment .......................................................................2-1
copper GrounD GriDS/SiGnal reFerence GriDS ....... 2-9Ground Grids/Ground Mesh ............................................................2-9Flat Strap Signal Reference Grids ................................................ 2-11
SplicerS ............................................................ 2-12Short Barrel Splicer ........................................................................... 2-12Long Barrel Splicer ............................................................................ 2-13
barrelS ............................................................ 2-14Short Barrel ......................................................................................... 2-14Long Barrel .......................................................................................... 2-152 Hole Short Barrel ........................................................................... 2-162 Hole Long Barrel ............................................................................ 2-17
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compreSSTion Tool ........................................... 2-18
Grounding BarsSection 3:
Terrabar® GrounDinG barS ................................. 3-1Models .....................................................................................................3-1Numbering System .............................................................................3-21” and 2” Bars .........................................................................................3-3Standard 4” Bars ....................................................................................3-4Specialty Bars ........................................................................................3-6
acceSSorieS ........................................................ 3-9Adapters, Clamp & Insulator .............................................................3-9Brackets & Cover ................................................................................ 3-10
parT number inDex
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1Advanced Technologies
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Section 1.1Electrolytic Grounding System
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Introduction
TerraDyne®Electrolytic Grounding System
IntroductionOne of the most important investments a company makes is in its selection of sensitive electronic equipment. As this equipment becomes more sophisticated and electrically susceptible, the need for an exceptionally low-resistance grounding system becomes more crucial. It is in response to this requirement that ALLTEC Corporation developed the TerraDyne® Electrolytic Grounding System.
TerraDyne® Electrolytic Grounding System (EGS)TerraDyne® EGS is a multipurpose grounding system. It has been designed to provide long term protection from lightning, electrical transients, static discharges, electro-magnetic interference and other electrical hazards. The system may be used for virtually any application where the protection of machinery, electronics, and personnel is important.
TerraDyne® EGS was designed for use in any type of soil condition. Some of the many applications where it is commonly used include: cellular, radio and television broadcasting sites, computer facilities, power substations, communication centers, medical facilities and industrial plants.
Protecting your expensive equipment is essential. TerraDyne® EGS enhances the performance of your electronics, stabilizes signal references and reduces the risk of injuries. The end result is a stable grounding system that provides undisturbed long-term performance while maintaining cost efficiency.
Principles of OperationTerraDyne® EGS effectively utilizes a hygroscopic process to acquire moisture from the atmosphere. The moisture and the nontoxic chemicals inside the electrode react and create an electrolytic solution. This electrolytic solution leaches into the surrounding soil through ports that have been positioned in the electrode. This process improves the soil conductivity and dramatically reduces electrical resistance between the electrode and the earth.
TerraDyne® also takes advantage of another benefit. The hole bored for the installation is back-filled with TerraFill®, which also assists in substantially lowering the earth’s resistance by creating a direct, low resistance, electrical connection between the electrode and the earth. The use of TerraFill® will reduce impedance by increasing the effective contact area of the electrode to the soil. TerraFill® is an easily applied product manufactured from environmentally safe and stable products. Each kit includes TerraFill® as the backfill material.
TerraDyne® InnovationsThrough extensive research and development of the electrolytic grounding concept, our engineers have designed TerraDyne® to enhance the overall performance of any grounding application. TerraDyne® EGS may be utilized on any project with complete confidence that it will meet or exceed any existing grounding specification.
TerraDyne® Electrolytic Grounding Systems are guaranteed for 30 years, with an expected life of at least 50 years. The systems are available in vertical or horizontal models. Vertical electrodes are usually installed using an augur or other drilling equipment. Horizontal electrodes are installed in trenches and utilized where the soil is rocky or excavation conditions are poor. The electrodes vary in length from 8 to 300 feet. Custom lengths, accessories and design options are available.
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Section 1.2 Numbering System
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System
Introduction Vertical Model
Numbering SystemTo order, simply follow the Seven steps below to specify the type and size of the unit. The example below shows how to order the TG-10L-2K-2T-36-FL8T-3TF.
Example: TG-10L-2K-2T-36-FL8T-3TF
TG - 10L - 2K - 2T - 36 - FL8T - 3TF
(1) Series
(2)Model
(3) Material Type
(4) Conductor Size
(5) Riser Height
(6) Test Well
(7) Bags of Fill
1. Series TG = TerraDyne®
2. Model Measured in feet: 08, 10, 12, 15, 20, 30, 40, 100, 200, 300
S = Vertical Shaft
L = Horizontal Shaft
3. Material Type 2K = 2” I.D. Copper2S* = 2” I.D. Stainless Steel * Not UL listed
4. Conductor Size* Standard size i.e. *Additional conductor sizes are available upon request.
2T = No. 2 AWG Solid Tinned
2/0-19 = 2/0 AWG
4/0-19 = 4/0 AWG
5. Riser Height* Standard Height i.e. *Only Horizontal Shaft ModelsAdditional heights are available upon request.24 = 24”
36 = 36”
6. Test Well P = TW-910TB (Poly Plastic Test Well pg. 1-11)FL8T = TW-FL8T (Fiberlyte Test Well pg. 1-12)C = TW-1-RT (Concrete Test Well pg. 1-12)
7. Bags of Fill (TF-50) 1TF, 2TF, 3TF, 4TF, 5TF, etc. (See below.)
Refer to pg. 1-13 and pg. 1-14 for conductors.
TerraFill® Quantity Requirements
Vertical Models Deep Series Models Horizontal Models
Part Number Qty. Part Number Qty. Part Number Qty.
TG-08S 2 TG-100S 20 TG-10L 3
TG-10S 2 TG-200S 40 TG-12L 4
TG-12S 3 TG-300S 60 TG-15L 5
TG-15S 3 TG-20L 6
TG-20S 4
TG-30S 6
TG-40S 8
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Introduction Section 1.3Models
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Vertical Model
Models
Vertical Model
TerraFill Grounding Backfill
Protective Test Well
Leach Ports
Vented Cover
Copper Conductor*
ExothermicConnection
Vent Ports
MODEL# DESCRIPTIONTG-08S 8’ Vertical ShaftTG-10S 10’ Vertical ShaftTG-12S 12’ Vertical ShaftTG-15S 15’ Vertical ShaftTG-20S 20’ Vertical ShaftTG-30S 30’ Vertical ShaftTG-40S 40’ Vertical Shaft
Note: All Shafts are made of2” I.D. type “K” Copper Tube.
Electrolytic “Routes”GROUNDING
EQUIPMENT 50VF
*Custom conductor sizes and configurations are available upon request.All TerraDyne® models are available in a modular construction for easy export shipping.
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Section 1.3 Models
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Vertical Model Deep Series Model
Top Section ViewTest Well Cover
ProtectiveTest Well
Vertical ElectrodeShaft/Riser Type “K”
Copper Tube
Exothermic Weld
Grounding Conductor
4 VentilationPort Holes
ElectrolyticSolution
TerraFillGroundingBackfill
Sealed CapVentilation Port
EARTH EARTH
Lower Section View
ELEC
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Vertical ElectrodeShaft Type “K”Copper Tube
Leach Ports
Sealed Cap
Electrolytic “Routes”
TerraFill GroudingBack�ll
ElectrolyticSolution
EARTH EARTH
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Vertical Model Section 1.3Models
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Deep Series Model
Deep Series Model
DERRA
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Leach Ports
Exothermic Connection
Copper Conductor
MODEL# DESCRIPTIONTG-100S 100’ Vertical ShaftTG-200S 200’ Vertical ShaftTG-300S 300’ Vertical Shaft
Electrolytic “Routes”
Vented Cover
Protective Test Well
Vent Ports
20’ 0” Upper Electrode Section
Copper Coupler
20’ Body Sections QuantitiesVary with Electrode Size
20’-0” Lower Electrode Section
GROUNDINGEQUIPMENT 50VF
The TerraDyne® Deep Series Electrolytic Grounding System is a cost effective alternative to water well grounds and other expensive grounding systems used where real estate is limited.TerraFill® “Deep Series” (TF-50DS) is used to backfill around the TerraDyne® Deep Series electrodes during installation. TF-50DS is a natural volcanic clay that has been engineered to maintain electrical and ionic conductivity, which enhances the performance of the grounding system. It is mixed with water 16 gal (60.5 L) per bag and pumped or poured around the electrode during installation.
TF-50-DS Deep Series Benefits:Designed Specifically for Deep Grounding Applications•
Enhanced and Stable Grounding Performance•
NSF Approved and Certified (National Sanitation Fill Association)•
All TerraDyne® models are available in a modular construction for easy export shipping.
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Section 1.3 Models
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Deep Series Model Horizontal Model
Top Section View
Test Well Cover
ProtectiveTest Well
Vertical ElectrodeShaft/Riser Type “K”
Copper Tube
Exothermic Weld
Grounding Conductor
4 VentilationPort Holes
ElectrolyticSolution
TerraFillGroundingBackfill
Sealed CapVentilation Port
EARTH EARTH
Lower Section View
ELEC
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Vertical ElectrodeShaft Type “K”Copper Tube
Leach Ports
Sealed Cap
Electrolytic “Routes”
TerraFill GroudingBack�ll
ElectrolyticSolution
EARTH EARTH
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Deep Series Model Section 1.3Models
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Horizontal Model
ERRAT
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Vented Cover
ProtectiveTest Well
Vent Ports
36” Vertical Riser
ExothermicConnection
CopperConductor
TerraFill Back�ll
MODEL# DESCRIPTIONTG-10L 10’ Horizontal ShaftTG-12L 12’ Horizontal ShaftTG-15L 15’ Horizontal ShaftTG-20L 20’ Horizontal Shaft
Note: All Shafts are made of2” I.D. type “K” Copper Tube.
Electrolytic “Routes”
Note: Leach Ports arelocated at the Lowest Radii
of the Horizontal Shaft.
GROUNDINGEQUIPMENT 50VF
All TerraDyne® models are available in a modular construction for easy export shipping.
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Section 1.3 Models
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Horizontal Model Introduction
Top Section View
Test Well Cover
ProtectiveTest Well
Vertical ElectrodeShaft/Riser Type “K”
Copper Tube
Exothermic Weld
Grounding Conductor
4 VentilationPort Holes
ElectrolyticSolution
TerraFillGroundingBackfill
Sealed CapVentilation Port
EARTH EARTH
Lower Section View
ELECTROLYTIC EFFECT OF COMPOUNDS
Electolytic “Routes”
ElectrolyticSolution
Horizontal Electrode SheftType “K” Copper Tube
EARTH
Short 90° Elbow
EARTHLeach Ports
Sealed Cap
TerraFill GroudingBack�ll
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Horizontal Model Section 1.4Grounding Backfill
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Introduction
TerraFill®Grounding Backfill
IntroductionTerraFill® provides a simple method to substantially lower the earth resistance of grounding systems. When used with copper grounding equipment, this advanced backfill lowers the contact resistance to earth by up to 63%.
Low-Resistivity Grounding BackfillTerraFill® is an easily applied product that produces lower steady state and stable grounding impedance. It produces lower surge impedance, resulting in faster transient dissipation. Manufactured from environmentally safe and stable products, TerraFill® has an excellent shelf life and long term storage has no performance effects.
TerraFill® creates a reliable, low resistance, electrical connection between the grounding system and the earth. It is manufactured to be compatible with copper grounding systems and standard field application methods. It can be used in connection with grounding grids to minimize step and touch potentials. In high resistivity soils, TerraFill® can be used to produce acceptable grounding impedance within a reasonable sized area.
The versatility and ease of applying TerraFill® to lower ground resistance of grounding equipment allows for a variety of earthing designs to be used, which would otherwise be impractical. It requires only minimal instruction for application. TerraFill® is self compacting, comes in easily transportable 50 lbs (22.68 kg) bags, and can be easily installed by a single person.
EffectiveReduces resistance to earth•
Performs in all soil conditions, even during dry •periods
Freezing increases its resistivity less than 10 •percent
Does not depend on the continuous presence of •water
No mixing with water required during installation•
Complies to MOTOROLA R56 Standard•
R56
PermanentWill not dissolve or decay with time•
Requires no maintenance•
Maintains constant resistance for the life of the •system
Environmentally FriendlyDoes not adversely affect soil or ground water•
Meets all EPA requirements for landfill•
Material Safety Data Sheet (MSDS) available on •request
Use TerraFill® Backfill with TerraDyne® Electrolytic Grounding Systems for 30 years of ultra stable, maintenance free earthing.
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Section 1.5 Grounding Backfill
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Enhanced Composite Backfill
TerraFill®XTEnhanced Composite BackfillAlltec’s TerraFill® XT is a superior conductive material that improves grounding effectiveness, especially in abnormal soil condition, such as acidic or extremely wet environment. When mixed with 2 1/2 gallons (9.5 liter) of water, one 50 lb (22.68 kg) bag of TerraFill® XT yields approximately 1,040 cubic inches of backfiill material TerraFill® XT mixed as above yields a 7 1/4” slump when tested per ASTM C143.
Features• Effective: results in a typical resistivity of less than 160 Ohm-cm
• Dependable: maintains stable resistance for the life of the ground system
• Performance: does not dissolve, decompose or leak away
• Flexible: can be installed using Trench (Horizontal) or Ground Rod (Vertical) Backfill methods
• Secure: excellent solution for prevention of copper theft
• Simple: easily installed in a slurry form
• Environmentally Friendly: meets EPA requirements for landfill
• Functional: performs in all soil conditions, even during dry periods
• Handy: provided in convenient 50 lb (22.68 kg) Bags
• Useful: aids in small footprint grounding system implementations and other special applications
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Enhanced Composite Backfill Section 1.6Grounding Test Wells
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Models
Grounding Test Wells
Models
Poly Plastic Test Well
TW-910-TBNoN-traffic
10-1/8
9-1/410-1
/8
2
3/8 X 1-
3/4 LOC
K BOLT
10
10-1/4
(OPTIO
NAL)
TWIST L
OCK
KNOCK-
OUT
Assembly IncludesTest Well Cover & Body Total Weight = 4.5 lbs (2.0 kg)
Static Vertical Load RatingBody with HDPE Cover = 350 PSI
PROPERTIES OF UNFOAMED RESIN ASTM TEST METHOD HDPE
Tensile Strength D-638 3,100 - 5,500 PSI
Flexural Modulus D-790 160,000 - 210,000 PSI
Notched Izod Impact Strength D-256 5-15 ft. lbs/in.
Deflection Temperature D-648 165° to 180°F (74°C to 82 °C)
Density D-792 Minimum .955
Chemical Resistance -------- Excellent
Water Absorption -------- Nil
For use in non-vehicular traffic installations ONLY.
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Section 1.6 Grounding Test Wells
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Models Stranded Conductors
Fiberlyte Test Well
TW-FL8T
TERRADYNE
888.201.2658
2
8-7/8
PENTAH
EAD BO
LT
12
99-1/
2
9-5/8
3-3/4
Assembly IncludesTest Well Cover & BodyTotal Weight = 9 lbs (4.1 kg)
Fiberlyte is a proven polyester pre-mix with calcium carbonate and polyester resins interlaced with fiberglass and ultra violet inhibitors. Fiberlyte is a durable, state and utility approved, noncombustible material.
Super lightweight means easier installation and servicing.•
Stronger than precast concrete. Exceeds WUC 3.6 •recommendations for 10,000 lbs (4.5 t) wheel loading.
Durable and inert-resistant to heat, cold, and chemicals.•
Won’t crack or break during handling, which eliminates loss due •to breakage.
SpecificationsFlexural Strength: 6,000 PSITensile Strength: 6,000 PSICompressive Strength: 20,000 PSI
Concrete Test Well with Cast Iron Cover
TW-1-RT
7-3/4
12
13-1/2
8
1-3/4
9-5/8
1-1/4
Assembly IncludesTest Well Cover & BodyTotal Weight: 66 lbs (29.9 kg)
Precast concrete body that is reinforced with non-settling shoulders to maintain grade and facilitate back filling with a cast iron receptacle for cover. Concrete Compressive Strength = 4500 PSI.
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Models Section 1.7Grounding Conductors
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Stranded Conductors
Grounding Conductors
Stranded Conductors
7 Strands Concentric 19 Strands Concentric 19 Strands Insulated
Soft Drawn CopperPart Number Size (AWG) Strands CM Area Standard Reels Lbs/Mft.
8-7 No. 8 AWG 7 16,510 500’ 51
6-7 No. 6 AWG 7 26,240 500’ 81
4-7 No. 4 AWG 7 41,740 500’ 129
2-7 No. 2 AWG 7 66,360 250’ 205
1/0-7 1/0 AWG 7 105,600 250’ 326
1/0-19 1/0 AWG 19 105,600 250’ 326
2/0-7 2/0 AWG 7 133,100 250’ 411
2/0-19 2/0 AWG 19 133,100 250’ 411
3/0-7 3/0 AWG 7 167,800 200’ 518
3/0-19 3/0 AWG 19 167,800 200’ 518
4/0-7 4/0 AWG 7 211,600 200’ 653
4/0-19 4/0 AWG 19 211,600 200’ 653
250 MCM 250 MCM 37 250,000 - 772
300 MCM 300 MCM 37 300,000 - 927
350 MCM 350 MCM 37 350,000 - 1,081
400 MCM 400 MCM 37 400,000 - 1,235
500 MCM 500 MCM 37 500,000 - 1,544
750 MCM 750 MCM 61 750,000 - 2,316
1000 MCM 1,000 MCM 61 1,000,000 - 3,088
Lengths above or below standard reel size require a cut charge.T = TinnedG = Green Jacket
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Section 1.7 Grounding Conductors
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Solid & Flat Strap Conductors
Solid & Flat Strap Conductors
Soft Drawn CopperPart Number Size (AWG) Strands CM Area Standard Reels Lbs/Mft.
14 No. 14 AWG 0.064 4,110 500’ 12.4
12 No. 12 AWG 0.081 6,530 500’ 19.8
10 No. 10 AWG 0.101 10,380 500’ 31.4
8 No. 8 AWG 0.128 16,510 500’ 50
6 No. 6 AWG 0.162 26,240 500’ 80
4 No. 4 AWG 0.204 41,470 500’ 126
2 No. 2 AWG 0.257 66,360 250’ 201
Lengths above or below standard reel size require a cut charge.T = TinnedG = Green Jacket
Flat Copper Strap Conductors
Flat Strap
Part Number Width (In.) Thickness (in.) Actual Gauge Strand Coil Weight/Roll (lbs)
CS5864 5/8” .064” 14 100’ 15.4 (6.9 kg)
CS58125 5/8” .125” 8 100’ 30.2 (13.7 kg)
CS132 1” .032” 20 100’ 12.4 (5.6 kg)
CS164 1” .064” 14 100’ 24.8 (11.2 kg)
CS1125 1” .125” 8 100’ 48.3 (21.9 kg)
CS1516 1.5” .016” 26 100’ 9.25 (4.89 kg)
CS1532 1.5” .032” 20 100’ 18.5 (8.18 kg)
CS216 2” .016” 26 100’ 12.4 (5.6 kg)
CS232 2” .032” 20 100’ 24.8 (11.2 kg)
CS264 2” .064” 14 100’ 49.6 (22.5 kg)
CS332 3” .032” 26 100’ 18.5 (8.18 kg)
CS364 3” .064” 20 100’ 37.25 (16.8 kg)
CS416 4” .016” 26 100’ 24.8 (11.2 kg)
CS432 4” .032” 20 100’ 49.6 (22.5 kg)
CS616 6” .016” 26 100’ 37.1 (16.8 kg)
All Copper Strap is sold in 100’ rolls.Other custom sizes available by special order.
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2Grounding Products
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Section 2.1Grounding Products
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Grounding Products
Grounding Equipment
Copper Clad Steel Ground TerminalsMade with HR steel core and a copper clad exterior to provide increased conductivity and corrosion resistance.5000 5/8” plain, 8’-0” long WT 7.0 lbs (3.16 kg)5001 5/8” plain ends, 10’-0” long WT 9.50 lbs (4.31 kg)5011 5/8” sectional, 10’-0” long WT 9.50 lbs (4.31 kg)5021 3/4” plain ends, 10’-0” long WT 12.00 lbs (5.44 kg)5031 3/4” sectional, 10’-0” long WT 12.00 lbs (5.44 kg)
Stainless Steel Ground TerminalsMade of 300 series solid stainless steel to provide increased corrosion resistance for acidic soil conditions.5001S 5/8” plain ends, 10’-0” long WT 10.50 lbs (4.76 kg)5011S 5/8” sectional, 10’-0” long WT 10.50 lbs (4.76 kg)5021S 3/4” plain ends, 10’-0” long WT 15.00 lbs (6.80 kg)5031S 3/4” sectional, 10’-0” long WT 15.00 lbs (6.80 kg)
Ground Terminal Coupling - ThreadedUsed for connecting sectional ground terminals.5231 Coupling for 5/8” copper clad ground terminal WT 4.0 oz (113.4 g)5241 Coupling for 3/4” copper clad ground terminal WT 5.4 oz (153.1 g)5231S Coupling for 5/8” stainless steel ground terminal WT 9.0 oz (255.1 g)5241S Coupling for 3/4” stainless steel ground terminal WT 11.0 oz (311.8 g)
Ground Terminal Coupling - Threadless5232 Coupling for 5/8” copper clad ground terminal WT 4.0 oz (113.4 g)5242 Coupling for 3/4” copper clad ground terminal WT 5.4 oz (153.1 g)
Ground Rod Driving SleevesGround Rod Driving Sleeves are placed over the top of a ground rod while driving it into the ground. This prevents the top from mushrooming or flaring out. Ground rod driving sleeves come in sizes to fit all standard unthreaded ground rods.5252 Driving sleeve for 5/8” copper clad ground rod WT 1.50 lbs (0.68 kg)5253 Driving sleeve for 3/4” copper clad ground rod WT 2.00 lbs (0.91 kg)
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Section 2.1 Grounding Products
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Grounding Equipment Grounding Equipment
Ground Terminal Driving StudMade of high carbon steel, used for driving threaded sectional copper clad ground terminals.5271 Driving stud for 5/8” sectionals WT 3.0 oz (85.0 g)5281 Driving stud for 3/4” sectionals WT 5.0 oz (141.7 g)
Ground Terminal Cable ClampUses two 5/16” bolts for optimal connection.5296 5/8” Ground terminal clamp WT 4.7 oz (133.2 g)5297 3/4” Ground terminal clamp WT 7.1 oz (2013 g)
Copper Ground Plates20 gauge copper sheet with a mechanical conductor clamp.5101 18” X 18” copper ground plate WT 3.50 lbs (1.59 kg)5111 24” X 24” copper ground plate WT 6.00 lbs (2.72 kg)5121 36” X 36” copper ground plate WT 13.50 lbs (6.12 kg)
.125” Solid Copper Plate – Plain5150 12” X 12” copper ground plate WT 5.80 lbs (2.63 kg)5155 18” X 18” copper ground plate WT 13.00 lbs (5.89 kg)5165 36” X 36” copper ground plate WT 52.20 lbs 23.67 kg)
.250” Solid Copper Plate – Plain5151 12” X 12” copper ground plate WT 11.60 lbs (5.26 kg)5156 18” X 18” copper ground plate WT 26.00 lbs (11.79 kg)5166 36” X 36” copper ground plate WT 104.40 lbs (47.35 kg)
Pre-exothermically welded conductors are available. Please contact your representative for custom sizes and prices.
Aircraft Type Ground Receptacle5201 Ground receptacle with standard pin
connection and chain retained cover. WT 2.00 lbs (0.90 kg)
5211 Ground receptacle with spring and chain cover WT 2.00 lbs (0.90 kg)
Please specify ground rod size when ordering.5201 5211
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Grounding Equipment Section 2.1Grounding Products
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Grounding Equipment
Ground PlatesHigh Quality Cast alloy ground plates provide a convenient method of providing predetermined ground connection points in the building structure. These plates can be installed in concrete structures (i.e. walls, floors etc.). Machinery and other equipment can be easily attached to these plates after concrete work is completed. Ground plates are available in 2 hole and 4 hole configurations. Both types can be supplied with 4/0 or 500 kcmil stud ready for connection to wire, rebar or ground rods. All holes are threaded 3/8”-16, 1/2” deep.5212 Copper Alloy Cast Ground Plates, 2 holes WT 1.1 lbs (0.5 kg)
Copper Alloy Cast Ground Plates, 4 holes WT 2.43 lbs (1.1 kg)
Example: 5212-2-40-2T-24
5212 - 2 - 40 - 2T - 24
(1) Part Number - (2) Holes - (3) Stud - (4) Conductor - (5) Pigtail Length
(1) Part Number 5212
(2) Holes 2 or 4
(3) Stud 40 = 4/0500 = 500 kcmil
(4) Conductor 2T, 20, 40, etc...
(5) Pigtail Length 24”, 36”, or 48”
M12
1 5/8”(45mm)
3 1/
4”(8
5mm
)
1 3/
4”(4
4.5m
m)
1 3/4”(44.5mm)
3 1/4”(85mm)
M12
3”(75mm)
3”(75mm)
2 Holes 4 Holes
Examples
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Section 2.1 Grounding Products
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Grounding Equipment Grounding Equipment
C-TAP
Copper Stamped & Formed Compression TapsFor Copper-to-Copper connections
For copper-to-copper tapping, splicing, or pigtailing•
Color coded to show proper crimp die number and die color•
Rated for 600V applications•
T
V
A
Q
Copper Conductor SizeNO. RIBS
Dimensions in inches (mm)Color Code
Part Number RUN (STR) TAP (STR) Q V A T
54515-43
6-512-6
1.45
(11.4).25
(6.4)1.18
(30.2).81
(2.06)Green
5452432
45
12-61
.50(12.7)
.30(7.6)
1.18(30.2)
.081(2.06)
Pink
5453321
4-35-4
12-52
.56(14.2)
.34(8.6)
1.75(44.4)
.081(2.06)
Black
545421
1/0
3-24-3
12-52
.62(15.7)
.38(9.6)
1.75(44.4)
.090(2.29)
Orange
54551
1/02/0
2-13-2
12-32
.69(17.5)
.42(10.7)
1.75(44.4)
.090(2.29)
Purple
54561/02/03/0
1-1/02-1
12-22
.81(20.6)
.47(11.9)
1.75(44.4)
.090(2.29)
Yellow
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Grounding Equipment Section 2.1Grounding Products
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Grounding Equipment
TYPE “K”
Copper Split BoltsFor Use With Copper-To-Copper Connectors
For copper-to-copper connections.•
Bolt and nut of high strength corrosion resistant bronze alloy.•
Tested and listed to UL 486A requirements.•
UL Listed and CSA Certified for copper conductor only.•
Part Number
Range of Equal Main & TAP Conductors
PCS/CTN WT/100Minimum TAP with One
Maximum Main
AK-10 10 STRAND- 12 SOLID 100 2 14 SOLID
AK-8 8 STRAND – 10 SOLID 100 3 14 SOLID
AK-6 6 SOLID – 8 SOLID 100 5.5 14 SOLID
AK-4 4 SOLID – 8 SOLID 50 7 14 SOLID
AK-2 2 SOLID – 6 SOLID 50 9.5 14 SOLID
AK-1 2 STRAND – 6 SOLID 50 15 14 SOLID
AK-1/0 1/0 STRAND – 4 SOLID 25 19 14 SOLID
AK-2/0 2/0 STRAND – 2 SOLID 25 30 14 SOLID
AK-3/0 3/0 STRAND – 2 SOLID 20 34 14 SOLID
AK-4/0 4/0 STRAND – 2 SOLID 10 37 6 SOLID
AK-250 250 KCMIL – 1 STRAND 10 35 8 SOLID
AK-350 350 – 250 KCMIL 3 77 1/0 STRAND
AK-500 500 – 400 KCMIL 3 90 2/0 STRAND
AK-750 750 – 600 KCMIL 1 195 4/0 STRAND
AK-1000 1000 – 800 KCMIL 1 280 4/0 STRAND
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Section 2.1 Grounding Products
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Grounding Equipment Grounding Equipment
Terminal Lugs5190 For use in conjunction with P Series welding molds.
Installation Examples:
Style N(90°)
Style O(Offset)
Style S(Straight)
For more information on the P Series welding, refer to the Exothermic Welding Equipment Catalog.
Example: 5190-18-1-1-O-C
5190 - 18 - 1 - 1 - O - C
(1) Part Number - (2) Thickness - (3) Width - (4) Holes - (5) Style - (6) Material
(1) Part Number 5190
(2) Thickness 18 = 1/8”316 = 3/16’14 = 1/4”38 = 3/8”
(3) Width 1 = 1 in.1.5 = 1.5 in.2 = 2 in.3 = 3 in.
(4) Holes 1 or 2
(5) Style N = 90°S = StraightO = Offset
(6) Material C = Plain CopperT = Tinned Copper
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Grounding Equipment Section 2.1Grounding Products
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Grounding Equipment
Fence Fabric Ground ClampsWhether it is connected to an object that is parallel, perpendicular or any degree in between, the conductor maintains a direct path to the ground without interruption. Exclusive in design, the clamp can form durable connections at almost any angle. Common uses include connection to both barbed wire and fence fabric. Can be used with almost all metallic surfaces, including galvanized metal. Contact Alltec for information on other sizes and/or materials.5180 WT 2.5 oz (70.9 g)
Universal Grounding KitThe universal grounding kit can be used for 1/2” to 3” coax cables and elliptical waveguide sizes from EW43 to EW220 and WE61 to WE191. Simply cut or break the scored flat copper strap at the marked location. Slotted hex tightening tool, butyl and electrical tape also included. 3/8” two hole lugs are universal, will fit center to center spacing from .75”-1”. (1-kit)UGKT-8 WT 2.00 lbs (0.91 kg)
Bonding StrapAllows for bonding to hinged or sliding metal doors.5175 The copper bonding strap has a 3/4” X 10” body made of 480 strand
30 gauge wire. Lugs on each end allows for 3/8” diameter bolt fasteners. WT 3.0 oz (85.0 g)
5176 3/4” X 12” 2 bolt hole lug WT 3.0 oz (85.0 g)
Cold Galvanizing CompoundGALV-16 Aerosol spray can WT 16.0 oz (453.5 g)
ColdGalvanizingCompound
Oxide InhibitorFor use with all copper conductorsNO-OX-ID Tube WT 12.0 oz. (226.8 g)
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Section 2.1 Grounding Products
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Grounding Equipment Ground Grids/Ground Mesh
Flexible Bonding JumperUsed where movement and vibration are present, flexible jumpers are an important component of any bonding application. These prefabricated jumpers are made from high quality welding cable to provide both flexibility and cross sectional protection. The ends of the cables are prepared and sleeved to fit standard concentric TerraWeld molds. The connections are made with TerraWeld Exothermic connections to the fence posts. Available in standard 24 inch lengths.5300-12 #2 Flexible Bonding Jumper (12” length) WT 4.4 oz (124.7 g)5300-18 #2 Flexible Bonding Jumper (18” length) WT 6.6 oz (187.1 g)5300-24 #2 Flexible Bonding Jumper (24” length) WT 8.8 oz (249.4 g)5320-12 2/0 Flexible Bonding Jumper (12” length) WT 8.2 oz (232.5 g)5320-18 2/0 Flexible Bonding Jumper (18” length) WT 12.3 oz (348.7 g)5320-24 2/0 Flexible Bonding Jumper (24” length) WT 16.4 oz (464.9 g)5340-12 4/0 Flexible Bonding Jumper (12” length) WT 13.0 oz (368.5 g)5340-18 4/0 Flexible Bonding Jumper (18” length) WT 19.5 oz (555.8 g)5340-24 4/0 Flexible Bonding Jumper (24” length) WT 26.0 oz (737.1 g)
Installation Examples:
Type SVED
Type SVED
Type SVED
Type SVEDType SVED
Type WT
For further information, refer to the Exothermic Welding Equipment Catalog.
Flexible Bonding Jumper - With Lugs5300-12-L #2 Flexible Bonding Jumper (12” length) WT 5.8 oz (164.4 g)5300-18-L #2 Flexible Bonding Jumper (18” length) WT 8.0 oz (226.8 g)5300-24-L #2 Flexible Bonding Jumper (24” length) WT 10.2 oz (289.2 g)5320-12-L 2/0 Flexible Bonding Jumper (12” length) WT 12.2 oz (345.9 g)5320-18-L 2/0 Flexible Bonding Jumper (18” length) WT 1.02 lbs (0.46 kg)5320-24-L 2/0 Flexible Bonding Jumper (24” length) WT 1.27 lbs (0.57 kg)5340-12-L 4/0 Flexible Bonding Jumper (12” length) WT 1.31 lbs (0.59 kg)5340-18-L 4/0 Flexible Bonding Jumper (18” length) WT 1.41 lbs (0.64 kg)5340-24-L 4/0 Flexible Bonding Jumper (24” length) WT 2.12 lbs (0.96 kg)
Please contact your representative for additional sizes.
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Grounding Equipment Section 2.2Copper Ground Grids/Signal Reference Grids
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Ground Grids/Ground Mesh
Copper Ground Grids/Signal Reference Grids
Ground Grids/Ground MeshALLTEC Corporation has the capabilities to design and manufacture Copper Wire Ground Grids for grounding applications. Typical ground grids are manufactured from #6 solid copper wire on a 6” spacing. All connections are welded with Silver Brazing or can be exothermically welded for an additional cost. E-mail or fax us a sketch of your requirements and we will be happy to provide a price quotation for the product to best fit your needs. Copper ground grids are available with a continuous perimeter wire or with extended grid wires for making connections to additional grids.
Numbering SystemTo order, simply follow the four steps below to specify the type and size of the unit. The example below shows how to order Closed End Ground Grids.
Example: GG-6-6-4.5-3-C-4/0-19T (Closed End Grid)
GG - 6 - 6 - 4.5 - 3 - C - 4/0-19T*
(1) Ground Grids
(2) Conductor Size
(3) Spacing (4) Grid Size (5) End Type(6) Perimter
Wire
Open End Grid Closed End Grid
(1) Ground Grids GG GG
(2) Conductor Size #6 #6
(3) Spacing i.e.: 6“ Centers i.e.: 6“ Centers
(4) Grid Size measured in ft. “X“ by “Y“ (i.e.: 4.5 X 3) measured in ft. “X“ by “Y“ (i.e.: 4.5 X 3)
(5) End Type O = Open Ends C = Closed Ends
(6) Perimter Wire N/A *If the premiter wire is different guage than interior, add wire size.
(3) Grid Size - X
(2) Spacing
Closed End
(3) G
rid S
ize
- Y
(3) Grid Size - X
(2) Spacing1/2 “Spacing” plus 2”
Open End
(3) G
rid S
ize
- Y
Continued on next page. �
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Section 2.2 Copper Ground Grids/Signal Reference Grids
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Ground Grids/Ground Mesh Flat Strap Signal Reference Grids
Overlapping ends are equal to 1/2 the “Spacing“ plus 2” unless specified otherwise.
Please contact your representative for additional sizes.•
Other conductor sizes are available upon request.•APPLICATION NOTES:
For enhancing external grounding systems at radio, paging, cellular, etc. •transmitting/receiving facilities.
If strategically placed, mesh can be used as a safety adjunct to reduce dangerous •step and touch potentials.
For Personnel ProtectionFor protection of personnel operating high voltage switch gear and equipment, a prefabricated safety mat can be installed and bonded directly to the equipment to reduce any potentially lethal electrical potential under fault conditions.By installing a wire mat 4 to 12 inches below a layer of crushed rock and bonding it solidly to the switch apparatus, the potential difference between the switch operator and the switch can be suppressed to an acceptable low value. (As per IEEE Std. 80-1986).
Personnel Safety Mats are available in standard 4 ft. x 4 ft. and 4 ft. x 6 ft. sizes. Safety Mats can be supplied on shipping pallets for easy handling.
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Ground Grids/Ground Mesh Section 2.2Copper Ground Grids/Signal Reference Grids
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Flat Strap Signal Reference Grids
Flat Strap Signal Reference GridsALLTEC Corporation has the capabilities to design and manufacture Copper Flat Strap Signal Reference Grids for computer rooms and equipment rooms with raised floors. Typical Signal Reference Grids are manufactured from 2” wide soft copper strap on a 24” spacing.
Proper bonding and grounding are essential factors in today’s quest for ultimate power quality, and it is critical to have a system that is driven by both safety and performance. Alltec Corporation’s Signal Reference Grids (SRGs) are used around the world in communication/data centers to reduce static and noise and to protect equipment. SRGs are cost-effective, easy to maintain, and very successful at protecting equipment from voltage surges. The purpose of Signal Reference Grids is to enhance the overall reliability of the signal transfer between interconnected items of equipment by reducing the inter-unit common mode electrical noise over a broad band of frequency. All metallic enclosures, conduit, and ductwork should be bonded to the Signal Reference Grid for it to function properly.
All connections are welded with silver brazing or can be pulse welded for an additional cost. Signal Reference Grids are available with a continuous perimeter wire or with extended grid conductors for making connections to additional grids.
Example: SRG-CS216-24-10-10-C (Closed End Grid)
SRG - CS216 - 24 - 10-10 - C
(1) Signal Reference Grids (2) Copper Strap (3) Spacing (4) Grid Size (5) End Type
(1) Singal Reference Grids SRG
(2) Copper Strap 2” X .016
(3) Spacing i.e.: 24” Centers
(4) Grid Size measured in ft. “X“ by “Y“ (i.e.: 10’ X 10’)
(5) End Type C = Closed Ends
Please contact your representative for ordering information.
X
Y
Advantages of a well designed Signal Reference Grid
Low-impedance return path for RF noise •currents
Containment of EM (noise) fields between their •source and the plane
Increased filtering effectiveness of contained EM •fields
Shielding of adjacent circuits or equipment•
Forms of available Signal Reference GridsConductive grid embedded in, or attached to, a •concrete floor
Metallic screen under floor tile•
Ceiling grid above equipment•
Supporting grid of raised access flooring•
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Section 2.3 Splicers
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Splicers
Short Barrel Splicer Long Barrel Splicer
Splicers
Short Barrel Splicer
A
Copper Compression Connectors(for use with copper conductors ONLY)
Specially designed for industrial and building applications•
Compression connectors are manufactured from high strength pure electrolytic copper to insure both •maximum strength and conductivity.
All connectors are color coded for quick, easy identification with matching die.•
For use with copper conductor: AWG stranded, flexible cable, welding cable and portable cable.•
Tin-plated for corrosion resistance.•
Specially chamfered barrel for ease of installation.•
Can be used for high voltage application up to 35 kV provided proper high voltage techniques are used.•
UL® Listed for AWG conductor when installed with approved tools and dies.•
PART NUMBER DIE COLOR COND. RANGE PCS/CTN WT/100 DIM. A
SS-8 RED 8 STR 50 1.4 1.62
SS-6 BLUE 6 STR 50 2.2 1.75
SS-4 GRAY 4 STR 50 2.6 1.87
SS-2 BROWN 2 STR 25 4.0 1.87
SS-1 GREEN 1 STR 10 5.2 1.87
SS-1/0 PINK 1/0 STR 10 5.7 1.87
SS-2/0 BLACK 2/0 STR 10 6.5 2.00
SS-3/0 ORANGE 3/0 STR 10 7.7 2.12
SS4/0 PURPLE 4/0 STR 10 8.0 2.12
SS-250 YELLOW 250 MCM 6 12.5 2.25
SS-300 WHITE 300 MCM 6 14 2.25
SS-350 RED 350 MCM 6 18 2.37
SS-400 BLUE 400 MCM 6 22 2.50
SS-500 BROWN 500 MCM 6 35 2.87
SS-600 GREEN 600 MCM 6 40 3.00
SS-700 PINK 700 MCM 6 50 3.00
SS-750 BLACK 750 MCM 3 56 3.38
SS-1000 WHITE 1000 MCM 3 87 3.87
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Short Barrel Splicer Section 2.3Splicers
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Spli
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Long Barrel Splicer
Long Barrel Splicer
A
Copper Compression Connectors(for use with copper conductors ONLY)
Specially designed for industrial and building applications•
Compression connectors are manufactured from high strength pure electrolytic copper to insure both •maximum strength and conductivity.
All connectors are color coded for quick, easy identification with matching die.•
For use with copper conductor: AWG stranded, flexible cable, welding cable and portable cable.•
Tin-plated for corrosion resistance.•
Specially chamfered barrel for ease of installation.•
Can be used for high voltage application up to 35 kV provided proper high voltage techniques are used.•
UL® Listed for AWG conductor when installed with approved tools and dies.•
PART NUMBER DIE COLOR COND. RANGE PCS/CTN WT/100 DIM. A
SL-8 RED 8 STR 50 3.5 2.00
SL-6 BLUE 6 STR 50 4 2.38
SL-4 GRAY 4 STR 50 5.2 2.38
SL-2 BROWN 2 STR 25 7.8 2.62
SL-1 GREEN 1 STR 10 10 2.87
SL-1/0 PINK 1/0 STR 10 11 2.87
SL-2/0 BLACK 2/0 STR 10 13 3.12
SL-3/0 ORANGE 3/0 STR 10 15 3.12
SL-4/0 PURPLE 4/0 STR 10 16 3.38
SL-250 YELLOW 250 MCM 6 25 3.38
SL-300 WHITE 300 MCM 6 26 4.12
SL-350 RED 350 MCM 6 31 4.12
SL-400 BLUE 400 MCM 6 37 4.38
SL-500 BROWN 500 MCM 6 57 4.62
SL-600 GREEN 600 MCM 6 65 5.38
SL-750 BLACK 750 MCM 3 102 5.87
SL-1000 WHITE 1000 MCM 3 140 6.12
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Section 2.4 Barrels
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Barrels
Short Barrel Long Barrel
Barrels
Short Barrel
A
FC
E
B
D
Copper Compression Connectors(for use with copper conductors ONLY)
PART NUMBER
DIE COLOR
COND. RANGE
PCS/CTN WT/100TABULAR DIMENSIONS
A B C D E F
C8-19 RED 8 STR 50 1.5 1.63 0.39 0.08 0.20 0.22 0.63
C8-25 RED 8 STR 50 1.5 1.69 0.48 0.06 0.28 0.31 0.69
C8-31 RED 8 STR 50 1.5 1.69 0.48 0.06 0.34 0.31 0.69
C6-19 BLUE 6 STR 50 1.8 1.69 0.39 0.08 0.20 0.22 0.63
C6-25 BLUE 6 STR 50 1.8 1.69 0.39 0.06 0.28 0.31 0.6
C6-31 BLUE 6 STR 50 1.8 1.75 0.50 0.06 0.34 0.31 0.69
C6-38 BLUE 6 STR 50 1.8 1.75 0.50 0.06 0.34 0.31 0.69
C4-19 GRAY 4 STR 50 2.1 1.75 0.52 0.09 0.20 0.31 0.69
C4-25 GRAY 4 STR 50 2.1 1.76 0.52 0.09 0.28 0.34 0.69
C4-31 GRAY 4 STR 50 2.1 1.81 0.56 0.09 0.34 0.38 0.69
C4-38 GRAY 4 STR 50 2.1 1.81 0.56 0.08 0.20 0.38 0.75
C2-25 BROWN 2 STR 50 3.6 1.94 0.63 0.08 0.28 0.34 0.75
C2-31 BROWN 2 STR 50 3.6 1.94 0.63 0.10 0.34 0.38 0.81
C2-38 BROWN 2 STR 50 3.6 1.94 0.63 0.10 0.41 0.41 0.81
C1-25 GREEN 1 STR 20 3.6 2.00 0.67 0.10 0.28 0.34 0.81
C1-31 GREEN 1 STR 20 3.6 2.00 0.67 0.11 0.34 0.38 0.81
C1-38 GREEN 1 STR 20 3.6 2.00 0.67 0.11 0.41 0.41 0.81
C1/0-25 PINK 1/0 STR 10 4.3 2.06 0.73 0.11 0.28 0.34 0.81
C1/0-31 PINK 1/0 STR 10 4.3 2.06 0.73 0.12 0.34 0.38 0.81
C1/0-38 PINK 1/0 STR 10 4.3 2.06 0.73 0.12 0.41 0.41 0.81
C1/0-50 PINK 1/0 STR 10 4.3 2.06 0.73 0.12 0.56 0.41 0.81
C2/0-38 BLACK 2/0 STR 10 6.2 2.31 0.81 0.12 0.41 0.44 0.81
C2/0-50 BLACK 2/0 STR 10 6.2 2.31 0.81 0.12 0.56 0.53 1.06
C3/0-38 ORANGE 3/0 STR 10 7.6 2.50 0.94 0.12 0.41 0.44 0.81
C3/0-50 ORANGE 3/0 STR 10 7.6 2.50 0.94 0.13 0.56 0.53 1.06
C4/0-38 PURPLE 4/0 STR 10 7.7 2.53 1.06 0.13 0.41 0.44 0.81
C4/0-50 PURPLE 4/0 STR 10 7.7 2.53 1.06 0.13 0.56 0.53 1.06
C250-38 YELLOW 250 MCM 10 13 2.69 1.13 0.14 0.41 0.44 1.06
C250-50 YELLOW 250 MCM 10 13 2.69 1.13 0.14 0.56 0.53 1.06
C300-50 WHITE 300 MCM 10 14 2.75 1.25 0.16 0.56 0.53 1.13
C300-62 WHITE 300 MCM 10 14 2.75 1.25 0.16 0.66 0.88 1.75
C350-50 RED 350 MCM 10 19 2.88 1.31 0.17 0.56 0.53 1.13
C350-62 RED 350 MCM 10 19 2.88 1.31 0.17 0.69 0.53 1.13
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Short Barrel Section 2.4Barrels
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Bar
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Long Barrel
Long Barrel
A
FC
E
B
D
Copper Compression Connectors(for use with copper conductors ONLY)
Specially designed for industrial and building applications•
Compression connectors are manufactured from high strength, pure electrolytic copper to insure both •maximum strength and conductivity.
All connectors are color coded for quick, easy identification with matching die.•
For use with copper conductor: AWG stranded, flexible cable, welding cable and portable cable.•
Tin-plated for corrosion resistance.•
Specially chamfered barrel for ease of installation.•
Can be used for high voltage application up to 35 kV provided proper high voltage techniques are used.•
UL® Listed for AWG conductor when installed with approved tools and dies.•
PART NUMBER
DIE COLOR
COND. RANGE
PCS/CTN WT/100TABULAR DIMENSIONS
A B C D E F
CB8-25 RED 8 STR 50 2.0 1.94 0.48 0.08 0.27 0.31 0.69
CB6-25 BLUE 6 STR 50 2.2 1.94 0.50 0.06 0.27 0.31 0.69
CB4-25 GRAY 4 STR 50 2.5 2.25 0.52 0.09 0.27 0.34 0.75
CB2-31 BROWN 2 STR 25 4.5 2.32 0.63 0.10 0.33 0.38 0.81
CB1-31 GREEN 1 STR 10 5.5 2.63 0.67 0.11 0.33 0.38 0.81
CB1/0-38 PINK 1/0 STR 10 6.0 2.88 0.74 0.12 0.41 0.41 1.06
CB2/0-38 BLACK 2/0 STR 10 8.2 2.88 0.82 0.12 0.41 0.44 1.06
CB2/0-50 BLACK 2/0 STR 10 8.2 2.88 0.82 0.12 0.41 0.44 1.06
CB3/0-50 ORANGE 3/0 STR 10 9.5 3.5 0.94 0.13 0.54 0.53 1.06
CB4/0-50 PURPLE 4/0 STR 10 13 3.53 1.06 0.14 0.54 0.53 1.06
CB250-50 YELLOW 250 MCM 10 17 3.56 1.13 0.14 0.54 0.53 1.06
CB300-50 WHITE 300 MCM 10 20 3.63 1.25 0.16 0.54 0.53 1.13
CB350-50 RED 350 MCM 10 26 3.75 1.31 0.17 0.54 0.53 1.13
CB400-50 BLUE 400 MCM 6 33 3.88 1.41 0.18 0.54 0.53 1.25
CB500-50 BROWN 500 MCM 6 50 4.44 1.56 0.21 0.54 0.53 1.25
CB600-62 GREEN 600 MCM 6 70 5.00 1.72 0.25 0.66 0.88 1.75
CB750-62 BLACK 750 MCM 6 96 5.87 1.91 0.27 0.66 0.88 1.86
CB1000-62 WHITE 1,000 MCM 3 132 6.25 2.19 0.32 0.66 0.88 2.13
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Section 2.4 Barrels
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Barrels
2 Hole Short Barrel 2 Hole Long Barrel
2 Hole Short Barrel AF
G
C
E
B
D
Copper Compression Connectors(for use with copper conductors ONLY)
Specially designed for industrial and building applications•
Compression connectors are manufactured from high strength, pure electrolytic copper to insure both •maximum strength and conductivity.
All connectors are color coded for quick, easy identification with matching die.•
For use with copper conductor: AWG stranded, flexible cable, welding cable and portable cable.•
Tin-plated for corrosion resistance.•
Specially chamfered barrel for ease of installation.•
Can be used for high voltage application up to 35 kV provided proper high voltage techniques are used.•
UL® Listed for AWG conductor when installed with approved tools and dies.•
PART NUMBER
DIE COLOR
COND. RANGE PCS/CTN WT/100TABULAR DIMENSIONS
A B C D E F G
CL8-19 RED 8 STR 50 2.8 1.91 0.41 0.06 0.20 0.31 1.13 0.63
CL6-25 BLUE 6 STR 50 3.6 1.97 0.41 0.09 0.25 0.25 1.13 0.63
CL4-25 GRAY 4 STR 50 4.4 2.03 0.50 0.09 0.25 0.25 1.13 0.63
CL2-25 BROWN 2 STR 25 6.4 2.41 0.56 0.09 0.25 0.25 1.13 0.63
CL1-25 GREEN 1 STR 25 9.2 2.59 0.97 0.09 0.25 0.38 1.75 0.88
CL1/0-31 PINK 1/0 STR 10 10.8 2.69 0.75 0.13 0.34 0.31 1.75 0.88
CL1/0-38 PINK 1/0 STR 10 10.8 2.69 0.75 0.13 0.41 0.38 1.75 0.88
CL2/0-38 BLACK 2/0 STR 10 12.2 3.81 0.81 0.13 0.41 0.38 2.81 1.75
CL2/0-50 BLACK 2/0 STR 10 12.2 3.81 0.81 0.13 0.50 0.50 2.81 1.75
CL3/0-38 ORANGE 3/0 STR 10 16.2 3.25 0.94 0.13 0.41 0.38 1.81 1.00
CL3/0-50 ORANGE 3/0 STR 10 16.2 3.81 0.81 0.13 0.50 0.50 2.81 1.75
CL4/0-38 PURPLE 4/0 STR 10 18.8 3.26 1.06 0.14 0.41 0.38 1.81 1.00
CL4/0-50 PURPLE 4/0 STR 10 18.8 4.25 1.09 0.13 0.50 0.50 2.81 1.75
CL250-38 YELLOW 250 MCM 10 23.6 3.43 1.13 0.15 0.41 0.38 1.81 1.00
CL250-50 YELLOW 250 MCM 10 23.6 4.34 1.13 0.16 0.50 0.50 3.00 1.75
CL300-38 WHITE 300 MCM 10 27.0 3.43 1.25 0.16 0.41 0.38 1.81 1.00
CL300-50 WHITE 300 MCM 10 27.0 4.53 1.19 0.16 0.50 0.50 3.00 1.75
CL350-38 RED 350 MCM 10 32.4 3.56 1.31 0.17 0.41 0.38 1.81 1.00
CL350-50 RED 350 MCM 10 32.4 4.53 1.34 0.16 0.50 0.50 3.00 1.75
CL400-38 BLUE 400 MCM 10 37.9 3.62 1.41 0.18 0.41 0.38 1.81 1.00
CL400-50 BLUE 400 MCM 10 37.9 4.81 1.41 0.16 0.50 0.50 3.00 1.75
CL500-38 BROWN 500 MCM 10 52.2 3.87 1.56 0.21 0.41 0.38 1.81 1.00
CL500-50 BROWN 500 MCM 10 52.2 5.00 1.53 0.22 0.50 0.50 3.00 1.75
CL600-38 GREEN 600 MCM 5 85.0 4.18 1.72 0.22 0.41 0.38 1.18 1.00
CL600-50 GREEN 600 MCM 5 85.0 5.13 1.72 0.22 0.50 0.50 3.00 1.75
CL750-50 BLACK 750 MCM 5 85.6 5.22 1.72 0.27 0.50 0.50 3.00 1.75
CL1000-50 WHITE 1,000 MCM 5 126.6 5.44 2.25 0.28 0.50 0.50 3.00 1.75
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2 Hole Short Barrel Section 2.4Barrels
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Bar
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2 Hole Long Barrel
2 Hole Long Barrel
A
F
G
C
E
B
D
Copper Compression Connectors(for use with copper conductors ONLY)
Specially designed for industrial and building applications•
Compression connectors are manufactured from high strength, pure electrolytic copper to insure both •maximum strength and conductivity.
All connectors are color coded for quick, easy identification with matching die.•
For use with copper conductor: AWG stranded, flexible cable, welding cable and portable cable.•
Tin-plated for corrosion resistance.•
Specially chamfered barrel for ease of installation.•
Can be used for high voltage application up to 35 kV provided proper high voltage techniques are used.•
UL® Listed for AWG conductor when installed with approved tools and dies.•
PART NUMBER
DIE COLOR
COND. RANGE PCS/CTN WT/100TABULAR DIMENSIONS
A B C D E F G
CBL8-25 RED 8 STR 50 3.0 2.88 0.41 0.06 0.25 0.25 1.44 0.63
CBL6-25 BLUE 6 STR 50 3.2 2.25 0.41 0.06 0.25 0.25 1.25 0.63
CBL6-38 BLUE 6 STR 50 3.2 2.56 0.50 0.06 0.33 0.38 1.25 0.63
CBL4-25 GRAY 4 STR 50 3.9 2.19 0.53 0.19 0.25 0.25 1.19 0.63
CBL2-31 BROWN 2 STR 25 6.1 2.81 0.44 0.09 0.33 0.38 1.38 0.75
CBL1-31 GREEN 1 STR 10 6.9 2.97 0.66 0.09 0.33 0.38 1.38 0.88
CBL1/0-31 PINK 1/0 STR 10 8.8 3.50 0.71 0.12 0.33 0.50 1.62 1.00
CBL1/0-50 PINK 1/0 STR 10 8.8 3.97 0.75 0.13 0.50 0.50 3.00 1.75
CBL2/0-50 BLACK 2/0 STR 10 15 4.19 0.81 0.13 0.50 0.50 3.00 1.75
CBL3/0-50 ORANGE 3/0 STR 10 16 4.44 0.94 0.13 0.50 0.50 2.94 1.75
CBL4/0-50 PURPLE 4/0 STR 10 22 4.69 1.03 0.13 0.50 0.50 3.00 1.75
CBL250-50 YELLOW 250 MCM 10 27 4.91 1.06 0.13 0.50 0.50 3.00 1.75
CBL300-50 WHITE 300 MCM 10 31 5.22 1.19 0.13 0.50 0.50 3.00 1.75
CBL350-50 RED 350 MCM 10 40 5.34 1.34 0.16 0.50 0.50 3.00 1.75
CBL400-50 BLUE 400 MCM 6 45 5.44 1.41 0.19 0.50 0.50 3.00 1.75
CBL500-50 BROWN 500 MCM 6 66 5.94 1.59 0.19 0.50 0.50 3.00 1.75
CBL600-50 GREEN 600 MCM 6 75 5.75 1.72 0.22 0.50 0.50 3.00 1.75
CBL750-50 BLACK 750 MCM 6 115 6.09 1.91 0.25 0.50 0.50 3.00 1.75
CBL1000-50 WHITE 1,000 MCM 3 152 6.34 2.25 0.28 0.50 0.50 3.00 1.75
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Section 2.5 Compression Tool
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Hand Operated Compression Tool
Compression Tool
Hand Operated Compression ToolLight weight and portable•
High strength aluminum PVC covered handles•
Rotating dies built into compression head for quick changes•
Mechanical compression•
High strength insulated aluminum handles•
All dies are contained in rotating heads•
No parts to lose•
Crimping Capacity
Copper
No. 8 stranded through 4/0 grounding terminals and splices•
No. 8 stranded through 4/0 insulated and non-insulated terminals•
Aluminum
No. 8 through 4/0 terminals and splices•
Important Safety NoticeAll rubber or PVC covered tools have been designed to provide protection against accidental brush contact with energized lines; however, it is the user’s responsibility to adhere to all safety procedures and regulations as specified by OSHA, other regulatory bodies and employer safety practices and procedures.
PART NUMBER: CMCT-6DIMENSIONS: Length 25.5 inches (59.05 cm) Depth 2.75 inches (6.98 cm)HEAD WIDTH: 4.75 inches (12.07 cm)TOOL WEIGHT: 6.5 lbs. (6.16 kg)
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3Grounding Bars
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Section 3.1Grounding Bars
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Models
TerraBar®Grounding Bars
Models
Plain Ground Bar Ground Bar with wall mounting brackets,insulators, and a 25’ ground conductor
Ground Bar with wall mountingbrackets and insulators
TB TBI TBIT
See pg. 3-2 for numbering system.
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Section 3.1 Grounding Bars
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Numbering System 1” and 2” Bars
Numbering SystemTo order, simply follow the steps below to specify the type and size of the ground bar. The example below shows how to order a ground bar with wall mounting brackets, insulators, and an exothermically welded ground conductor. The ground bar is 1/4” thick, 4” wide and 12” in length. It has a “01” hole pattern and a No. 2 AWG solid tinned copper ground conductor.
Example: TBIT-7401-12-T-PC
TBIT - 74 01 - 12 - T - PC
(1) Type (2) Size (3) Hole Pattern (4) Length (5) Option (6) OptionSee pg. 3-10
1. Type: TB = Plain ground bar
TBI = Ground bar with all mounting brackets and insulators
TBIT = Ground bar with wall mounting brackets, insulators and a 25’ ground conductor.
2. Size: Second digit represents width.Example: 71 = 1 in., 72 = 2 in., 74 = 4 in., 76 = 6 in.
3. Hole Pattern: Second two digits represent hole pattern – See Following Pages for available standard hole patterns.
4. Length: Final digits represent length in inches.Example: 6 = 6 in., 9 = 9 in., 12 = 12 in., 18 = 18 in., 24 = 24 in.
5. Option: T = Tinned
6. Option: PC = Plexiglass cover (See pg. 3-10)
Ground conductor tails are standard 25’ of •#2 solid tinned copper unless otherwise specified. Add conductor size to end of part number.
Tin Plating available. Other special plating •available upon request. Plating, special hole sizes, patterns and ground leads are all available by special request.
Option - Plexiglass CoverA full line of plexiglass covers are available.
MAIN GRO
UND BAR
See pg. 3-10 for details.
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Numbering System Section 3.1Grounding Bars
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1” and 2” Bars
1” and 2” Bars
TB-7121-6
TB-7122-6
TB-7123-6
TB-7124-6
TB-7200-12
TB-7203-12
TB-7204-12
TB-7205-12
TB-7206-12
TB-7207-12
TB-7215-12
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Section 3.1 Grounding Bars
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Standard 4” Bars
Standard 4” Bars
TB-7400-12
TB-7401-12
TB-7403-12
TB-7404-12
TB-7402-12
TB-7405-12
TB-7406-12
TB-7407-12
TB-7408-12
TB-7409-12
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Standard 4” Bars Section 3.1Grounding Bars
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Standard 4” Bars (Cont’)
Standard 4” Bars (Cont’)
TB-7410-12
TB-7411-2
TB-7412-12
TB-7414-12
TB-7415-12
TB-7418-12
TB-7419-12
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Section 3.1 Grounding Bars
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Specialty Bars Speciality Bars (Cont’)
Specialty Bars
1”
1”
1”
1”
2”
2”
2”
TB-7228-20
TB-7404-20
TB-7429-20
TB-7413-24
TB-7616-24
TB-7426-23
1”
1”
1 81
”
85
”
1 81
”
85
”
1 81
” 85
”
85
”
85
”
85
”
21
”
1 83
”
2 41
”
1 41
”
1 41
”
1 43
”
1 21
”
2 83
”
43
”1”
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Specialty Bars Section 3.1Grounding Bars
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Speciality Bars (Cont’)
Speciality Bars (Cont’)
TB-7227-14
TB-7417-14
TB-7420-16
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Section 3.1 Grounding Bars
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Speciality Bars (Cont’) Adapters, Clamp & Insulator
Speciality Bars (Cont’)
TB-7625-48 TB-7825-48
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Speciality Bars (Cont’) Section 3.2Accessories
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Acc
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Adapters, Clamp & Insulator
Accessories
Adapters, Clamp & Insulator
Small Round Member Adapter6601 Stainless steel, small, round member adapter used to attach
bus bars to pipe up to 3”. WT 4.0 oz (113.4 g)
Large Round Member Adapter6602 Stainless steel, large, round member adapter used to attach
bus bars to pipe up to 3” to 6”. WT 7.0 oz (198.4 g)
“C” ClampBKT-CC Stainless steel angle adapter used to attach bus bars to angle
iron on towers. WT 8.0 oz (226.8 g)
Fiberglass Composite Insulator7901 Small - Uses 1/4”-20 Hardware Suggested Voltage Rating –
600V 1.25” High x 1” Wide WT 1.2 oz (34.0 g)7906 Medium - Uses 3/8”-16 Hardware Suggested Voltage Rating –
600V 1.375” High x 1.75” Wide WT 3.6 oz (102.1 g)7911 Large - Uses 1/2”-13 Hardware Suggested Voltage Rating –
2700V 2.25” High x 2” Wide WT 5.5 oz (155.5 g)7916 X-Large - Uses 5/8”-11 Hardware Suggested Voltage Rating –
3400V 2.625” High x 2.5” Wide WT 10.2 oz (289.2 g)
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Section 3.2 Accessories
Gro
un
din
g B
ars
3-10 Grounding www.allteccorp.com
Accesso
ries
Brackets & Cover
Brackets & Cover
SS Bus Bar Bracket7920 1” standoff height from wall with 4” face and 7/16” mounting
holes WT 5.0 oz (141.7 g)7922 1” standoff height from wall with 2” face for 1” and 2” bars and
5/16” mounting holes WT 4.0 oz (113.4 g)7925 1” standoff height from wall with 1/2” center mount hole
WT 5.0 oz (141.7 g)
7926 1” standoff height from wall with 5/8” center mount hole WT 5.0 oz (141.7 g)
Other mounting hardware available on request.
Plexiglass CoverA full line of plexiglass covers are available to fit any bus bar. The covers come with insulators and hardware to match with the patterns on the bus bar. The same numbering system is used as the bus bar system with TBC for TerraBar® Cover. Call with special requirements. Lettering is available up to 2”.Example:
1/4” X 4” X 24” WT 20 oz (567 g)1/4” X 6” X 24” WT 2.0 lbs (0.90 kg)
Other plexiglass covers available on request. See below for numbering system.
Numbering System
Example: TBPC-74-12
TBPC - 74 - 12
(1) Type (2) Size (3) Length
1. Type: TBPC = TerraBar® Plexiglass Cover
2. Size: Second digit represents width.Example: 71 = 1 in., 72 = 2 in., 74 = 4 in., 76 = 6 in.
3. Length: Final digits represent length in inches.Example: 6 = 6 in., 9 = 9 in., 12 = 12 in., 18 = 18 in., 24 = 24 in.
MAIN GRO
UND BAR
Size & length per TerraBar® specification.
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parT number inDex
1/0-7 ....................................................................................1-131/0-19 .................................................................................1-132 ...........................................................................................1-142/0-7 ....................................................................................1-132/0-19 .................................................................................1-132-7 .......................................................................................1-133/0-7 ....................................................................................1-133/0-19 .................................................................................1-134 ...........................................................................................1-144/0-7 ....................................................................................1-134/0-19 .................................................................................1-134-7 .......................................................................................1-136 ...........................................................................................1-146-7 .......................................................................................1-138 ...........................................................................................1-148-7 .......................................................................................1-1310 .........................................................................................1-1412 .........................................................................................1-1414 .........................................................................................1-14250 MCM ............................................................................1-13300 MCM ............................................................................1-13350 MCM ............................................................................1-13400 MCM ............................................................................1-13500 MCM ............................................................................1-13750 MCM .................................................