SPECIFICATION

INSTALLATION INSTRUCTIONS

Note

Note

PROD. CODE

SIZE

AGE RANGE

F/ FALL HEIGHT

HEAVIEST PART

TOTAL WEIGHT

AGILITYROTA WEB CLIMBER 2.4m

ROTAWEB24

Dia. 1.9m x 1.8m High

6 TO 12

1550mm

50kg

85kg

ROTAWEB24Page 1 of 7

Centre Upright: Made from 6" diameter aluminium tube to BS EN 755Outer Tube: Made from diameter 2" O/D stainless steel tube grade 304Lower Bearing: Bearings made from grade T100G TufcotNet: Made from 16 mm reinforced polypropylene rope at 6 wires/strandFixings: Anti-vandal and stainless steel/plated for weather protectionRope Fixings: Made from aluminiumWeld: Copper free wire conforming to 2901 AIB for mild steel. St. Stl. welds to BS EN 1011-3Finish: Low lead polyester powder paint to BS EN 71 part 3Caps and clamp fixings are produced from LM6M aluminium

1234

5

678

9

1011

12

13

14

ENSURE ALL INSTALLATION AIDS ARE REMOVED BEFORE FIRST USE

Read instructions thoroughly before commencing installation of unit.Excavate foundations as shown in the foundation plan.Fit the two spragging irons into the mast and prop in foundation ensuring it is plumb and square (see Fig. 1).Backfill foundations with concrete. Concrete mix to be 4 parts gravel, 2 parts sand, 1 part cement. Amount of concreterequired – 0.5 cubic metres.The foundation should be left to set for approximately seven days to achieve maximum strength prior to assembling the netonto the mast.Remove the plastic protection from the top of the mast and place the bearing over the spigot (see Fig. 2).The bearing should be greased before final positioning of top cap.If the installation is to be undertaken in wet or damp conditions, protect the bearing from the ingress of water and dry off thespigot.Position bottom bearing base (the one with six holes) with the three off tapped holes facing downward over mast and fix ontothree locating brackets with M8 x 16 pentagon button head screws (see Fig. 3).Lift the net assembly and stainless steel ring over the mast and insert the mast through the lower steel collar (see Fig. 4).Place the lower bearing - cover over the mast before lowering the net and locating the cap onto the bearing at the top of themast (see Fig. 5).Gently lower the net assembly and the lower bearing - cover onto the lower bearing – base. The net is now self-supporting(see Fig. 6).Secure the lower bearing cover onto the lower bearing base with two off M8 Safety Fasteners and M8 x 70 lg studs in 3positions (see Fig. 7).Assemble M10 x 45 Hex Head Bolt, M10 nut and Wicksteed washers together screwing nut down to shoulder of the bolt.Secure top cap and top cap cover in position with top cap fixing plate and M10 x 45 hex head bolt assembly. The top capcover (item 16) must be free to rotate on its own and not be locked in position. Insert top cap plug into top of top cap cover(see Fig. 8).

GROUND FIXED BARK FIXED

ROTAWEB24

Page 2 of 7

FOUNDATION DETAIL

10

00

10004

25

44

0

80

0

87

5

60

23

40

40

04

75

BARK

CONCRETE

FIGURE 1

SPRAGGING IRON FIXING

ROTAWEB24

Page 3 of 7

1

1

5

9

11

1

2

FIGURE 4

NET FITTING - STAGE 1

FIGURE 5

NET FITTING - STAGE 2

FIGURE 6

FITTED NET

ROTAWEB24

Page 4 of 7

3

1

1

3

6

FIGURE 7

LOWER BEARING - COVER FIX

FIXING DETAILS FOR MAINTENANCE

BEARING BLOCK FIXING

FIGURE 8

TOP CAP FITTING

FIGURE 9TOP CAP FITTED

ROTAWEB24

Page 5 of 7

8

8

10

6

4

12

1

17

131415

16

7

3.1

4

BOLT MUST NOT BE THREADEDALONG WHOLE LENGTH.

TIGHTEN NUT UP TOSHOULDER OF BOLT

NOTE: Thrust bearings need to befitted in the correct manner for themto operate correctly.

1. Inner bore ground surface (basepart of bearing) to be placed onspigot first.

2. Cage then placed on top & openend must be facing upwards.

3. Top part of bearing to be fittedinto bearing housing top cap prior tofinal assembly of bearing tophousing.

ROTAWEB24

Page 6 of 7

Parts List

DESCRIPTIONPART NUMBERQTYITEM

1 1 4201-157 Column Assembly

Thrust Bearing - Ref. FAG 512122 1 2542-007

NET, TOP CAP, OUTER RING &

BASE COLLAR ASSY

3 1 5901-061

3.1 1 4200-931 CAP ASSEMBLY

UPPER BEARING BLOCK4 1 3030-186

1 3730-084 BOTTOM BEARING - BASE5

BOTTOM BEARING - COVER6 1 3730-083

1 3200-652 Top Cap Fixing Plate7

M8 Safety Fastener8 6 2177-001

9 3 2176-151 M8 x 16 Pent Button Head

M8 x 70mm STUDDING10 3 3033-119

11 2 3030-009 SPRAGGING IRON

M8 x 20 C'SK SKT HD SCREW12 3 2171-168

13 1 2185-037 M10 x 45 Hex Head Bolt

14 2 2215-519 Wicksteed Washer

15 1 2193-006 M10 Nut

16 1 3711-030 Top Cap Cover

17 1 2611-047 Plastic Insert Round

REV

ECN

SIG.

DATE:

COMPILED

DATE:

ROTAWEB24

Page 7 of 7

SB

01/08/07

$'*,1),',() ! #,0.)(1*-,

"),)/'+

The ROTAWEB 24-climber should be inspected and maintained in accordance with the recommendations asdetailed in BS EN 1176 part 7: Guidance on installation, inspection, maintenance and operation for PlaygroundEquipment.

If any part of the equipment is found to be unsafe during an inspection and that part cannot be repaired orreplacedimmediately, the equipment unit or the part(s) concerned should be secured against use. This may involveimmobilisation or removal from site.

IMPORTANT NOTE: THE FREQUENCY OF INSPECTION WILL VARY WITH THE TYPE OF EQUIPMENT ORMATERIALS USED AND OTHER FACTORS, E.G. HEAVY USE, LEVELS OF VANDALISM, COASTALLOCATION, AIR POLLUTION, AGE OF EQUIPMENT ETC.

__________________________________________________________________________________________

%-21*,) &*02'+ #,0.)(1*-,

A routine visual inspection enables the identification of obvious hazards that can result from vandalism, use orweather conditions, e.g. broken parts.

A daily routine visual inspection is recommended especially for playground equipment that has heavy use and/oris subject to vandalism and should include the inspection of the following as a minimum:-

a) General equipment and surface cleanliness

b) Equipment ground clearances are maintained

c) Foundations not exposed, loose in the ground or cracked

d) Parts not missing or damaged

e) Surface finishes not damaged, rusting or deteriorating

f) Connections and bolts are secure and tight, locknuts are in place

g) Bearings are free running – grease weekly or more frequently if necessary.

(grease to be ‘castrol mp2 grease speerol 125’ or equivalent)

h) Safety surface (if installed) not compacted, damaged or contaminated with sharp objects.

01533SB

01/08/07 19/12/08

SBminor

1 2

minor

SB

01/06/09

3

minor

DB

30/07/13

minor

4

MC

04/07/18

Product: ROTAWEB CLIMBER 2.4m Code No: ROTAWEB24 Date of Issue: 01/08/2007

Order No: Issue: A

Item Unit Qty Part No. Checked

1 1 4201-157

2 1 3030-186

3 1 3200-652

4 2 3030-009

5 1 5901-061

6 1 3711-030

Picked By: Checked By:

COMPILED REV 0 1BY: SB ECN No. 1533 minor

DATE 01/08/2007 19/12/2008DATE: 01/08/2007 SIGN SB SB

Total No. of Items

DESPATCH LIST

Description

Column Assembly *

Sheet 1 of 1

UPPER BEARING BLOCK *

Top Cap Fixing Plate

SPRAGGING IRON

NET, TOP CAP, OUTER RING & BASE COLLAR ASSY

TOP CAP COVER

ITEMS MARKED* FITTED BEFORE DESPATCH:

Product: ROTAWEB CLIMBER 2.4m Code No: ROTAWEB24 Date of Issue: 01/08/2007

Order No: Issue: B

Item Unit Qty Part No. Checked

1 1 2542-007

2 1 3730-084

3 1 3730-083

4 6 2177-001

5 3 2176-151

6 3 3033-119

7 1 M10 x 45 Hex Head Bolt (Must have plain shank) 2185-037

8 3 2171-168

9 2 2215-519

10 1 2193-006

11 1 2611-047

Picked By: Checked By:

COMPILED REV 0 1 2 3BY: SB ECN No. 1533 minor minor minor

DATE 01/08/2007 19/12/2008 03/07/2018 04/07/18DATE: 01/08/2007 SIGN SB SB PG MC

Sheet 1 of 1

Thrust Bearing - Ref. FAG 51212

ITEMS MARKED* FITTED BEFORE DESPATCH:

M8 x 20 C"SK SKT HD SCREW *

BOTTOM BEARING - COVER

M8 Safety Fastener

M8 x 16 Pent Button Head Screw

Total No. of Items

FIXINGS LIST

Description

BOTTOM BEARING - BASE

M8 x 70mm STUDDING

Wicksteed Washer

M10 Nut

Plastic Insert Round