grivory gv the reliable product for metal replacement
DESCRIPTION
Grivory HT Enhanced performance at high temperature. Grivory GV The reliable product for metal replacement. Product Description Grivory GV. Grivory GV is a semi-crystalline thermoplastic engineering material based on polyamide with partially aromatic components. - PowerPoint PPT PresentationTRANSCRIPT
Grivory GV HT Product Presentation HAR-June 2004e Page 1
Grivory GVThe reliable product
for metal replacement
Grivory HTEnhanced performance
at high temperature
Grivory GV HT Product Presentation HAR-June 2004e Page 2
Grivory GV is a semi-crystalline thermoplastic engineering material based on polyamide with partially aromatic components.
Grivory GV is glass-fibre reinforced and especially suitable for the production of technical parts by injection moulding.
Grivory GV is characterised by:
High Stiffness and Strength
Good Dimensional Stability
also after moisture absorption
Product Description Grivory GV
Grivory GV HT Product Presentation HAR-June 2004e Page 3
Replacing Die-Cast Metals With Grivory
Grivory GV HT Product Presentation HAR-June 2004e Page 4
SteelCk45
ZincZnAl4Cu1
BrassCuZn37Pb
MagnesiumMgAl9Zn1
AluminumAlSi7Mg
GrivoryGV-6H
0
200
400
600
800
Tensile Strength [MPa]
Which Metals can be Replaced by Grivory?
Grivory GV HT Product Presentation HAR-June 2004e Page 5
Grivory GV
Zinc
Aluminum
Magnesium
0 300 600 900 1200
Number of shots (x1000)
Grivory Offers Cost Savings due to Longer Service Life of the Tool
Grivory GV HT Product Presentation HAR-June 2004e Page 6
Grivory can be Custom Colored
Grivory can yield cost savings by eliminating finish painting or powder coating.
Grivory GV HT Product Presentation HAR-June 2004e Page 7
Grivory can yield cost savings by eliminating the need for protective coatings such as anodizing or oxide plating.
Salts
Base
Zinc ChlorideSodium ChlorideMagnesium Chloride
Sodium Hydroxide
Grivory Offers Improved Resistance to Chemicals that Attack Die-Cast Metals
Grivory GV HT Product Presentation HAR-June 2004e Page 8
Physical Vapor Deposition (PVD- process)
Galvanic Copper - Nickel Electroplating
Painting with conductive lacquer or urethane
Metal is evaporated under vacuum and forms a thin layer on the part.Most plastics can be plated using this approach.
The most durable and desirable approach in which a galvanic copper substrate is deposited upon the plastics surface. Nickle and chrome layers are deposited upon the copper base to yield a durable high luster surface.
Painted with metal-powder filled "clear" paints for electromagnetic shielding.Typically done with copper, nickel and silver.
Grivory can be Metalized!
Grivory GV HT Product Presentation HAR-June 2004e Page 9
Less work. deflashing, sand-blasting, cleaning, annealing etc. is not necessary
No surface treatment. like painting or corrosion protection
Lower freight charges. cost per unit weight / unit volume
Longer tool service life. up to five times
Grivory enables cost-saving due to:
Metal Replacement with Grivory can Result in 30 - 50% More Profit
Grivory GV HT Product Presentation HAR-June 2004e Page 10
Material
Weight
Post treatment
Total cost per part
Zinc die-cast
1.15 kg
- Boring the bearing seat- cutting of five threads- painting in three colors
US $ 8.15
Grivory GV-5H
0.27 kg
- not necessary- directly molded- colored EMS material
US $ 3.67
55 % cost reduction meansprofit increase of (US) $670,000(150,000 parts/years)
Grivory GV-5H Replaces Zinc Die-CastLinear Gear Drive Housing
Grivory GV HT Product Presentation HAR-June 2004e Page 11
Material
WeightMaterial cost/partTool costsParts/tool Number of toolsTool costs/partPost treatment
Aluminum die-cast
0.36 kg$0.64 $ 88,000 (US Dollars)100,000 5$ 0.88 US Dollars)milling, boring and turning
Grivory GV-5H
0.21 kg$1.47$ 88,000 (US Dollars)500,000
1$ 0.18 (US Dollars)none
45 % cost reduction(500,000 parts in 5 years)
Grivory GV-5H Replaces Aluminum Die-CastTachometer Housing
Grivory GV HT Product Presentation HAR-June 2004e Page 12
Structural rigidity and dimensional stability are required.
Weight reduction.
Reduce or streamline the number of manufacturing steps.
Improve corrosion resistance.
Significantly increase the service life of your tooling.
Desire to save money via reducing the total manufacturing cost of the product.
When Should Grivory be Considered for Metal Replacement?
Grivory GV HT Product Presentation HAR-June 2004e Page 13
When Should Grivory be Considered for Metal Replacement?
Grivory GV HT Product Presentation HAR-June 2004e Page 14
When Should Grivory be Considered for Metal Replacement?
Grivory GV HT Product Presentation HAR-June 2004e Page 15
When Should Grivory be Considered for Metal Replacement?
Grivory GV HT Product Presentation HAR-June 2004e Page 16
When Should Grivory be Considered for Metal Replacement?
Grivory GV HT Product Presentation HAR-June 2004e Page 17
When Should Grivory be Considered for Metal Replacement?
Grivory GV HT Product Presentation HAR-June 2004e Page 18
Strength in Detail