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Grid Automation Migration Challenges & Solutions Copyright © Kalkitech / ASE. All rights reserved. iPCGRID 2018 Prasanth Gopalakrishnan CEO

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Page 1: Grid Automation Migration - Mississippi State University · with the new gen gateways Cons Need to manage more individual devices/protocols Troubleshooting can be more complex; entire

Grid Automation Migration

Challenges & Solutions

Copyright © Kalkitech / ASE. All rights reserved.

iPCGRID 2018 Prasanth Gopalakrishnan

CEO

Page 2: Grid Automation Migration - Mississippi State University · with the new gen gateways Cons Need to manage more individual devices/protocols Troubleshooting can be more complex; entire

• What is driving utilities to modernize grid

operations and add intelligence? – Operational efficiencies

– Increase reliability

– Reduce OPEX

– Integration of DERs

– Improve service level

– Increase security

2 Copyright © Kalkitech / ASE. All rights reserved.

Drivers

Page 3: Grid Automation Migration - Mississippi State University · with the new gen gateways Cons Need to manage more individual devices/protocols Troubleshooting can be more complex; entire

Conventional Migration

Approaches to Migration

OT / IT Integration Platform

3 Copyright © Kalkitech / ASE. All rights reserved.

Agenda

Page 4: Grid Automation Migration - Mississippi State University · with the new gen gateways Cons Need to manage more individual devices/protocols Troubleshooting can be more complex; entire

CONVENTIONAL MIGRATION

Grid Automation Case Studies

4 Copyright © Kalkitech / ASE. All rights reserved.

Page 5: Grid Automation Migration - Mississippi State University · with the new gen gateways Cons Need to manage more individual devices/protocols Troubleshooting can be more complex; entire

• Serial; bit / byte protocols

• Low baud rate

• Time sensitivity

• Modem / leased line

• TCP / UDP based or RS232/485 Serial;

• Higher - state transition, security & functionality

• Model support

5 Copyright © Kalkitech / ASE. All rights reserved.

Device / Sensor Migration

Legacy

Standards

Based

Migration

Page 6: Grid Automation Migration - Mississippi State University · with the new gen gateways Cons Need to manage more individual devices/protocols Troubleshooting can be more complex; entire

Eastern US Utility

Challenges

• Support CONITEL at control center

• Retain leased line while migrating SCADA /

EMS to DNP3

Benefits

• Cost effective transition

• Fast deployment, minimal disruption

Copyright © Kalkitech / ASE. All rights reserved.

Case Study – Translation @ Control Center

6 CONITEL

Lease Line

Gateway/

Terminal

Server

Modem

Modem Modem

CONITEL

RTU

DNP3 IP to EMS

Page 7: Grid Automation Migration - Mississippi State University · with the new gen gateways Cons Need to manage more individual devices/protocols Troubleshooting can be more complex; entire

Utility in Asia

Challenge

• Monitor/upload fault files from legacy &

standards based relays for asset

monitoring and configuration

Benefits

• Protocol conversion at edge simplifies

upstream communication

• Minimal changes required at control

center

7

Copyright © Kalkitech / ASE. All rights reserved.

Case Study – Translation @ Edge ICCP to EMS

SPA / Courier/ SEL

IEC 61850 / DNP3 /

Modbus

Fault

Collection App

Redundant

Gateways

High Speed

Fiber Network

7 Gateway

Gateway Legacy &

Standard

Relays

Gateway/

Terminal

Server

COMTRADE

Page 8: Grid Automation Migration - Mississippi State University · with the new gen gateways Cons Need to manage more individual devices/protocols Troubleshooting can be more complex; entire

8 Copyright © Kalkitech / ASE. All rights reserved.

Case Study – Translation @ Edge

IEC 104

Substation Meters

(Boundary Meters) DLMS /

Modbus

Utility in Europe

Challenge

• Translate DLMS / Modbus

substation meter data to IEC

61850 to local SCADA and IEC

104 / DNP3 to DMS/EMS

Benefits

• Pushes complexity to the

edge simplifying upsteam

Substation

SCADA

IEC 61850

SCADA /

EMS

IEC 61850

Gateway

Page 9: Grid Automation Migration - Mississippi State University · with the new gen gateways Cons Need to manage more individual devices/protocols Troubleshooting can be more complex; entire

APPROACHES TO MIGRATION

9 Copyright © Kalkitech / ASE. All rights reserved.

Page 10: Grid Automation Migration - Mississippi State University · with the new gen gateways Cons Need to manage more individual devices/protocols Troubleshooting can be more complex; entire

Copyright © Kalkitech / ASE. All rights reserved. 10

Integration & Migration Challenges

Integrate

at Edge

Centralized

Integration

• New SCADA/DMS - legacy supported front end at

control center for translation

• Existing SCADA/DMS – Current protocol supported; front

end at control center to translate new to legacy

• Integrate from the SCADA – Add JSON/REST or MQTT

or OPC-UA Interface to SCADA for integration with IT

• Gateways support legacy & standard protocols

• Gateways for security compliance

• Gateways for transition from leased lines to IP

• Integrate IT layer – JSON/REST or MQTT or OPC-UA

Interface to IT

Page 11: Grid Automation Migration - Mississippi State University · with the new gen gateways Cons Need to manage more individual devices/protocols Troubleshooting can be more complex; entire

Edge Control Center

Pros Standardize on one up stream

protocol

Centralize complexity

Complexity & security managed at

edge; phased migration possible

Easy to migrate SCADA without

affecting field devices

Easy to migrate field devices with

minimal change at control center

Asset & device monitoring possible

with the new gen gateways

Cons Need to manage more individual

devices/protocols

Troubleshooting can be more complex;

entire data path may require review to

solve a problem

Staff needs to be trained on new and

old protocols and interfaces

Need to retain dedicated comm to

bring legacy data to control center

Lack device management & monitoring

11 Copyright © Kalkitech / ASE. All rights reserved.

Edge Vs Control Center Migration

Page 12: Grid Automation Migration - Mississippi State University · with the new gen gateways Cons Need to manage more individual devices/protocols Troubleshooting can be more complex; entire

Copyright © Kalkitech / ASE. All rights reserved. 12

An Ideal Integration Architecture

SCADA

EMS DMS

Standard

Based

Devices

Field Devices

OT

Pro

toc

ol D

rive

rs

Core Services

Configuration

Management

Firmware

Management

Access

Management

Asset

Monitoring

Visualize Alerts Reports

IT

Data

So

urc

es

& R

ES

T A

PI's

Other IT

Systems

Analytics

Native Apps

MDM PLM

MDAS

IoT Apps/ 3rd

party Apps

App Store

Security Rules Engine

Energy IoT Platform

Page 13: Grid Automation Migration - Mississippi State University · with the new gen gateways Cons Need to manage more individual devices/protocols Troubleshooting can be more complex; entire

MIGRATION PLATFORM

13 Copyright © Kalkitech / ASE. All rights reserved.

Page 14: Grid Automation Migration - Mississippi State University · with the new gen gateways Cons Need to manage more individual devices/protocols Troubleshooting can be more complex; entire

14 Copyright © Kalkitech / ASE. All rights reserved.

Improve Asset

Health and

Efficiency,

Reduce

Downtimes and

losses

Facilitate Bi-

directional flow

of information;

new business

models &

consumer

decisions

Integrate

Distributed

Energy

Resources &

Electric Vehicle

Charging

Ensure data

protection,

management

and role based

access control

Improved

Operational

Reliability

Consumer &

Community

Participation

Renewables &

the New Energy

Landscape

Data Governance

& Security

Making Energy Smart – Drivers

Page 15: Grid Automation Migration - Mississippi State University · with the new gen gateways Cons Need to manage more individual devices/protocols Troubleshooting can be more complex; entire

Copyright © Kalkitech / ASE. All rights reserved. 15

Making Energy Smart –The Ever Increasing Need for

Data & Security Improved

Operational

Reliability

Consumer &

Community

Participation

Renewables &

the New Energy

Landscape

Data Governance

& Security

SCADA

Predictive

Analytics

Head End

System

Consumer

portal

Distributed

Generation Identity

management

Security

Management

Device

Management

IED RTU

IoT

Devices Sensors

Smart

meter

Smart-

phones

Grid

edge

devices

EV

charging

Station

Roof top

solar

Power

storage

Page 16: Grid Automation Migration - Mississippi State University · with the new gen gateways Cons Need to manage more individual devices/protocols Troubleshooting can be more complex; entire

Copyright © Kalkitech / ASE. All rights reserved. 16

Making Energy Smart –The Ever Increasing Need for

Data & Security Improved

Operational

Reliability

Consumer &

Community

Participation

Renewables &

the New Energy

Landscape

Data Governance

& Security

SCADA

Predictive

Analytics

Head End

System

Consumer

portal

Distributed

Generation Identity

management

Security

Management

Device

Management

How do you handle this

Complexity?

You need a solution that can

SIMPLIFY

Page 17: Grid Automation Migration - Mississippi State University · with the new gen gateways Cons Need to manage more individual devices/protocols Troubleshooting can be more complex; entire

Identity

management

Security

Management

Device

Management

Copyright © Kalkitech / ASE. All rights reserved. 17

Remove the Layers of Complexity

Improved

Operational

Reliability

Consumer &

Community

Participation

Renewables &

the New Energy

Landscape

Data Governance

& Security

SCADA Predictive

Analytics Head End

System

Consumer

portal

Distributed

Generation

Page 18: Grid Automation Migration - Mississippi State University · with the new gen gateways Cons Need to manage more individual devices/protocols Troubleshooting can be more complex; entire

Identity

management

Security

Management

Device

Management

SCADA Predictive

Analytics Head End

System

Consumer

portal

Distributed

Generation

Copyright © Kalkitech / ASE. All rights reserved. 18

Remove the Layers of Complexity

Needed: Platform that works seamlessly between these systems

Systems Demanding Data

Sources of Data

Page 19: Grid Automation Migration - Mississippi State University · with the new gen gateways Cons Need to manage more individual devices/protocols Troubleshooting can be more complex; entire

Copyright © Kalkitech / ASE. All rights reserved. 19

Remove Layers of Complexity

SCADA Predictive

Analytics Head End

System

Consumer

portal

Distributed

Generation Identity

management

Security

Management

Device

Management

Widgets &

Dashboards

Alerts &

Notifications

Applications &

DeveloperTool

s

Energy IoT Platform

Page 20: Grid Automation Migration - Mississippi State University · with the new gen gateways Cons Need to manage more individual devices/protocols Troubleshooting can be more complex; entire

F

Field Data & Device Integration

Widgets &

Dashboards

Alerts &

Notifications

Developer

Zone

Gateways Edge Router

Syncnet SubGHz Last mile RF Mesh

Third Party

Gateways

Cloud Adaptors

Field Controllers/

IOT Gateways

Modem with

Device Agent Field Controllers

Proxy with

Protocol Adaptor

Telemetry

Protocols

Websocket

Telemetry Protocols –

IE104/DNP/ Proprietary Websocket Websocket/

Telemetry

Hardwired IO Protocol IO

Serial/ Ethernet

Access

Management

Copyright © Kalkitech / ASE. All rights reserved. 20

Protocol IO

Energy IoT Platform

Page 21: Grid Automation Migration - Mississippi State University · with the new gen gateways Cons Need to manage more individual devices/protocols Troubleshooting can be more complex; entire

IT & OT Data Center Integration

Widgets &

Dashboards

Alerts &

Notifications Developer Tools

Proxy with

Protocol Adaptor

Telemetry SCADA

Protocol

Proprietary Interfaces Datasource API

REST API

Predictive

Analystics

Asset

Management Consumer

portal

Access

Management

Copyright © Kalkitech / ASE. All rights reserved. 21

OT Software System IT System

Utility

InPremise

Cloud SCADA Head End

System Historian

Energy IoT Platform

Page 22: Grid Automation Migration - Mississippi State University · with the new gen gateways Cons Need to manage more individual devices/protocols Troubleshooting can be more complex; entire

Thank You

Copyright © Kalkitech / ASE. All rights reserved. 22

E-mail: [email protected]

Learn more about Grid Automation & Migration solutions at

www.kalkitech.com