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    TSHWANE UNIVERSITY OF TECHNOLOGY MATERIALS IV 2012 1

    Introduction:

    Sustainability and today's current drive for "green" ratings in buildings

    has sparked a trend in the built environment. Designers, builders and

    manufacturers are all trying to collaborate in achieving sustainable

    buildings. This research assignment draws attention to various types of

    green ratings systems as well as what a green material is, and the

    properties thereof, while counterpointing the findings with non green

    materials.

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    TSHWANE UNIVERSITY OF TECHNOLOGY MATERIALS IV 2012 2

    Introduction to Green materials:Through heightened global awareness of our dwindling resources as well as

    the importance of the protection there of, we have become more conscious in

    the way which we analyse, consider and use materials in our everyday lives.

    Some institutes and organizations have developed guide lines, principles

    and frame works by which materials can be rated.

    Sustainability:

    Defined as:

    sustainability

    Environmental Science . the quality of not being harmful to the environment

    or depleting natural resources, and thereby supporting long-term ecological

    balance.

    (Dictionary.com, 2012)

    creating buildings which are energy efficient, healthy, comfortable,

    flexible in use and designed for long life

    (Foster and Partners, unknown)

    materials and construction products which are healthy, durable, resource

    efficient and manufactured with regard to minimising environmental impact

    and maximising recycling(A. Edwards, 2004).

    Differentiation between green and non-

    green materials:Differentiating between green and non-green materials involves an

    evaluation method which one needs to follow. This method has three steps,

    as follows:

    Research:

    This is the first step to checking whether the material is green or not.

    All information from when the material was manufactured, to the technical

    data of end product has to be evaluated. Technical data may include

    Material Safety Data Sheets, product warranties, recycled content data,

    durability information as well as environmental statements, of which there

    are many more.

    Evaluation:

    After the gathering of all the information, it then needs to be evaluated,for example; looking at how much energy was used to manufacture and

    transport the product. This step also involves the comparing of similar

    types of products according to the environmental criteria.

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    TSHWANE UNIVERSITY OF TECHNOLOGY MATERIALS IV 2012 3

    There is a technique which incorporates the assessment of a product from

    cradle to grave, its full life cycle, called Life Cycle Assessment (LCA).

    Taking all the impacts associated with the production and use of the

    product into consideration.

    Selection:

    This step generally involves the use of a green rating system to assess

    each product based on specific environmental criteria. Hereby allowing each

    product to attain a total score, thus indicating the product with the

    highest environmental attributes.

    By following this method of finding out how green or not-green materials

    are, you will establish which materials/products would be best suited to

    the project, striving for a better 'green' rating.

    Evaluating green materials:When rating these materials, one needs to do what is known as a life-cycle

    assessment, or commonly known as a life-cycle analysis. This is an

    assessment of a materials life-cycle from cradle to grave, cradle to gate,

    cradle to cradle, gate to gate, well to wheel, economic input output and

    or an ecological based LCA.

    Criteria by which an LCA should be conducted are set out in the ISO

    Standards, ISO 14040 and ISO 14044. ISO 14040 specifies the framework and

    principles by which a report on lifecycle assessment studies should be

    conducted where as the ISO 14044 illustrates the requirements and the guidelines which are to be implemented when setting up a rating system.

    Approximately 3 billion tons of the earths raw materials are consumed with

    in building and construction activities which accounts for about 40% of the

    total usage in the world.(Spiegel and Meadows, 1999) It is therefore

    crucial that rating systems are developed in order for us to make more

    informed and conscious decisions when selecting a material for a building.

    Green rating system:

    Among the vast quantity of green rating systems being designed and

    implemented, Greenglobes, LEED, BRE, ATHENA and BEES, are among the top

    currently. furthermore not all of these green rating systems are adaptable

    to all countries, due to some being country specific. however there are

    some which can be globally applicable or rather either, northern hemisphere

    and southern hemisphere applicable. For example Australia uses the GBCA

    (Green building council Australia) green star system which is applicable

    for South Africa.

    Some of these green rating systems focus on an assembly of components, for

    example, the BRE system which is developed in the United Kingdom or,

    ATHENA which is developed in the United States. Each of these green rating

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    TSHWANE UNIVERSITY OF TECHNOLOGY MATERIALS IV 2012 4

    systems divide each component of the building into categories. These

    categories are then divided into different assemblies. In addition to this

    BRE provides default system which give ratings for over 1500 different

    building materials.

    Although these systems are developed in different countries they are still

    base on similar criteria which would define the green 'value' of a

    material. Even though Green materials can be given a green 'value' or

    'rating' the material will still react differently in different geological

    locations. Hereby resulting in the variety of green ratings systems we see

    developing in various regions.

    Ultimately one green rating system would be the ideal solution.

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    TSHWANE UNIVERSITY OF TECHNOLOGY MATERIALS IV 2012 5

    Breeam Rating System:

    BREEAM is the green rating system we will focus on for this research

    document.

    BREEAM (Buildings Research Establishment's Environmental Assessment Method)is the United Kingdom's most commonly used environmental assessment method

    for buildings. Having been developed in the 1990's BREEAM has established a

    large quantity of environmental research from construction and property

    industries, government and building regulators. This information and

    research has been translated into a crediting system containing nine

    categories, based on construction and in-use performance of the building.

    BREEAM rates materials with an overall score which is defined as

    'unclassified', 'pass'[C], 'Good'[B], Very Good'[B], 'Excellent'[A] and'Outstanding'[A], see Table 2. This is achieved by giving the credits

    weights and then calculating the overall aggregate.

    For a building to achieve the 'Outstanding' rating it needs to exceed the

    score of 85, see Table 2, while meeting the minimum requirements specified

    in table 3 as well as producing an assessment of the building, once in use,

    within its first three years. Should this not be met BREEAM will reduce the

    rating to 'Excellent'

    BREEAM is a generic Method which is customised to accommodate specific

    building typologies. There are currently 13 versions of BREEAM including:

    Offices Industrial Retail Healthcare Prisons Courts Multi-Residential Schools Code for Sustainable home EcoHomes EcoHomes XB

    BREEAM accommodates other projects which can't be categories with their

    "BREEAM Bespoke Scheme". Furthermore BRE offers an international scheme for

    buildings outside the United Kingdom.

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    TSHWANE UNIVERSITY OF TECHNOLOGY MATERIALS IV 2012 6

    Table 1. Assessment categories.

    Table 2. Ratings

    Table 3. Standards

    [A]

    [A]

    [B]

    [B]

    [C]

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    TSHWANE UNIVERSITY OF TECHNOLOGY MATERIALS IV 2012 7

    Material:

    SummaryRating

    ClimateChange

    FossilFuelDepletion

    OzoneDepletion

    HumanToxicitytoAirandWater

    WasteDisposal

    WaterExtraction

    AcidDeposition

    Ecotoxicity

    Eutrophication

    SummerSmog

    MineralsExtraction

    CostR/m2

    TypicalReplacementInte

    rval

    RecycledInput

    Recyclability

    RecycledCurrently

    EnergySavedbyRecyclin

    g

    FLAT ROOF: WARM DECK

    In situ reinforced concrete slab, vapour

    barrier, insulation, asphalt, chippings

    C B B A C C A B C C A C

    R42.90 25 C A B B

    LOW PITCHED ROOFSCoated steel composite roofing system ,

    insulation, on steel roof structure

    A A A C A A C A A A B A NA 25 C A A B

    'TRADITIONAL' PITCHED ROOFS

    Polymer/resin bonded slates, battens, sarking

    felt on timber roof structure with insulation

    between rafters

    C C C A C A A C C C B A NA 35 C C C C

    Roof Coverings

    Flat Roof:

    In situ reinforced concrete slab, vapour barrier,

    insulation, asphalt, chippings

    Natural Rubber- vs. PVC membranes

    According to Woolley (2002:99) natural Rubber membrane is the preferred

    membrane to use for flat roofing construction, but suppliers are difficult

    to locate. Therefore Woolley suggests that the next best sustainable

    membrane would be EPDM, because bitumen felts are not an environmentally

    preferred option since it has very low durability. Woolley (2000:101) says

    that durability and ease of maintenance is essential for a green option.

    The following is a green rating of EPDM (synthetic rubber) according to the

    BREEAM rating system.

    EPDM (ethylene propylene diene terpolymer)

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    Summary rating [C]:

    EPDM (ethylene/propylene rubber) is an elastomeric synthetic rubber. It has

    a relatively low impact in comparison to other membranes and has high

    durability and reusability properties. It is quite a simple system which

    consists of a single ply rubber that is applied with an adhesive.

    Climate Change [B]: G l o b a l w a r m i n g o r g r e e n h o u s e g a s e s

    According to Woolley (2000:98), EPDM & Bitumen has a small but still

    noteworthy impact on global warming. This is because of oil extraction and

    petrochemical refining which are major sources of NOx, CO2, methane and

    other Greenhouse gases. It is important to notice that EPMD with

    reinforced polyester, has major effects on global warming because of the

    polyester production process. Thus it is important to specify your

    materials carefully.

    Fossil Fuel Depletion [B]: C o a l , o i l o r g a s c o n s u m p t i o n

    "The energy required to produce crude oil or natural gas is 3-4MJ kg. The

    refining of these raw materials and the formation of polymers takes up

    significantly more energy." (Woolley,2002:103). EPMD is one of the

    materials which has a smaller impact than most bitumen felts.

    Ozone Depletion [A]: G a s e s t h a t d e s t r o y t h e o z o n e l a y e r

    According to Woolley (2002:98),Bitumen based EPDM has no negative impact on

    the ozone layer, but EPDM with reinforced polyester has major consequences

    on the ozone layer.

    Human Toxicity to Air and Water [C]: P o l l u t a n t s w h i c h a r e t o x i c

    t o h u m a n s

    Woolley's research states that (2002:98),oil extraction and petrochemical

    refining are major sources of So2, and NOx, which forms acid rain, and the

    production of EPDM may have a small but significant contribution to this.

    Fortunately this has no negative effect on human health. It is important to

    note that EPDM with reinforced polyester is much more toxic than Bitumen

    based EPDM.

    Waste Disposal [C]: M a t e r i a l s e n t t o l a n d f i l l o r

    i n c i n e r a t i o n

    It is recommended by ERA (EPMD Roofing Association) that EPMD should rather

    be recycled. This is because disposal of EPMD is expensive and harmful to

    the environment.

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    TSHWANE UNIVERSITY OF TECHNOLOGY MATERIALS IV 2012 9

    Acid Deposition [B]: G a s e s t h a t c a u s e a c i d r a i n , e t c .

    As mentioned above EMDM has a small but significant contribution to acid

    rain.

    Eco-toxicity [C]: P o l l u t a n t s w h i c h a r e t o

    Woolley states that the polymers and monomers used in EPDM manufacture

    cause minimal harm to the environment, but the solvents used for treatment

    of the semi-manufactured product can cause harm to human health and the

    environment.

    Summer Smog [A]: A i r p o l l u t a n t s t h a t c a u s e r e s p i r a t o r y

    p r o b l e m s

    Research done by the Institute Construction and Environment, has shown that

    with bonded systems, installation accounts for the largest relevant

    contribution (due to solvent emissions during installation), in the case of

    self-adhesive membranes with polyester fleece this can be attributed to the

    wash primer. This also refers to the 1.5mm thick membranes.

    Minerals Extraction [C]:M e t a l o r e s , m i n e r a l s a n d

    a g g r e g a t e s

    'The raw material for the membranes is oil, a non-renewable source. Known

    reserves of oil and gas equate to approximately 40 60 years respectively

    at current consumption.'(Woolley,2002:100).Unfortunately EPDM is dependent

    on the use of non-renewable sources.

    Figure 1. distribution of summer smog potential

    demonstrated on 1.2mm thick membranes.

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    TSHWANE UNIVERSITY OF TECHNOLOGY MATERIALS IV 2012 10

    cost per metre squares:

    The cost of EPDM depends on the installation type. Construction pricing is

    starting at around R42.90 per square meter.

    typical replacement interval: d u r a t i o n b e t w e e n r e p l a c e m e n t o r h i g h

    m a i n t e n a n c e r e p a i r

    According to Woolleys' research (2002:103), EPMD is longer lasting than

    roofing felt made with blown bitumen. BRE researchers found that EPMD is

    one of the most durable polymeric membranes, over greater temperature range

    than PVC. According to Jane Andersons' Green Guide to Specification, single

    Ply Polymeric membranes can last up to 20 years.

    Recycled input [C]: A m o u n t o f e n e r g y p u t i n t o t h e r e c y c l i n g p r o c e s s

    When the time comes to replace the EPMD, it is encouraged by ERA (EPMD

    Roofing Association) to rather have it recycled. Recycling involves melting

    down and reusing the rubber, or cutting it into strips.

    Recyclability [A]:M e t a l o r e s , m i n e r a l s a n d a g g r e g a t e s

    Woolley explains that (2002:102),EPMD is easily reused when it is loose or

    has been mechanically fixed. Recycling is possible by grinding and reusing

    the resulting granulate as a filler. This, however, requires a lot of

    energy and is a low grade form of recycling.

    Recycled currently [B]:

    According to an article in Californians Roofing magazine(Evanko,2010:43),

    most EPMD membranes are being recycled in the USA, because it is much more

    beneficial than disposing it.

    Figure 2. recycling of EPMD membranes

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    TSHWANE UNIVERSITY OF TECHNOLOGY MATERIALS IV 2012 11

    Energy Saved by Recycling [B]: M e t a l o r e s , m i n e r a l s a n d

    a g g r e g a t e s

    Even though recycling EPMD requires a lot of energy and is a low grade form

    of recycling, research done by ERA, a waste management and recycling

    company located is the USA, has shown that recycling EPMD is less expensive

    than disposing it.

    Advantages:

    - The rubber is somewhat environmentally friendly with an initially low

    energy production.

    - Has a long life cycle before it is necessary to replace.

    - EPDM can be applied to almost any scale project, and even over anexisting roof or as primary roof.

    - EPDM has proven to be hail, wind resistance in excess of 120MPH and great

    heat/fire ratings

    - Old EPDM roof requiring replacement can often be coated to give the roof

    a little more life before you need to redo the whole roof

    - Is also available in white

    Disadvantages:

    - Installation must be done by professionals and can be expensive.

    - Recycling is labour intensive

    - Is lower in resilience and tensile than natural rubber

    - Is not resistant against chemical attack, therefore cot suitable for

    applications involving petroleum derivatives.

    - EPMD is not recommended as an electrical insulator.

    Conclusion:

    EPDM is currently the best choice of waterproofing membrane on the market.

    It is considered a green material because of its high durability and

    reusability. It has a small impact on the environment in relation to other

    waterproofing systems such as PVC and Bitumen Felts. Accept for a pitched

    roof or natural rubber membrane, EPDM will be your best buy.

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    TSHWANE UNIVERSITY OF TECHNOLOGY MATERIALS IV 2012 12

    Material:

    SummaryRating

    ClimateChange

    FossilFuelDepletion

    OzoneDepletion

    HumanToxicitytoAirandWater

    WasteDisposal

    WaterExtraction

    AcidDeposition

    Ecotoxicity

    Eutrophication

    SummerSmog

    MineralsExtraction

    CostR/m2

    TypicalReplacementInte

    rval

    RecycledInput

    Recyclability

    RecycledCurrently

    EnergySavedbyRecyclin

    g

    FLAT ROOF: WARM DECK

    In situ reinforced concrete slab, vapour

    barrier, insulation, asphalt, chippings

    C B B A C C A B C C A C

    R42.90 25 C A B B

    LOW PITCHED ROOFSCoated steel composite roofing system ,

    insulation, on steel roof structure

    A A A C A A C A A A B A NA 25 C A A B

    'TRADITIONAL' PITCHED ROOFS

    Polymer/resin bonded slates, battens, sarking

    felt on timber roof structure with insulation

    between rafters

    C C C A C A A C C C B A NA 35 C C C C

    Roof Coverings

    Low Pitched Roofs

    Coated steel composite roofing system, insulation, on steel

    roof structure

    According to ArcelorMittal (2012), steel roofing is the most adaptable and

    effortless to install, roofing option available in South Africa. Due to it

    being easier to install, has become the contractors preference.

    This versatile material is not only easy to install but is by far the most

    cost effective roofing material, as transporting costs are reduced by itsease of transport.

    This weather proof product can last for many years if it is properly

    maintained and cared for. furthermore the lighter weight of steel sheeting

    results in lighter roof construction, opposed to tiles or concrete.

    Additionally Steel roofing is available in galvanised sheets, tiles and

    coloured sheets.

    One of the more "traditional" methods of steelmaking is Basic Oxygen

    steelmaking, also known as the oxygen converter process. This process

    entails using a (BOS) vessel which holds approximately 280 tonnes of steel,which is then lined with refractories (special bricks) which can tolerate

    extreme temperatures.

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    Charging then takes place, this is when the furnace is filled with

    ingredients in proportions of roughly one fifth steel scrap to molten iron

    till it is full.

    once the vessel is filled, it is turned up right, while inserting a

    component called a lance, this Lance blows 99 percent pure oxygen into the

    steel and iron, which increase the temperature to 1700C. Hereby melting

    the scrap metal and reducing the carbon content of the molten which aids in

    removing unwanted elements.

    This is all then followed by a 20 minute blowing cycle, which involves the

    feeding of fluxes (burnt lime or dolomite) into the vessel to from slag,

    which absorb the impurities of the steel making process.

    This id followed by the process of tapping, the vessel is tilted on its

    side pouring the steel into a ladle. The steel is further refined by the

    addition of alloying materials; with the assistance of argon or nitrogen

    gas to ensure mixing; in the ladle furnace. Lastly the steel is removed

    followed by the removal of slag which is poured out along with its

    impurities.

    Another method involving steel making is called Electric Arc Furnace

    steelmaking.

    Climate Change [A]: G l o b a l w a r m i n g o r g r e e n h o u s e g a s e s

    According to the World Resources Institute the iron and steel industrycontribute 3.2 percent of global man made emissions. The iron and steel

    industry is large in comparison to all the single industrial sectors and

    has one of the largest carbon footprints in this industry. the processes

    which involve the mining and transportation of iron ore, the smelting of

    that ore into iron in blast furnaces, then turning it into steel mainly

    produce the green house gas; carbon dioxide. However, even though the

    initial atmospheric impact is high this countered by its ability to be

    recycled, see recyclability.

    Fossil Fuel Depletion [A]: C o a l , o i l o r g a s c o n s u m p t i o n

    The mining process of steel entails burning a large quantity of fuel by

    both vehicles, to get the ore out of the ground and into the furnace, and

    by the furnace to smelt the ore for further refining. These fossil fuels

    are not sustainable in any way, the fuel for the vehicles which is usually

    Diesel is either derived from coal, or oil, both non-renewable energy

    sources. Furthermore most mines have over head power cables which these

    large mining vehicles need to connect to additional power, this uses even

    more electricity which to is generated by fossil fuel. Additionally the

    furnace then burns fossil fuels to smelt the ore in the refining process,once again further depleting fossil fuels. however the quantity of steel

    output for the quantity of energy input is quite good, resulting in a

    substantially low quantity of fossil fuel burned per square meter of steel.

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    Ozone Depletion [C]: G a s e s t h a t d e s t r o y t h e o z o n e l a y e r

    As stated under Fossil Fuel depletion, the mining process of steel entails

    burning a large quantity of fuel by both vehicles, to get the ore out of

    the ground and into the furnace, and by the furnace to smelt the ore for

    further refining. These two process both cause the emission of harmful

    gases into the atmosphere with is detrimental to the Ozone layer, as it can

    take between 20 to 120 years for these gases to deplete to a point where

    they no longer damage the ozone layer.

    Human Toxicity to Air and Water [A]: P o l l u t a n t s w h i c h a r e t o x i c

    t o h u m a n s

    Although many chemicals are used in the production of steel one in

    particular has been recognized as being harmful to humans. Hexavalent

    chromium is a genotoxiccarcinogens compound which increases the risk oflung cancer due to chronic inhalation.

    Waste Disposal [A]: M a t e r i a l s e n t t o l a n d f i l l o r

    i n c i n e r a t i o n

    "The world steel industry produces about 780 Mt of crude steel and

    simultaneously approximately 300 Mt of solid wastes products are also

    produced. Thus an average of about 400 Kg of solid by products is generated

    in the steel industry per tonne of crude steel. Major share of this (70-80%) consists of Blast Furnace Slag and basic Oxygen Furnace Slag. These

    wastes are an ecological hazard" (Department of Science and Technology,

    GOVT, of India, 2003)

    Even though there is such a high waste quantity from the production of

    crude steel, this is not perceived as a bad thing, solely due to the fact

    that these by products of the production process can be used to create

    other products, resulting in a 100% material utilization.

    Water Extraction [C]: M a i n s , s u r f a c e a n d g r o u n d w a t e r

    c o n s u m p t i o n / p o l l u t i o n

    The manufacturing processed of crude iron uses water in the early stages of

    the production line, where the coke that has been burned needs to be cooled

    by water. This quenching of the coke contaminates the water with coke

    breezes and other components. However these contaminants can usually be

    removed by filtration, thereafter either being used in other manufacturing

    processes or it can be released. Regardless of the ability to purify the

    water, this process still requires large volumes of water.

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    Acid Deposition [A]: G a s e s t h a t c a u s e a c i d r a i n , e t c .

    Acid rain is caused by two main sources, namely sulphur dioxide (SO2) and

    oxides of nitrogen (NOx). A by-product of combusted fossil fuels containing

    sulphur is sulphur dioxide. The smelting of metal sulphate ore, in iron and

    steel production, which produces pure metal; cause the release of sulphur

    dioxide.

    Eco-toxicity [A]: P o l l u t a n t s w h i c h a r e t o x i c t o t h e

    e c o s y s t e m

    As stated under, Water Extraction, the main pollutant involved in the

    production of steel is the contamination that takes place in the water used

    to cool the coke. BREEAM identifies that the water is purified to remove

    these pollutants resulting in water which can be released without the

    degradation of natural elements.

    Eutrophication [A]: W a t e r p o l l u t a n t s t h a t p r o m o t e a l g a l

    b l o o m s , e t c .

    The effect that steel production has on eutrophication is relatively

    minimal, due to the fact that the chemicals which would have an effect,

    such as phosphate, is part of the slag which is collected for use in the

    cement industry, or even in fertilizer. There is however a possibility

    that water run-off from farms using this fertilizer can have a minor effecton eutrophication.

    Summer Smog [B]: A i r p o l l u t a n t s t h a t c a u s e r e s p i r a t o r y

    p r o b l e m s

    During the mining process of the iron ore large volumes of dust is

    deposited into the air, especially during the explosions used to break

    apart dense rock formations. These dust clouds combined with the fumes of

    all the running vehicles do create summer smog. Additionally the

    manufacturing process where the ore is smelted by fossil fuel, further adds

    fume output into the environment, even though it is released in a

    controlled manner after having been purified to a degree, this does add to

    the overall summer smog effect.

    Minerals Extraction [A]:M e t a l o r e s , m i n e r a l s a n d

    a g g r e g a t e s

    Iron ore, which is used to manufacture steel, is the earth's fourth most

    abundant rock forming element, forming as much as 5% of the earth's crust,as stated by USGS, (2012) This reduces its sustainability impact as it is

    so abundant, respective of its quantity, iron ore isn't always found in

    solid rock formation. Due to iron's rusting properties, layers flake off

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    TSHWANE UNIVERSITY OF TECHNOLOGY MATERIALS IV 2012 16

    and disperse, even still these rusted particles can be collected and used

    in the production of steel.

    Recyclability [A]:M e t a l o r e s , m i n e r a l s a n d a g g r e g a t e s

    Steel is a very easy material to recycle as it can easily be melted into a

    new product of almost any type. This ability gives it a good rating as the

    life cycle of steel is essentially infinite as it doesn't degrade to a

    point where it can no longer be recycled

    Energy Saved by Recycling [B]: M e t a l o r e s , m i n e r a l s a n d

    a g g r e g a t e s

    As stated above steel is an easy material to recycle, however, the

    recycling process does require that the material is re-melted in a furnace

    again. This re-melting requires fossil fuel once again, and results in the

    emission of pollutants, even though it does all of this, energy is saved as

    the metal does not need to be mined and refined again, it merely needs to

    be melted and processed into a new product.

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    TSHWANE UNIVERSITY OF TECHNOLOGY MATERIALS IV 2012 17

    Material:

    SummaryRating

    ClimateChange

    FossilFuelDepletion

    OzoneDepletion

    HumanToxicitytoAirandWater

    WasteDisposal

    WaterExtraction

    AcidDeposition

    Ecotoxicity

    Eutrophication

    SummerSmog

    MineralsExtraction

    CostR/m2

    TypicalReplacementInte

    rval

    RecycledInput

    Recyclability

    RecycledCurrently

    EnergySavedbyRecyclin

    g

    FLAT ROOF: WARM DECK

    In situ reinforced concrete slab, vapour

    barrier, insulation, asphalt, chippings

    C B B A C C A B C C A C

    R42.90 25 C A B B

    LOW PITCHED ROOFSCoated steel composite roofing system ,

    insulation, on steel roof structure

    A A A C A A C A A A B A NA 25 C A A B

    'TRADITIONAL' PITCHED ROOFS

    Polymer/resin bonded slates, battens, sarking

    felt on timber roof structure with insulation

    between rafters

    C C C A C A A C C C B A NA 35 C C C C

    Roof Coverings

    'Traditional' Pitched Roofs

    Polymer/resin bonded slates, battens, sarking felt on

    timber roof structure with insulation between rafters

    Polymer or resin bonded slate roofing is typically found on roofs in the

    United Kingdom. 90% of Europes slate originates from slate quarries in

    Spain. Other, significant slate industries are located in Wales, Great

    Britain, North America and Brazil.

    The process of quarrying slate is an evasive procedure, opening huge spans

    of ground to be used as quarry pits. This means that trees which had

    occupied the area need to be felled. When slate was quarried in the past

    in small surface quarries it was done by hand using hammers and chisels.

    The finishing process of slate used in roofing required heavy machinery

    called punchers and trimmers and today high speed diamond-plated saw blades

    and laser levels have meant precise cuts and reduced waste. The puncher was

    a machine that would take the finished piece of slate and punch one or two

    holes in the top edge so that it could be fastened to a roof. The trimmer

    was a machine that takes a piece of slate and lobs the uneven edges off so

    that it makes a perfectly square or rectangular piece of roofing slate.

    Both of these machines were used in manufacturing roofing slate. Other

    machines that were developed include the sawing machine and the planer. The

    sawing machine is the first machine that the slate gets to after it is

    quarried out of the pit. This machine chunks the large piece of slate into

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    TSHWANE UNIVERSITY OF TECHNOLOGY MATERIALS IV 2012 18

    smaller pieces, easily able to be handled. The slate planer is a machine

    that is used right after the sawing machine. This machine automatically

    trims the edges of the irregular block of slate and makes the surface

    smooth. After the plaining machine, the slate is then placed on a large

    iron disk, on which it is ground smooth.

    Although technology has improved the sawing of slate, in quarry processing,

    explosives are used in the initial stages. This is in order to break apart

    the stone. There are fewer employees as compared to quarries of the past.

    This is because technology has been able to expedite practices such as

    transporting slate from the quarry to the processing building. Slate

    quarries have damaged and degraded vast plains of landscape.

    The impact of the quarrying stage of slate has an adverse effected the

    environment. Exhaust from machinery is produced and let into the air; air

    pollution from machinery, water pollution due to use for cooling purposes

    and the juxtaposition of waterways next to quarries, and the degradation of

    the surrounding landscape by felling trees and digging up the ground all

    can be attributed to the quarrying processes. Waste is another

    environmental problem.

    Climate Change [C]: G l o b a l w a r m i n g o r g r e e n h o u s e g a s e s

    Fewer chemicals are used in the mining process of slate, roughly 90% to 95%

    of the materials removed from the slate quarry pits are considered slag, or

    waste. The slag from slate is not quite as harmful as the slag from copper

    or calcium (marble composite) waste.

    Exhaust from machinery is produced and the explosives used in the initial

    quarrying of stone are released into the air, exhaust fumes, predominantly

    carbon dioxide and carbon monoxide are considered greenhouse gases and

    thus the process of slate quarrying is not ecologically and environmentally

    green in terms of the uncontrolled and unrestricted release of these

    gases into the atmosphere and because slate is found in many locations

    around the world and in vast quantities, the magnitude of the slate mining

    industry and the greenhouse gases released in terms of this factor are a

    small indication of the industrial scale of the consequences.

    Fossil Fuel Depletion [C]: C o a l , o i l o r g a s c o n s u m p t i o n

    Technology has been able to expedite practices such as transporting slate

    from the quarry to the processing building since the period of hand

    quarrying, which occupied less land then open, machined quarries. The

    puncher is a machine that would take the finished piece of slate and punch

    one or two holes in the top edge so that it could be fastened to a roof.

    The trimmer is a machine that takes a piece of slate and lobs the uneven

    edges off so that it makes a perfectly square or rectangular piece of

    roofing slate. Both of these machines were used in manufacturing roofing

    slate.

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    TSHWANE UNIVERSITY OF TECHNOLOGY MATERIALS IV 2012 19

    The heavy machinery used in the quarrying of slate from quarry pits

    and the various conveyor belt and water pump facilities available

    on quarry sites consume vast amounts of fossil fuels to operate and

    this greatly impacts the depletion of fossil fuels globally as an

    industry.

    Ozone Depletion [A]: G a s e s t h a t d e s t r o y t h e o z o n e l a y e r

    The use of explosives is still common practice in the initial quarrying

    process to aid in the breaking apart of the stone. These explosives lead

    to dust clouds and the subsequent release of gases that are fired in the

    process. Exhaust from machinery is produced at an expedited rate and let

    into the air in an uncontrolled fashion.

    Human Toxicity to Air and Water [C]: P o l l u t a n t s w h i c h a r e t o x i c

    t o h u m a n s

    Many effects happen when quarries operate for a certain period of time and

    then after that they close. One of the most formidable problems is that the

    quarry pit fills up with water, creating an artificial pond in its place.

    This can be a problem due to the various amounts of pollutants that have

    been used in the extraction process of the slate in these mines and are now

    allowed to be washed away and are diluted into a artificial water source.

    This water source may along the line contaminate water sources utilized in

    human-use.

    Waste Disposal [A]: M a t e r i a l s e n t t o l a n d f i l l o r

    i n c i n e r a t i o n

    Although fewer chemicals are used in the mining process, roughly 90% to 95%

    of the materials removed from the slate quarry pits are considered slag, or

    waste. Where there are old abandoned mines, the waste is often left which

    alters the landscape. The slag from slate is not quite as harmful as the

    slag from copper or calcium carbonate (marble composite) waste, which isalso exported.

    Water Extraction [A]: M a i n s , s u r f a c e a n d g r o u n d w a t e r

    c o n s u m p t i o n / p o l l u t i o n

    An ideal slate quarry has little glacial material, river deposits, or

    disintegrated slate. A supply of water is also a must in order for the

    quarry to run efficiently, as it prevents the slate from becoming brittle.

    Brittle slate is prone to over-breakage and a waste of usable or viable

    slate. This steady supply of water is an initial stage of water pollution,

    the water pollution is due to water used for cooling purposes and the

    juxtaposition of waterways next to quarries.

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    TSHWANE UNIVERSITY OF TECHNOLOGY MATERIALS IV 2012 20

    Acid Deposition [C]: G a s e s t h a t c a u s e a c i d r a i n , e t c .

    Air pollutants present in the mining of slate are caused mainly by the

    extraction processes, controlled explosions, and the exhaust fumes. The

    extent of the industry and size that quarries are capable of reaching

    before they are eventually abandoned and the amount of the released gases

    before that could happen means the likelihood of SO2 being released and

    over time causing acid-rain is much greater.

    Eco-toxicity [C]: P o l l u t a n t s w h i c h a r e t o x i c t o t h e

    e c o s y s t e m

    Stagnant water which pools in closed quarry pits is mixed with the slate

    slag which was left; slag is culpable of water contamination. These

    reservoirs can then potentially mix into established water sources and the

    micro-ecosystems which inhabit those water sources suffer from pollutantexposure and contamination.

    Eutrophication [c]: W a t e r p o l l u t a n t s t h a t p r o m o t e a l g a l

    b l o o m s , e t c .

    One of the most formidable problems with slate quarrying is that the quarry

    pit fills up with water once the quarry closes down, creating an artificial

    pond in its place. Various amounts of pollutants have been used in the

    extraction process of the slate in these mines are now allowed to be washedaway and are diluted into a artificial water source. This water source may

    along the line contaminate succeeding water sources and water sources which

    are a necessity for living organisms and ecosystems. These micro-ecosystems

    are altered and damaged by the contaminants.

    Summer Smog [B]: A i r p o l l u t a n t s t h a t c a u s e r e s p i r a t o r y

    p r o b l e m s

    The initial stages of slate quarrying includes the use of explosives to

    break apart dense rock formations, these explosions cause massive dust

    clouds and the release of exhaust fumes in the running of the slate quarry

    machinery, transport and pump plants, these dust clouds and exhaust fumes

    however do not contain much VOCs and the impact of them in the formation of

    summer smog is of a low-medium environmental impact.

    Minerals Extraction [A]:M e t a l o r e s , m i n e r a l s a n d

    a g g r e g a t e s

    The process of slate quarries and mining of slate in general has littleimpact of the mineral resources extracted globally. The definition of slate

    is as follows A fine-grained, foliated metamorphic rock that develops from

    shale breaks into flat sheets (Chernicoff& Whitney, 2002). Shale is

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    TSHWANE UNIVERSITY OF TECHNOLOGY MATERIALS IV 2012 21

    sedimentary rock composed of detrital sediment particles which is less

    than 0.004mm in diameter. The formation of slate comes about when the

    shale, which is below ground, becomes compressed and heated to great

    temperatures and pressures that change the rock from weakly bonded shale to

    a very strong slate. Because of the formation of slate from clay and

    relatively small amounts of other minerals and metals present in the stone

    when it form in large quantities, the slate can be removed without

    extracting precious metal ores and minerals from the ground. Iron ore may

    be present in the slate, which would give the slate a reddish colour, but

    because of the rareness of this phenomenon, the impact of, specifically,

    the slate mining industry in the extraction of iron ore is minimal.

    Figure 4. Manufacturing Process: Quarrying. Figure 5. Manufacturing Process: Transport.

    Figure 3. Slate mining quarry in Vermont.

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    TSHWANE UNIVERSITY OF TECHNOLOGY MATERIALS IV 2012 22

    Figure 6. Manufacturing Process: Factory Figure 7. Manufacturing Process: Sawing.

    Figure 8. Open pit slate mining staged explosion.

    Figure 9. Water collection in open slate mining pit.

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    TSHWANE UNIVERSITY OF TECHNOLOGY MATERIALS IV 2012 23

    Conclusion:

    As seen in rating these 3 materials/systems it becomes evident just how

    much is considered by BREEAM when they give a material/system a 'rating'

    this is a superior method of rating buildings/structures as it doesn't just

    focus on the green principles of the building. BREEAM defines the greenvalue of a building through the consideration of every material/system

    applied to the structure, giving it closer depiction of a true green value

    of a building/structure.

    Ultimately one green rating system would be the ideal solution. However

    this can only be achieved by the collaboration of vast information, giving

    each material a rating based on all the different geological locations.

    Making this an immense task. Even then the user friendliness of such a

    system would be a challenge as the quantity of data that would need to be

    selected by users (designers, etc...) would be complicated or quite aprocess due to the vast quantity of choices that would be available.

    Therefore, BREEAM is a very good starting point in the aim towards a

    powerful green rating system.

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    TSHWANE UNIVERSITY OF TECHNOLOGY MATERIALS IV 2012 24

    Bibliography:

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    TSHWANE UNIVERSITY OF TECHNOLOGY MATERIALS IV 2012 25

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    http://bau-umwelt.de/download/CY24b0f8f9X1345afc005dX4d8/EPD_ALW_2010211_E.pdf

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    EPDMROOFS. (2010),recycling of EPMD membranes.[ONLINE]. Available at:

    http://www.epdmroofs.org/press/pressdocs/Carolinas-roofing-article.pdf

    Figure 3.

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    Figure 4.

    UNKNOWN. (2011), Quarrying[ONLINE]. Available at:

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    [Accessed 29 May 2012].

    Figure 5.

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    [Accessed 29 May 2012].

    Figure 6.

    UNKNOWN. (2011), Factory[ONLINE]. Available at:

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    Figure 7.

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    [Accessed 29 May 2012].

    Figure 8.

    UNKNOWN. (2001), Open Pit Explosions.[ONLINE]. Available at: http://i.ytimg.com/vi/l_3sO-

    C8DEM/0.jpg [Accessed 29 May 2012].

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    Delabole_slate_quarry.jpg [Accessed 28 May 2012].