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1 Why the Grounding Cluster April 27, 2005 © All Rights Reserved This material may not be reproduced or used without prior written permission. Making copies or printing of any part of this material without written permission is prohibited. For reproduction permission contact, Associated Training Corporation This material is provided as is, without warranty of any kind, either expressed or implied, respecting the contents of this material, including but not limited to implied warranties of the material's quality, performance, merchant ability, or fitness for any particular purpose. Neither its author, publisher or sponsor shall be liable to the user or any other person or entity with respect to any liability, loss or damage caused or alleged to be caused directly or indirectly from this material. Use of interpretative materials as a procedural or operating information resource can possibly result in injury to the user or others and damage to equipment. These materials are formatted for interpretative purposes only and are not to be used as a reference or information source for actual installation, operation, testing, maintenance or other operating purposes. The author, publisher or sponsor are not responsible for damage or injury resulting from such misuse of this material. Associated Training Corporation 972-889-9075 Fax 972-889-9135 www.atc-trng.com [email protected] ATTENTION! ATTENTION! ATTENTION! ATTENTION! ATTENTION! ATTENTION! ATTENTION! ATTENTION! ATTENTION!

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Page 1: Grd Cluster So East 051105 - Associated Training ...atc-trng.com/wp-content/uploads/2010/10/Why-Use-Grounding-Cluste… · April 27, 2005 Why the Grounding Cluster 42 © All Rights

1Why the Grounding ClusterApril 27, 2005© All Rights Reserved

This material may not be reproduced or used without prior written permission. Making copies or printing of any part of this material without written permission is prohibited. For reproduction permission contact, Associated Training Corporation

This material is provided as is, without warranty of any kind, either expressed or implied, respecting the contents of this material, including but not limited to implied warranties of the material's quality, performance, merchant ability, or fitness for any particular purpose.

Neither its author, publisher or sponsor shall be liable to the user or any other person or entity with respect to any liability, loss or damage caused or alleged to be caused directly or indirectly from this material.

Use of interpretative materials as a procedural or operating information resource can possibly result in injury to the user or others and damage to equipment. These materials are formatted for interpretative purposes only and are not to be used as a reference or information source for actual installation, operation, testing, maintenance or other operating purposes.

The author, publisher or sponsor are not responsible for damage or injury resulting from such misuse of this material.

Associated Training Corporation972-889-9075 Fax 972-889-9135

www.atc-trng.com [email protected]

ATTENTION!ATTENTION!ATTENTION!ATTENTION!ATTENTION!ATTENTION!ATTENTION!ATTENTION!ATTENTION!

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2Why the Grounding ClusterApril 27, 2005© All Rights Reserved

Associated Training Corporation

Originally presented at the

Southeastern Electric ExchangeAccident Prevention Section Meeting

Biloxi, MississippiMay 11-13, 2005

Voice 972-889-9075 Fax 972-889-9135

[email protected]

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3Why the Grounding ClusterApril 27, 2005© All Rights Reserved

Associated Training Corporation

Presents

Why Use AGrounding Cluster

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4Why the Grounding ClusterApril 27, 2005© All Rights Reserved

One Good Reason

• Cluster makes electrical contact around entire pole

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5Why the Grounding ClusterApril 27, 2005© All Rights Reserved

Objective

• Create Equal Potential Zone in Work Area

EPZ - An area where each & everything I can touch is at the same potential for all conditions

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6Why the Grounding ClusterApril 27, 2005© All Rights Reserved

Objective

• Creating– EPZ– Step one – Short

Circuit & ground

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7Why the Grounding ClusterApril 27, 2005© All Rights Reserved

Actual installation procedure may vary with company

Objective

• Creating– EPZ–Step two – Install

Grd Cluster

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8Why the Grounding ClusterApril 27, 2005© All Rights Reserved

Now the entire structure becomes energized for transient conditions

Objective

• Creating– EPZ– Step three – Install

Grd Cluster Jumper (personal jumper)

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9Why the Grounding ClusterApril 27, 2005© All Rights Reserved

Objective - EPZ

• All connections are critical– Ground to Phase– Phase to Phase– Phase to Phase– Jumper -

Conductor/Cluster– Cluster to Pole/Ground

Poor connections force more current thru worker

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10Why the Grounding ClusterApril 27, 2005© All Rights Reserved

Objective - EPZ• These connections can be

improved by cleaning and using inhibitors– Ground to Phase– Phase to Phase– Phase to Phase– Jumper - Conductor/Cluster

Connection to the pole cannot!Maybe drive all the staples back in?

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11Why the Grounding ClusterApril 27, 2005© All Rights Reserved

Objective - EPZ

• Worker Protection depends on the quality of these connections

Connection Integrity!How Good must a connection be?

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12Why the Grounding ClusterApril 27, 2005© All Rights Reserved

Defining The Problem

• Humans are injured at approximately 50 milliamps

• Fault currents exceed 200,000,000 milliamps

• At 40,000 amps we must protect workers from 99.999875% of the available fault current!

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13Why the Grounding ClusterApril 27, 2005© All Rights Reserved

What We Believe

Current takes the path of least resistance.

True False

Current takes every path, not just the path of least resistance, would you like proof?

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14Why the Grounding ClusterApril 27, 2005© All Rights Reserved

What We Should Believe?

A more accurate statement is “Most current takes the path of least resistance”. And it only takes 0.000125% of 40,000a to injure a person.

120v 1 1000

120a 0.120a

What will 120 ma do to a worker?

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15Why the Grounding ClusterApril 27, 2005© All Rights Reserved

Connection Integrity

• For worker’s protection jumper resistance must be much much less than worker’s resistance– Most current flows

through the jumper– Very small current flows

through the body.• RJumper<<RHuman

• IJumper>>IHuman

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16Why the Grounding ClusterApril 27, 2005© All Rights Reserved

• As jumper resistance increases, more current is forced through the body.

• When conditions are: – RJumper= .00125– RHuman = 1000– Worker should survive

• For If ≤ 40kA

Connection Integrity

“jumper resistance” actually parallel impedance

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17Why the Grounding ClusterApril 27, 2005© All Rights Reserved

• If connections are dirty, over paint, galvanizing or loose, resistance increases!

• Remember a life may depend on low resistance connections.

Connection Integrity

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18Why the Grounding ClusterApril 27, 2005© All Rights Reserved

GROUND SET RESISTANCE

• Fifteen points where resistance can be introduced in grounding circuit.

• High resistance at any point can result in failed grounds and serious injury.

•(See Page 69 in your textbook)

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19Why the Grounding ClusterApril 27, 2005© All Rights Reserved

GROUND SET RESISTANCE 40,000a

50ma39,999.95a

50v

1,000• THE CALCULATION

– RJumper = 50v/39,999.95a– RJumper = 0.00125– RAverage = 0.00125/15– RAverage = 0.00008333

83.3 micro-ohmsWow, do you clean

ground set connections? And why risk a poor

connection to the pole?

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20Why the Grounding ClusterApril 27, 2005© All Rights Reserved

So Why Risk a Poor Pole Connection

• Pole Grounds are smaller and only contact pole in one quarter

And how good is that connection?

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21Why the Grounding ClusterApril 27, 2005© All Rights Reserved

Wood Pole as a Conductor

• Non Homogenous–Checking–Splitting

• Rotten –Internal decay

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22Why the Grounding ClusterApril 27, 2005© All Rights Reserved

• Creosote Impregnation

• Need pictures of pole cut showing variation of depth of creosote

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23Why the Grounding ClusterApril 27, 2005© All Rights Reserved

• Creosote retention

• Need picture of old wood showing deterioation of creosote rentention

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24Why the Grounding ClusterApril 27, 2005© All Rights Reserved

• Penta treated vsCreosote Treatment

• How does the conductivity vary with type of treatment

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25Why the Grounding ClusterApril 27, 2005© All Rights Reserved

Conduction Paths in Wood

• Wood deterioration– Shelling – Split Poles

(Checking)

What about this path for conduction

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26Why the Grounding ClusterApril 27, 2005© All Rights Reserved

GROUND SET RESISTANCE

• Typical set of protective grounds or jumper.

• Imagine a resistor every where resistance can enter the circuit.

An Exercise

How many do you count? And remember this is only one ground set! A worker can be in parallel with three sets!

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27Why the Grounding ClusterApril 27, 2005© All Rights Reserved

Conduction Paths in Wood

• Wood deterioration– Split Poles

(Checking)– Shelling

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28Why the Grounding ClusterApril 27, 2005© All Rights Reserved

Conduction Paths in Wood

• Wood is Not Homogenous– Knots

• How do knots affect conductivity?

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29Why the Grounding ClusterApril 27, 2005© All Rights Reserved

Work Situations

• Pole Change outs– Broken Poles– Changes in

height

How do workers bond (create EPZ) for pole change out or replacement?

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30Why the Grounding ClusterApril 27, 2005© All Rights Reserved

Pole Ground – Pole Connection

• How do workers bond (create EPZ) for pole change out?

• Use two grounding clusters and bond them together

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31Why the Grounding ClusterApril 27, 2005© All Rights Reserved

Ground Wire to Pole Connection• Old Installation• New Installation

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32Why the Grounding ClusterApril 27, 2005© All Rights Reserved

Ground Wire – Pole ConnectionHow Good?

• After Years of Service – Line built 1980 (?)

• After How Many Faults – Every fault tries to

pull staples

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33Why the Grounding ClusterApril 27, 2005© All Rights Reserved

Will Pole Ground Work?

• Bonding connection should be continuous the length of the pole.

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34Why the Grounding ClusterApril 27, 2005© All Rights Reserved

Will Pole Ground Work?

• Is this a good connection?

• Does it bond the ground to the pole?

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35Why the Grounding ClusterApril 27, 2005© All Rights Reserved

Will Pole Ground Work?

• How effectively does this connection bond the pole to ground potential?

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36Why the Grounding ClusterApril 27, 2005© All Rights Reserved

Will Pole Ground Work?

• Some really need immediate attention!

• It was repaired once before!

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37Why the Grounding ClusterApril 27, 2005© All Rights Reserved

Will Pole Ground Work?

• Some Pole Grounds are an immediate hazard!

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38Why the Grounding ClusterApril 27, 2005© All Rights Reserved

Will Pole Ground Work?

• Do you want to depend on connections like these?

• A life may depend on these connections!

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39Why the Grounding ClusterApril 27, 2005© All Rights Reserved

Will Pole Ground Work?

• Visually inspect & tighten the neutral connection.

• Will they re-staple?

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40Why the Grounding ClusterApril 27, 2005© All Rights Reserved

Pole Grounds vs. Grounding ClusterPrevious photos taken in the 600 & 700 blocks of

Custer Road, Richardson, Texas on April 5, 2001.All are less than two blocks from the front door of

777 Custer Road and all are in the same pole line!Of 11 poles inspected, one, maybe two could be

considered in good condition! What method will

you give me?

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41Why the Grounding ClusterApril 27, 2005© All Rights Reserved

Grounding Clusters Protect Better Than Pole Grounds

• Use it every time & use it correctly!

For additional information on grounding and grounding clusters-Contact Associated Training Corp.

972-889-9075 Fax 972-889-9135www.atc-trng.com email: [email protected]

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42Why the Grounding ClusterApril 27, 2005© All Rights Reserved

Grounding Clusters Protect Better Than Pole Grounds

For additional information on grounding and grounding clusters-Contact Associated Training Corp.

972-889-9075 Fax 972-889-9135www.atc-trng.com [email protected]

Additional information shows and we recommend repairing the pole ground; restoring pole grounds to original condition as much as practical and using a grounding cluster provides an improved connection. September 1, 2006