Grain Technology for treating with care of Shelling,

Separating, Polishing, Brushing, Grinding and Crushing

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The spelt peel- and fi nishing center DVC 2 is a compact,powerful peeling machine for spelt, emmer andeinkorn. The machine performs three operations bythe same time: Peel the raw material, aspirate of husksand light parts and separated from unpeeled andpeeled grains. The peeling process is a gentle, provenprocess after the rubbing principle which proves thegermination rate of the peeled product. The anti-wearlined and adjustable exhaust fan transports the husksand light particles through the exhaust line (accessory)up to 20 m wide. In the integrated tumbling-sievepeeled and unpeeled grains are separated so thatjust peeled goods leave the machine.

The drive motors for the peeling-unit, feeding-augerand the tumbling-sieve are controlled by a frequencyconverter and can be adjusted continuously.The electric system includes a self-regulating loaddepen-dent control, which allows automatic operationof the machine. Operating the machine with manualadjustment and control is also possible.

Various safety devices and control systems, suchas the magnet kit in the raw material supply and theload-dependent control absorbed for the safe andoptimal operation of the machine.

The spelt peel- and fi nishing center DVC 2 iscompletely wired and equipped with a 32A plug andcan be put to exhaust line into operation immediatelyafter positioning and connection.

Technical DataDehuller unit: 11,00 kW / Blower: 0,75 kWFeed auger: 0,55 kW / Tumble sieve: 1,10 kWDimensions: 180/160/205 cm Weight: 650 kgPerformance/raw material: up to 1.500 kg/h

HORN Spelt peel- and fi nishing center DVC 2

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HORN universal shellers are ideally suited for hullingshell grains such as spelt, green spelt, oats, millet, riceand sunflower seeds. The gentle method of HORNuniversal shellers ensures minimum breakage, undamagedshell pieces and a ratio of germinable material which iswell above average.

In contrast to classical spelt shellers, in a universal shellershell grain is accelerated over a rotating centrifugal diskand spun against a collision surface. The shell separatesfrom the kernel on impact.

Technical features ∙ High shelling degree thanks to a performanceoriented machine concept ∙ Frequency-controlled drive ensures ideal setting to the best operating point when shelling ∙ Utilisation of the entire collision surface because of height adjustability ∙ Efficient and economical because of high throughput capacities ∙ Long service life thanks to robust machine components ∙ Highly efficient thanks to low operating and maintenance costs ∙ Simple commissioning thanks to delivery ready to be plugged in

HORN US 1500 line universal sheller – High throughput capacity with low energy consumption

Clear and simpleoperating elements.The speed of thecentrifugal rotor can beset precisely using arotary potentiometer.

The frequencycontrolleddrive brings the centrifugal disk up to 3,600 revolutions per minute.

The height of the highqua-lity collision surface can be easily changed using three adjusting wheels. Thus the surface is utilised ideally and the lifetime is increased.

By using a glume absorber(cascade classifier) installed directly on the basic machine, the light shell parts can be separated from the other production flow immediately.

The desired throughputvolume can be setprecisely using a slidinggate valve.

A robust industrialmotor ensures optimalperformance data.

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HORN tumbler screening machine –the ideal two-way gravity separator

Flex-fi nishing-center FVC 2

The Flex-fi nishing-center FVC 2 is a compact, universalpeeling machine for various legumes and cereals such asoats, sunfl ower, millet, lupine, emmer, einkorn and spelt.The machine performs three operations by the same time:Peel the raw material, aspirate of husks and light partsand separated from unpeeled and peeled products. Thepeeling process is a gentle, proven process after spinprinciple which proves the germination rate of the peeledproduct. The anti-wear lined and adjustable exhaust fanmoves the shells and light particles through the exhaustline (accessory) up to 20m wide. In the integrated tumblingsieve peeled and unpeeled products are separated so thatjust peeled goods leave the machine.

The Flex-fi nishing-center FVC 2 is completely wired andequipped with a 32A plug and can be put to exhaust lineinto operation immediately after positioning andconnection.

Technical features ∙ 1.1 kW gear motor ∙ Light and heavy product discharge ∙ 16 A plug wired up ready for operation to allow very simple start-up ∙ Weight approx. 300 kg ∙ The tumbler screening machine is controlled via a frequency converter and can be steplessly adjusted

For separating the hulled from the unhulled seeds; 1.1 kWdrive motor with frequency converter for fi ne adjustment,antistatic cover and pure product discharge.

Technical DataDehuller unit: 2,2 kWBlower: 0,75 kWFeed auger: 0,55 kWTumble sieve: 1,1 kWPerformance/raw material: up to 500 kg/hDimensions: 200/167/232 cmWeight: 650 kgWeight: 650 kg

Potentiometer Inlet Funnel for raw material Control Panel Magnet / Motor

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In a gentle brushing process HORN polishing and brus-hing machines remove over 90 percent of the dust, spore, fungal and dirt particles adhering to grain kernels without impairing germination capacity. The dust content is sucti-oned using a blower.

Strictly speaking, this dust content must be characterized as hazardous waste, which is why it is imperative that grain be cleaned using the polishing and brushing machine prior to being processed to fl our or fl akes.

Technical features ∙ Long service life and safe operation thanks to a powerful industrial motor with assembled motor protection switch ∙ Adjustable degree of cleaning due to adjustable working angle up to 15 degrees ∙ Can be placed fl exibly thanks to base equipped with castors ∙ Precise fi lling thanks to dosing slider on the hopper outfeed ∙ Hygienic cleaning of the entire machine interior thanks to the completely removable collection hopper ∙ Simple fi lling and emptying because of a hopper volume of up to 50 kilograms and fi lling nozzle with 250 mm diameter ∙ Highly effi cient thanks to low operating and maintenance costs ∙ Simple commissioning thanks to delivery ready to be plugged in

HORN GPM 150 grain polishing machine – Safe and hygienic production of extremely clean food grain

The dust content brushed off the grain kernel is hygienically suctioned off into a foil bag using a com-pact vacuum system with an air fi lter.

The custom-built brushensures an optimumpolishing and brushingeffect without damagingthe grain kernel.

Easy-to-use dosing slider on the hopper outfeed

A strong industrial motorwith assembled motorprotection switch drivesthe machine.

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With a throughput of up to 800 kilograms per hour,HORN oat crusher and malt grinders are an indispensable assistant for oat manufacturer and microbreweries and small to mid-sized breweries.

Technical features ∙ Long service life thanks to a powerful industrial motor with assembled motor protection switch ∙ Safe and effi cient operation due to extremely wear-resistant special cast iron rollers with milled collecting grooves ∙ Quiet because of base with vibration-dampening rubber buffers ∙ Best results with stepless grinding gap setting (0.1 – 3.0 mm) ∙ Easy product removal due to fi lling nozzle with 250 mm diameter and bag clasp ∙ Highly effi cient thanks to low operating and maintenance costs ∙ Simple commissioning thanks to delivery ready to be plugged in

HORN HQ line oat crusher – Proven technology for the best fresh fl akes

The positive drive with gears facilitates superior intake behaviour of the crushing rollers

Easy-to-use dosing slider with locking mechanism on the hopper outfeed.

High degree of operational safety due to spring-loaded crushing rollers.

A permanent magnet on the hopper outfeed fi lters small metal pieces from the production fl ow.

The fi nal product can be conveniently fi lled using a practical fi lling nozzle with bag clasp.

The crushing gap can be continuously adjusted using a rotary wheel

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Experience in the trade

Organic farms, independent retailers Organic bakeries

Breweries Food industry

Green spelt Spelt

Oats Malt

Sunflower seeds Millet

Grains

Organic farms, independent retailers ∙ Shelling spelt DVC 2 machine concept ∙ Shelling spelt, oats, sunflower seeds and millet US machine concept ∙ Separation of shelled and unshelled grain machine concept tumbler screening ∙ Brushing / cleaning of shelled grain GPM machine concept ∙ Screening sand, stones, dust and seeds out of grain HQ machine concept

Organic bakeries ∙ Brushing / cleaning of shelled grain GPM machine concept ∙ Production of fresh cereals from machine concept HQ

Breweries ∙ Grinding malt for brewing beer MM machine concept

Food industry ∙ Shelling of soya beans US machine concept ∙ Shelling of small quantities US machine concept for laboratories ∙ Polishing of unpeeled sunflower seed for oil production GPM machine concept

Storage

∙ Conveyor fl oor systems ∙ Outdoor steel silos ∙ Indoor steel silos ∙ Hopper silos ∙ Fibreglass silos ∙ Trevira silos

Installation by our own specialist fi tters, in-house manufacture and an extensive stock of parts.

Transport

∙ Bucket elevators ∙ Chain elevators ∙ Tubular screw conveyors ∙ Trough chain conveyors ∙ Trough screw conveyors ∙ Loading screw conveyors ∙ Grain cannons ∙ Suction and pressure grain blower

Processing

∙ Hammermills ∙ Grain crushers ∙ Grain/corn dryers ∙ Radial aeration blowers ∙ Drum cleaners ∙ Jigging screen cleaners ∙ Pre-cleaners ∙ Seed cleaners

Mixing

∙ Fodder mixing systems ∙ Vertical mixers ∙ Diagonal mixers

Planning

∙ Grain plants ∙ Spelt hullers ∙ Fodder mixing systems

HORN GmbH & Co. KGMackstraße 7288348 Bad Saulgau Germany

Tel. +49 7581 480990Fax. +49 7581 4809929

info@horn-technic.dewww.horn-technic.de

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