1209

PUMPSMARTCONTROL SOLUTIONS

SimplicityDedicated pump control and protection logic in an easy to use package

Reliability & SafetyLonger Pump and Seal life means reduced

maintenance and down time

ControlImproved pumping accuracy and repeatability

means better process control

Operating CostVariable speed cuts Energy Cost up to 70%

Reduced maintenance & downtime cuts cost

FlexibilityMulti-pump control &

sizes up to 700 hp

®

PS-1A

Power Consumption is a significant portion of your plant’soperating cost. Oversized pumps and control valves burnunnecessary energy. By adjusting the pump speed to the system demand, PumpSmart will improve your bottom line.How Much?

• A Control Valve 80% Open is Adding 40% Wasted Energy

• Reducing the Speed of a Centrifugal Pump by 20%results in a Power Reduction of 50%

Energy MonitorPumpSmart drives compute and display a continuous runningtotal of your actual energy saved in dollars and cents. Simplyinput your fixed speed power consumption and electricity rate.PumpSmart does the rest!MaintenanceReduced downtime results in reduced maintenance costs andhigher productivity rates.

ENERGY FACTS

PUMP RELIABILITY

SIMPLICITY

MULTI-PUMP SEQUENCE CONTROL

OPERATING COSTS

CONTROL

Smart ProtectionPumpSmart prevents your pump from running in the upset conditions that cause most pump and mechanical seal failures.• Sensorless Protection on Dry Run or Severe Cavitation• Control Min/Max Flows• Prevent Running at Shut Off• Optional Pump Bearing Vibration Monitor• Instrument Failure Detection and Control• Faults and Upsets Recorded for Analysis• Pump Wear MonitorVariable Speed OperationRunning at slower speeds and closer to the Best Efficiency Ptreduces the loads on bearings and seals for longer pump life.

PumpSmart application macros make setting up a variable speedcontrol system easier than ever. One device provides the capabili-ty for exacting process control, automatic pump protection, andcontinuous condition monitoring. PumpSmart eliminates the needfor external PLC’s, custom programming, or complex wiringschemes.Our detailed configuration manual builds upon our experiencewith pumping systems and guides you through installation andstart-up, explaining where to find needed information and whatit is used for.• Pump Specific Macros and operating modes• Common pumping terminology• Documented programming

Control 2-4 pumps without the need for separatePLC’s and custom programming.The PS200 provides seamless loadsharing and automatic lead-lagalternation for even usage and maximum pump life. The simple-to-use programming sets up in minutes, and fiber optic cable provides the communication link between each PS200 drive.

Accurate and repeatable control of virtually any parameter, often elim-inating the need for costly control valves.Select a single instru-ment based on your control parameter.

% Best Efficiency Flow0% 100% 125%

Relia

bilit

y

BestEfficiency

Range

Pressure Flow Temp Level RPM

1210PS-1A

Operate the PS200 in Basic Speed Control but take advantage of the PS200 standard features• Only VFD on the market that can protect against Severe Cavitation, Dry Run, Dead Head and Min Flow without any external

instrumentation• Ease of use and user-friendly Configuration Guide• Pump Specific Nomenclature displayed on the keypad

1211

PRESSURE CONTROL SYSTEM

LEVEL CONTROL SYSTEM

SYSTEM FLEXIBILITY & REDUCED COMPLEXITY

MULTIPUMP CONTROL SYSTEM

SPEED CONTROL SYSTEM

BOOSTER STATION SERVICES WATER DISTRIBUTION NETWORKS MULTIPLE DEMAND STATIONS

INFLUENT WET WELLSEWAGE LIFT STATIONS

FeaturesControl 2-4 pumps with-out the need for a sepa-rate PLC or customer pro-gramming. The PS200provides a synchronousspeed option to promoteseamless load sharingbetween the pumps.Automatically switchbetween lead and lagpumps to even the wearthroughout the life of thepumps. The simple-to-useconfiguration sets up inminutes and a fiber opticcable provides the com-muniction link betweeneach PS200.

Problems Solved• Wasted energy during

periods of low demand• Inconsistent pressure

with varying demand• Poor pump reliability

due to low flow operation

• Instantaneous reactionto varying suctionconditions

Problems Solved• Maintain operation

closer to Best EfficiencyPoint (BEP) per designparameters

• Reduce the number ofstarts per hour opera-tion

• More precise level con-trol

PS-1A

Basic Drive Dimensions Free Space Requirements

Frame Weight Height Width Depth A Binches inches inches inches inches(mm) (mm) (mm) (mm) (mm)

R2 20 LB 16.0 6.5 8.9 10.5 34.5(9 kg) (405) (165) (226) (267) (876)

R3 26 LB 18.5 6.8 10.4 10.8 36.4(12 kg) (471) (173) (265) (276) (925)

R4 57 LB 23.9 9.4 10.8 13.5 39.2(26 kg) (606) (240) (274) (343) (996)

R5 82 LB 29.1 10.4 11.3 14.5 43.6(37 kg) (739) (265) (286) (368) (1107)

148 LB 34.7 11.8 15.8 15.8 47.5R6 (67 kg) (880) (300) (401) (401) (1207)

R7 430 LB 59.3 23.7 20.7(195 kg) (1506) (605) (526)

827 LB 79.7 31.2 24.5R8 (375 kg) (2024) (792) (622)

1212

PS200

DIMENSIONSWALL MOUNTED

EXTENDED ENCLOSURES (NEMA 1)

Industrial Strength Pump ControlThe workhorse of the PumpSmart family, thePS200 offers process control and pump protec-tion in one easy-to-use package for virtuallyevery industrial process. With pre-programmedapplications such as pressure, flow, and levelcontrol, set-up is quick and easy. The PS200 iscapable of coordinating efforts between otherPS200 controllers as well as existing constantspeed pumps.

With the Pump Wear Monitor (PWM),PumpSmart will periodically monitor yourpump performance and automatically issuewarnings when pump wear has reduced the

performance of your pump. The PS200 canalso monitor and react to excessive bearinghousing vibrations and temperature excursionswith the addition of optional 4-20mA transmit-ters.

The PS200 can also be integrated seamlesslyinto your existing control system when anoptional Fieldbus control module is used.Available in most common protocols including:Modbus, Profibus, DeviceNet, CAN open,LonWorks, and CS-31.

PS-1A

1213

PS200

TECHNICAL SPECIFICATIONSCERTIFICATIONSUL Listed (600 VAC and below)Canadian UL Listed (600 VAC and below)CSA Certified (600 VAC and below)CE CompliantIEEE 519INPUT POWERVoltage ...................230 VAC 3 Phase ± 10%

380...690 VAC 3 Phase ± 10%Frequency...............48...63 HzPower Factor .........cosø1= 0.98 (fundamental)

cosø1= 0.93 (total) MOTOR CONNECTIONVoltage ...................0...V1in /V3in

Frequency...............0...300 Hz0...120 Hz with dV/dT filters

Motor Control .......ABB Direct Torque Control (DTC)Software

Torque Control ......Torque Step Rise Time:<5ms with nominal torqueNon-Linearity:± 4% with nominal torque

Speed Control .......Static Accuracy:10% of motor slipDynamic Accuracy:0.4% second with 100% torque step

DRIVE PLATFORMABB ACS800

ENVIRONMENTAL LIMITSEnclosure(s) ...........NEMA 1

NEMA 12NEMA 3R (Optional)NEMA 4/4X (Optional)

Temperature ..........32...104°F (0...40°C ) Standard104...120°F (40...50°C) with derating1%/1°C)

Relative Humidity.5...95% Relative HumidityAltitude...................0...3000 Ft (0...1000 m) Standard

3000...6600 Ft (1000...2000 m) withderating (1%/100M)

STANDARD INPUT/OUTPUT2 Current Analog...4...20 mAInput Configurable 100 Ω Input resistance

11 bit resolution

1 Voltage Analog ..2...10 VDCInput Configurable 200 Ω Input resistance

11 bit resolution

2 Current Analog...4...20 mAOutput Configurable10 bit resolution

700Ω Max load impedenceGalvanic isolation as a group24 VDC Input voltage1 mS filtering time

Digital Inputs (7)- 2 Wire Start/Stop - 3 Wire Start/Stop- Setpoint 1-2 - Secondary Protection 1- Secondary Protection 2 - E-Stop/Permissive- Digital Reset - Motor Thermistor

Relay Outputs (3) .Switchover ContactConfigurable 24 VDC or 110...240 VAC

2A max continuous currentReference Voltage10 VDC ± 0.5%Output 10 mA Max current

Auxiliary power ....24 VDC ± 10%output 250 mA Max current output

DRIVE PROTECTIONSKeypad Failure Motor Phase LossEarth Fault Cover CurrentOver Voltage Under VoltageOver Temp (VFD) Over Temp (Motor)Motor Stall Over Torque

PUMP PROTECTIONSClosed Valve Dry RunLow Flow Min SpeedRun-out Flow High VibrationGeneral Condition Sensor Failure

OPTIONSAnalog Input/ ........2 Current Analog InputOutput Extension 2 Current Analog OutputModule - 4...20 mA

- 100Ω Input resistance- 12 bit resolution

Fieldbus .................. - Modbus - DeviceNetCommunication - CS-31 - EthernetModules - Profibus - CANopen

- Lonworks

NOMINAL RATINGS 380-460 VAC — NEMA 1 & 12

380 VAC 460 VAC

Frame Size Noise LevelDBA @ 3 ft.

HeatDissipation

Watts

Air FlowCFMPower

(kW)Output

Amps INPower(kW)

OutputAmps IN

2.2 5.6 3 6.2 R2

62

140

213 7.7 5 8.1 R2 160

4 10 7.5 11 R2 200

5.5 12 10 14 R2 250

7.5 18 15 21 R3 340

4111 23 20 27 R3 440

15 31 25 34 R3 530

18.5 39 30 42 R4 61061

22 44 40 52 R4 810

30 61 50 65 R5

65

990

9937 75 60 79 R5 1190

45 88 75 96 R5 1440

55 115 100 124 R6 1940

23875 145 125 157 R6 2310

90 163 150 180 R6 2810

132 240 200 240 R771

3820318

160 284 250 316R7 380VR8 460 4500

200 435 300 361 R8

72

5300

718250 510 350 435 R8 6860

315 590 400 510 R8 7850

PS-1A

1214

PS200

DRIVE RATINGSNOMINAL RATINGS 230 VAC — NEMA 1 & 12*

230 VAC

Frame Size Noise LevelDBA @ 3 ft.

HeatDissipation

Watts

Air FlowCFMPower

HPOutput

Amps IN

2 8.1 R2

62

10021

3 11 R2 120

5 21 R3 160

417.5 27 R3 200

10 34 R3 250

15 42 R4 34061

20 54 R4 440

25 69 R5

65

530

9930 80 R5 610

40 104 R5 810

50 132 R6 1190

23860 157 R6 1190

75 192 R6 1440

* NEMA 12 available up to 40 hp

NOMINAL RATINGS 575 VAC

PowerHP

OutputAmps IN

Frame Size Noise LevelDBA @ 3 ft.

HeatDissipation

Watts

Air FlowCFM

7.5 11.5 R4

RTF

310

61

10 15 R4 350

15 20 R4 460

20 23 R4 550

25 30 R4 620

30 34 R4 700

40 46 R5 85099

50 52 R5 1010

60 73 R6 1250

23875 86 R6 1660

100 108 R6 1970

125 125 R7 3000

318150 155 R7 3770

200* 212 R7 4800

* Output Frequency >41 Hz

PS-1A

1215

PF700

DIMENSIONS

The PumpSmart PF700 couples the advancedPumpSmart control and protection algorithmswith the Allen-Bradley Power Flex 700 variablefrequency drive. Available for single pumpprocess and speed control applications, thePumpSmart PF700 can dramtatically reduceyour pump’s total life cycle costs.

With the patent pending Torque-Based PumpProtection system, the PF700 can recognize dryrunning,minimum flow, or run-out fault condi-tions without the need for costly external sen-sors. For customers that use DCS for process

control, this feature enables pump conditionfeedback while operating in either process con-trol or speed control.

The PF700 can be integrated into your currentcontrol system with optional digital communica-tions modules. Protocols currently supportedinclude: DeviceNet, ControlNet, Ethernet,Profibus, Interbus, and Remote I/O.

Frame DriveWeight

Basic Drive Dimensions Free SpaceRequirements

Heightinches(mm)

Widthinches(mm)

Depthinches(mm)

A(inches)(mm)

B(inches)(mm)

0 11.5 LB(5.2 kg)

13.23(336)

4.33(110)

3.15(80)

6.33(161)

21.23(539.2)

1 15.5 LB(7.0 kg)

13.23(336)

5.31(135)

4.13(105)

7.31(185.7)

21.23(539.2)

2 27.6 LB(12.5 kg)

13.48342.5)

8.74(222)

7.56(192)

10.74(272.8)

21.48(546.6)

3 40.9 LB(29 kg)

20.37(517.5)

8.74(222)

7.56(192)

10.74(272.8)

28.37(720.6)

4 54 LB(29 kg)

29.88(758.9)

8.65(219.8)

7.94(201.6)

10.65(270.5)

37.88(962.2)

5 82 LB (37.2 kg)

25.37(644.5)

12.16(308.9)

10.84(275.4)

14.65(359.7)

33.37(847.6)

6 157.5 LB(71.4 kg)

38.43(976.3)

15.9(403.9)

10.85(275.5)

17.9(454.7)

46.43(1179.3)

PS-1A

PF700

TECHNICAL SPECIFICATIONSPumpSmart® PF700A-B PowerFlex 700 DriveCERTIFICATIONSUL Listed Canadian UL ListedCSA Certified CE Marked

INPUT POWERVoltage ...................200...240 VAC 1P and 3P ± 10%

380...480 VAC 3 Phase ± 10%500...600 VAC 3 Phase ± 10%

Frequency...............47..63 HzPower Factor .........0.98 Displacement power factor

across entire speed rangePower Factor .........97.5% at rated amps, nom line

voltage

MOTOR CONNECTIONVoltage ...................0 to Motor Nameplate VoltageFrequency...............0...420 HzMotor Control .......A.B. Vector ControlSpeed Control .......±0.5% of base speed across 40:1

speed rangeMax. Drive to ........3:1

Motor Turndown

ENVIRONMENTAL LIMITSEnclosure(s) ...........NEMA Type Open / IP 20

NEMA Type 1 / IP 21

Temperature 32...104°F (0...40°C ) Standard32...122°F (0...50C) NEMA TypeOpen

Humidity.................5...95% Relative HumidityNon Condensing

Altitude...................0...3000 Ft (0...1000 M) StandardShock.......................15G peak for 11 ms duration

(± 1.0ms)Vibration ................0.152 mm (0.006 in) displacement

1G peak

STANDARD INPUT/OUTPUT2 Analog Inputs.....4...20 mA or 2...10VDCConfigurable 88 Ω Input Resistance

11 bit resolutionDefault: AO-1 AO-2 Current

1 Analog Output ...4...20mA or 2...10 VDCConfigurable 400 Ω Max load impedance

11 bit resolutionDefault: AO-1 AO-2 Current

Digital Inputs (6)- 2 Wire Start/Stop - 3 Wire Start/Stop- Setpoint 1-2 - Secondary Protect B- Secondary Protect A - E-Stop/Permissive

Relay Outputs (3) .1 — Form-A (Normally Open)Configurable 1 — Form-B (Normally Closed)

1 — Form-C (Switchover Contact)Max Restive ...............30 VDC / 240 VAC (1200VA-150W)

Load 5A Maximum Current10 mA Minimum Current

Max Inductive............30 VDC / 240 VAC (840VA-105W)Load 3.5A Maximum Current

10 mA Minimum Current

Reference Voltage10 VDC Pot ReferenceOutput 2kΩ Min Load, 10kΩ Recommended

Auxiliary Power ....24 VDC ± 10%Output 150 mA max current output

DRIVE PROTECTIONHIM Loss VFD overtempGround fault OvercurrentOver voltage Motor overloadUnder voltage Drive overloadPhase to ground fault Drive permissivePhase short

PUMP PROTECTIONClosed Valve Run-out flowMin speed High vibrationLoss of suction General conditionLow flow Sensor failure

OPTIONSFieldbus .................. - ControlNetCommunication - DeviceNetModules - Ethernet

- Profibus- Interbus- Remote I/O

240 VAC — Three Phase 230 VAC — Single PhaseFrame SizePower

(HP)IMAXAmps

Heat Dissipation(W)

Power(HP)

IMAXAmps

Heat Dissipation(W)

0.5 2.2 47 - - 47 01 4.2 62 0.5 2.1 62 02 6.8 77 1 3.4 77 13 9.6 96 1.5 4.8 96 15 15.3 175 2 7.6 175 1

7.5 22 200 3 11 200 110 28 257 5 14 257 215 42 351 7.5 21 351 320 52 414 10 26 414 325 70 668 - - 668 430 80 838 15 40 838 440 104 931 20 52 931 550 130 1221 25 65 1221 5

380-400 VAC 460-500 VACFrame SizePower

(kW)IMAXAmps

Heat Dissipation(W)

Power(kW)

IMAXAmps

Heat Dissipation(W)

0.37 1.3 53 0.5 1.1 53 00.75 2.1 63 1 2.1 63 01.5 3.5 76 2 3.4 76 02.2 5 93 3 5 93 04.0 8.7 164 5 8 164 05.5 11.5 194 7.5 11 194 07.5 15.4 218 10 14 218 1

11.0 22 326 15 22 326 115.0 30 394 20 27 394 218.5 37 441 25 34 441 222.0 43 459 30 40 459 330.0 56 610 40 52 610 337.0 72 717 50 65 717 345.0 85 717 60 77 974 455.0 105 974 75 96 1146 575.0 125 1060 100 125 1475 590.0 170 2132 125 156 1838 6

110.0 205 2819 150 180 2204 6

1216PS-1A

12171217

Unparalleled ReliabilityThe PumpSmart PS75 has been engineered to maximize your pumping system reliabilityand effectiveness, saving you time and money.

Starting / StoppingThe PumpSmart PS75 provides exceptional control of the pump and motor during start-ing and stopping sequences. This benefits both your pump system reliability as well asyour plant’s utility metrics.By starting with a controlled speed ramp, your pump builds pressure smoothly, helpingto prevent dangerous overpressure conditions and minimizing the resulting water ham-mer effects. Similarly, while stopping with a controlled speed ramp, pressure drops offgradually, preventing check valves from slamming.From the utility perspective, controlled starts minimize in-rush currents, helping to loweryour overall utility demand costs. The PumpSmart PS75 controls in-rush current to 1.1-1.5x the motor full-load amps, as compared to 5-7x for conventional across the linestarting and 3-4x for reduced voltage starting. When stopping, the controlled rampstop helps to prevent voltage imbalances in your plant that can cause damage to yourother equipment.

Right SizingPower consumption is a significant portion of your plant’s operating cost. Oversizedpumps and control valves burn unnecessary energy. The PumpSmart PS75 allows youto trim your pump output to match your overall process demand without sacrificing theability to restore capacity at a moments notice. Right-Sizing allows you to trim perfor-mance electronically instead of physically trimming your impeller. Reducing pump speed by 20% reduces head, flow, and power just like an impeller trim.Additionally, it lowers the impeller speed which improves NPSHr and reduces the risk ofcavitation. This improved performance allows you to open your control valve to reduceenergy consumption, improve controllability, and reduce the wear and tear on the valve.A 20% reduction in speed results in a 50% reduction in energy.

Pump ProtectionThe PumpSmart PS75 offers you the most advanced pump protection logic in the indus-try. PumpSmart TPP protects the pump from failing by identifying dry-run, minimumflow, and runout conditions and controlling the pump to safe operating conditions.PumpSmart TPP takes into account pump load, hydraulic effects, and mechanical loadeffects to provide accurate protection across a wide range of speeds, without theneed for external sensors.. We are so confident of PumpSmart TPP, that westand behind it with our 3-Year Reliability Challenge; a program that guarantees yourpump will not fail due to dry run, or minimum flow process upsets or your repair partsare free.

Process ControlYour pump sees it all; demand changes, supply changes, system wear, process upsets...Your pump can also respond to it all with the PumpSmart PS75 in process control mode.By responding dynamically to changes in the system, the PumpSmart PS75 can matchpump output to your current demand needs. This maximizes energy savings, systemreliability, and peace of mind.

PS75

Pump Control, Protection, and rightsizing in one easy-to-use package.

PS-1A

12181218

IP 21 / UL type 1– Dimensions for each Frame Size

RefR1 R2 R3 R4 R5 R6

mm in mm in mm in mm in mm in Mm in

W 125 4.9 125 4.9 203 8 203 8 265 10.4 300 11.8

H 330 13 430 16.9 490 19.3 596 23.4 602 23.7 700 27.6

H2 315 12.4 415 16.3 478 18.8 583 23 578 22.8 698 27.5

H3 369 14.5 469 18.5 583 23 689 27.1 739 29.1 880 34.6

D 212 8.3 222 8.7 231 9.1 262 10.3 286 11.3 400 15.8

Weight 6.5 14 9 20 16 35 24 53 34 75 69 152kg LBM kg LBM kg LBM kg LBM kg LBM kg LBM

PS75

TECHNICAL SPECIFICATIONSCERTIFICATIONSUL Listed CE MarkedCanadian UL ListedHARDWARE ABB ACH550 DriveINPUT POWERVoltage ...................208..240 VAC 1P and 3P 10%/-15%

380…480 VAC 3 Phase +10%/-15%500 - 600 VAC 3 Phase +10%/-15%

Imbalance Max +- 3% of Nominal Phase toPhase Input Voltage

Frequency...............48.63 Hz Fundamental .........0.98 Power Factor(cos Ø1)

MOTOR CONNECTIONVoltage ...................0 to UsupplyFrequency...............0...500 HzOverload.................Normal Use 1.1 x Rated Current for Capacity 1 min every 10 min

Switching ...............Default 4kHz, Selectable 1,4,8 and Frequency 12 kHz 1-150 hp (.75-110 kW),

Selectable 1,4 and 8 kHz 150-550 hp (110-355 kW)

Motor Control Sensorless Vector ControlSpeed Control .......Static Accuracy 20% of motor

nominal slipDrive Nominal.......6:1 MaximumOutput Current: Motor Nominal Current

ENVIRONMENTAL LIMITSEnclosure(s) ...........NEMA Type 1/IP21

NEMA TYPE 12/IP54 (U1/01 Only)Temperature ..........5…104F (-15..40C) No frost AllowedHumidity.................<95% Relative Humidity,

Non-condensingAltitude...................0..3300 Ft (0..1000M) StandardShock.......................Not AllowedFree Fall ..................Not AllowedVibration ................5-13.2 Hz 1mm (.04 in)STANDARD INPUT/OUTPUT2 Analog Inputs.....(0) 4…20mA, Rin>100Ω single-

ended or (0) 2..10VDC, Rin>312kΩsingle-ended, resolution 0.1%, accuracy +-1%. Default: AI1 Voltage, AI2 Current Configurable

2 Analog Outputs..(0) 4…20mA, Load < 500Ω,Configurable

Auxiliary Voltage...24 VDC +- 10%, max. 250 mADigital Inputs (6) ...12V…24VDC with internal or

external supply, input impedance 1.5kΩCommon Configurations: 2-Wire Start/Stop, 3-Wire Start/Stop, Dual Setpoints, Secondary Protect A, Secondary Protect B, Run Enable, E-Stop, Fault Reset, Constant Speed Select, PID Set Activation

Relay Outputs (3) .3-Form C (switchover contact) ConfigurableMax switching Voltage 250 VAC/30 VDCMax Switching Current 6A/30 , VDC 1500VA/250 VACMax Continuous Current 2 A rmsMin Load: 500 mW (12V, 10 mA)

Reference Voltage10 VDC+-2% max 10mA, R<10k€DRIVE PROTECTIONKeypad Loss Wiring FaultEarth Fault Over CurrentOver Voltage Drive OvertempUnder Voltage Phase LossMotor Temp Short CircuitDrive Overload Communication FailureRun EnablePUMP PROTECTIONClosed Valve Runout FlowLoss of Suction Sensor FailureLow Flow Critical Speed

(Speed Control)FIELDBUSModbus (built-in std) ControlNetDeviceNet Profibus-DP

DIMENSIONS

H H3H2

D W

PS75

IP 54 / UL type 12 – Dimensions for each Frame Size

RefR1 R2 R3 R4 R5 R6

mm in mm in mm in mm in mm in Mm in

W 215 8.5 215 8.5 257 10.1 257 10.1 369 14.5 410 16.1

W2 225 8.9 225 8.9 267 10.5 267 10.5 369 14.5 410 16.1

H3 441 17.4 541 21.3 604 23.8 723 28.5 776 30.5 924 36.4

D 238 9.37 245 9.6 276 10.9 306 12.0 309 12.2 423 16.6

Weight 8.2 18 11 25 19 41 27 58 39 85 86 190kg LBM kg LBM kg LBM kg LBM kg LBM kg LBM

W2

H3

D

W

PS75

PS-1A

1219

208 - 240 VAC 3-Phase

FrameHeat Dissipation Air Flow

HP KW Normal DutyAmps

Size Watts BTU/Hr M3/hr CFM

2 1.5 7.5 R1 81 276 44 263 2.2 11.8 R1 116 404 44 265 4 16.7 R1 161 551 44 26

7.5 5.5 24.2 R2 227 776 88 5210 7.5 30.8 R2 285 373 88 5215 11 46.2 R3 420 1434 134 7920 15 59.4 R3 536 1829 134 7925 18.5 74.8 R4 671 2290 280 16530 22 88 R4 786 2685 280 16540 30 114 R4 1014 3463 280 16550 37 143 R6 1268 4431 405 23860 45 178 R6 1575 5379 405 23875 55 221 R6 1952 6666 405 238

380 - 480 VAC 3-Phase

FrameHeat Dissipation Air Flow

HP KW Normal Duty460V Nominal 380V Nominal Amps

Size Watts BTU/Hr M3/hr CFM

3 3 6.9 R1 97 331 44 265 4 8.8 R1 127 433 44 26

7.5 5.5 11.9 R1 172 587 44 2610 7.5 15.4 R2 232 792 88 5215 11 23 R2 337 1150 88 5220 15 31 R3 457 1560 134 7925 18.5 38 R3 562 1918 134 7930 22 44 R4 667 2276 280 16540 30 59 R4 907 3096 280 16550 37 72 R4 1120 3820 280 16560 N/A 77 R5 1295 4420 168 9975 45 96 R5 1440 4915 168 99100 55 124 R6 1940 6621 405 238125 75 157 R6 2310 7884 405 238150 90 180 R6 2810 9590 405 238

500 - 600 VAC 3-Phase

FrameHeat Dissipation Air Flow

HP KW Normal Duty575V Nominal 575V Nominal Amps

Size Watts BTU/Hr M3/hr CFM

2 1.5 2.7 R2 46 157 88 523 2.2 3.9 R2 68 232 88 525 4 6.1 R2 124 423 88 52

7.5 5.5 9 R2 170 581 88 5210 7.5 11 R2 232 792 88 5215 11 17 R2 337 1150 88 5220 15 22 R3 457 1560 134 7925 18.5 27 R3 562 1918 134 7930 22 32 R4 667 2256 280 16540 30 41 R4 907 3096 280 16550 37 52 R4 1120 3820 280 16560 45 62 R4 1295 4420 280 16575 55 77 R6 1504 5136 405 238100 75 99 R6 1821 6219 405 238125 90 125 R6 2442 8339 405 238150 110 144 R6 2813 9607 405 238

PS75

PS-1A

PS10/PS20 PUMP LOAD MONITORSThe PS10 and PS20 Pump Load Monitors measure the motor input power in combination with aproprietary algorithm to accurately determine the pump’s load.

During dry-run conditions, pump power is reduced and recognized by the PumpSmart Pump LoadMonitor. During run-out conditions, power increases, which is also a recognizable condition. Powerincrease is also experienced when internal wear results from upset conditions. Customers may con-figure the devices to autmomatically shut down the pump or warn the operator via integrated relayoutput(s).

Pump Load Measurement

The instantaneous power supplied to thepump by the electrical motor ismonitoredby measuring the input poer and by cal-culating the motor power losses with aproprietary algorithm. The value of thereal motor shaft power is used to accu-rately determine overload and underloadconditions.

TECHNICAL DATA

PS10 Pump Load Monitor

The PS10 offers single underload or overload condition protection forpumps up to 40 HP (50 Amps MAX). Alarm setpoints can be enteredeither manually or automatically set using the Auto-Set functionality dur-ing normal operation.

PS20 Pump Load Monitor

The PS20 offers two underload and two overload condition protectionfunctions (four total) as well as the ability to output pump load throughan integrated 4-20 mA output. A six button keypad and LCD readoutenables greater configuration and operation options. The PS20 can beapplied on motors up to 999 F.L. Amps.

PS10 PS20Alarm Setpoints 1 — 1 Underload or 1 Overload 4 — 2 Underload and 2 Overload

Dimensions 45mm x 90mm x 115mm(1.77” x 3.54” x 4.53”)

45mm x 90mm x 115mm(1.77” x 3.54” x 4.53”)

Weight 0.3kg / (10.5 Oz) 0.3 kg / (10.5 Oz)

Enclosure IP 20 / (NEMA1) IP 20 / (NEMA 1)

Mounting 35mm DIN-rail 46277 35mm DIN-rail 46277

Power Consumption / Fuse 5VA (10A) Maximum 6VA (10A) Maximum

Motor Voltage(s)1P x 100-240 VAC ±10%3P x 100-600 VAC ±10%3P x 600-690 VAC ±10%

1P x 100-240 VAC ±10%3P x 100-240 VAC ±10%3P x 380-500 VAC ±10%3P x 500-600 VAC ±10%3P x 600-690 VAC ±10%

Frequency 50Hz or 60Hz 50Hz or 60HzAnalog OutputMotor PowerRelay Output None Programmable, self powered 4-20mA, 20-4 mA,

0-20 mA, 20-0 mA, Max Load 500 Ω

Relay OutputMain Alarm5A / 240 VAC Resistive1.5A / 240 VAC Pilot Duty / AC12

Main Alarm (R1) — Pre Alarm (R2)5A / 240 VAC Resistive1.5A / 240 VAC Pilot Duty / AC12

Current Input 50A Max w/ Current Transformers(p/n) A08180A01, 02, 03

100A Max w/ Current Transformers(p/n) A08180A01, 02, 03, 04

101-999A w/ A08180A01 and StandardCurrent Transfomers(p/n) A08180A05, 06, 07, 08

Digital InputExternal RestA

48VDC or 240 VAC MaximumHigh: >24 VAC/VDCLow: <1 VAC/VDC

48VDC or 240 VAC MaximumHigh: >24 VAC/VDCLow: <1 VAC.VDC

Approvals Ul / cUL UL / cUL

1220PS-1A

PumpSmart drive systems can be configured and packaged for the most demanding applications. Our IEEE 519 packageincludes a state-of-the-art harmonic filter to provide low levels of harmonic distortion across a broad range of speeds andloads. These levels are frequently below comparable 18 pulse drives and enable compliance to IEEE Std 519-1992.

• Features the PS200 Pump Protection Algorithms• Saves on installation cost and space — Only one footprint is

required.• Meets the strict harmonic distortion guidelines outlined in

IEEE Std. 519-1992• Reduced Voltage Bypass Starter• NEMA 1, 12, 3R, 4/4X enclosures available.

1221

DESIGN

In conjunction with indus-try experts, PumpSmartPerformance Servicesdesign an analysis planspecifically for your plantand focuses on your keyobjectives.

MEASURE & ANALYZE

Using process data,PumpSmart PerformanceServices team identifiesreal opportunities andquantifies them in terms of savings potential, cost,and payback.

IMPLEMENT

Once the opportunities areidentified, an improvementplan is developed.PumpSmart PerformanceServices can help implementthese solutions and realizethe savings.

CONTINUOUS IMPROVEMENT

PumpSmart PerformanceServices is always available to help you maintain the optimumlevel of performance.

PUMPSMART® PERFORMANCE SERVICES

PUMPSMART ENGINEERED VSD PACKAGE*PUMPSMART® ENGINEERED SOLUTIONS to Meet IEEE Std 519-1992

PLANT ASSESSMENTS TO IDENTIFY OPPORTUNITES TO OPTIMIZEPUMP LIFE CYCLE PERFORMANCEOptimizing pump life cycle performance provides a new path to help reduce plant-operating cost. The largest consumers of industrial motor energy, typically, are the centrifugal pumps moving fluidthroughout your operation. Recent studies show that average pumping efficiencyin industrial plants is below 40%. Pump over-sizingand throttled valves are identified as the two majorcontributors to efficiency loss. Optimizing pump performance has the potential toachieve 30% to 70% improvements in energy andmaintenance cost, while improving both pump andprocess reliability.To learn how to make a quantum leap in reducing plant operating cost, contact your local representative for more information or toarrange a plant assessment.

* Consult your local ITT Goulds Pumps rep for a Sample Specification and Technical Data.

PS-1A