HYDAC Headquarters

HYDAC Companies

HYDAC Sales and Service Partners

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Global Presence.Local Expertise.www.hydac.com

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Industriegebiet66280 Sulzbach/SaarGermany Tel.: +49 (0)6897 509-01Fax: +49 (0)6897 509-577

E-mail: info@hydac.comInternet: www.hydac.com

Head OfficeHYDAC INTERNATIONAL

GMBH

NOTEThe information in this brochure relates to the operating conditions and applications described.For applications and operating conditions not described, please contact the relevant technical department.All technical details are subject to change.

Components, systems and service for maritime applications

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Your partner for expertise in all maritime applications

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Overview

All from one supplier. HYDAC Fluid Engineering in your application

Cylinders Filtration

Pumps

Sensors

Heat exchangers/coolers

Ball valves High-pressure hydraulics

Valves & solenoids

Mounting technology

Hydraulic accumulators

Process reliability

Energy efficiency

Conservation of resources

System availability

zFunctional safety assessment of entire system zComponents with increased functional safety zCertified components and systems zExtensive knowledge of class rules

zHybrid drive solutions zEnergy storage zFiltration solutions with low pressure loss zConsideration of entire machine cycle

zSector-specific filtration solutions zPreventive maintenance zStatus monitoring zPrevention and separation of water in operating medium/fuel

zWorldwide service and spare parts zCustomised service solutions zRapid and reliable on-site support z Integrated system approach increases system availability zStatus monitoring of entire system

z Maritime applications

z Deck and deck machinery

z Water treatment + condition monitoring + specials

z Motor: fuel and lubrication

z Expertise and service

z Direction and thrust control

Our wide range of products, combined with our expertise in development, production, sales and service enables us to meet the diverse requirements of the maritime and the shipping industry – worldwide.Our components and systems are specially adapted to suit these applications and provide maximum availability. Our solutions reliably get the job done in extreme offshore environmental conditions, in potentially explosive atmospheres and even under water. We support system manufacturers, shipyards and shipping companies throughout the entire life cycle of the ship, with our condition monitoring and fluid care products ensuring smooth operation, low operating costs and maximum availability. All leading classification societies have confirmed this by certifying our solutions. Our operations include:

zHydraulic and hybrid drive solutions zOpen-loop and closed-loop control of movement processes zConditioning of operating media and fuel zEnergy storage (e.g. for emergency functions) zAutomotive pre-filtration for ballast water treatment systems zCooling of electrical drives and servo motors zSensor systems and condition monitoring z Installation material, saltwater-resistant mounting systems zSpecial materials and coatings zStart-up and repair of hydraulic systems zRinse-cleaning (flushing) according to customer requirements z International approvals and types zCollaboration with development partners and institutes

Process

E

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reliability

Conservation of

Sys

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resources availa

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HYDAC system solutions.One supplier. One contact.

Worldwide approvals.

Global and yet local.

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Maritime applications

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We can help you.

Wherever you need us, we are there to help you find the most effective solution – for every application, from components to a complete system.

On deck

With 9,000 employees worldwide, HYDAC is one of the leading suppliers of fluid technology, hydraulic and electronic equipment.Our wide range of products, combined with our expertise in development, production, sales and service, enables the diverse requirements of the shipping industry to be met worldwide.Our quality and environment certification to ISO 9001/2000 and ISO 14001 denote first class quality and responsible management of our resources.

Components Systems Fluid engineering

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zWinches z Lifting equipment zHatches zRamps, doors, RoRo zSide doors z and much more

Below deck zMain drive zDirection and thrust control zStabilisers z Loading and unloading pumps z Fire protection systems zShip engine zBallast water z and much more

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Deck and deck machinery Loading hatches, RoRo equipment

Winches

HYDAC supplies components for the diverse requirements of deck machinery. Whether it involves safe and precise loading and unloading of ships, A-frames, ramps, bow, side, stern or loading hatches, winches, anchors or mast superstructures, we can find a solution.

Bulk carriers almost always have folding or sideways-rolling hatch covers to protect the load from weather damage. Ferries need fold-out ramps, bow and stern doors and other RoRo equipment. For these applications, HYDAC supplies an almost exhaustive hydraulic range, from complete drive units, valve control and sensors to hydraulic cylinders.

All ships have several nautical winches for anchoring and warping. Some are also equipped with a mooring function 1 . Offshore ships have special, sometimes very large, winches in addition to the nautical winches. While the nautical winches are mainly driven electrically, most offshore winches are still hydraulic. The same applies to the control of band and disc brakes. For electrical winches, HYDAC produces compact drive units that control the brake with either on/off or proportional control 2 + 3 . The advantages of hydraulics can still be used, for example to store the energy released during active heave compensation and to dispense it at a later point in time. HYDAC has developed special hydro-accumulators for these applications that combine high and low pressure in one device, reducing the size, weight and pipework requirements 4. The HYDAC pressure sensors and switches required to measure the accumulator pressure have type approval in accordance with all leading classification societies. 5 .

For hydraulic cranes, HYDAC supplies complete drive units including valve control 1 . The fluid power supply in the open circuit is provided by our axial piston displacement pump PPV100S. It has type approval from DNV GL 4 . The compact and energy-efficient load-sensing sectional control block LX-6 is perfect for crane applications thanks to its sensitive response characteristics 2 . Hydro-accumulators are responsible for energy storage in wave-compensation and safety systems 3 . Hydraulic cylinders with special corrosion protection move the boom 5 .

In electrical cranes and lifting equipment, asynchronous motors usually serve as the drive unit. More dynamic systems with heave compensation also require servo motors. HYDAC has an extensive range of cooling systems for cooling motors and frequency converters in its portfolio. Passive cooling systems work with air or water as coolant, and active ones with a compressor.

Cranes and other lifting equipment

1

APPROVAL CERTIFICATE

Product

Axial Piston Pump

Type

Medium Heavy Duty Series; HYDAC PPV100S_:16 ; 37; 56; 71; 100; 145; 180

Approval StandardLegacy GL:V I-3-7 Pumps

Legacy GL: I-1-2 Seagoing ships - Machinery Installations

Documents

Technical datasheet, Operating instructions

Drawing: PPV100S16: DwgNo: 4022373, partlist

Drawing: PPV100S71: DwgNo: 4024336, partlist

Material Suppliers List; Prüfprotokoll 2200319 dated 2015-11-06

Remarks

Pumps are to be subjected to a performance test at the manufacturer under

supervision of DNV-GL and to be presented for final inspection.

Technical Data /

Application

Size

16 3

7 56

71 100

145 180

Geom. Displacement

[cm3/rev]

16,3 37,1 56,3 70,7 100, 5 145 2 180,7

max. Drive Speed [rpm] 3600 2700 2500 2300 2100 1800 1800

Power [kW]

@ 1500 rpm/315 bar

14 32 4

8 60 8

6 126 1

56

M.A.W.P.

[bar]

315

Design Pressure [bar]

350

Temperature range: -20°C ~ +95°C (oil); -20°C ~ +50°C (ambient)

Hydraulic fluids: Hydraulic oil, Water-Glycol emulsion, Polyolester,

Phosphatester.

Casing material: EN-GJL-300; Piston material: 15CrMo5

Shaft material: 42CrMo4;

Cylinder Block material: EN-GJS-700-2

Certificate No.

13 860 - 15 HH

Company

HYDAC Drive Center GmbH

89129 Langenau, GERMANY

Kiesgräble 13

This is to certify, that the undernoted products have been approved in accordance with

the relevant requirements of the DNV GL Approval System.

Internet Publication: GL-Approvals

Page1

Olaf Drews

Christian Kaemmer

Hamburg, 2015-12-07

www.dnvgl.com

of 1

File No.XI.B.11Valid until 2020-11-17

DNV GLForm code: TA 1411a

Revision: 2015-05

www.dnvgl.com

Page 1 of 2

© DNV GL 2014. DNV GL and the Horizon Graphic are trademarks of DNV GL AS.

TYPE APPROVAL CERTIFICATE

Certificate No:

TAM0000064

This is to certify:

That the Positive Displacement Pumps - Reciprocating

with type designation(s)

Medium Heavy Duty Series HYDAC PPV100S: 16, 37, 56, 71, 100, 145, 180

Issued to

HYDAC Drive Center GmbH

Langenau Baden-Württemberg, Germany

is found to comply with

DNV GL rules for classification – Ships

Application :

Products approved by this certificate are accepted for installation on all vessels classed by

DNV GL.

Max. working press.: 315 bar

Operating media:Hydraulic Oil, W

ater-Glycol emulsion, Polyester, Phosphatester

Temperature range: -20°C / +95°C (oil); -20°C / +50°C (ambient).

This Certificate is valid until 2021-02-28.

Issued at Hamburg on 2016-03-01

for DNV GL

Olaf Drews

DNV GL local station: Augsburg

Approval Engineer: Christian Kaemmer Head of Machinery Systems & Marine

Products

This Certificate is su

bject to terms and conditions overleaf. Any significant change in design or construction may render this Certificate invalid.

The validity date relates to the Type Approval Certificate and not to the approval of equipment/systems installed.

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Hydraulikzylinder für maritime Anwendungen

Further information on hydraulic cylinders or maritime applications is available on our website www.hydac.com / brochure 10.103

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Direction and thrust control, ship stabilisation

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Stabilisers are used mainly in cruise ships, but also in ferries and other passenger ships, to minimise the ship’s rolling movements for the comfort of the passengers. Stabilisers are divided up into retractable and non-retractable stabilisers. The latter are used more often in the navy and in superyachts. Both types are driven hydraulically, either via a pair of cylinders or a rotary vane motor. HYDAC supplies ready-to-install hydraulic power units with accumulator support and condition monitoring.

For fast motorboats and yachts, HYDAC has developed special control blocks and compact units that move the trim tabs to the correct position. The boat can thus be made to glide more easily, saving fuel. Heeling and pitching are also reduced, making the ship travel more smoothly.

Fin stabilisers

Trim tabs

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Bow thrusters make it easier to manoeuvre the ship in very tight spaces and are vital for docking the ship. They are not meant to function as the ship’s main drive, but as an auxiliary drive. Nowadays almost all ships are equipped with such bow thrusters, and many even have one or more at the bow and stern. This is not the case for rudder propellers, however. While the rudder propeller can also be used for highly sensitive manoeuvring, it serves as the ship’s main drive. For both drive types, HYDAC always has the perfect drive solution. Our cooling and lubrication systems ensure that the mechanical components run smoothly. The monitoring of the lubricant, as recommended by DNV GL, is performed by our condition monitoring products, including water sensors from the AS series and particle counters from the CS and CMS series.

In its vane or its cylinder version, the rudder gear is always an essential part of the ship. HYDAC drive units therefore always have redundant motor pump groups and the pumps have a 3.2 certificate from the required classification society. The cylinders – either in plunger or differential design – are also always designed in accordance with the class specifications and supplied with the corresponding material certificates and approvals. Sensor systems with type approval from the major classes are also used here.

If present, the variable pitch propeller, like the rudder gear, is an essential part of the ship’s equipment, ensuring the correct size and direction for the thrust. HYDAC drive units, in redundant design, and the matching valve technology make sure that the correct thrust is always available.

Bow thrusters and rudder propellers

Rudder gear

Variable pitch propellers

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Filtration has a key role to play in developing and optimising heavy engine technology. The quality of the fuel has a direct effect on engine emissions. In addition, these particles damage the enhanced fuel systems required to comply with the emissions standard.The tendency in engine technology development towards optimising consumption, exhaust gas and costs while increasing the performance characteristics continues unabated. The increasingly complex injection systems of the heavy engines work on the premise that the fuel will be virtually free of contamination particles.

= Heavy oil (HFO)= Diesel (MDO/MGO)= Liquid gas (LNG)= Hydraulics= Lubricating oil

Expertise in every system

MDO/MGOHFO

LNG

Lubricating oil

Modern diesel engines have greater treatment requirements for the diesel fuel. In addition to main filtration and pre-filtration, fuel filters need to be used on the engine side. HYDAC supplies various (duplex) filters for this purpose, such as HDMD and HDPD 1 for pre-filtration and main filtration of the fuel. These filters can be equipped with filter elements suitable for the particular application. From filter element mats made of wire mesh (nominal filtration) to super-fine multi-layer glass fibre or synthetic fleeces like the new Optimicron® FuelFine filter elements 2 , HYDAC has the perfect solution for every application. Of course, HYDAC also provides additional options for the fuel filters 3 such as trace heating, cover securing, clogging indicators, and stands available with ship approvals.

In response to the Tier III standard that came into effect in 2016, the International Maritime Organization (IMO) is setting tighter limits for climate-relevant ship exhaust gases such as nitrogen oxides and sulphur oxides. The ship engine builders use common rail systems to reduce fuel consumption and exhaust gases. To meet the resulting demand for cleanliness in marine fuels and lubricants, HYDAC presents the new automatic filter AutoFilt® RF9 4 + 5 . What sets the AutoFilt® RF9 apart is its patented hydropneumatic back-flushing technology, and secure media separation.

In newer engines, sensitive injection systems are being used more and more. To ensure that they can function correctly and to protect them from wear, strict requirements must be complied with. The owner’s requirements for the cleanliness of the fuel used and the length of the filter service life are particularly demanding. To meet the requirements for the injection system, an efficient filtration strategy is vital. For such applications, HYDAC has developed a pilot oil filter module 6 that contains several filtration units.

The lubrication system of a diesel engine is a sensitive system. On the one hand, it needs to ensure oil flow to the lubrication points. On the other, the lubricant needs to have sufficient cleanliness to minimise wear and extend the service life of the engine.

HYDAC has the perfect filter for every situation, in the form of duplex/indicator filters (type RFLD) and automatic filters (type RF) and protective filtration in the main flow directly to the engine and/or the filter unit for engine oil treatment (type HVU – 7 ) in the bypass flow by the tank.

Fuel

Lubricant

The new Optimicron® FuelFine filter elements with special element design have been developed specifically to meet these high demands. Ultra-fine glass fibre media ensure an efficient and highly effective filtration of the diesel fuel, enabling the required cleanliness classes to be reached.

Ultrafine filtration for diesel fuel

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Globale Präsenz. Lokale Kompetenz. www.hydac.com

Industriegebiet 66280 Sulzbach/Saar DeutschlandTel.: +49 6897 509-01 Fax: +49 6897 509-300E-Mail: filter@hydac.com

Internet: www.hydac.com

HYDAC FILTERTECHNIK GMBH

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HYDAC Stammhaus HYDAC Gesellschaften HYDAC Vertriebs- und Servicepartner

Fluidmanagement für Großdieselmotoren

Further information on fluid management for heavy diesel engines is available on our website www.hydac.com / brochure 10.129

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Water treatment Condition monitoring

Specials

One of HYDAC’s essential unique selling propositions is the wide-ranging programme of sensors for acquiring both process data (pressure, temperature, flow rate, etc.) and fluid data (oil condition, contamination, water content, etc.). The combined evaluation of the process data (load situation of the machine) and the fluid data (fingerprint of the fluid) enables a remarkably expanded diagnostics depth which goes far beyond conventional threshold monitoring. Additional added value is generated if the machine data available from the systems operator, e.g. start/stop trigger, cycle times and energy consumption, is incorporated into the data analysis.To reach this goal HYDAC offers an extensive product programme of components and systems as well as application specific service activities. The product portfolio thus includes solutions for all areas of condition monitoring systems.

CM-Expert monitors and stores the data recorded by sensors and detects changes emerging in the system of machines and within systems. With experience garnered from decades of completed projects, analyses and forecasts can be made and evaluated for production-relevant parameters, such as remaining service life, service intervals and risks – in good time and long before a standstill threatens.

Further HYDAC solutions on board with... zBall valves for cargo pumping systems 1

zHYDAC Fluid Aqua Mobil for removing free water and solid particle contamination 5 zAccumulator as safety function to prevent fires in recycling plants (waste incineration) 2

zShut-off valves for pump systems 4

zHydraulic power unit for emergency control of an observation crane with enclosure 3

z… and much more!

Water is required to provide ballast depending on the load condition of the ship. Until recently, the exchange of ballast water has posed the risk of transporting sea-life to areas where it may cause damage to the local ecosystem. For this reason, ballast water treatment systems need to be installed on ships. Systems are used to render hazardous microorganisms and viruses harmless, mostly in the form of two-stage systems with pre-filtration followed by disinfection (achieved by electrolysis, UV systems or ozonisation, for example). The automatic back-flushing filter from the AutoFilt® series is ideally suited to pre-filtration and already has a proven track-record in numerous installations.

Wet scrubbers for removing sulphur oxides from ship exhaust gases operate either in an open or a closed circuit – or even in both circuits, as hybrid systems. In both cases, filtration and cooling is required and HYDAC has the perfect products for this in its portfolio. Applications include nozzle protection, protection for the cooling circuit and even general reduction of solids to protect components and extend service life. Automatic back-flushing filters of the AutoFilt® series are used, or also HYDAC process inline filters, which have proved to be a valuable addition in wash water treatment.

The test rig is located on the premises of Kraeft GmbH Systemtechnik in Bremerhaven, part of the HYDAC company group and a sector and service partner in marine equipment, hydraulic steel structures, system engineering and much more. With its favourable location at the Weser estuary, the site provides ideal test conditions with low tide influence.

Diaphragm accumulators to level out pulsations in the filtration flow for water desalination/bladder accumulators for noise damping in a sprinkler system.

Ballast water Preventive maintenance to increase fluid service life.

HYDAC CM-Expert: With a network of sensors and software, at the core of your ship

Exhaust gas cleaning system (exhaust gas treatment system EGTS or scrubber)

Process Filter Test-Cube

Water desalination plants and sprinkler systems

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Filter, Vortests, Produkttraining und Service.

Showroom für Marine Applikationen

PROCESS FILTER TEST-CUBE

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Flow

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Oil condition

Wat

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Fluid level

Example z Data collection: HYDACLab® (oil condition sensor), CS1000 (contamination sensor), VL-GW (DirtController), AS1000 (AquaSensor)

z Interpretation: CMU1000 (Condition Monitoring Unit), FCU1000 (FluidControl Unit) MDE6070 (measurement data collection)

z Control and monitoring: CM-Expert

26 x flow meters

31 x pressure

31 x contamination

4 x oil condition

Switch cabinet: touch screen monitor for CM-Expert set-up

Control room: data monitoring

Switch cabinet for master CM-Expert station

Fluid condition monitoring with HYDAC CM-Expert, drilling vessel example

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Vernetzte Sicherung der Produktivität: HYDAC CM-Expert.

Condition Monitoring CM-Expert

Further information on the topic CM-Expert is available on our website www.hydac.com

Disinfection

Back-flush line

Sea chestSea chest

To the ballast tanks

Sludge tank

Fresh water

Exhaust gas

Nozzle protection

Process tank

Scr

ubbe

r

Cooler

Caustic soda (NaOH) unit

AutoFilt®

BTU

WTU

WTU

WTU = water treatment unitBTU = back-flush treatment unitPLF1 = process inline filter

PLF1

Screen basket filter (bypass)

Further information on the topic “showroom for marine applications” is available on our website www.hydac.com

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Expertise and service

Our expertise centres in Apeldoorn and Enschede (the Netherlands) are on hand to help with engineering and various production sites. We offer a complete service package and are active worldwide. We are known for our expertise, speed and flexibility and have just the right solution for every challenge in hydraulics.

In addition to the above-mentioned applications, HYDAC also finds solutions for special ships such as passenger ships, wind turbine installation vessels 1 , pipe-laying ships 2 , drilling vessels and above all dredgers 3 + 4 .

HYDAC supplies complete hydraulic systems for heave compensation, winches, floor hatches and spud-lifting systems. Additionally, we always have the perfect solution for watertight doors and bow doors, hatches, moving decks and many other applications. Our systems are much more than just drive unit, control blocks and cylinders. For us, the pipeline and the installation of the hydraulics on board are all part of the package. We provide support even during the initial start-up of your system.

With good and regular maintenance, performed worldwide in our fully equipped workshops, we can repair your system or a defective component and ensure that before long your system is once again fully functioning and ready for use. The HYDAC service team is available 24 hours a day, 7 days a week, even on Sundays and bank holidays.Pumps and motors are generally major, critical parts of a hydraulic system. To enable the pumps and motors in your system to work well, you can have them tested on our specially designed pump test bench. If repair work is required, the parts will be checked carefully and replaced with original parts as necessary. Our dedication to your project extends far beyond the delivery. From the installation to the flushing of your system and the actual start-up process, an experienced team with the appropriate equipment is available worldwide.

Renting HYDAC devices for a brief time period is a cost-effective and flexible alternative to making costly investments. Whenever you need a flushing unit, booster unit, hydraulic power unit, measurement device or mobile filter system – there’s one there! All devices regularly undergo maintenance and testing and are therefore always ready for operation. Get in touch – we will ensure that your rented device is available on time!

High-quality hydraulic solutions for industry, offshore and dredgers

HYDAC is the perfect service partner for your hydraulic systems!

Rental equipment – rent our equipment just as you need it!

World wide servicefor hydraulic systemsand componentsFurther information is available on our website www.hydac.com / brochure World wide service for hydraulic systems and components

When it comes to marine equipment Kraeft Systemtechnik supplies hydraulic power units for all kinds of applications. To drive your existing systems or to extend and to operate new ones.We perform the engineering ourselves, allowing us to adjust your power units to suit your individual needs. We use high quality components and materials and, should you wish, we can provide certificates and comply with the specifications of a certification company of your choice.Our service includes starting up systems around the world, both our own systems and those built by other companies, and performing repair work on your premises.With 2500 m² of floor space and its own 200 m pier system (for a draught of up to max. 7.30 m), the HYDAC expertise centre in Bremerhaven is on hand to provide advice.

The HYDAC Servicenter offers a systematically constructed, comprehensive range of services, with purposeful maintenance and inspection procedures that significantly help to increase the useful life of hydraulic plants, lubrication systems and electrohydraulic controls and regulators.After in-depth consultation, you can create a service package tailored to your needs. Whether it be support of existing in-house maintenance or sub-contracting the complete package, we will always find the best solution for you. Services: start-up, repair, examination, fluid handling, fluid management, optimising and project planning, condition monitoring, calibration service, fluid analytics, process optimisation, technical cleanliness, rental service, helpline

HYDAC expertise centre with Kraeft GmbH Systemtechnik

Mobile Servicenter

KRAEFT GmbH Systemtechnik

HYDAC INTERNATIONAL

TURN-KEY HYDRAULIC SOLUTIONS FOR THE MARITIME INDUSTRY

Further information is available on our website www.kraeft-systemtechnik.de / brochure Turn-Key hydraulic solutions for the maritime industry

Stan

d: 0

3.17

Preisliste 2017 FieldService

Further information is available on our website www.hydac.com

Has this brochure not provided you with a solution for your application, or do you have any questions?

Wherever you need us, we are there to help you find the most effective solution.

Please contact one of our staff members or the corresponding specialist department in your area!

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