global exports to 30+ countries the core professionals laminations brochure.pdf · crgo laminations...

India

KRYFS Power Components Ltd.

3rd Floor, AZA House, 24, Turner Road, Bandra (W), Mumbai - 400 050, INDIA

Phone: +91 22 - 6785 9999 | Fax: +91 22 - 6785 9988 | www.kryfs.com | E-mail: [email protected]

www.kryfs.com

T H E C O R E P R O F E S S I O N A L S

Global exports to 30+ countries

CRGO Laminations Built Transformer Core Torroidal Core Unicores Core Coil Assembly CT(Active part) CRGO Slit Coils• • • • • •

CRGO Laminations Built Transformer Core Torroidal Core Unicores Core Coil Assembly CT(Active part) CRGO Slit Coils• • • • • •

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About KRYFS

Vision

KRYFS Power Components Ltd. is India's largest CRGO transformer core solution company. Commencing production in December 1992, from a humble beginning at Palghar (Maharashtra), with a capacity of 100 MTPA, KRYFS has become India's largest importer and processor of Prime CRGO steel from Japan, USA, Europe and Korea.

As of 2013, KRYFS has 7 factories located at Palghar, Silvassa, Baroda and Surat on the western coast of India. With 10 Automated Core cutting lines and four slitting machines and all the latest processing and testing equipments for CRGO Steel, KRYFS is India's most trusted brand by the transformer Industry for transformer core. It is a recognised Star Export House by Ministry of Commerce, Government of India since 2005.

Our vision is to be a recognized major player in the products manufactured and marketed by us and set the bench marks for Quality, Service and Reliability, resulting in growth and prosperity for all Stakeholders (customers, creditors, employees, shareholders and society) We have a documented policy on what each of our

Over 800 fulltime employees are part of a large committed family serving customers with dedication and commitment as embodied in the 6H values of

KRYFS' 6H Values

Honesty Humility Hard Work for Profitability

Happy Outlook to LifeHelpful Nature Humanitarian Approach

KRYFS Group - a synopsis§ Established in December 1992

§ Exports to more than 30+ countries globally

§ CRGO Laminations, Built Core, Torroidal Core,

Unicores, Distribution Transformers, CT (Active Part)

§ Power and Distribution Transformers upto 33 KV class

§ Rigging Tools and Tackles

§ Stringing T+P's for Transmission Projects

www.kryfs.comCRGO Laminations Built Transformer Core Torroidal Core Unicores Core Coil Assembly CT(Active part) CRGO Slit Coils • • • • • •

Strategic Alliance

Toyota Tsusho Corporation, a US $ 66 billion subsidiary of Japanese automobile giant Toyota Motors, has a strategic stake of 20% in KRYFS since October 2013

Shri Anand Sharma Hon. Union Minister of Commerce and Industry

Felicitating KRYFS With BBPC Star Performer Award in 2007-2008

Shri Kamal NathHon. Hon. Union Minister of Commerce and Industry

Felicitating KRYFS With BBPC Star Performer Award in 2005-2006

CORPORATION

India’s Most AwardedTransformer Lamination Company

§ 2004-05 | EEPC Western Region Export Excellence - Star Performer

§ 2005-06 | EEPC All India Export Excellence - Star Performer

§ 2006-07 | EEPC All India Export Excellence – Special Contribution for being Highest Exporter to Thrust Markets

§ 2007-08 | EEPC National Export Excellence – Star Performer for Outstanding Contribution to Engineering Exports

§ 2010-11 | EEPC Regional Star Performer for outstanding

contribution to Engineering Exports

§ 2011-12 | EEPC National Export Excellence – Star Performer

§ 2011-12 | India SME 100 Awards – celebrating achievers of 2012

§ 2012-13 | Innovation Winner, ASSOCHAM - ICAI SMEs Excellence Award - 2013

§ 2012-13 | Inc. India Innovative 100 Award

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CRGO Slit Coils

CRGO Slit Coils

CT (Active Part)

CT (Active Part)

Torrodial Core

Torrodial Core

Unicores

Unicores

KRYFS manufactures round and rectangular Torrodial Cores having the highest accuracy. Suitable for low, medium and high voltage CTs, PTs and Transformers, all the cores undergo a stringent quality check at low induction values for specific purpose and high accuracy applications before dispatch, Post Annealing in 100% Nitrogen atmosphere with SCADA controlled

Wound/Unicores are manufactured for single and three phase

KRYFS offers the complete range of CRGO Slit Coils in sizes ranging from 10 mm upwards and thickness ranging from 0.23mm to 0.30mm in various grades. Slit on automated George CNC machine used for slitting to attain minimum burr in the cutting edge of coils, a high dimensional accuracy. Burr is typically less than 5 microns.

We manufacture these products in line with the global quality

We currently manufacture active part of CT upto an outer diameter of 1200 mm and weight 150 kgs on (V & C) double headed copper winding machine (German technology), one of its kind in India. Our manufacturing range includes metering class CT, Protection class CT & PS/ PX class CT. The CTs are tested on Automatic CT test system (Eltel make, a Canadian technology). Following tests are performed on CTs: Accuracy test, knee point voltage test, polarity test, over

Products

Salient features

§ Customized design

§ Compact construction

§ NLL are lower than

stacked core

§ Low winding time

§ Quick assembly

Features:

§ Winding of Wound Cores as per customer specification

§ Annealing in SCADA controlled Nitrogen atmosphere for 18 to 24 hours (at 800° C)

§ 100% of our cores are tested before dispatch so that our customers get only those cores confirm to the guaranteed specs.

§ Torroidal strip wound cores form a virtually air gap free magnetic circuit and constant cross section and generally offer magnetic properties very near to that of the raw material.

Built Transformer Core and Core Coil AssemblyKRYFS produces built Transformer Cores with Core frame parts up to 50 MT. Tested for No Load Losses (NLL), no load current, appropriately packed and ready for insertion of LV and HV coils.

Core assembly capacity is up to 50 MT (approx 100

CRGO Laminations (Stacked Transformers Core)

Stacked Transformer Core CRGO Laminations

KRYFS manufactures transformer laminations for transformers up to 1200 KV class using Cold Rolled Grain Oriented (CRGO) steel imported from Japan, U.S.A, U.K, Korea and Russia, in various grades. Conventional and HiB. KRYFS processes laminations with a high degree of precision for transformers from 10KVA/11KV to 1000 MVA/1200 KV class as per customer

Specifications:

§ Transformer core lamination/cut to size lamination for the Power and Distribution Transformers - Width up to1000 mm and length up to 5000 mm with auto stacking facility

§ Strip lamination for instrument transformer industry

§ Lamination processing capacity - 50,000 Metric Tonnes/annum



Built Transformer CoreCore Coil Assembly


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Some Special facilities at KRYFSKRYFS products are manufactured at its modern 50000 MT automated four production facilities at Palghar and Kherdi - INDIA. It has over 800 full-time employees, committed to excel in providing the community with world class quality products.



Unicore Machine from Australia

NABL accredited Brockhaus CRGO testing lab

SCADA Controlled batch annealing furnace for Torroidal Cores

Special Stacking as per customer specification

Torroidal Core Winding Facility from LARA (Turkey)

Automated Georg (German) CNC line for cutting and auto stacking

Slitting on automated Georg (German) /CNC line

V&C German Double Headed Copper Winding Machine from Germany


Manufacturing Units

Kherdi Unit 1 Kherdi Unit 2 Kherdi Unit 3 Palghar Unit

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Customer SPEAK

We appreciate the expertise of M/s. KRYFS design team in conversion of our core design to step lap from non step lap and also KRYFS core building team for support

We are so happy with KRYFS's quality. It is perfect.Hitachi understand KRYFS is not typical Indian manufacturer, KRYFS is international manufacturer.

Brands In Energy Sector Who Trust KRYFS

Over the past 20 years our customer base has spread both in India and internationally. Our global footprint is on every continent, serving over 30 countries in North and South America, Australia, the Middle East and Far East. In India we serve over 200 customers in the

“The supplies of core laminations made by M/s. KRYFS Power components ltd were in line to the required quality standards, and also deliveries were made on time by them. M/s. KRYFS have been executing various kinds of orders for laminations over six years and we are very

“M/s KRYFS Power Components is our approved six sigma vendor from last four years and approved by PGCIL for cutting laminations up to 765 KV and we are very

“It gives us great pleasure to announce that we have completed the core building of our 1st 400KV Power transformer of I120014 Unit. I take this opportunity to congratulate M/s KRYFS Power Components Ltd. for their support in achieving this milestone. The core



This is to Certify that the supplies of core laminations made by M/s. Kryfs Power Components Ltd., were in line to the required quality standards and also they are the first suppliers for assembled cores which helped KAVIKA to increase the production of transformers. M/s. KRYFS have been executing various kinds of orders for laminations and core assemblies over six years and we are very satisfied with their overall performance.


Vijai Electricals Ltd.

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Quality and Certification

BIS Grades and Mill Equivalent Grades Of Various Mills

Brockhaus Franklin testing Brockhaus Torrodial Core testingBrockhaus Single Sheet testing

Tests Performed : 1. Specific Core loss at various flux densities by Epstein and SST method 2. Permeability at B800 and B100 3. Insulation resistivity 4. Stacking factor test

ISO 9001: 2008, ISO - 14001 : 2004, OHSAS - 18001 : 2007Certified Facilities



NIPPON

23ZDKH85

23ZDKH95

23M3

27ZDKH90

27ZDKH95

27MOH

27ZH 110

27M4

30MOH

AK Steel

TCH 0DR

TCH 0 C

23M3 110

TCH 1DR

TCH1C

27M4 120

27M4 130

TCH 2 Carlite

30M5 120

30M5 130 30M5

VIZ Stal

NV27-110

NV27-120

NV30L-105

NV30 - 120

NV30- 130

COGENT

M085-23P

M090-23P

M110-23S

M120-23S

M090-27P

M095-27P

M100-27P

M120-27S

M130-27S

M105-30P

M120-30S

M130-30S

M140-30S

M150-35S 35M6

JFE

23JGSD85

23JGSD90

23JG 110

27JGSD90

27JGSD95

27JGH 100

27JGH 110

27JG 120

27JG 130

30JGH 105

30JG 120

30JG 130

30JG 140

35JG 145

35JG 155

POSCO

23PHD85

23PHD90

27PHD 90

27PHD 95

27PH 100

27PG 110

27PG 120

30PH 105

30PG 120

30PG 130

30PG 140

30PG 145

30PG 155

STALPRODUKT

23ET 110

23ET 120

27ET 120

27ET 130

30ET 130

30ET 140

35ET 150

35ET 165

TKES

H 085-23

H 090-23

C 110-23

C 120-23

H 090-27

H 095-27

H 103-227

C 120-27

C 130-27

H 105-30

C 130-30

C 140-30

C 150-35

C 165-3535CG 155

30HP 105

30CG 120

30CG 130

27CG 130

35CG 145

30CG 140

27HP 90d

27HP 95d

27HP 100

27HP 110

27CG 120

New Grades as per BIS

23HP 85d

23HP 90d

23CG 110

23CG 120


MORA Scale

As of 2013 KRYFS is India’s only Transformer lamination processing facility to have NABL accredited Brockhaus (German)

global exports to 30+ countries the core professionals laminations brochure.pdf · crgo laminations...

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