global, enterprise-wide real-time performance management solutions... · is no less than a paradigm...
TRANSCRIPT
Industrial IoT
Industrie 4.0
Big/Fast Data
Global, Enterprise-wideReal-time Performance Management
System Integration For Industrie 4.0
EMI
THE SYSTEM OF SYSTEMS
You produce materials and goods that are successful on the global market. Your business is a networked system with several sites and production facilities.
Over the past few decades, you have achieved a high degree of automation using the aid of digital technology and have established complex, data-pro-cessing systems that support the company‘s many processes in an optimal manner.
While the company‘s automation has often been divided into the areas of Automation/Control, MES, ERP and Supply Chain, these traditional classifica-tions are increasingly breaking down. The (Industrial) Internet of Things, Big Data, Fast Data and other topics are being touted as the new providers of IT salvation. However, the wise decision is to continue the industrial evolution and use new technical pos-sibilities to further increase the company‘s automa-tion, transparency and efficiency.
The application of new technologies differs accord-ing to the industrial sector. For instance, manufac-turers of consumer goods increasingly seek to use social networking to connect with their customers, whereas manufacturers of intermediate products strive to achieve more flexible, and consistent pro-cess automation with zero-defect manufacturing and real-time networking in the supply chain.
Common to all of these projects is the need for complete, secure and uninterrupted real-time data communication. This needs to overlap, across all production facilities, existing systems, assets and distribution points worldwide. The resultant data cloud has to bring value for each individual decision-maker in your company: at any time, at any place and on any device, while also serving as a general system integration point for any future applications. Therefore, it is the time to break the classic organizational segments of enterprise IT and create information continuity.
Simultaneously, this closes the gap between OT and IT that was stipulated for decades by leading con-sultants. Company automation in the 21st century is a seamless process. The company-wide flow of information in real time can finally unite the tech-nologists within the company to realize consider-able added value.
After more than two decades of experience in highly scalable, manufacturer-independent industrial system integration, inmation Software GmbH has developed a product that will provide your com-pany with this uniform, company-wide information flow. Get to know us and let your specialists take part in the risk-free Proof of Concept. This concept is no less than a paradigm shift, further enhancing enterprise efficiency and creating all the dock-mech-anisms for the specific industry 4.0 issues within your organization.
Business performance in real-time, anytime, any-where, for all decision-makers - we call it enterprise:inmation.
| Big/Fast DataBig/Fast Data refers to data sets that are too large, complex, unstructured or fast moving to be evaluated by conventional data processing methods. The term is in principle used for large digital data sets, but also covers their analysis, use, collection, application and marketing.
| Industrie 4.0Industrial production is becoming increasingly interlinked with modern information and communication technology. From the foundation of intelligent digitally-networked systems, a largely self-organized production will be possible: people, machinery, plants, logistics and products communicating and cooperating directly in industry 4.0. Through networking, it will be possible to optimize not only one production step but the whole supply chain. The network will also cover all phases of the product‘s life cycle - from the conception of a product idea, through the development, manufacturing, use and maintenance to recycling.
| Industrial IoTThe term Industrial Internet of Things (IIoT) represents the industrial concept of the Internet of Things (IoT). It is designed to improve operational efficiency through intelligent industrial systems and more flexible production techniques. Applications of IIoT are not just limited to manufacturing and production industries and can be highly beneficial in many settings, for example, agriculture and resource generation, hospitals and health care facilities, and sales and logistics.
| EMIEnterprise Manufacturing Intelligence (EMI) refers to the integration of production data from different sources in a company. A key component of EMI is the vertical integration of company data. This can be, for example, the relationship between automation tech-nology data typically provided through a Manufacturing Execution System and business management data managed in the Enterprise Resource Planning system. By establishing continuous data streams, key performance indicators of production can be determined and linked with business parameters of the planning level to enable timely analysis of produc-tion processes and their influence.
THE SYSTEM OF SYSTEMS
| MACHINE MANUFACTUREWorld Market Leader in Packing Machines (DEU)The Global Machine Cloud
Our Customer produces high qual-ity personal lifestyle products with the production for the entire world market concentrated in one location. The production facility is staffed by 2000 employees, houses around 1000 machines and produces 25 million units annually.
They have a high-speed sensoring system for the Cold Metal Forming Processes and were looking for a solution that can guarantee site-wide data collection, historization and availability for the above-mentioned number of products and machines with sub-millisecond sampling rate.
This landmark Big Data project in the field of discrete manufacturing is enabled by a horizontally scaled inmation system.
Hundreds of inmation Connector components are supplemented by a historian backbone of 20 terabyte units that through horizontal plug and play expansion, is reaching the range of petabyte capacity.
The target, towards which users and inmation Software GmbH collaborate closely, is no less than ‘Zero Defect Manufacturing’, catalysed by real-time information management.
With an installation base of more than 1000 machines worldwide and a deployment of over 70 new pro-duction lines per year, our customer is one of the leading companies in the field of packaging automation.
With the help of the inmation system, the manufacturer will be completely upgrading its legacy line manage-ment software, that has grown over decades, to a new level. They will also be launching new business models with global cloud technology.
On the integration side, all the machines and system components of a production line (including third party components) were complete-ly standardized in the OPC Unified Architecture. This demonstrated that the inmation system can support this complex standard at any depth.
The inmation scaling factors within line management are able to meet the high Track & Trace standards of the food industry. In addition, the integration possibilities with MES and ERP systems for the end user are simplified by the flexibility of the inmation system interface.
Ultimately, all production lines will have a secure cloud connection to enable worldwide monitoring by the service and support units of the machine supplier.
| DISCRETE MANUFACTURINGWorld Market Leader in Consumer Products (NLD)Site-wide High Speed Data Collection
The user of this system is a large Texan company in the Oil and Gas industry. After many acquisitions, the company has gained a very diverse and technical IT structure across its US operations.
The problem for the IT department was that although they had many powerful tools and systems in place, these systems operated in isolation and did not provide an integrated view of the US wide IT performance.
During the course of a ‘Single Pane of Glass’ project, enterprise:inma-tion integrated multiple backup, file transfer and inventory systems to periodically transfer all log data and inventory information to a harmo-nized history repository.
The running of automatic aggre-gations and assignment processes results in a highly structured real-time KPI model.
The system provides a fully automat-ed Dashboard, now used by the CIO and the employees as the most vital control element in decision making and problem solving.
In the first three months of use, the quality of IT processes across the group have already improved mark-edly. In the now running 2nd phase, ten more data sources are being ‘live’ connected to Networker, Netapp, Tivoli, Veeam, MaxDB, R-MAN, Litespeed, ADDM und PRTG.
| OIL AND GASLeading Pipeline Operator (USA)Company-wide IT Monitoring
| PROCESS INDUSTRYWorld Market Leader in Chemical Production (DEU)Global Real-time Data Infrastructure
This user is one of the largest chemical companies in the world. enterprise: inmation was selected as a platform to achieve their ‘Global Manufacturing Intelligence’ aims. Already, the sys-tem connects production locations in South and North America, Asia and Europe to the headquarters in Germany with more than 50 distrib-uted system services.
For example, field device data, alarm and event streams, process and per-formance data are consolidated world-wide and are passed on to various, central analysis systems and compa-ny applications.
Since starting the project with two ‘Use Cases’, a dozen applications have now been covered by enter-prise:inmation, with more to follow. Whether it is predictive maintenance,
efficiency monitoring, global infrastruc-ture monitoring or any other perfor-mance-oriented Fast Data application, the possibilities are almost infinite. Use hundreds of CPU cores on dis-tributed computers worldwide, with simple, centralized management of the entire system.
This company is actively involved in the further future development of inmation software.
Historical data trends are a core component of sys-tem:inmation. The numerous visualization options allow you to create your own trend displays for efficient data analysis. Keep track of your data the way you want to. Select your view by zooming-in to focus on the shortest time periods and raw data for event details, or opt for a more general, OPC UA aggregate-based overview in accordance with worldwide standard specifications.
| Datasheet Export
You can export your history trends to an MS Excel worksheet for further use or to continue with fur-ther automatic data processing. A ‘true’ Excel file is created, not simply a separated text file.
| Trend Settings
There are numerous ways to customize your trend objects, allowing you to completely determine the trend type and its representation. You can choose between different aggregate types and specify the axis on which the data will be displayed, as well as adjusting the visibility, alarm limits and EU range. Create your diagrams exactly as you imagine and for a Rolling-History that gives you a continuous display, simply press ‘Play‘.
| Trend Object Arrangement
You can choose between three options to arrange multiple objects in the same Trend-Display. Firstly, multiple trends can be orientated on a common Y-axis and are displayed using the same value ratio. A second option is to use the ‘Multiple Y-Axis’, where objects are given separate value ratios and arranged evenly in the trend area. The third option stacks the values vertically in the trend area each given its own plot area.
| Zoom-Bar
In addition to the basic zoom function, each histori-cal trend display includes a zoom bar at the bottom, which allows the user to easily narrow down his/her desired time range to see more details. By dragging horizontally, the selected area can be moved to a different time period.
| Cursor Types
Three different cursor types can be selected and you can create as many cursors as you want in the same display. They are movable to any point within the trend range. The location of the cursor infor-mation box can be altered to be either at the top, to move with the trendline height when dragging or free-floating in a movable cell. Each cursor type also includes an extended mode, which displays extra information about quality and time stamps.
| Default Settings
Your preferred modifications and visual adjustments can be set as default. These are then applied auto-matically to each newly created historical trend.
HIGH RESOLUTION HISTORIZATION OF ALL DATA – WORLDWIDE
TECHNOLOGY FUNCTIONALITY USER FRIENDLINESS
Distributed, multi-layered, object- oriented, in-memory, real-time database
Easy to deploy hundreds ofservices worldwide
Powerful work environment (DataStudio) for the central administration of a worldwide infrastructure
Horizontal scalability on all levelsRemote installation in minutes (low footprint: single executable, no dependencies)
DataStudio contains a wealth of tools for data analysis, effective automation, and fast prototyping
Exclusive NoSQL technology (MongoDB) for data persistence up to the yottabyte range
Comprehensive interface support (OPC Classic, OPC UA, Structured Files, Sockets, Databases...)
Data-driven performance dash-boards are automatically createdon the inmation asset model - without web programming
OPC Unified Architecture Information Model
Plug & Play Integration of name-spaces of external devices
HTML5-based process images support interaction with equipment monitoring models (e.g., alarm boundary changes, mute circuits)
HTML-based, terminal-independent, fully data-driven performance dashboards
Comprehensive automation options using rules and scripts
Fully automated update process brings the system up to date in minutes. New functions are very quickly usable
Fast, powerful, distributed script engine (Lua)
Fully automatic provision of existing algorithms worldwide
Secure, compressed, bi-directional communication between all connected levels via individual TCP ports
OUR TECHNOLOGY – ADVANTAGES FOR YOU
LICENSE MODEL & PRICELIST 2018
Yearly Subscriptionincl. software updates and support Perpetual License
CPUs system:inmation enterprise:inmation system:inmation enterprise:inmation
1 € 1,210 € 4,235
2 € 2,300 € 7,625
4 € 4,235 € 13,675
6 € 5,930 € 19,485
8 € 7,500 € 11,255 € 24,685 € 37,025
12 € 10,650 € 15,975 € 35,090 € 52,635
16 € 13,430 € 20,150 € 44,400 € 66,610
32 € 24,200 € 36,300 € 79,860 € 119,790
64 € 43,560 € 65,340 € 143,990 € 215,985
128 € 78,650 € 117,975 € 258,940 € 388,410
256 € 141,570 € 212,355 € 465,850 € 698,775
512 € 255,310 € 382,965 € 839,740 € 1,259,610
1024 € 459,800 € 689,700 € 1,512,500 € 2,268,750
Corporate on demand on demand on demand on demand
Premium support add 10% of license value Support renewal: 20% of list price per year
| The ‘CPU license’ is only required for computers that use inmation services (servers).
| There is no limit for tags/items/objects/connections or users.
| All other system components do not need to be licensed.
Yearly Subscriptionincl. software updates and support
€ 1,815
+ Start Package VisualKPI € 3,295
Perpetual License € 5,930+ Start Package VisualKPI € 10,770
Our offer for starters:start:inmation
Single Node | 1 Core | 1 Connector | Local Database
inmation Software GmbH Zollstockgürtel 57 50969 Köln Germany +49 (0)221 168 144 16 www.inmation.com [email protected]
CPU = Number of logical processors provided with the server hardware or virtual machine.Supported operating systems: Windows Server 2008 R2, Windows Server 2012, Windows 7/8/10 (64-bit).inmation recommends 4-8 GB memory per logical processor on core servers.The required disk/flash memory capacity depends on the data historization requirements.
cts GmbHFuhrmannstr. 1084508 BurgkirchenGermany
+49 (0)8679 91689-119 www.group-cts.de [email protected]