global capabilities - quest trend magazine... 5 34% 19% 24% 15% 8% emerson invests in new technology...

Global Capabilities

Comprehensive Drives and Motors TechnologyScalable Automation Solutions

Customized Services

2 EMERSON. CONSIDER IT SOLVED.

EMERSON

CONSIDER IT SOLVED.

Contents

Emerson

Emerson Industrial Automation

Reliable and innovative solutions for a sustainable world

Drives and motors technology

Global facilities and resources

Worldwide Automation Center network

Automation solutions

Drives and motors services

David N. Farr Chairman & CEO

“Staying ahead of the emerging technologies and business trends that tomorrow will bring requires exceptionally talented people who lead, problem solve and innovate. Emerson employees around the world are creating opportunities and value for our customers and shareholders.”

P. 4

P. 6

P. 8

P. 10

P. 12

P. 14

P. 16

P. 18

2

3www.emersonindustrial.com


Emerson Diversified global manufacturer and technology provider

Our Business Objective: To design, engineer, manufacture, sell and support our products and solutions in every region of the world.

FORTUNE

5001890

132,000EMPLOYEES

WORLDWIDE

COMPANY FOUNDED

150COUNTRIES

WORLDWIDE

$24.7BILLION IN SALES

230MANUFACTURING

LOCATIONS WORLDWIDE

1232013 FORTUNE

500 LIST

4

The above statistics are based on 2013 figures


34%

19%

24%

15%

8%

Emerson invests in new technologydevelopment to meet customer needsAt Emerson, our innovation process focuses on developing new technology solutions and leveraging expertise across our company to meet our customer’s needs.

During 2013, Emerson invested $841 million in Engineering & Development, which consists of 9,000 personnel worldwide. This has resulted in 1,765 patents being awarded to Emerson businesses.

Innovative technology and engineering solutions

We are a global company that brings technology and engineering together to provide innovative solutions for customers in industrial, commercial, and consumer markets around the world. We deliver these solutions through five business segments:

• PROCESS MANAGEMENT

• INDUSTRIAL AUTOMATION

• NETWORK POWER

• CLIMATE TECHNOLOGIES

• COMMERCIAL & RESIDENTIAL SOLUTIONS

Sales by Segment


Emerson Industrial Automation Delivering innovation to increase productivity

Emerson Industrial Automation provides the products, solutions and services that drive advanced industrial production.

Our brands are recognized around the world for innovation and quality, and we play a role in virtually every phase of

manufacturing and industry.

From the electrical systems that power productivity to the mechanical systems that deliver high-quality, finished products; we offer specialized solutions and expertise to optimize every facet of your operations. This includes:

• Increasing machine performance, reliability and availability

• Providing greater energy efficiency

• Lowering design costs

• Improving quality

• Adding value through tailored services and solutions

6

25,000EMPLOYEES

WORLDWIDE

$4.9BILLION IN SALES

The above statistics are based on 2013 figures


Standard and customized drive and motor solutions with local support and servicesAs part of Emerson Industrial Automation, Control Techniques and Leroy-Somer have operated globally for many years, each providing unparalleled specialist drives and motors technology, expertise and customer care in a wide range of industries. Our quality products with renowned reliability, automation knowledge and technical support have helped our customers meet and exceed their own requirements. Combined, our business comprehensively delivers:

Drives & MotorsTechnology

AutomationSolutions

Drives & MotorsServices


AutomationSolutions



AutomationSolutions


Matched drives and motors technology – enhancing performance and optimizing energy efficiency, offering industry-specific solutions for all customer requirements with best-in-class reliability.

Scalable automation solutions – from small machine automation projects up to complete automation and electrical turnkey solutions.

Local customized services – from audit & consultation, commissioning & start-up to maintenance and training, ensuring total support throughout the lifetime of your application to guarantee peak performance.


Research by the National Intelligence Council has identified a series of global megatrends, which include demographic shifts, shifts in global economic power, accelerating urbanisation, resource scarcity and climate change.

With an expected population of 8.3 billion people by 2030, we will need:

• 50 % more energy

• 40 % more water

• 35 % more food

Our advanced drives and motors technology and automation solutions meet these challenges by focusing on maximizing energy savings across a wide range of industries, enhancing performance and optimizing productivity. We also aim to extend the lifetime of natural resources through innovative and environmentally friendly production, such as in the oil and gas industry, improve management of clean and waste water processes and develop renewable energy power generation opportunities.

Reliable and innovative solutions for a sustainable world


Quick reactivity to customer requirements with Express Shipment service

Our regional distribution centers mean stocks of drives, motors and options are available locally and are dispatched quickly as standard. This helps ensure continuity of production and minimized spares required onsite.

Our Express Shipment service means small numbers of drives and options can be available to ship in one working day in many areas to meet critical requirements.

Easy-to-use and innovative system interfacing

Our latest generation products, HMIs and software tools, draw from extensive user research and human centered design principles. System integration, commissioning, optimization and monitoring is now even more intuitive, due to our use of:

• Industry standard communication protocols and programming environments for seamless integration with existing manufacturing and process systems.

• Intuitive graphical software tools enhance and simplify drive system commissioning and maintenance.

• Matched drive and motor mapping for automatic optimization.

• Use of popular SD cards in drives for quick and easy parameter and program storage.

• Remote control monitoring, enhancing machine up-time and performance.

Reliable motor and drive technologies that maximize energy savings and performance

Electric motors account for nearly 70% of the electricity used by industry. Our highly reliable drives and motors solutions are developed together to maximize energy savings and performance:

• Dyneo® Permanent Magnet solutions and IMfinity IE2/3 induction solutions, combine with variable speed drive technologies to offer industry-leading levels of energy saving.

• Powerdrive dedicated process and flow drive family supplies all motors technologies to optimize efficiency

• Unidrive M dedicated manufacturing automation drive family has defined feature-sets to optimize performance and productivity across a wide range of applications

• Unimotor hd is a dynamic brushless AC servo motor range, designed for operation with our high performance drives, providing a high peak torque, low inertia automation solution for complex applications.

Energysavings

50 kWh

65 kWh

80 kWh

85 kWh

100 kWhTraditional solution

Mechanical optimization

IE3 motors

Variable speed & IE2 motors

kWh: electricity consumption


Drives and Controllers

AC drives for Process ControlAC and servo drives for Manufacturing Automation

Servo drives DC drives Elevator drives

Powerdrive MD2 and F300 Unidrive M Digitax ST Mentor MP E200 and E300

Flexible and energy efficient drive family for process applications such as pumping, ventilation and compression. Includes high-power modular and compact regenerative variants.

1.1 kW - 2.8 MW (1.5 - 4,200 hp)

200 V, 400 V, 575 V, 690 V

6, 12, 18, 24 pulse operation

2 or 4 quadrant operation

Defined feature-sets to optimize productivity across multitude of automation applications. Includes industry standard Ethernet IEEE 1588 V2 comms, IEC 61131-3 motion & automation (CODESYS) programming and high speed I/O

0.25 kW - 2.8 MW (0.33 - 4,200 hp)

100 V, 200 V, 400 V, 575 V, 690 V

Intelligent, compact and dynamic servo drive range

0.72 - 19.3 Nm (6.4 - 170.9 lb.in)

200 V, 400 V

High performance DC drive with field control and integration flexibility

25 - 7,400 A

400 V, 575 V, 690 V


Dedicated for elevator/lift applications

3 - 132 kW (5 - 200 hp)

200 V, 400 V, 575 V

Motors

General purpose permanent magnet motors

General purpose asynchronous motors

Induction motor with integrated drive

Asynchronous motors for automation

Servo motors DC motors Motors for Elevators

Dyneo® rangeIMfinity® and LS motor range

Varmeca LSMV CPLS Unimotor fm and hd LSK and small DC E27, XAF and Z

Premium efficiency PM synchronous motors with drive.

IP55 & IP23. IE3 & IE4

0.75 - 550 kW (1 - 750 hp)

375 - 5,500 rpm

High and premium efficiency motors for fixed and variable speed

0.06 - 1,800 kW (0.8 - 2,500 hp) Non IE, IE2, IE3 derivative ranges (Atex, Nuclear, High temp,

liquid cooled and customized versions)

For variable speed applications

Fit to standard gears

0.25 - 11 kW (0.33 - 15 hp)

IP65

Flexible 3 phase motor with encoder and forced ventilation options

0.18 - 132 kW (0.25 - 180 hp)

IP55

High performance motor for variable frequency

95 - 2,900 Nm (70.1 - 2,138.6 lb.ft)

0 - 10,000 rpm

IP23

Dynamic performance AC brushless

0.72 - 136 Nm (6.4 lb.in - 100.3 lb.ft)

(408 Nm / 300 lb.ft peak)

Drip proof and enclosed DC motors delivering constant torque at variable speed

0.1 - 750 kW (2.5 - 1,000 hp)

Excellent ride comfort and low noise gearless motors

3 - 132 kW (5 - 200 hp)

Gears & Brakes

General purpose geared motors General purpose brake motors Geared servo motors

Range of helical, helical bevel and worm geared motor technologies to meet the various demands of industrial processes for standard or special environments

Output torque:

30 - 23,000 Nm (22.1 - 16961.7 lb.ft)

Brake motors for intermittent or continuous duty, dynamic braking or emergency stops

Braking torque up to 5,000 Nm (3,687.3 lb.ft)

Motor power: 0.06 - 400 kW (0.8 - 550 hp)

Dynabloc

Helical and worm servo geared motor technologies including low backlash and planetary

Up to 5,000 Nm (3,687.3 lb.ft)

Drives and motors technologyDrives & Motors

TechnologyAutomation

SolutionsDrives & Motors

Services


Drives and Controllers

AC drives for Process ControlAC and servo drives for Manufacturing Automation

Servo drives DC drives Elevator drives

Powerdrive MD2 and F300 Unidrive M Digitax ST Mentor MP E200 and E300

Flexible and energy efficient drive family for process applications such as pumping, ventilation and compression. Includes high-power modular and compact regenerative variants.

1.1 kW - 2.8 MW (1.5 - 4,200 hp)

200 V, 400 V, 575 V, 690 V

6, 12, 18, 24 pulse operation


Defined feature-sets to optimize productivity across multitude of automation applications. Includes industry standard Ethernet IEEE 1588 V2 comms, IEC 61131-3 motion & automation (CODESYS) programming and high speed I/O

0.25 kW - 2.8 MW (0.33 - 4,200 hp)

100 V, 200 V, 400 V, 575 V, 690 V

Intelligent, compact and dynamic servo drive range

0.72 - 19.3 Nm (6.4 - 170.9 lb.in)

200 V, 400 V

High performance DC drive with field control and integration flexibility

25 - 7,400 A

400 V, 575 V, 690 V


Dedicated for elevator/lift applications

3 - 132 kW (5 - 200 hp)

200 V, 400 V, 575 V

Motors

General purpose permanent magnet motors

General purpose asynchronous motors

Induction motor with integrated drive

Asynchronous motors for automation

Servo motors DC motors Motors for Elevators

Dyneo® rangeIMfinity® and LS motor range

Varmeca LSMV CPLS Unimotor fm and hd LSK and small DC E27, XAF and Z

Premium efficiency PM synchronous motors with drive.

IP55 & IP23. IE3 & IE4

0.75 - 550 kW (1 - 750 hp)

375 - 5,500 rpm

High and premium efficiency motors for fixed and variable speed

0.06 - 1,800 kW (0.8 - 2,500 hp) Non IE, IE2, IE3 derivative ranges (Atex, Nuclear, High temp,

liquid cooled and customized versions)

For variable speed applications

Fit to standard gears

0.25 - 11 kW (0.33 - 15 hp)

IP65

Flexible 3 phase motor with encoder and forced ventilation options

0.18 - 132 kW (0.25 - 180 hp)

IP55

High performance motor for variable frequency

95 - 2,900 Nm (70.1 - 2,138.6 lb.ft)

0 - 10,000 rpm

IP23

Dynamic performance AC brushless

0.72 - 136 Nm (6.4 lb.in - 100.3 lb.ft)

(408 Nm / 300 lb.ft peak)

Drip proof and enclosed DC motors delivering constant torque at variable speed

0.1 - 750 kW (2.5 - 1,000 hp)

Excellent ride comfort and low noise gearless motors

3 - 132 kW (5 - 200 hp)

Gears & Brakes

General purpose geared motors General purpose brake motors Geared servo motors

Range of helical, helical bevel and worm geared motor technologies to meet the various demands of industrial processes for standard or special environments

Output torque:

30 - 23,000 Nm (22.1 - 16961.7 lb.ft)

Brake motors for intermittent or continuous duty, dynamic braking or emergency stops

Braking torque up to 5,000 Nm (3,687.3 lb.ft)

Motor power: 0.06 - 400 kW (0.8 - 550 hp)

Dynabloc

Helical and worm servo geared motor technologies including low backlash and planetary

Up to 5,000 Nm (3,687.3 lb.ft)

Drives and motors technology Meeting all your needs with a comprehensive range


Australia

Singapore

Republic of South Africa

Brazil

Chile

Mexico

France

Spain

Morocco

United Kingdom

Germany

Ireland

Holland

Belgium

Austria

Czech RepublicDenmark

Sweden

USA

Canada

Thailand

Taiwan

China

South Korea

MalaysiaIndia

UAE

GreeceItaly

Hungary

Switzerland

Turkey

Russia

Romania

UkrainePoland

Venezuela

Global facilities and resources

12

Note that many countries have more than one of the facilities represented by the icons


Australia

Singapore

Republic of South Africa

Brazil

Chile

Mexico

France

Spain

Morocco

United Kingdom

Germany

Ireland

Holland

Belgium

Austria

Czech RepublicDenmark

Sweden

USA

Canada

Thailand

Taiwan

China

South Korea

MalaysiaIndia

UAE

GreeceItaly

Hungary

Switzerland

Turkey

Russia

Romania

UkrainePoland

Venezuela

A strong union that benefits all our customers

Through our integrated organization, we have an enhanced global presence with 5,500 employees. Our combined local support & services provide:

40+ Automation Centers

Providing excellent customer support for any product, automation solutions or service requirements

23 Manufacturing sites

Producing a comprehensive range of high quality products, optimized for industry-specific customer requirements

8 Engineering and Design facilities

Develops market leading products and feature-sets using the latest design technology

3 Regional despatch hubs

For quick delivery of product

5,500 employees

Our extensive sales and service networks in Europe, Asia Pacific and the Americas are backed-up by hundreds of carefully selected distributors and service partners, often in remote locations, all over the world.


Worldwide Automation Center network Local partnerships for industry-leading service

Our global Automation Center network provides a local point of contact, bringing together our extensive range of products,

solutions and expertise. Regional centers of excellence in drives and motors technology, power generation and service activities

allow us to react quickly to any customer requirements, working in partnership to provide innovative solutions and add value to

your business.

Local expertise and comprehensive support

Our Automation Center sales staff are selected on their high level of engineering experience and expertise. They are dedicated to serving the manufacturing, process and tertiary industries, providing a single point of contact for:

• Unparalleled sales and support

• Advice on our complete range of market-leading products, in terms of reliability and innovation, to determine which are best-suited to meet your requirements

• Industry-leading applications engineering experience

• In-house system design and management

• Comprehensive software development and engineering support

• Panel-building, installation and project commissioning

• Customized services and solutions to ensure trouble-free operation and back-up

14


MORE PRODUCTIVITYfor FOOD & BEVERAGEDynamic servo solutions deliver high performance electronic synchronization between axes to optimize machine throughput.

TOTAL EFFICIENCY

Highly efficient modular and fault tolerant solutions that increase energy and fuel savings.

for PORT LOGISTICS

OPTIMUM EFFICIENCY

INNOVATIVE & OPTIMIZED SOLUTIONS

for REFRIGERATION

for ARTIFICIAL LIFT

Dyneo® permanent magnet solutions significantly improve the Coefficient Of Performance (COP) of your installation.

Integrated, customized and high power solutions ensure reliable, efficient and improved oil well production.

PRECISION & PERFORMANCEfor METAL APPLICATIONSMaximize your productivity and product quality through precise automation control from high performance solutions.

ULTIMATE RIDE COMFORTfor ELEVATORSSmooth, silent and reliable. Dedicated elevator drives and motors ensure the most comfortable ride.

Food & Beverage

Glass

Packaging

Industrial Refrigeration

Printing

Marine

Plastics & Rubber

Metals

Port Logistics

Mines, Quarries, Cement

Test Rigs

Nuclear power

Textile

Oil & Gas Upstream Artificial Lift

Vacuum Compressor

Water

Elevators

Typical Industry Example Solution

Industry-specific optimized solutions

While our high quality products have been proven in thousands of applications worldwide in terms of performance and reliability, another core strength is our focus on specific industries within manufacturing and process sectors. A huge amount of research in carefully defined markets, backed by leveraging our vast engineering insight and expertise, allows us to develop optimized and exact drive and motor solutions for the individual requirements of every customer application.


We have a group within our organization that is dedicated to designing, managing and implementing global Automation Solutions projects. This allows us to leverage and mobilize our worldwide expertise and automation knowledge across every project. Dedicated local teams based at our Automation Centers ensure each stage is perfectly executed, providing:

• Specific industry-focused solutions optimized for reliable and maximum production

• Highly skilled system design to create innovative and energy saving solutions

• Maintenance and trouble-free operation

• Flexibility for future machine or plant expansion

Automation solutions Global industry expertise perfectly executed at local level


AutomationSolutions



Comprehensive automation solutions

Projects can vary from small machine automation projects to comprehensive automation and electrical turnkey solutions. You can be assured that we are able take on completely new automation installations or modernize any existing installed systems, whether they are Emerson or not.

On-time project delivery, within budget

The local team provides a single point of contact for our customers, building a long term partnership while ensuring the correct resources and expertise is always available. Dedicated team roles safeguard against bottlenecks in the process, with continuous review and risk assessments ensuring responsiveness to evolving customer and project requirements. Our regional knowledge allows us to collaborate with local supply chains and easily adhere to the relevant country’s industrial and electrical standards. This ensures we can guarantee project delivery is on time and within budget.

Adding value to your business

We want our partnership with you to develop over many years, continuously adding value to our customers’ business. Comprehensive maintenance and servicing packages are available to ensure trouble-free operation, along with the following offerings:

• Management of future equipment or machine retrofitting

• Upgrades to hardware/software as technologies advance

• On-site software development for fine-tuning automation

• Provision of add-on functionality as your needs expand

• Support for business and staff training needs where required (onsite if necessary)

Support all your staff with training where required (onsite if necessary)

17


Drives and motors servicesCustomized local services and round the clock support

We provide a range of expert local services tailored to meet our customers’ expanding productivity, performance and process safety needs, while guaranteeing an exceptional response to emergency situations with round-the-clock support.

Audit and consultation

Our auditing services are designed to analyse your existing products, applications and processes to identify opportunities for improving performance, energy efficiency and the lifetime of equipment. This ultimately optimizes your operating costs.

Industry-leading install base audits

Audits determine the best method of improving your existing system, such as retrofitting equipment or an entire system upgrade. Reports are written in close partnership with you, detailing:

• Best service advice for maintaining your systems under optimum conditions

• An evaluation of the return on investment (ROI), helping to justify your initial outlay

• Compliance objectives by reducing harmonic distortion and EMC interference

• Status of stock obsolescence


AutomationSolutions



Optimizing energy savings and payback

Once potential energy savings have been identified, we commit to calculated payback periods, while obtaining the Energy Saving Certificates your business requires. We will also provide a high yield installation and maintenance schedule to ensure optimum performance is maintained through the lifetime of your equipment.

Retrofit and system upgrades

Where required, existing hardware is retrofitted quickly and easily, reducing downtime and investment. Alternatively we can produce high performance solutions to upgrade your production processes, improving productivity. A dedicated team takes care of the whole project implementation, along with training and maintenance schedules.

Installation and commissioning

Our objective is to ensure the reliability and safety of your equipment for optimum longevity:

• Our accredited personnel ensure systems are installed in compliance with local technical regulations and safety standards

• Our world class onsite commissioning ensures systems are set-up thoroughly and rapidly

• Extended system guarantees of up to 48 months are available

Comprehensive training

Comprehensive training is readily available through scheduled academy programs at local training centers. We also offer tailored training classes for your specific application which can be held at your facility for designers, programmers, maintenance and operation staff.

Maintenance

All our maintenance policies, whether emergency or scheduled, are designed to meet your specific requirements, minimizing disruption and downtime to your operation.

• Emergency services include 24/7 telephone and web support, on-site technical assistance, express round-the-clock delivery of products & spare parts and urgent repairs.

• For ongoing maintenance work, we can manage product replacements, retrofits and upgrades rapidly through our assembly centres

• Maintenance contracts are available to ensure the proper running of your equipment

Services are optimized on a country-by-country basis, so please contact your local sales contact for full details of our local offering.

P.N. 0700-0017-01 | 5219 en – 2014.09 / a

© Emerson 2014. The information contained in this brochure is for guidance only and does not form part of any contract. The accuracy cannot be guaranteed as Emerson have an ongoing process of development and reserve the right to change the specification of their products without notice.

Control Techniques Limited. Registered Office: The Gro, Newtown, Powys SY16 3BE. Registered in England and Wales. Company Reg. No. 01236886.

Moteurs Leroy-Somer SAS. Headquarters: Bd Marcellin Leroy, CS 10015, 16915 Angoulême Cedex 9, France. Share Capital: 65 800 512 €, RCS Angoulême 338 567 258.

www.emersonindustrial.com

global capabilities - quest trend magazine... 5 34% 19% 24% 15% 8% emerson invests in new technology...

Documents