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Global Quality APQP Requirements MatrixActual" status symbol

key:

not

Target Actual TargetPreliminary DFMEA created for supplier

responsible components or supplier has

reviewed DFMEA. High RPNs have

action plans with timing

DFMEA reviewed and signed for

supplier responsible components

supplier has reviewed , DFMEA.

High RPNs have action plans wit

timing that meets tool kick-off dat

Initial design review complete with

supplier and per AIAG A-2 or equivalent

100% design concerns addressed. AIA

A-2 checklist or equivalent complete a

open issues resolved

Agreement with ( ) on performance and

functional validation plan; Identify key

dimensional characteristics for layout on

prototypes

Prototype testing and measurement is

100% complete.

Major program elements are documented

to meet the program deliverables.

Major program elements are

documented to meet the program

deliverables.Tool lead time/maker concept

gauge and fixture design concepts

Capacity study complete

Supplier manufacturing facility identified

Tool maker and lead time fixed w/

schedule

Gauge plan complete and approved by

), Machine/fixture plan complete and

approved

Control plan contains DV test plan

elements and prototype layout

requirements

Prototype build issues fed back into pre

launch control plan.

Prototype build requirements are

documented and agreed with ( ) (quantity,

dates, lead time)

prototype parts delivered on time at

quality level expected. Build issues ha

been addressed.

Surrogate test data submitted to ( )

Engineering and QA if available

DV failures were addressed in the

DFMEA and corrective actions

incorporated into the design.

DVP&R includes requirements fo

all ertinent s ecifications

preliminary list of critical characteristicsidentified and agreed with ( )

Surrogate capability data reviewed with ( )

Engineering

layout information complete, processcapability known and can meet drawing

tolerances or actions in place to resolv

CAD data reviewed for feasibility issues

and submitted to ( ).

Drawings and specifications released a

verified against CAD data

Drawings contain appropriate material

and performance requirements

Drawings contain critical and safety

characteristics

Team Feasibility Commitment has been

reviewed by team and signed off as

approved

Signed off to current design level

Initial process flow is complete; used to

develop PFMEA and Control Plan. AIA

checklist A-6 or equivalent initiated and

Supplier Champion:

phone/e-mail

Program:

Supplier Name:

Part Number(s)Part Name:

Comme

()Phase 1- date xx/yy/zz ()Phase 2- date xx

8. Design Verification Testing

9. Prototype Part Layout and

CPK/ Ppk, APQP Elements

6. Prototype Build Control Plan

7. Prototype Builds

12. Manufacturing Process Flow

10. Drawings and Specifications11. Team Feasibility

Commitment

APQP Elements

1. Design FMEA

4. Master Timing Plan

5. Facilities, Tool and Gauges

2. Design Review)

3. Design Verification Plan

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CVGSR

Stage Target Actual

1 2 3 4 5 6 7 8 9101112131415161718192021

APQP Element

Key to "Status" symbols: "O" = item meets target (Shift + letter o); "D" = item does not meet target; plans exist

Gap Expla

Program Name:

Champion: