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Glasurit RATIO-TRUCK System

Paint Systems for

CV Finishing

According to EU Decopaint Directive 2004/42/IIB

03/2017

Contents

BASF Coatings GmbH, Automotive Refinish Coatings Solutions Europe, Glasuritstrasse 1, 48165 Münster, Germany 03/2017

A

B

C

D

E

General information

CV painting processes

Important information

Tables

Product data sheets

Contents


A General Information

1. Product list 2. Processing pictograms 3. Colour information 4. Pre-treatment 4.1 Basic cleaning 4.2 Chemical pre-treatment 4.21 4.3 Mechanical pre-treatment 4.3.1 Steel 4.3.2 Aluminium 4.3.3 Galvanised steel 4.3.4 Plastics 4.3.5 Sanding equipment 5. Pre-treatment processes 5.1 Steel, stainless steel 5.2 Aluminium 5.3 Galvanised steel 5.4 Plastics 5.5 Coated substrates 6. Service Contact: www.glasurit.com

Contents


B CV painting processes

1. Which painting process for which vehicle?

CV 1 Aluminium vehicles

CV 2 Beverage delivery trucks (aluminium)

CV 3 Buses, fire-fighting vehicles CV 4 Boxes, buses

CV 5 Cab refurbishing

CV 6 Boxes, bulk loading vehicles

CV 7 Chassis painting

CV 7.1 2K Chassis painting with 284-13



CV 7.4 2K Chassis painting with 568-46 (DTM)

CV 8 Plastics painting

CV 9 Cab colour change

CV 10 Chassis colour change

CV 11 Powder-coated profiles/boxes

CV 12 Metallic basecoat/clearcoat system, 90 Line

CV 13 Multi-colour painting, 68 Line


CV 15 Sign writing

CV 16 Daylight Colours

CV 17 UP Spray Filler 1006-26’

CV 18 Structured Effect Systems

CV 19 Zinc-Rich Primer 801-66

CV 20 Rail / Tram System

2. CV painting processes “Race” CV Race 1 Repainting 284-13

CV Race 2 Repainting 284-90



Contents


C Importat Information

1. Basic conditions for paint application

2. Spraying methods 2.0 Note on transfer efficiency 2.1 Airless 2.2 Airmix 2.3 Air atomisation using membrane pumps/pressure pots 2.3.1 HVLP spraygun (pressure pot) 2.3.2 HVLP compliant spraygun (pressure pot) 2.4 Electrostatically supported spraying 3. Refinishing mistakes and defective finishes 3.0 General information 3.1 Basic rules 3.2 Blistering 3.3 Bleeding 3.4 Spotting 3.5 Delamination 3.6 Pinholes 3.7 Cratering 3.8 Wrinkling/Lifting 3.9 Stone chipping 3.10 Under-film corrosion 4. CV paint finish maintenance 5. Tips for working with paint materials a) in very high temperatures b) in high humidity c) in low temperatures 6. Health and safety precautions a) Health protection during paint application b) Application guidelines c) Guidelines for working with organic peroxide hardeners d) Guidance note on the use of products containing isocyanate (in combination with 922- and 929- Hardeners) based on EU directives e) Instructions for processing paint products containing zinc/strontium chromate 7. Waste disposal guidelines for bodyshops 8. Storage of paint materials

Contents

The data contained in this publication are based on our current knowledge and experience. In view of the many factors that may affect processing and application of our products, these data do not relieve processors from carrying out their own investigations and tests; neither do these data imply any guarantee of certain properties, nor the suitability of the products for a speci fic purpose. Any descriptions, drawings, photographs, data, proportions, weights etc. given herein are for general information purpose only; they may change without prior information and do not constitute the agreed contractual quality of the products (product specification). The latest version supersedes all previous versions. You can obtain the latest version from our website at www.glasurit.com or directly from your sales partner. It is the responsibility of the recipient of our products to ensure that any proprietary rights and existing laws and legislation are observed.


D

E

Tables

1. Which products for which substrates? 2. Tinting guide for 68 Line solid colours 3. 68 T ... mixing bases 4. Main products and resin bases 5. Temperature table for AD68 and AF24 6. Gloss-Level with 568-M 124 7. Painting of Plastic 8. Greyshade Overview

Product data sheet

Technical product and application data

Product list A 1


Cleaning agents 541-5 Glasurit Wax and Silicone Remover SV20-0305 541-30 Glasurit Cleaner Plastics SV20-0330 360-4 Glasurit Metal Cleaner SV22-0380 700-1 Glasurit Cleaner SV99-0378 700-10 Glasurit Degreasing and Cleansing Agent SV99-0310

Body fillers 839-15 Glasurit CV Flexible Body Filler, grey beige

100:3 with Glasurit 948-36 Hardener Paste SP69-7015

839-20 Glasurit Ratio Body Filler, white 100:3 with Glasurit 948-36 Hardener Paste

SP69-7020

839-45 Glasurit CV Flexible Body Filler, light grey 100:3 with 948-36 Glasurit Hardener Paste

SP69-7045

1006-26 Glasurit HS Polyester Spray Filler 1.4 kg mixed with 50 ml Glasurit 948-22 Hardener

SP60-7026

Undercoat materials 9-7 Glasurit CV Steel Primer, grey beige

4: 1 with Glasurit 568-96 Express Reducer AB09-7777

183-153 Glasurit Shop Primer, red brown, with Glasurit 352-50 or 352-216 Reducer

AB83-8198

283-1880 Glasurit CV Primer Filler, light beige, chromated 1:1 with Glasurit 352-235 Activator

AB83-1880

283-6150 Glasurit CV Wash Primer, yellow 2:1+10% with Glasurit 352-235 Activator and 352- Reducer

AB83-6150

283-7850 Glasurit CV Etch Primer Filler, grey, chromate free 2:1+20% with Glasurit 352-240 Activator and 352- Reducer

AB83-6101

283-6101 Glasurit Etch Wash Primer, translucent yellow green, chromated 2:1 with Glasurit 352-235 Activator and Glasurit 352- Reducer

AB83-6101

284-13 Glasurit 2K CV Chassis Surfacer, beige grey 4:1:1 with Glasurit 922-16 PRO / 922-18 PRO 2K CV Hardener and Glasurit 352- Reducer

AB84-7135

284-45 Glasurit CV Filler, white 2:1+10% with Glasurit 922-180 PRO CV Filler Hardener and Glasurit 352- Reducer

AC84-0045

284-30 Glasurit CV RATIO-TRUCK Sanding Filler, beige 4:1:1 with Glasurit 922-16 PRO / 922-18 PRO 2K CV Hardener and Glasurit 352- Reducer

AC84-7030

284-90 Glasurit CV Primer Filler white 3:1+10-30% with Glasurit 922-180 PRO CV Filler Hardener and Glasurit 352- Reducer

AB84-0090

284-99 Glasurit CV Texture Filler, tintable 8:1with Glasurit 922-139 / -138 CV Topcoat Hardener

AC84-0502

285-0 CV Glasurit Transparent Sealer CV, clear 2:1 with Glasurit 922-16 PRO / 922-18 PRO 2K CV Hardener and 30% of Glasurit 352- Reducer

AC85-0602

Product list A 1


Undercoat materials 801-703 Glasurit CV Epoxy Primer Filler, grey green, chromated

4:1:1with Glasurit 965-53 CV Epoxy Hardener and Glasurit 352- Reducer

AC01-7873

801-704 Glasurit CV Epoxy Primer Filler, light grey, 4:1:1 with Glasurit 965-53 CV Epoxy Hardener and Glasurit 352- Reducer

AC01-7874

802-3012 Glasurit CV Primer RS, beige-red 4:1:1 with Glasurit 965-3012 and Glasurit 352-170 Reducer

AC01-3012

801-66 Glasurit CV Zinc-Rich Primer EP, green 7:1:2 with Glasurit Hardener 965-66 and Glasurit 352-170 Reducer

AC01-7866

HS 2K CV topcoats 68- Glasurit HS 2K CV Topcoat

4:1:1 with Glasurit 922-136/-138/-139 2K CV Topcoat Hardener and Glasurit 352- Reducer

AD68-

68- + 568-M 124 CV Matting Mixing Clear

Glasurit HS 2K CV Topcoat + CV Matting Agent 5:1:1 with Glasurit 922-136/-138/-139 2K CV Topcoat Hardener and Glasurit 352- Reducer

AD68- / AZ68-0124

68-RAL 9006 Glasurit HS 2K CV Topcoat, direct-gloss, metallic, white aluminum 4:1:1 with Glasurit 922-136/-138/-139 2K CV Topcoat Hardener and Glasurit 352-50 Reducer

AE68-9006

58- Glasurit HS 2K CV Chassis Paint, satin gloss 4:1:1 with Glasurit 922-136/-138/-139 2K CV Topcoat Hardener and Glasurit 352- Reducer, MB 7350 novagrau (nova grey) MB 9124 chassisschwarz (chassis black),MAN 9011 (MAN black)

AD58-

568-M 135 HS 2K CV Mixing Clear VOC 3.5 AZ68-1350 568-M 100 HS 2K CV Airless Mixing Clear VOC 3.5 AZ68-0100 568-M 124 CV Matting Mixing Clear AZ68-0124

Daylight Colours 923- Glasurit Daylight Fluorescent Paint, luminous yellow, orange,

luminous red 4:1 with Glasurit 2K HS Topcoat Hardener 929-93, -91, -94 and 10% Glasurit Reducer 352-91CV / -216

AD23-1026 AD23-2005 AD23-3024

923-49 Glasurit Protective Clear for Daylight Fluorescent Paint 2:1 with Glasurit 2K HS Topcoat Hardener 929-93 / -94 and 10% Glasurit Reducer 352-91CV / -216

AF 23-0049

Metallic / solid-colour basecoats 90 CV- Glasurit Basecoat, Metallic’s / Solids

mixed from mixing system, 2:1 with 93-E3 CV Adjusting Base AH/AJ90-

93-E 3 CV Glasurit Adjusting Base AZ93-0500 90-M 4 CV Glasurit Waterborne Mixing Base AK50-0600 90-M+A Glasurit mixing base concentrates for the mixing system 90-VE Glasurit Deionised Water AZ90-0101

Product list A 1


Clears 924-68 Glasurit HS 2K CV Clear

3:1:1 with Glasurit 922-136/-138/-139 2K CV Topcoat Hardener Glasurit 352- Reducer

AF24-0068

924-168 Glasurit 2K HS Bus Clear 3:1:1 with Glasurit 922-136/-138/-139 2K CV Topcoat Hardener Glasurit 352-345

AF24-0168

Stone chip and underbody protection 1109-1240/4 Glasurit Stone Chip and Underbody Protection, black FT90-9400 1109-1503/3 Glasurit Stone Chip and Underbody Protection, grey FT90-7104

Hardeners for body fillers 948-22 Glasurit Hardener for Glasurit 1006-26 HS Polyester Spray Filler SB48-0220 948-36 Glasurit Hardener Paste, red

for Glasurit 839-20 Ratio Body Filler, Glasurit 839-15 CV Flexible CV Body Filler, Glasurit 839-45 CV Flexible CV Body Filler

SB48-3360

Hardeners for undercoats, epoxy primer fillers and etch primers 352-235 Glasurit Activator, slow

for Glasurit 283-1880 CV Primer Filler and Glasurit 283-6150 CV Wash Primer

SC12-0235

352-240 Glasurit Activator, slow for Glasurit 283-7850 CV Etch Primer Filler

SC12-0240

965-53 Glasurit CV Epoxy Hardener for Glasurit 801- CV Epoxy Primer Fillers

SC65-0530

965-3012 Glasurit CV Epoxy Hardener for Glasurit 802-3012 CV Primer RS SC65-005Z 965-66 Glasurit CV Epoxy Hardener for Glasurit 801-66 CV Zinc-Rich

Primer SC65-0581

2K PU acrylic hardeners for undercoats and topcoats 922-16 PRO

Glasurit 2K CV Hardener, fast for Glasurit 285-0 CV Transparent Sealer, 284-13 2K CV Chassis Surfacer, 284-30 CV RATIO-TRUCK Sanding Filler

SC22-0116

922-18 PRO

Glasurit 2K CV Hardener, normal for Glasurit 285-0 CV Transparent Sealer, 284-13 2K CV Chassis Surfacer, 284-30 CV RATIO-TRUCK Sanding Filler

SC22-0118

922-180 PRO Glasurit 2K CV Filler Hardener for Glasurit 284-45, Glasurit 284-90 CV Primer Filler

SC22-0180

922-136 Glasurit 2K CV Topcoat Hardener, fast for Glasurit 58, 68 Line HS 2K CV Topcoat, Glasurit HS 2K CV Clear

SC22-0136

922-138 Glasurit 2K CV Topcoat Hardener, normal for Glasurit 58, 68 Line HS 2K CV Topcoat, Glasurit HS 2K CV Clear

SC22-0138

922-139 Glasurit 2K CV Topcoat Hardener, slow for Glasurit 58, 68 Line HS 2K CV Topcoat

SC22-0139

Product list A 1



2K-Hardeners for daylight colours and protective clear 929-91 Glasurit 2K HS Tocpoat Hardener, fast, for Glasurit

Daylight Colours 923- SC29-0091

929-93 Glasurit 2K HS Tocpoat Hardener, normal, for Glasurit Daylight Colours 923- and Protective Clear 923-49

SC29-0093

929-94 Glasurit 2K HS Tocpoat Hardener, slow, for Glasurit Daylight Colours 923- and Protective Clear 923-49

SC29-0094

Additives 568-17 Glasurit CV Multi-Colour Additive AZ68-0012 568-20 Glasurit HAFLEX (Plastic Adhesion Promoter) AZ68-0020 568-46 Glasurit Steel Primer Paste AZ68-0046 568-96 Glasurit Express Reducer AZ68-0906 522-111 Glasurit Softface Additive AZ22-0111 568-405 Glasurit CV Texture Additive AZ68-0405 568-407 Glasurit CV Brush and Roll Additive AZ68-0407 568-408 Glasurit CV Primer Tinting Paste AZ68-0408 568-409 Glasurit CV Airless Additive AZ68-0409 568-412 Glasurit CV Thix Additive AZ68-0412 360-100 Glasurit PRO Active wipes AZ76-0100

Reducers and thinners 352-50 Glasurit Reducer, fast SV42-0150 352-91CV Glasurit Reducer, normal SV41-0392 352-216 Glasurit Reducer, slow SV41-0391 352-345 Glasurit Reducer, very slow SV41-0345 352-370 Glasurit Reducer, extra slow SV41-0317 352-400 Glasurit Blend-in Reducer SV46-0300 352-170 Glasurit EP Reducer SV13-007Z

Overview of pictograms A 2

Pretreatment Technical Information

Cleaning See data sheet

Viscosity adjustment

Application viscosity Water-thinnable

Mixing

Mixing ratio for 2 components

Mixing ratio for 3 components

Mixing stick Add hardener

Application

Gravity-feed spraygun Suction-feed spraygun UB gun Spraycoats

Body-filling Brush application Roller application Airless


Drying

Flash-off Drying time Infrared

Storage

Store protected

from frost. Store in a cool place. Protect from

humidity Close container Storage stability

Application

Manual sanding /

wet Manual sanding / dry Random orbital

sander / wet Random orbital

sander / dry Oscillating sander /

wet

Polishing Oscillating sander /

dry Tack-free Tape resistant Ready for assembly


The data contained in this publication are based on our current knowledge and experience. In view of the many factors that may affect processing and application of our products, these data do not relieve processors from carrying out their own investigations and tests; neither do these data imply any guarantee of certain properties, nor the suitability of the products for a specific purpose. Any descriptions, drawings, photographs, data, proportions, weights etc. given herein are for general information purpose only; they may change without prior information and do not constitute the agreed contractual quality of the products (product specification). The latest version supersedes all previous versions. You can obtain the latest version from our website at www.glasurit.com or directly from your sales partner. It is the responsibility of the recipient of our products to ensure that any proprietary rights and existing laws and legislation are observed. BASF Coatings GmbH, Automotive Refinish Coatings Solutions Europe, Glasuritstrasse 1, 48165 Münster, Germany 04/2016

Color

Stir up Stir up in Compare color Add-on part Blend in mixing machine

Reduced hiding power

Mixing formula revision

Mixing formula revision

Overall respray Inmiscible

Variants

Formula contains a special product.

Please contact your dealer.

Special formula, please contact your

dealer.

Color for interior Color for

engine compartment/ trunk

Color for wheel rim / hubcap

Formula contains basecoat that is phased out

Multiple color combination

Formula contains

lead Textured color Mat color Clearcoat


The data contained in this publication are based on our current knowledge and experience. In view of the many factors that may affect processing and application of our products, these data do not relieve processors from carrying out their own investigations and tests; neither do these data imply any guarantee of certain properties, nor the suitability of the products for a specific purpose. Any descriptions, drawings, photographs, data, proportions, weights etc. given herein are for general information purpose only; they may change without prior information and do not constitute the agreed contractual quality of the products (product specification). The latest version supersedes all previous versions. You can obtain the latest version from our website at www.glasurit.com or directly from your sales partner. It is the responsibility of the recipient of our products to ensure that any proprietary rights and existing laws and legislation are observed. BASF Coatings GmbH, Automotive Refinish Coatings Solutions Europe, Glasuritstrasse 1, 48165 Münster, Germany 04/2016

Color

1st layer

High-gloss color or color for

multi-layer paint system

Tinted clearcoat Substrate Three-layer system

Paint system

Color for add-on parts

Color for trim strips

Color for roof Color for accessories

Color information A 3


Getting the color right with some 20,000 mixing formulas 1. COLOR-TRUCK-GUIDE (CTG) 2600 color chips with reference list for 8000 up-to-date CV colors. 3. Glasurit Hotline

To get color information by phone call the Glasurit Hotline: +49 (0) 180 5308686

Checking the color Before a finish is applied (color change or panel repair), the color must be checked. The colors of the OE finishes applied by the CV manufacturers may differ slightly from each other. Moreover, all paint finishes are subject to change in appearance and color due to weathering, ageing and general use. Color matching First of all, the OE finish must be cleaned (with a sponge and water) and lightly polished. This ensures that you will match the true color of the original paintwork. Another prerequisite is that a spray-out sample is made and dried in operating conditions (until it is tack-free). Color samples applied by brush, knife, dipping or pouring are unsuitable for color matching. Colors must be compared in neutral daylight, away from the sun.

2. COLOR-LIST 101

Sorted by manufacturer code or reference code, colors are listed in COLOR-LIST 101 for the mixing formulas.

4. GLSURIT COLOR ONLINE http://coloronline.glasurit.com/ Alternatively you may prefer to use so-called daylight lamps (from Osram, Daylight 10 -; Philips, TL 54 RS-; or Thorn, Nordlight) which are neutral light sources. They provide the type of light that permits correct color matching. When dealing with air-dried synthetic resin paints, you should remember that colors are heat-sensitive and drying takes longer. Delicate colors such as white, ivory, etc. require exact compliance with the drying times and temperatures recommended in the product data sheets so as to avoid any yellowing. Metallic basecoat / clearcoat finishing Repairing metallic finishes is more difficult than repairing direct gloss systems as the color and the brightness of the effect finish strongly depend on the application method used. Spray-out samples for metallic colors should therefore be sprayed by the person who will carry out the repair.

Color information A 3

The data contained in this publication are based on our current knowledge and experience. In view of the many factors that may affect processing and application of our products, these data do not relieve processors from carrying out their own investigations and tests; neither do these data imply any guarantee of certain properties, nor the suitability of the products for a specific purpose. Any descriptions, drawings, photographs, data, proportions, weights etc. given herein are for general information purpose only; they may change without prior information and do not constitute the agreed contractual quality of the products (product specification). The latest version supersedes all previous versions. You can obtain the latest version from our website at www.glasurit.com or directly from your sales partner. It is the responsibility of the recipient of our products to ensure that any proprietary rights and existing laws and legislation are observed.


1. Nozzle size of the spraygun and spraying

pressure With a small nozzle and high spraying pressure, the atomization is finer and thus the color shade is lighter. 2. Reducer and spraying viscosity With a thinner that evaporates fast (fast reducer) you can achieve a more brilliant silver effect than with a slow reducer that takes longer to evaporate. The higher the viscosity, the coarser the distribution of metallic particles and the greater the risk of clouding. 3. Spraying method When you spray rather dry, or apply a dust coat, this makes the color lighter and more metallic. When you spray rather wet, the color appears fuller and darker. Between these extremes, many nuances of metallic effect and color can be obtained. Allowing suitable flash-off periods between coats helps to avoid clouding.

4. Distance between spraygun and panel When the distance is short, the paint film will be wetter, and the color will be darker and more chromatic. A wider distance gives a drier paint film so that the color looks lighter, more metallic. Slight differences in color, usually produced simply because every spray painter sprays differently, can be overcome by fading out into the adjacent surface. Large color discrepancies between the refinish paint and the original paintwork are overcome by tinting. In tinting you can rely on the mixing formula of the refinish paint for help. You should use only the mixing bases contained in the mixing formula for tinting, or the reduced bases indicated in the tinting guide.

Pre-treatment A 4


4.1 Basic cleaning Producing a high-quality finish begins with proper pre-treatment of the substrate. Basic cleaning is the first step: all dirt must be thoroughly removed. Sometimes you will have to use special additives to dissolve protective wax. In all cases, however, the last rinsing operation must be carried out using clear water, preferably use a high-pressure steam jet cleaner. Pre-treatment There are two different pre-treatment methods. 4.2 Chemical pre-treatment 4.2.0 4.2.1 This kind of pre-treatment agents is applied with a high-pressure steam-jet. There are two different types of alkaline pre-treatment agents: Cleaning and phosphating agents (to be applied in one working step) Iron and zinc phosphating: In this case, the pre-treatment agents are applied in two stages: 1. Step 1: Phosphating, step 2: Rinsing. Here it is most important to follow the manufacturer’s instructions. Chemical pre-treatment is used mainly on aluminium and steel. The pre-treatment agent is sprayed on starting at the bottom of the vehicle and finishing at the top to ensure that the acidic pre-treatment agent can act evenly on the surface. Within 15 minutes the acid will attack the metal surface to remove any substances from the substrate that might impair adhesion. The products of this attack, acid and dissolved contaminants, will produce water-soluble foam which must not be left to dry before it is thoroughly washed off. The safest and quickest method is by means of a hot-water high-pressure steam-jet. This pre-treatment method gives a substrate with fine pores that is thinly covered with phosphate, ensuring excellent adhesion of Glasurit primer fillers.

4.3 Mechanical pre-treatment 4.3.1 / 4.3.2 Steel and aluminium Mechanical manual pre-treatment requires great effort on aluminium and steel. For steel parts such as chassis, grit blasting with grit sized 0.2 to 0.5 mm is the most efficient method of pre-treatment. For shot blasting aluminium you must use only abrasive material that is iron-free, for instance glass beads. The surface roughness should not exceed 50 µm. If neither grit blasting nor chemical pre-treatment can be used, the only remaining alternative is degreasing with Glasurit Degreasing and Cleansing Agent 700-10, manual sanding and de-rusting, and cleaning again with Cleaner 700-1. This is not only more time-consuming than shot-blasting but also much more tedious, and rather risky, too, for negligence easily sets in with this type of pre-treatment. Every single weld-seam corner or bead must be degreased and sanded intensively. The use of rotating steel brushes is consequently recommended for these difficult areas. Another important function accrues to the cleaning agents. It must dissolve and remove water-soluble salts, grease, oil, oxides, metal filings and other contaminants.

Pre-treatment A 4


4.3.3 Galvanised steel There are 3 different methods of zinc-plating steel, a fact that must be taken into account for the pre-treatment (cf. 5.3). 5.3) 4.3.4 Plastics The last categories under this heading are plastics. In the CV sector the most commonly used types of plastics are glass-fibre reinforced polyesters made by different processes. A pore-free variety is sheet moulding compounds (SMC). They are made from polyester sheets filled with glass-fibre that are moulded at high pressure and elevated temperature. They can be exposed to temperatures of up to 160°C. Another variety is manually laminated GRP panels moulded without high pressure. They are porous and heat-sensitive. The air bubbles trapped inside during the manufacturing process burst when the material is heated to more than 50°C. Consequently it makes sense not to force-dry this type of panels in the oven, or to heat them prior to painting for 30 minutes at 60°C panel temperature.

Special care must be taken when finishing PU or PP/EPDM plastics. Both materials must be pre-cleaned thoroughly with Glasurit Silicone Remover. Then carefully sand them with P 600 paper and re-clean with Silicone Remover. Heating for 60 minutes at 50°C will prevent loss of adhesion due to sweating of mould release agents. After heating, re-clean the panels with Glasurit Universal cleaner. Before applying the paint system, you must spray on an adhesion promoter, and the primer filler and topcoat that follow must be properly plasticized. Badly weathered or cracked paintwork must be sanded down to a sound surface. Note: Painting PP/EPDM plastics is not without risk: PP/EPDM plastics are blends of polypropylene (PP), which cannot be painted, and ethylene-propylene-diene mixed polymers (EPDM), which can be painted. When the PP share dominates, the plastic material is considered to be unpaintable. Panel manufacturers are unable to guarantee consistent composition of the material. As a result, BASF cannot accept any liability in cases of loss of adhesion on PP/EPDM panels.

Pre-treatment A 4



4.3.5 Sanding equipment The abrasive grit consists of aluminium oxide or silicon carbide. Papers manufactured according to the FEPA standard are available with grit ranging from P 16 to P 1200. Sanding papers are coated electrostatically. This ensures an even distribution of the abrasive material with the points upwards, and such paper is much more effective. P-coded papers are available with a variety of backings, the letters A to E identify the thickness of the backing material. Backing materials Paper A paper approx. 70 g/m2, very thin B paper approx. 100 g/m2, thin C paper approx. 120 g/m2, medium D paper approx. 150 g/m2, thick E paper approx. 220 g/m2, very thick

Cloth J cloth is flexible X cloth is rigid Fibre 0.6 mm to 0.8 mm thick

Comparison of grit size between paper types used in the past and P papers: Ordinary paper: 180/220 240 280 320 360 400 600 P paper: 180/220/240 280/320 360/400 500 600 800/1000 120

Pre - treatment A 5.1



Steel

Stainless Steel

Blast-cleaning Cleaning: Finish: Surface roughness: Degree of cleanness: Re-cleaning:

Basic cleaning with steam jet cleaner Blasting to a clouded surface according to DIN EN ISO 12944-4 50 µm Rz Sa 2 ½ Blow off dust

Mechanical Cleaning:

Sanding: Cleaning: Degree of cleanness:

Degreasing with Degreasing and Cleansing Agent 700-10 Scuff sand by machine with P150 Re-cleaning with Cleaner 700-1 St 3 according to DIN EN ISO 12944-4 A light rag must not turn dark with sanding dust

Note Stainless steel requires very intensive scuff sanding. The pre-treated metallic surface must be coated on the same day to prevent renewed oxidation.


Aluminium soft, medium, hard

Mechanical Cleaning:

Sanding:

Aluminium profiles:

Cleaning:

Degreasing with Degreasing and Cleansing Agent 700-10

Scuff sand surface with P150 paper.

Scuff sand joints, beads and rivets using a rotating brush made of stainless steel or brass.

Blow sanding dust off the surface to be painted. Separately blow out joints and beads, and clean again using a Korflex brush. Wipe down intensively with Cleaner 700-1. A light rag must not turn dark with sanding dust.

Chemical Product:

Important:

For example, Primalu 410, Eskaphor AB820 or other suitable materials, follow manufacturer's instructions.

Do not allow to surface-dry, and wash down with steam-jet equipment without additives.

Note In many cases it is not easy to paint anodized aluminum (in terms of adhesion);

the substrates tested by us (e.g. with 283-6150 and 284-90) showed good results, however tests must be carried out on an individual basis. Experience and tests show that pre-treatment simply using a sanding pad (red) can improve adhesion to the substrate. Grinding with sanding paper (e. g. P150) can harm the surface and have a detrimental effect on adhesion.

Note Painting of aluminium and temperature changes

Condensation forms when the temperature of the ambient air differs from the temperature of the vehicle or panel to be painted (dew point). In practice, this means that the temperature of vehicles left in cold air overnight and brought into the heated spray booth for painting will be below this dew point. As a result, a film of condensation that is invisible to the naked eye will form on the aluminium. This film will later result in loss of adhesion. The only way to avoid this condensation is to condition the vehicles for about 16 h at ambient temperature and no more than 75% relative humidity; the same result can be achieved by 2 hours force-drying at 50°C.

See next page for tools




Stainless-steel brush Important for handling: diameter and length of the stainless-steel wire

max. dia.:

approx. 80 mm length of wires:

23 - 30 mm

wire dia.: 0.2 mm

width: 18 - 20 mm

Korflex brush

Bristles made of a plastic blend that, up to a speed of 3000 revs per minute, is neither softened nor dissolved by the resulting heat.




Galvanised Steel

Electrolytically galvanised steel, approx. 5 µm*

Appearance:

Cleaning:

Light grey, uniform surface (can be sanded using a sanding pad)

Degreasing with 700-10, clean again with Cleaner 700-1

Sendzimir galvanised steel, approx. 15 µm

Appearance:

Cleaning:

Silver grey, spotted spangle

Degreasing with 700-10, clean again with Cleaner 700-1

Hot-dip galvanised steel, approx. 25 µm

Appearance:

Cleaning:

Glossy, very textured spangle

With grey sanding pad and 3% ammonia solution (household ammonia) + 1 drop of wetting agent. Wash down again with hot water (denib the spangle if required).

Pre-treatment (spray-galvanised substrates)

Appearance:

Cleaning:

Glossy, porous zinc texture

With a high-pressure jet cleaner and 3% ammonia solution (household ammonia) + 1 drop of wetting agent. Wash down again with hot water (denib the zinc structure if required). Dry clean surfaces for 30 min. at 50°C.

* Today, it is possible to produce galvanised substrates with a film thickness between 5 and 25 µm. This galvanised film cannot be removed from the steel substrate with the help of a sanding pad. The galvanised film is very porous, which makes it very difficult to degrease the surface. Only an alkaline cleaning procedure using a steam jet cleaner is suitable to prepare the surface for the subsequent application of primers or primer fillers.

Note: On hot-dip galvanized steel, adhesion must be tested beforehand.




Plastics

GRP/SMC (glass-fibre reinforced polyester/ sheet moulding compounds)

Cleaning:

Sanding:

Cleaning:

Cleaning with 700-10 Degreaser and Cleansing Agent

Scuff sand with P180 - P240 paper.

Clean again Cleaner 700-1

PP-EPDM PU-RIM PA PC/PBT PC/PBTP

Cleaning:

Sanding:

Cleaning:

With 541-30 Universal Cleaner for plastics

Scuff sand with P600 paper or grey sanding pad.

Clean again with 541-30 Universal Cleaner for Plastics.

Note Polypropylene (PP) and polyethylene (PE) are only limited suited for painting.

Note Teroson plastics repair system

For further information, call the Henkel Teroson GmbH Germany hotline

Contact: www.teroson.com

Once the plastic part is repaired, continue with CV process 8.




Coated substrates

Powder-coated Cleaning:

Sanding:

Cleaning:

Wash down with 541-5 Wax and Silicone Remover

To a mat surface using a sanding pad.

Re-clean with 541-5 Wax and Silicone Remover

Coil-coated Cleaning:

Sanding:

Cleaning:

Degreasing with 700-10 Degreasing and Cleansing Agent

To a mat surface using a sanding pad.

Clean again with Cleaner 700-1

OEM finish Cleaning:

Sanding: Basic cleaning with steam jet cleaner

Wash down with sanding pad and 541-30 Universal Cleaner for plastics (to remove remaining wax)




Substrate activation with Glasurit® 360-100 PRO Active wipes

Cleaning For the preparation of the different substrates you have to follow the preparation process in the CV manual part A 5.1 – 5.3

Process: Application:

Evenly wet the entire bare metal surface with 360-100. (Wipe with overlapping single cross coats).

The surface must stay moist for at least 1 minute. This is imperative for the chemical reaction to complete and form a passivation layer.

Drying Flash off at 20°C until matt surface, approx. 15 min. Max. 8 h

Tip Tip for improved effiency

Only briefly used wipes can be protected from drying out by using a separate sealed plastic bag or cans.

Do not return used wipes to the original packaging.





1. Which painting process for which vehicle?

CV 1 Aluminium vehicles

CV 2 Beverage delivery trucks (aluminium)

CV 3 Buses, fire-fighting vehicles CV 4 Boxes, buses

CV 5 Cab refurbishing

CV 6 Boxes, bulk loading vehicles

CV 7 Chassis painting




CV 7.4 2K Chassis painting with 568-46 (DTM)

CV 8 Plastics painting

CV 9 Cab colour change

CV 10 Chassis colour change

CV 11 Powder-coated profiles/boxes

CV 12 Metallic basecoat/clearcoat system, 90 Line



CV 15 Sign writing

CV 16 Daylight Colours

CV 17 UP Spray Filler 1006-26’

CV 18 Structured Effect Systems

CV 19 Zinc-Rich Primer 801-66

CV 20 Rail / Tram System

2. CV painting processes “Race” CV Race 1 Repainting 284-13






Aluminium vehicles CV 1

Application: Painting of Aluminium vehicles, chromate containing

Substrates: Aluminium, hang-on parts made of steel or galvanised steel

Pre-treatment Cleaning - Sanding - Cleaning (See Technical Information Sheet A 4)

Body filling 839-20 + 948-36; 100 : 3 Sanding with P80 / P150

Primer filler 283-1880 Activator : 352-235

1 : 1 Mixing stick

Equipment : Gravity-feed spraygun* Spray coats : 2 Film thickness : 25 - 30 µm Flash-off : at least 30 min. at 20°C max. 8 h at 20°C

Topcoat 68- Hardener : 922-138 Reducer : 352-216

4 : 1 : 1 Mixing stick

Equipment : Gravity-feed spraygun* Spray coats : 1.5 Film thickness : 40 - 60 µm Drying : overnight air drying (16h at 20°C) or 30 min. at 60°C

* = See product data sheet for other equipment.

Safety instructions • It cannot be ruled out that this product contains particles < 0.1 µm. • The products are suitable for professional use only. • For the use of this product please adhere to the actual safety recommendations and

the personal protective equipment. • Pls. refer to handbook chapter C 6, Health and Safety Precautions, when chromate

containing products are processed.



Aluminium vehicles CV 1.1

Application: Painting of Aluminium vehicles Substrates: Aluminium vehicles, hang-on parts made of steel or

galvanised steel



Primer filler 283-7850 Activator : 352-240 Reducer : 352-216

2 : 1 +20% Mixing stick

Equipment : Gravity-feed spraygun* Spray coats : 2.5 - 3 Film thickness : > 30 µm Flash-off : at least 30 min. at 20°C max. 8 h at 20°C



Equipment : Gravity-feed spraygun* Spray coats : 1.5 Film thickness : 40 - 60 µm Drying : overnight air drying 16 h at 20°C or 30 min. at 60°C


Remark To achieve the full performance of the chromate free primer filler the pre-treatment has to be done in a perfect way. The adhesion on hot galvanized steel has to be tested in advance


the personal protective equipment.



Aluminium vehicles CV 2 Application: Painting of Aluminium vehicles,

chromate containing Substrates: Steel, galv. steel, stainless (Inox) steel, aluminium,

coil-coated surfaces, plywood, GRP, SMC powder coating



Primer filler 801-703 Hardener : 965-53 Reducer : 352-216


Euipment : Gravity-feed spraygun* Spray coats : 2 Film thickness : 50 - 60 µm Drying : 30 min. at 60°C



Equipment : Gravity-feed spraygun* Spray coats : 1.5 Film thickness : 40 - 60 µm Drying : overnight air drying (16 h at 20°C) or 30 min. at 60°C

Note Use separate feed lines for 801- EP and 68 Line.







Busses, fire fighting trucks CV 3

Application: Painting of high performance vehicles like: busses or fire fighting trucks, chromate containing

Substrates: Steel, galv. steel, stainless (Inox) steel, aluminium, coil-coated surfaces, plywood, GRP, SMC

d ti


Primer filler 801-703 Hardener : 965-53 Reducer : 352-216


Equipment : Gravity-feed spraygun* Spray coats : 2 Film thickness : 50 - 60 µm Drying : 60 min. at 60°C or overnight at 20°C


Note Seal sand-throughs with 801-703 EP.

Surfacer 284-30 Hardener: 922-18 PRO Reducer : 352-216


Equipment : Gravity-feed spraygun* Spray coats : 2 - 3 Film thickness : 70 - 90 µm Drying : 45 min. 60°C panel temp. Sanding : dry with P320

(alternatively: wet-on-wet process with 284-45)

Surfacer 284-45 Hardener: 922-180 PRO Reducer : 352-345


Equipment : Gravity-feed spraygun* Spray coats : 1 ½ Film thickness : 50 - 70 µm Drying : 30 min. 60°C panel temp. or 1 h at 20°C

Note Seal sand-throughs with 1 coat of 283-6150 mixed 2 : 1 + 10% with 352-228 and 352-91 CV; flash off for 15 min. at 20°C.



Equipment : Gravity-feed spraygun* Spray coats : 1.5 Film thickness : 40 - 60 µm Drying : overnight air drying (16 h at 20°C) or 30 min. at 60°C

Note Use separate feed lines for 801- EP, 68 Line and 284-30 / -45 * = See product data sheet for other equipment. Safety instructions • It cannot be ruled out that this product contains particles < 0.1 µm.

• The products are suitable for professional use only. • For the use of this product please adhere to the actual safety recommendations and





Boxes, buses CV 4

Application: Painting of boxes and busses Substrates: Steel, galv. steel, stainless (Inox) steel, powder-/coil-

coated surfaces, plywood, GRP, SMC, aluminium

Pre-treatment Cleaning - Sanding - Cleaning (See Technical Information A 4)


Primer for aluminium only

283-6150 Activator : 352-235 Reducer : 352-216

2 : 1 + 10% Mixing stick

Equipment : Gravity-feed spraygun* Spray coats : 1.5 Film thickness : 12 - 15 µm Flash-off : min 30 min. at 20°C max. 8 h at 20°C

Primer filler 284-90 Hardener : 922-180 PRO Reducer : 352-216

3 : 1 + 30% Mixing stick 18 s DIN 4

Equipment : Gravity-feed spraygun * Spray coats : 2 Film thickness : 50 - 60 µm Flash-off : at least 60 min. at 20°C



Equipment : Gravity-feed spraygun * Spray coats : 1.5 Film thickness : 40 - 60 µm Drying : overnight air drying (16 h at 20°C) or 30 min. at 60°C






Cab refurbishing CV 5

Application: Cab refurbishing Substrates: Steel, galv. steel, stainless (Inox) steel, powder-/coil-

coated surfaces, plywood, GRP, SMC, aluminium



Primer filler for aluminium only



Equipment : Gravity-feed spraygun* Spray coats : 1.5 Film thickness : 12 - 15 µm Flash-off : at least 20 min. at 20°C max 8 h at 20°C

Primer filler 284-90 Hardener : 922-180 PRO Reducer : 352-216

3 : 1 + 30% Mixing stick 18 sec. DIN 4

Equipment : Gravity-feed spraygun * Spray coats : 2 Film thickness : 50 - 60 µm Flash-off : at least 60 min. at 20°C

Topcoat 68- hardener : 922-138 reducer : 352-216


Equipment : Gravity-feed spraygun * Spray coats : 1.5 Film thickness : 40 - 60 µm Drying : overnight air drying (16h at 20°C) or 30 min. at 60°C panel tmp

Undercoat materials not classified as “dangerous”

The technical performance characteristics can only be achieved if the conditions for pre-treatment, film thickness and drying as outlined in the product data sheets are strictly complied with.

* = See product data sheet for other equipment. Safety instructions • It cannot be ruled out that this product contains particles < 0.1 µm.





Boxes, bulk loading vehicles CV 6

Application: Boxes, bulk loading vehicles Substrates: Aluminium vehicles, hang-on parts made of steel or

galvanised steel





Equipment : Gravity feed spraygun* Spray coats : 1.5 Film thickness : 12 - 15 µm Flash-off : at least 30 min. at 20°C max 8 h at 20°C

Surfacer 284-30 Hardener : 922-18 PRO Reducer : 352-216


Equipment : Gravity feed spraygun* Spray coats : 2 - 3 Film thickness : 70 - 90 µm Drying : 45 min. at 60°C or overnight airdrying Sanding : dry with P320

(Alternatively: wet-on-wet process with 284-45)



Equipment : Gravity feed spraygun* Spray coats : 1.5 Film thickness : 50 - 70 µm Drying : 30 min. 60°C panel temp. or 1 h at 20°C



Equipment : Gravity feed spraygun* Spray coats : 1.5 Film thickness : 40 - 60 µm Drying : overnight air drying (16 h at 20°C) or 30 min. at 60°C panel temp:





the personal protective equipment. d.



Chassis painting CV 7

Application: Chassis painting, with a 1K – primer filler Substrates: Steel , aluminium

Pre-treatment Abrasive blast-cleaning (See Technical Information Sheet A 4)


Pre-prime aluminium chassis with



Equipment : gravity-feed spraygun* Spray coats : 1,5 Film thickness : 12 - 15 µm Flash-off : at least 30 min. at 20°C max 8 h at 20°C

Primer filler

9-7 Additive :568-96

4 : 1 18 - 20 s DIN 4

Equipment : gravity-feed spraygun * Spray coats : 2 Film thickness : 50 - 60 µm Flash-off : at least 60 min. at 20°C



Equipment : gravity-feed spraygun * Spray coats : 1.5 Film thickness : 40 - 60 µm Drying : overnight air drying (16 h at 20°C) or 30 min. at 60°C panel temp






Chassis painting CV 7.1

Application: Chassis painting Substrates: Steel, galvanised steel, aluminium

Pre-treatment Abrasive blast-cleaning


Pre-prime aluminium chassis with



Equipment : gravity-feed spraygun* Spray coats : 1.5 Film thickness : 12 - 15 µm Flash-off : 30 min. at 20°C max. 8h 20°C

Chassis surfacer 284-13 Hardener : 922-18 PRO Reducer : 352-216


Equipment : gravity-feed spraygun* Spray coats : 2 Film thickness : 50 - 60 µm Flash-off : at least 60 min. at 20°C



Equipment : gravity-feed spraygun* Spray coats : 1.5 Film thickness : 40 - 60 µm Drying : overnight air drying (16 h at 20°C) or 30 min. at 60°C panel temp.







Application: Chassis painting with 2K CV Primer Filler White Substrates: Steel (chassis), aluminium

Pre-treatment Abrasive blast-cleaning


Pre-prime aluminium chassis



Equipment : gravity-feed spraygun * Spray coats : 1.5 Film thickness : 12 – 15 µm Drying : at least 30 min. at 20° max 8 h at 20°C

Chassis surfacer 284-90 Hardener : 922-180 PRO Reducer. : 352-216

3 : 1 + 20% Mixing stick 24 sec. DIN 4

Equipment : gravity-feed spraygun * Spray coats : 2 Film thickness : 60 - 70 µm Flash-off : min 60 min. at 20°C

Topcoat 68- hardener : 922-138 reducer : 352-216


Equipment : gravity-feed spraygun * Spray coats : 1.5 Film thickness : 40 - 60 µm Drying : overnight air drying (16 h at 20°C)or 30 min. at 60°C panel temp.







Application: Chassis painting Substrates: Steel , galvanised steel – 2 layer

aluminium – chromate containing – 3 layers**

Pre-treatment Cleaning – Sanding – Cleaning (see chapter A4)


** Pre-prime aluminium chassis / hang on parts with

801-703 Hardener : 965-53 Reducer : 352-216

4 : 1 : 1 mixing stick

Equipment : gravity-feed spraygun* Spray coats : 1 Film thickness : 25 – 30 µm Drying : 30 min. at 20°

Topcoat 568-46 Top coat: 68- Hardener : Reducer. :

70:30 922-138 352-216

7 : 1 + 15-25%

Equipment : gravity-feed spraygun* Spray coats : 2 wet-on-wet Film thickness : 60 -80 µm Flash-off : 60 min. at 20°C or 30 min. at 60°C panel temp.



Equipment : gravity-feed spraygun* Spray coats : 1.5 Film thickness : 40 – 60 µm Drying : overnight air drying 16 h at 20°C or 30 min. 60°C

Remark To cover the roughness of the sand blasted areas at least 60µm of the DTM top coat have to be applied







2K Chassis painting CV 7.4

Application: Chassis painting Substrates: Steel , galvanised steel, chromate free – 1 layer

aluminium – chromate containing – 2 layers**

Pre-treatment Cleaning – Sanding – Cleaning (See Technical Information Sheet A 4)


** Pre-prime aluminium chassis / hang on parts with



Equipment : gravity-feed spraygun* Spray coats : 1 Film thickness : 25 – 30 µm Drying : 30 min. at 20°

Topcoat 568-46 Topcoat: 68- Hardener : Reducer. :

1:1 922-138 352-216

7 : 1 + 10-15%

Equipment : gravity-feed spraygun* Spray coats : 2 wet-on-wet Film thickness : 80 - 100 µm Flash-off : overnight air drying or 30 min. at 60°C panel temp.


Remark To cover the roughness of the sand blasted areas at least 80µm of the top coat have to be applied

Safety instructions • It cannot be ruled out that this product contains particles < 0.1 µm.






Plastics painting * CV 8

Application: Application of plastic parts of commercial vehicles Substrates: various plastic types


1) Plastic: ABS, PC, GRP, SMC



Equipment : gravity-feed spraygun Spray coats : 1.5 Film thickness : 40 – 60 µm Drying : 60 Min. 20°C or 30 min. at 60°C panel temp

2) Plastic: PA, PP-EPDM, PP T16 / T20, TPE

Adhesion promoter 284-45 Hardener : 922-180 PRO Reducer : 568-20


Equipment : gravity-feed spraygun Spray coats : 1 Film thickness : ca. 20 - 30 µm Drying : 60 Min. 20°C or 30 min. at 60°C

3) Plastic: PP, PE**



Equipment : gravity-feed spraygun Spray coats : 1 Film thickness : ca. 20 - 30 µm Drying : 60 Min. 20°C or 30 min. at 60°C

Afterwards on 1, 2, or 3)



Equipment : gravity-feed spraygun * Spray coats : 1.5 Film thickness : 40 - 60 µm Drying : overnight air drying (16 h at 20°C) or 30 min. at 60°C

* Due to different raw material supplier the quality of the different plastics can be differ from time to time.

The adhesion should be checked before painting. ** The adhesion on PE and PP can’ t be guaranteed.





Cab color change CV 9

Application: Cab color change Substrates: Old paintwork

Pre-treatment Cleaning - Sanding – Cleaning (See Technical Information Sheet A 4)

Adhesion promoter 285-0 CV Hardener : 922-16 PRO Reducer : 352-216 Alternative product: 284-45

2 : 1 + 30%

Equipment : gravity-feed spraygun* Spray coats : 1 Film thickness : approx. 20 - 25 µm Flash-off : at least 15 min. at 20°C max. 3 h



Equipment : gravity-feed spraygun * Spray coats : 1.5 Film thickness : 40 - 60 µm Drying : overnight air drying (16 h at 20°C) or 30 min. at 60°C panel temp.

or

Basecoat 90 CV- Reducer: 93-E3 CV

2 : 1 Mixing stick

Application : see CV 12

Clear coat 924-68 Hardener : 922-138 Reducer : 352-345


Equipment : gravity-feed spraygun* Spray coats : 1 light coat Flash-off : 15 min. at 20°C Apply a second, wet spray coat. Film thickness : 50 - 60 µm Drying : 30 min. at 60°C or : 16 h at 20°C



the personal protective equipment. d.



Chassis colour change CV 10

Application: Chassis colour change Substrates: Old paintwork, Factory finish


Note When you do not know how the original chassis paintwork will react to solvents, you should do a solvent resistance test using a cloth soaked in solvent to see if a reaction occurs.

Adhesion promoter (not on bare metal)

285-0 CV Hardener : 922-16 PRO Reducer : 352-216

2 : 1 + 30% Equipment : gravity-feed spraygun* Spray coats : 1 Film thickness : approx. 20 - 25 µm Flash-off : at least 15 min. at 20°C max 2 h

or

Adhesion promoter Solvent-sensitive factory finish

9-7 Reducer : 568-96

4 : 1 18 - 22 s DIN 4

Equipment : gravity-feed spraygun* Spray coats : 1 Film thickness : 20 - 30 µm Flash-off : at least 60 min. at 20°C



Equipment : gravity-feed spraygun * Spray coats : 1.5 Film thickness : 40 - 60 µm Drying : overnight air drying (16 h at 20°C) or 30 min. at 60°C






Powder-coated profiles CV 11

Application: All kind of pre coated profiles and boxes Substrates: powder coated substrates



2 : 1 + 30% 17 s DIN 4

Equipment : gravity-feed spraygun Spray coats : 1 Film thickness : ca. 20 - 30 µm Drying : min 15 in. 20°C or max 72h

Alternative product: 285-0 CV (see product data sheet)



Equipment : gravity-feed spraygun * Spray coats : 1.5 Film thickness : 40 - 60 µm Drying : overnight air drying (16h at 20°C) or 30 min. at 60°C






Basecoat/Clearcoat System, CV 12

Application: Basecoat Metallic/Solids 90 Line for CV for all types of commercial vehicles

Substrates: PU / EP CV primer filler or filler


Primer See painting process for the vehicle to be finished.

Filler See painting process for the vehicle to be finished.

Basecoat mix (90-M 4 CV)

90 CV 93-E3 CV Adjusting base, mixed in immediately

2 : 1 Mixingstick: 20 - 30 s

Equipment : HVLP gun 1.5 mm

Spraycoats : always start from the bottom !

1’ one thin coherent spraycoat leave to flash off until mat

2’ wet, sprayed to cover flash off until mat

3’ ½ spraycoat to match the effect

Film thickness : 15 - 20 µm

Flash-off until mat or 15 min. 60°C

Important The basecoat must always be applied from the bottom to the top in horizontal stripes of approx. 1 metre width. When matching the effect keep a gun-to-panel distance of at least 50 cm.

Clearcoat 924-68 hardener : 922-138 reducer. : 352-345


Equipment : gravity-feed spraygun* Spraycoats : 1 light coat Flash off 15 min at 20°C

2nd spraycoat full : a Film thickness : 50 - 60 µm Drying : 30 min. at 60°C or : 16 h at 20°C

* See Technical Information for other equipment.





Multi-colour painting CV 13

Application: Multi-colour painting with 68 Line HS 2K CV Topcoat and 568-17 CV Multi-Colour Additive

Substrates: all CV primer filler / filler and old paintwork

Substrates With adhesion promoter: Sanded, well-cured old paintwork Without adhesion promoter: Dried undercoats (30 min. at 60°C or up to 16 h air-

drying); when dried longer than this, the surfacer must be sanded with P 600. Post-clean sanded fillers/primer fillers with 541-5!

Adhesion promoter 285-0 CV Hardener : 922-16 PRO Reducer : 352-50 Alternative product: 284-45

2 : 1 + 30%


Topcoat 68- Hardener : 922-138 or 922-136 Reducer : 568-17 CV Multi-Colour Additive


Equipment : gravity-feed spraygun * Spray coats : 1.5 - 2 Film thickness : 40 - 60 µm Tape resistant : after 2 h at 20°C

after 16h airdyring use adhesion promoter Observe maximum potlife of 30 minutes for this mixture!

Safety instructions • It cannot be ruled out that this product contains particles < 0.1 µm.





Multi-colour painting CV 14

Application: Multi-colour painting with 90 Line Basecoat, metallic/solids

Substrates: all CV primer filler / filler and old paintwork

Substrates With adhesion promoter: Sanded, well-cured old paintwork. Without adhesion promoter: Dried undercoats (30 min. at 60°C or up to 16 h air-

drying); when dried longer than this, the surfacer must be sanded with P 600. Post-clean sanded fillers/primer fillers with 541-5!

Adhesion promoter 285-0 CV Hardener : 922-16 PRO Reducer : 352-50

Alternative product: 284-45



Basecoat 90 CV- Reducer: 93-E3 CV

2 : 1 Mixing stick

Equipment : gravity-feed spraygun*

Spray coats : pre-spray 1 cross coat∇ + ½ coat to match the effect

Film thickness : 15 - 20 µm

Flash-off : untill matt or alternatively 15 min. 60°C

Clearcoat ** 924-68 Hardener : 922-138 Reducer : 352-216

3: 1 :1 Mixing stick

Equipment : gravity-feed spraygun* Spray coats : 1 light coat Flash-off : 15 min. at 20°C Apply a second, wet spray coat. Film thickness : 50 - 60 µm Drying : 30 min. at 60°C or 16 h at 20°C

∇ = Pre-spray one light coat, then finish immediately by spraying 1 wet coat. When matching the effect keep a gun-to-panel distance of at least 50 cm.






Signwriting CV 15

Application: Signwriting with 68 Line HS 2K CV Topcoat and 568-17 CV Multi-Colour Additive

Substrates: CV Topcoats

AD 68- Without adhesion promoter : On finishes air-dried for up to 24 hours at 20°C or 16 h after oven drying With adhesion promoter : On finishes air-dried for more than 24 hours.

Factory finishes, old paintwork, metallic BC/CC finishes

With adhesion promoter : Clean with 541-5; apply signwriting film, clean writing area with sanding pad and 352-91CV.

Adhesion promoter 285-0 CV hardener : 922-16 PRO reducer : 352-50

Alternative: 284-45



Topcoat 68- hardener : 922-138 additive : 568-17 CV Multi- Colour Additive


Equipment : gravity-feed spraygun* Spray coats : 1.5 Film thickness : 40 - 60 µm Drying : 2 h at 20 °C or 30 min. at 60°C

Metallic BC/CC See CV 14 for finishing.

Signwriting on truck tarpaulins, e.g. PVC

For signwriting of truck tarpaulins (i.e. made of PVC) special products are required as extremely high flexibility at temperatures between -30°C and + 70°C is demanded. Pls. consult manufacturers of these special products for further information (i. e. Internet).






Daylight Colours CV 16

Application: Glasurit Fluorescent Paint 923- Substrates: All CV primer filler / filler, old paint work coated with

284-45 or 284-90


Primer See painting process for the vehicle to be finished.

Surfacer white 284-45 Hardener: 922-180PRO Reducer : 352-345 Alternative: 284-90


Equipment : gravity-feed spray gun * Spray coats : 1 ½ Film thickness : 50 - 70 µm Drying : 30 min. 60°C panel tmp or 1 h 20°C

Daylight Colours RAL 1026/00T RAL 2005/00T RAL 3024/00T

923- Hardener : 929-91 -93 / -94 Reducer. : 352-91CV 352-216


Equipment : gravity-feed spray gun 1,2 – 1,4 mm Spraycoats : 4 – 5 Film thickness : min. 100 µm Flash off : min. 60 Min. 60°C or drying over night at 20°C

Protective Clear ** 923-49 Hardener : 929-93 -94 Reducer. : 352-91CV 352-216


Equipment : gravity-feed spraygun 1,2 – 1,4 mm Spraycoats : 2 Film thickness : 50 - 70 µm Drying : 60 min. at 60°C or : 10 h at 20°C

* = Sand-throughs must be blended in by means of Glasurit Primer and Filler white, 284-45,. If masking is not required,

fluorescent paint may be sprayed without prior sanding after 1 hour already. For dry sanding with an Orbital sander use sanding paper P320.

** = Use only 923-49 as clear coat.





Glasurit®, UP – Spray Filler CV 17

Application: Painting process for extensive body filling Substrates: Steel, galv. steel, stainless (Inox) steel, aluminium,

powder-/coil-coated surfaces, plywood, GRP, SMC old paintwork



1.1 Aluminium, stainless (Inox) steel, galv. Steel

Primer 283-6150 Activator: 352-235 Reducer : 352-216


Equipment : gravity-feed spraygun Spray coats : 1.5 Film thickness : 12 - 15 µm Drying : at least 30 min. at 20°C max 8 h at 20°C

1.2 Steel

Primer filler 284-13 Hardener: 922-18 PRO Reducer : 352-216


Equipment : gravity-feed spraygun Spray coats : 1 full coat Film thickness : approx.30 - 40 µm Drying : 30 min. at 60°C

2 Application of 1006-26 on primed substrates as mentioned in 1.1 and 1.2 (not directly on 283-6150) or directly on following substrates: Aluminium, Powdercoating, Coil Coating, Plywooe, GRP, SMC, Old Paintwork

UP Spray Filler 1006-26 hardener : 948-22 reducer : 352-50

100 : 5 additional 352-50 if required, max 4% weight

Equipment : gravity-feed spraygun Spray coats : 3 – 8 Film thickness : 200 - 1000 µm Drying : 3 – 4 h. at 20°C or 30 min at 60°C

3 further process steps

further process steps

Use the undercoat materials and top coats as described in the painting process of the corresponding vehicle



Textured Paint (fire fighting trucks) CV 18

Application: Painting of high performance vehicles like: fire fighting trucks with textured paint, *chromate containing

Substrates: EP- / PU-Primer Filler or PU-Filler


Step 1) Primer filler

801-703* Hardener : 965-53 Reducer : 352-216


Equipment : Gravity-feed spraygun Spray coats : 2 Film thickness : 50 - 60 µm Flash off : 30 min. 60°C or 1h 20°C

(alternative: 284-90, chromate free)

Primer filler

284-90 Hardener: 922-180 PRO Reducer : 352-216


Equipment : Gravity-feed spraygun Spray coats : 2 Film thickness : 50 - 60 µm Flash off : 30 min. 60°C or 1h 20°C

Step 2) Textured Filler Pre-mix 284-99 with topcoat 68 line before adding hardener (90:10), same color as needed in step 3.

284-99 Hardener: 922-139 or 922-138 Reducer : -

10 : 1 Mixing stick high viscosity

Equipment : Pressure Pot** Spray coats : 1 - 2 Nozzle : 1,6 – 2,5 mm Material- Pressure : ~ 1,0 - 1,5 bar Atomisation- Pressure : ~ 0,5 - 1,5 bar Flash off : 60 min. 20°C or 30 min. 60°C

Step 3) Topcoat

68- Hardener : 922-138 Reducer : 352-216


Equipment : Gravity-feed spraygun Spray coats : 1.5 Film thickness : 40 - 60 µm Drying : overnight air drying or 30 min. at 60°C panel temp.

Note Use separate feed lines for 801- EP and PU Materials and or 68 Line

** = See product data sheet for other equipment 284-99 needs to be prepared 90:10 with topcoat 68 Line before application. For colors with less hiding power: recommended to add reducer to 284-99 and pre-spray one or two coats flat, without textured effect (RP 1,4mm), afterwards use 284-99 (8:1) as textured filler + topcoat 68 line.



CV 2K-EP Zinc-Rich Primer CV 19

Application: i. e. Chassis, vehicle manufacturing Substrates: Blasted steel

Pre-treatment Steel: blasting acc standard grade of cleanliness SA 21/2 DIN EN ISO 12944 part 4.

Step 1) Primer



Equipment : gravity-feed spraygun* Spray coats : 2 Film thickness : 60 – 80 µm Drying : 4h at 20° or 1h at 60°C

Step 2) Primer Filler



Equipment : gravity-feed spraygun* Spray coats : 2 Film thickness : 50 – 60 µm Drying : 1h at 20° or 30 min. at 60°C

Alternative to 801-704

EP 801-703, 284-13, 284-14, 284-90, 284-45 als




Remark To cover the roughness of the shot blasted areas and achieve proper corrosion resistance the above mentioned film thickness needs to be achieved.




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Rail vehicles CV 20

Application: i. e. painting / refurbishing or rail & train vehicles Substrates: Blasted steel • Approved for blasted steel (3-layer system) acc to DB TL918300 (Page 3 & Page 34) • Tested and approved (3-layer system) acc to fire and smoke

EN 45545-2 (Hazard Level 1-3)

Pre-treatment Steel: blasting acc standard grade SA 2 ½

Step 1) Primer



Equipment : gravity-feed spraygun* Spray coats : 2 Film thickness : 50 – 60 µm Drying : 12h at 20° or 1,5h at 60°C

Step 2) Surfacer

284-45 Hardener: 922-180 PRO Reducer : 352-345


Equipment : Gravity-feed spraygun* Spray coats : 1 ½ Film thickness : 50 - 70 µm Drying : 30 min. 60°C panel temp. or 1 h at 20°C

Step 3) Topcoat

68- Hardener : 922-138 Reducer : 352-216



Remark To cover the roughness of the shot blasted areas and achieve proper corrosion resistance the above mentioned film thickness needs to be achieved.








Repainting CV Race 1

Application: Chassis painting with 2K Chassis surfacer Substrates: Steel, aluminium

Pre-treatment Cleaning – sanding - cleaning (See Technical Information Sheet A 4)


Primer only for aluminium

283-6150 Activator : 352-228 Reducer : 352-50** 352-216


Equipment : gravity-feed spraygun* Spray coats : 1.5 Film thickness : 12 - 15 µm Flash-off : at least 20 min. at 20°C max 8 h at 20°C

Chassis surfacer

284-13 hardener : 922-18PRO Additive : 568-17 Reducer : 352-50**

4 : 1 : 0.5:0.5 by volume

Equipment : gravity-feed spraygun* Spray coats : 1 full coat Film thickness : 60 - 70 µm Flash-off : at least 30 min. at 20°C

Topcoat 68- Hardener : 922-136 reducer : 568-17 Potlife max 30 min.

4 : 1 : 1 by volume

Equipment : gravity-feed spraygun Spray coats : 1.5 Film thickness : 40 - 60 µm Drying : air drying

* = See product data sheet for other equipment. **= Depending on size, object and ambient temperature Remark The area that has to be painted should not be bigger than 3m². Safety instructions • It cannot be ruled out that this product contains particles < 0.1 µm.






Application: Repainting of boxes and busses Substrates: Steel, galv. steel, stainless (Inox) steel, powder-/

coil-coated surfaces, plywood, GRP, SMC,



Primer filler 284-90 hardener : 922-180 PRO Reducer : 352-91 CV

3 : 1 + 30% Mixing stick 18 s DIN4

Equipment : gravity-feed spraygun* Spray coats : 1.5 Film thickness : 50 - 60 µm Flash-off : at least 45 min. at 20°C

Topcoat 68- hardener : 922-136 reducer : 568-17 Potlife max 30 min.

4 : 1 : 1 by volume

Equipment : gravity-feed spraygun* Spray coats : 1.5 Film thickness : 40 - 60 µm Drying : air drying

* = See product data sheet for other equipment Undercoat materials not classified as “dangerous”


Remark The area that has to be painted should not be bigger than 3m².






Application: Repainting of boxes and busses, chromate containing

Substrates: Aluminium vehicles, hang-on parts made of steel or galvanised steel



Primer filler 283-1880 Activator: 352-228**

1 : 1 by volume

Equipment : gravity feed spraygun* Spray coats : 2 Film thickness : 25 - 30 µm Flash-off : at least 15 min. at 20°C max. 8 h at 20°C


4 : 1 : 1 by volume

Equipment : gravity feed spraygun* Spray coats : 1.5 Film thickness : 40 - 60 µm Drying : air drying

* = See product data sheet for other equipment. **= Depending on size, object and ambient temperature The area that has to be painted should not be bigger than 3m². Safety instructions • It cannot be ruled out that this product contains particles < 0.1 µm.







Application: Repainting of boxes and busses Substrates: Aluminium vehicles, hang-on parts made of steel or

galvanised steel





Equipment : gravity-feed spraygun* Spray coats : 1.5 Film thickness : 12 - 15 µm Flash-off : at least 15 min. at 20°C max 8 h at 20°C

Surfacer 284-30 Hardener : 922-18 PRO Additive : 568-17 Reducer : 352-50**

4 : 1 : 0.5:0.5 by volume

Equipment : gravity-feed spraygun* Spray coats : 2 - 3 Film thickness : 60 - 80 µm Drying : 30 min. at 60°C Sanding : dry with P320

(alternatively for wet-on-wet process with 284-45)

Surfacer 284-45 hardener : 922-180 PRO Additive : 568-17 Reducer : 352-50**

2 parts 1 part 5% parts 5% parts

Equipment : gravity-feed spraygun* Spray coats : 2 Film thickness : 50 -60 µm Drying : 30 min. at 20°C


4 : 1 : 1 by volume

Equipment : gravity-feed spraygun* Spray coats : 1.5 Film thickness : 40 - 60 µm Drying : air drying



* = See product data sheet for other equipment. **= Depending on size, object and ambient temperature Remark The area that has to be painted should not be bigger than 3m². Safety instructions • It cannot be ruled out that this product contains particles < 0.1 µm.



Important information C



1. Basic conditions for paint application 2. Spraying methods 2.0 Note on transfer efficiency 2.1 Airless 2.2 Airmix 2.3 Air atomisation using membrane pumps/pressure pots 2.3.1 HVLP sprayguns (pressure pot) 2.3.2 HVLP compliant sprayguns (pressure pot) 2.4 Electrostatically supported spraying 3. Refinishing mistakes and defective finishes 3.0 General information 3.1 Basic rules 3.2 Blistering 3.3 Bleeding 3.4 Spotting 3.5 Delamination 3.6 Pinholes 3.7 Cratering 3.8 Wrinkling/Lifting 3.9 Stone chipping 3.10 Under-film corrosion 4. CV paint finish maintenance 5. Tips for working with paint materials a) in very high temperatures b) in high humidity c) in low temperatures 6. Health and safety precautions a) Protection of health during paint application b) Guidelines for working with organic peroxide hardeners c) What to do in case of ... d) Guidance note on the use of products containing isocyanate based on EU directives e) What to do when working with products containing chromates 7. Waste disposal guidelines for bodyshops 8. Storage of paint materials

Basic conditions for paint application C 1



The painting result depends on various factors. 1. The spraybooth The condition of the spraybooth (combi-booth) has a decisive effect on the painting result. The air needed must be supplied through appropriate filters and distributed evenly in the booth. If the flow of air is too strong, the air vortexes produced will hold overspray for too long. Dried overspray will contaminate the finish applied. If the air speed is too high, i.e. clearly beyond 0.2 m/s, or if the flow is unbalanced due to defects in air ducts, the following paintwork defects might occur: a) loss of gloss b) wrinkling c) microscopic pinholes Such defects result when the finish applied dries too fast on the surface. Spraybooths do not require a high air supply level because slight overpressure (5 mm water column or 5 pascal (Pa) is enough to prevent unfiltered air from streaming into the booth (through windows and/or doors). 2. Spraying temperature The optimum application temperature for undercoat materials and topcoats is 18 to 20°C at a relative air humidity of 50 to 75%. Lower temperatures will slow down the drying process. In temperatures below +15°C, drying will take twice as long as indicated in this manual. Lower temperatures will in addition have an adverse effect on the lattice structure that is built up in 2K products by chemical cross-linking. Furthermore, the resistance to solvents and chemicals will be reduced. In relatively high temperatures (above + 25°C), hardeners and thinners marked "slow" must be used to prevent pinholing and poor flow and overspray absorption.

3. Spraying pressure (bar) The spraying air used must always be free from oil and water. Appropriate equipment, i.e. oil and water separators, is available from spraygun manufacturers. A shop in which 3 spray painters work with a basic spraying pressure of 4 to 4.5 bar will need an air volume of approx. 1200 l/min. To obtain an air supply level of approx. 1,200 l/min., compressed air pipes (main and circulation lines) should have a minimum diameter of 1 inch for lengths of up to 50 m and 1.5 inches for lengths of up to 150 m. Compressed air pipes with a smaller diameter will not be able to produce a pressure of 4 to 4.5 bar. This, on the other hand, will lead to poor flow and slow down the painting process. 4. Interior spraybooth walls The interior walls of spraybooths must be smooth to prevent dust from settling on them. Options are walls plastered with mortar and smoothed with a solvent-resistant PU coating, coated metal panelling or tiled stone walls.

Spraying methods C 2


2.0 Note on transfer efficiency Spraying paints using different spraying methods is daily routine work. The reduction of organic solvents and the desire to minimise waste have an increasingly strong effect on the selection of coating processes. In this context, transfer efficiency is an important factor to help reach a decision. Transfer efficiency The figures listed below are average levels, with the transfer efficiency depending on the spraying method used and the surface quality and size of the object being sprayed. - Conventional high-pressure spraying: 35-50% - Compliant spraying: 65% - HVLP spraying: 65% - Airless spraying: 50-65% - Electrostatic spraying with compressed air: 60-85% without compressed air: 80-95% - CED, EC: 90-98% - Dipping: 80-90% 2.1 Airless Airless spraying means that the paint material is pressed through a nozzle at pressure levels above 200 bar. No compressed air is needed to atomise and/or convey the paint droplets. Airless sprayguns come complete with a nozzle insert that swirls the paint prior to atomisation. The atomiser nozzle itself is designed as a slit nozzle and adjusts the width of the spray jet. Once the paint material has left the nozzle, it is torn apart and moves on towards the object being painted at unchanged high speed. In general, the distance between spraygun and object being painted is approx. 30 cm. The spray jet is clearly defined. It is not possible to adjust the flow at the gun. Pneumatic piston pumps have become generally accepted for airless spraying. In special cases, electrically driven equipment is used.

Advantages and drawbacks of airless spraying: Advantages: - high film thickness achieved with one spraycoat - allows very fast working - very low exposure to spray mist - little overspray Drawbacks: - very clearly defined spray jet resulting in overlapping problems - flow cannot be adjusted during spraying - short service life of nozzles - equipment difficult to handle - relatively coarse paint atomisation (finish has its own texture) - textured finish (orange peel). Atomisation is strongly influenced by paint viscosity, nozzle diameter, spraying angle and material pressure at the nozzle outlet. The majority of paint shops use piston pumps with transmission ratios ranging from 1:28 to 1:32. Conclusion: Suitable for CV finishing only in special cases (chassis, container boxes).



2.2 Airmix: airless combined with pneumatic atomisation Airmix units are hydraulic atomisers which work in such a way that the paint mist passes not only the atomiser nozzle, but also an air stream that has a pressure of up to 2 bar. This produces a less clearly defined spray jet and finer paint droplets. On the whole, this method requires a lower material pressure (approx. 60 bar) than airless spraying. It produces more overspray than airless, but clearly less overspray than pneumatic spraying. The piston pumps work at ratios ranging from 1:12 to 1:16. 2.3 Air atomisation using membrane

pumps/pressure pots Pneumatic spraying with membrane pumps is easier than using pressure pot units as far as handling is concerned. The material is conveyed by means of a membrane pump. The operation of this pump requires a minimum air pressure of 2 bar. One end of the material supply hose is immersed in the paint container. The material pressure required is 0.5 to 2.5 bar, depending on the diameter of the nozzle used. Normal paint jobs, for example on chassis, can be done with a normal membrane pump. High-quality finish jobs will require a double membrane pump and, in addition, a material fine pressure regulator to compensate the pump lifts. One unit is sufficient to supply 2 guns.

Advantages: - easy material supply - easy monitoring of material consumption - quick cleaning thanks to bypass Drawbacks: - paint supplied in batches due to pump lifts in the case of normal membrane pumps 2.3.1 HVLP sprayguns (pressure pot) Low pressure technology HVLP = high volume at low pressure For spray painters, this means that they have to change their spraying technique. 1. shorter distance: approx. 20 cm 2. larger overlaps 3. lower noise during spraying Here the atomising pressure, which used to be 3 to 5 bar, is reduced to 0.7 bar at the nozzle. This means first of all larger paint droplets and a different spray pattern. Clearly less overspray is produced, and the transfer efficiency is increased by 50% compared to conventional sprayguns. The use of this spraying method can save up to 20% material. 2.3.2 HVLP compliant spraygun (pressure pot)

High pressure technology This compromise between a conventional high-pressure spraygun, allowing a high application speed through an inlet pressure level of 3.5 to 5 bar, and a reduced inlet pressure level of 2 to 2.5 bar allows you to work more efficiently and to achieve a transfer efficiency of 65%.




2.4 Electrostatically supported spraying In principle, electrostatically supported spraying systems are designed in the same way as conventional spraying systems. In addition, there is a high-voltage electrode in the paint channel. This electrode is up to 10 mm longer than the nozzle and loads the paint material electrostatically. An electric field is built up between the object being painted and the gun, and this field determines the direction in which the paint particles will move. For this spraying method, the object to be painted must absolutely be earthed to make it act as a positive pole that will attract the negatively charged paint particles. It must be considered that there may be recessed areas and structures with angles into which electrostatically charged paint particles are not able to penetrate (Faraday cage). To obtain acceptable finishing results in such areas, the electrostatics function must be switched off. The switch needed to do so should be on the gun.

Always use relatively slow reducers for electrostatic spraying. Electrostatic airless spraying is particularly suitable for painting chassis and similar objects. Advantages: - reduced paint consumption, efficient working - reliable edge cover thanks to good throwing power - shorter spraying times Drawbacks: - granular surface - cavities difficult to spray - spray painter must get used to a new spraying technique - too thick coats on edges - additional safety regulations

Refinishing mistakes and defective finishes C 3


3.0 General information Despite the great care taken in the development, production and testing of CT finishing products, their resistance has natural limits which are determined by application conditions and external factors. To make full use of the properties of our tried and tested high-quality coating products, these must be applied carefully and correctly. Experience has shown that the resistance of a finish to weather and other influences increases with the number of coats applied. In practice, however, the number of individual coats is limited by the need for efficiency. Our systems take into account both aspects. Defective finishes due to faults in application: - coats are omitted although recommended - recommended film thicknesses are not observed - use of products not adapted to each other - the specified reducers are not used - the specified drying and/or flash-off times are not

observed

3.1 Basic rules To avoid paintwork defects that will become visible only later, working processes and conditions should be checked continuously. 1. The surface to be painted must be clean, dry and

free from grease. 2. The specified flash-off and drying times must be

observed. 3. Sanding residues, especially salt residues, should

be avoided or removed. The water used for sanding must be changed frequently. Sanded surfaces must absolutely be washed again with clean water and wiped dry.

4. Moisture remaining from sanding must fully

evaporate. Allow 2 hours at 20°C or longer in lower temperatures.

5. Sweat from hands on the surface to be painted or

individual coats must absolutely be avoided. 6. The spraying air must be dry. Empty the water and

oil separator daily. 7. The temperature in the workshop should not be

below +15°C, the relative air humidity not above 75%.

8. Temperature of vehicles to be finished must be

adjusted to ambient temperature. (Place them in the spraybooth overnight.)



3.2 Blistering Definition: In wet weather, paint finishes will absorb small quantities of water vapour, which will evaporate again in dry weather (osmosis). Humidity blisters can occur in different shapes, sizes, patterns and numbers between the individual coats of the finish, but also between the paint system and the substrate. The paint film is undamaged. In dry weather, the blisters will disappear again, especially when exposed to warmth, for example sunshine or wind. Causes: 1. The surfaces to be painted, i.e., filler patches, bare

metal and so on, have not been cleaned sufficiently. Dirty sanding water or sweat from hands can leave water-binding salts on the substrate. In unfavourable cases, wiping traces can produce small blisters aligned like pearls on a string in the topcoat. This type of blisters occurs especially in cases in which fresh refinishes are exposed to high humidity.

2. The protecting paint finish was damaged

mechanically and humidity has crept under the finish from the damage.

3. Wet sanding of polyester products without

sufficient flash-off times before the basecoat or topcoat was applied.

4. Temperature of (especially aluminium) vehicles

below dew point (below spray room temperature). Result: invisible condensation on substrates that will later lead to the delamination of the whole paint system.

How to avoid: Ad 1) Wash the surfaces to be painted with clean

water using a hot-water high-pressure jet cleaner. Then wipe them with Glasurit Wax and Silicone Remover or Glasurit Metal cleaner.

Ad 2) Apply products observing the prescribed film

thicknesses and allow sufficient drying times. Ad 3) Do not wet sand polyester products.

Ad 4) Bring vehicles to spray room temperature

(place them in the spray room/application area overnight or blow in air with a temperature of 50-60°C for 2 hours).

Repairs: Remove the paint system by intense sanding down to the coat from which the blisters originated. Refinish the sanded areas using the recommended priming and finishing products.



3.3 Bleeding Definition: Bleeding leads to the discolouration of the topcoat, often producing a redder or yellower colour shade. Causes: 1. Soluble pigments (colourants) from the original

finish are dissolved by the solvent contained in the refinishing materials used and change the colour of the surface.

2. Bleeding can also occur when excessive peroxide

from polyester body fillers is dissolved by the solvents contained in the paint subsequently applied. In this case, the peroxide reacts with the pigments and produces a yellowish brownish stain mark of the size of the body filler patch below. Bleeding occurs most frequently in blue, green and metallic finishes.

3. Bitumen or tar residues have not been completely

removed from the old paintwork.

How to avoid: The best way to avoid bleeding is to spray finishes that tend to bleed with a sealer (e.g., Glasurit Epoxy Primer Filler or Glasurit 1109-1240/6 Stonechip protection) and to use no more than the prescribed quantity of peroxide when mixing it with polyester body fillers. Repairs: In cases where only slight bleeding occurs, seal the whole panel being refinished with Glasurit Epoxy Primer Filler or Glasurit 1109-1240/6 Stonechip protection.



3.4 Spotting Definition: Etching or discolouration of the finish caused by aggressive substances, e.g., industrial waste gas, resins, petrol or chemicals, which at worst destroy the finish. Causes: 1. Tar can cause discolouration when substances

contained in it penetrate the surface of the finish and settle as dirty brown black spots.

2. Industrial waste gas and chemicals penetrate into

the finish and change the colour of the topcoat. This type of discolouration is caused by a chemical reaction (for example of acids) with the pigments contained in the topcoat.

3. Natural substances such as resins, insect bodies

and bird droppings can attack paint finishes. Depending on how long they act on the finish, they can cause etching to such an extent that the paint system will be decomposed and thus destroyed in the affected area.

How to avoid: To avoid spotting, vehicles should be washed at rather short intervals and polished with protecting agents from time to time. Foreign substances such as bird droppings, lubricants and fuel must be removed regularly to avoid etching. Repairs: Minor spotting defects can often be removed by simple polishing with Glasurit Fine Polishing Paste and sealing with a polishing product. If there are larger spots, however, the damaged coat must be sanded off, and the sanded area has to be completely refinished.



3.5 Delamination Definition: Delamination can manifest itself in two different ways: there can either be a lack of adhesion between the substrate and the whole paint system or a lack of intercoat adhesion (between the individual coats). Causes: Delamination can occur when 1. substances which can cause delamination were left

on the substrate when it was painted (e.g., silicone, oil, grease, wax, rust, sanding residues);

2. an unsuitable primer was applied to the substrate; 3. the substrate was sanded insufficiently or not at all; 4. undercoat materials or basecoat were applied too

dry or too thin (paint film does not cover substrate completely);

5. the flash-off time was too short or the paint film

applied was too thick (especially as regards the basecoat in metallic basecoat/clearcoat systems);

6. the substrate was moist because the dew point was

exceeded. The dew point is the temperature at which the water vapour contained in the air reaches the state of saturation and begins to condense. This happens especially with extreme temperature changes and/or in spring and autumn. This is why the objects to be painted absolutely have to reach room temperature before any paint product is applied. Special care must be taken when the substrates to be painted are made of aluminium

How to avoid: To avoid delamination, you should choose the right primer for difficult substrates (e.g., aluminium and plastics), apply sufficiently thick primer coats and observe the manufacturers' instructions for these operations. Never spray too dry and, when applying thick coats, allow sufficient flash-off times for the individual coats. The objects to be painted must have the same temperature as the room in which they will be painted (+18-20°C). Repairs: Completely remove all loose coats by sanding and apply a new finish.



3.6 Pinholes Definition: Pinholes are small blisters with a microscopic hole in the centre. Causes: Pinholes can have different causes: 1. Film thickness too high. 2. Use of an unsuitable (too fast) reducer. 3. Intermediate flash-off times too short. 4. Panel temperature too high (to accelerate drying

process). 5. Flash-off too long for two-pack paints to be dried in

higher temperatures. 6. When IR lamps are used, the panel temperature

becomes too high when the distance between lamps and painted object is too small. Minimum distance: 60 cm.

How to avoid: To avoid pinholes, you should select the reducer (fast, normal, slow) in accordance with the spraying temperature and keep to the recommended film thicknesses. Furthermore, the specified flash-off times, drying temperatures and the distances between curing panels and painted objects should be observed. Repairs: When there are only minor surface defects, you can scuff sand the topcoat with P1200 paper and polish the sanded areas with Glasurit Fine Polishing Paste and an additional polishing product. When there are more severe surface defects, the pinholes must be sanded out and a new finish must be applied to the affected areas.



3.7 Cratering Definition: Craters are small circular hollows or dents with protruding edges found in the topcoat or in intermediate coats. Causes: 1. Oil, grease, wax or silicone polish residues were

not completely removed from the surface to be painted.

2. Contaminants transferred by the air, e.g.,

overspray of a different type of paint. 3. Oils or water from the compressed air used. 4. Silicones from aerosols (cockpit spray). 5. Foreign substances from industrial plants in the

neighbourhood. 6. Silicones from sealing compounds or glue. 7. Residues from mould release agents (on plastic

parts), slip additives and/or solder pastes, bitumen and oil from insulation material.

How to avoid: Cratering can only be avoided by thoroughly cleaning the surfaces to be painted with 541-5 Wax and Silicone Remover or 700-1 Cleaner, for example. When jobs with products containing silicone (polish, sealing compounds) are to be carried out at the same time, this should be done in a separate room. Repairs: Craters can only be removed by sanding off the affected coats. The sanded areas must then be refinished after repeated thorough cleaning.



3.8 Wrinkling/Lifting Definition: Wrinkling/lifting means that an uneven furrow-like pattern appears on the surface of the paint film when it is curing. This indicates that the upper coat dries faster than the coat under it. This happens only with synthetic paints. The term 'wrinkling' is used when the pattern appears in the synthetic paint film. The term 'lifting' is used when the furrow-like pattern is caused by the overcoated synthetic paint coat. Causes: 1. Synthetic paint applied too thick. 2. The synthetic paint was mixed with too much

accelerator. 3. Unfavourable drying conditions (e.g., very high

ambient temperature). 4. The synthetic paint coat had not hardened through

when it was overcoated.

How to avoid: Observe the specified film thickness, add no more than the recommended quantity of accelerator and create favourable drying conditions with proper fresh air supply at the right temperature. When the original finish causes lifting, it should be sealed before being overcoated. See chapter B, CV 10: Chassis colour change, for detailed working instructions. Repairs: Minor wrinkling: allow the affected surface to dry completely, then sand it off to a well-cured coat and apply a new finish. More severe wrinkling: remove the whole paint coat and apply a new finish.



3.9 Stone chipping Definition: Stone chipping is the term used for irregular sharp-edged damage resulting from the impact of small stones, chippings or similar materials on the finish. Causes: Chippings are flung on the vehicle with varying energy. Depending on the force of the impact, the chippings will damage the topcoat or even the whole paint system. At the points of damage, humidity will creep under the finish and lead to corrosion creepback and flaking.

How to avoid: Stone-chipping is a paintwork defect that cannot be avoided. However, the use of Glasurit 1109-1240/6 and/or 1109-1503/3 Stone chip and underbody protection in repair jobs will reduce the depth of the damage and prevent damage down to the metal. Repairs: Isolated small points of damage in the topcoat can be repaired with a touch-up stick. In the case of larger or more severe damage, the affected areas must be sanded down to the substrate and refinished. Stone-chipping combined with corrosion will also require complete refinishing.




3.10 Under-film corrosion Under-film corrosion is a paintwork defect that produces irregular swelling (pointed blisters) in the finish. When such swellings are opened or burst, rust becomes visible that is brownish on steel and white on aluminium and galvanised steel substrates. Causes: 1. Humidity penetrated down to the metal through

cracks or at mechanically damaged points (e.g., stone-chipping) in the finish.

2. Rust was not completely removed before

refinishing. Penetrating humidity caused new corrosion in the refinished area.

3. The metal surface was contaminated, for example

with hygroscopic salts contained in hand sweat. Such salts can cause corrosion and water blisters when they get in contact with air humidity that penetrated the finish.

How to avoid: - Thoroughly clean old paintwork. - Be sure to remove all corrosion completely. - Repair stone-chipping and other mechanical

damage to the finish immediately. Repairs: Remove the damaged finish down to the substrate by sanding or shot-blasting. Be sure to reach bare metal before you start refinishing.

CV paint finish maintenance C 4



Without care, the beauty and elegance of a paint finish will fade away. Maintaining the finish is thus an essential element in the maintenance of commercial vehicles and helps preserve their value. Paint finishes are exposed to: - temperature changes (warm/cold) - humidity, water - animal excrements, chemicals - acid or alkaline cleaning agents - sand, dirt or sediments that have an abrasive effect

when driven by the wind Washing In the first two months after application, new paint finishes should be washed only with plenty of water and never with water containing cleaning agents. When high-pressure cleaners or steam spray jet cleaners are used, the distance between the spray nozzle and the vehicle should be at least 30 cm. Vehicles that are to be cleaned in washing lines with rotating brushes should always be sprayed with water before being washed. New finishes should be marked with an adhesive label that provides short washing instructions.

These measures will help you preserve the value of the paint finish. The fact that water forms pearl-like drops on the finish shows that there is a protecting film on it. This film will of course be decomposed faster on paint finishes exposed to the stresses listed above and when washing agents are used. When you notice that water no longer forms pearl-like drops on the paint finish, you have to wax the vehicle to renew the protective film. When vehicles are driven into a heated washing plant in winter, condensation will form between the paint finish and metal substrates due to the rapid change from cold to warm. This will have a temporary adverse effect on adhesion. Depending on the temperature difference, this state can last for up to 6 hours. During this interval, the use of cleaning tools can impair the adhesion of the paint finish to the substrate. This can only be avoided by warming the vehicle to the temperature of the air surrounding it. This also applies to subsequent signwriting on painted vehicles. Experience has shown that an interval of at least 10 hours should be allowed to condition vehicles for washing.

Tips for working with paint materials C 5



a) In very high temperatures As well as in extremely low temperatures, special instructions must be observed for the application of CV paint materials. In temperatures above +30°C, unthinned paint materials are considerably less viscous than in normal application temperatures (18 to 20°C). In such cases, many spray painters add much less reducer. This, however, is generally a mistake. Even in very high temperatures, at least as much reducer as in normal temperatures must be added. What is more, the spray viscosity should be reduced even further to prevent the application of too thick coats. A lack of solvent and/or quicker solvent evaporation will impair the flow and reduce the pinholing resistance of the paint being applied. In high temperatures, mist coats will dry on the surface considerably faster and then produce a textured topcoat surface. In this context, primers cause even more problems. When applied as a mist coat, they do not form coherent films, which, however, are needed to ensure the durability of the finish. In temperatures exceeding 25°C: Adjust the spray viscosity by adding the quantity of reducer needed in temperatures from 18 to 20°C. Use a reducer that will evaporate slowly, i.e., one that is marked 'slow'. If necessary, use a larger spray nozzle.

b) In high humidity High relative air humidity (80% or more) can cause problems in application because paint materials, especially water-borne products, will dry slower and be less resistant to sagging. When you notice condensation on the vehicle to be finished or in the booth, the spraying area must be aired and heated. The relative air humidity should be between 50 and 75%. In addition, the vehicle must have the same temperature as the surrounding air to prevent condensation. Paintwork defects that appear later may be due to the fact that the air humidity level was high when the affected vehicle was painted. Possible paintwork defects: Tarnishing or matting of the topcoat. In extreme cases cratering or wetting defects. Defects that can appear later: Loss of adhesion after some weeks, possibly also rather large blisters (especially on aluminium substrates). c) In low temperatures All specifications mentioned in Technical Data Sheets (TDS) regarding process temperatures, flash off and drying times are based on an ambient temperature of 20°C and air humidity between 55-65%. If the ambient temperature is below 15°C, flash off and drying times will be at least double the time indicated in the TDS. The minimum ambient temperature for epoxy products is +12°C. The minimum ambient temperature for PU products is +10°C. Please note: Substrates or objects which were stored at cold temperatures must be warmed to the processing temperature before painting. Risk of condensation water!

Health and safety precautions C 6


Hazardous substances labelling The German Ordinance on Hazardous Substances (GefStoffV), together with the associated German Technical Rules for Hazardous Substances (TRGS) and German Technical Rules for Flammable Liquids (TRbF) provide users with comprehensive information and instructions on the safe handling of chemical substances. Hazardous substances can have different hazard characteristics.

The ordinances include labelling regulations and hazard symbols. At present, the labelling format for hazardous substances is being changed, and so this document only provides examples of various new and old hazard symbols.

Old New

R26 Very toxic by inhalation. R27 Very toxic in contact with skin. R28 Very toxic if swallowed.

H330 Fatal if inhaled. H310 Fatal in contact with skin. H300 Fatal if swallowed.

R34 Causes burns. R35 Causes severe burns.

H314 Causes severe skin burns and eye damage.

R36 Irritating to eyes.

H319 Causes serious eye irritation.

R41 Risk of serious damage to eyes.

H318 Causes serious eye damage.

R65 Harmful: may cause lung damage if swallowed.

H304 May be fatal if swallowed and enters airways.

Further information on the new labelling format conforming to GHS (Globally Harmonised System) can be found on the internet.



6a) Protection of health during paint application The protective methods described here concern in particular the application of paints and dyes and must be implemented in addition to the standard safety precautions (risk assessment, operating instruction, training etc.) for handling hazardous substances. They represent only a selection of possible safety measures. In the course of the risk assessment, other important safety precautions may be identified. Generally speaking, when working with coating materials and especially when spraying, care must be taken that those doing the work are not exposed to fumes, vapours, aerosols or overspray in concentrations sufficient to endanger their health. This is generally ensured when the concentrations of hazardous substances are below the specified workplace limits and when the exposure to aerosols is less than 1.45 mg/m³ (method 2 of the German Research Foundation). In the case of solvent mixtures, the ventilation system must be adjusted to the component with the lowest occupational exposure limit value.

However, if there are temporary localised concentrations of fumes, vapours, aerosols or overspray at levels sufficient to endanger the health of the worker, a breathing apparatus must be used. The type of breathing apparatus required depends on the concentration of the hazardous substances and the duration of use. If breathing apparatus has to be used continuously for long periods due to substance levels exceeding workplace limits, the type of breathing apparatus used must be non-encumbering and easy to use, e.g. painting hoods with fresh air supply or blower filters. In principle, the above comments apply to all coating materials, regardless of what solvents, binders or pigments are used. It is recommended that workers should always use half-masks with combination filters when spraying paint. This recommendation particularly applies to the use of coatings containing sensitizing substances such as isocyanates. In the case of large-scale spraying, i.e. where there are several sprayers with each affecting the others, or if ventilation is inadequate, the workers should use air-fed respirators. Furthermore, persons with a tendency to allergies, asthma or bronchial catarrh should not be required to work with polyurethane coating materials.



When using filters for respiratory protection, be sure to change them in time, at the latest at the first sign of odours coming through the filter or according to the periods specified by the manufacturer. Filters that have been removed from their protective packaging but not used, must be disposed of after six months at the latest (or as specified by the manufacturer). In addition to protecting the respiratory system, the skin must also be protected against hazardous substances. Here, the risk assessment must include an evaluation of how much overspray/paint aerosol can come into contact with the skin of the spray painter. The type of skin protection must then be specified as a function of the hazardous substance concerned. In defining the protection type, particular attention should be paid to skin resorptive substances. Effective protection can consist of e.g. painting hoods supplied with fresh air. Suitable products for skin protection, hand care and cleaning must be available to all employees.

Spray painters who are likely to get very dirty from coating materials must be provided with suitable protective clothing (flameproof and anti-static). Those doing the work must use this clothing, and the employer is responsible for seeing that it is sufficiently cleaned and changed frequently. Do not take soiled clothing home. Since clothing that is heavily soiled with inflammable coating materials adds to the fire hazard, the choice of the protective clothing must take into consideration the fact that fabrics with a high proportion of synthetic fibres which melt easily can greatly increase the extent of injuries in the case of burns (molten plastic on the skin). This risk should also be taken into account in the choice of underwear: for example, cotton underwear is recommended. Please note: All nationally and/or locally applicable working directions, operating instructions and safety regulations as well as existing rules for the prevention of accidents and regulations on hazardous substances must be observed. The laws and regulations referred to in this manual are applicable to the Federal Republic of Germany only.



6b) Guidelines for working with organic peroxide hardeners The protective methods described here apply in particular to the application of peroxide hardeners and must be implemented in addition to the standard safety precautions (risk assessment, operating instruction, training etc.) for working with peroxides. They represent only a selection of possible safety measures. In the course of the risk assessment, other important safety precautions may be identified. When applying Glasurit hardeners containing peroxides, the following safety precautions must be taken: 1. Observe the specifications of the material safety

data sheet. 2. Unless otherwise instructed on the label, store in a

cool, well-ventilated place, away from the sun, at a temperature not exceeding 25°C.

3. Do not mix hardeners and accelerators – they may

react violently with each other. 4. Avoid contamination with rust, metal or other

chemical substances.

5. Always use skin cream and gloves. 6. Keep all foodstuffs, drinks and tobacco in a safe

place that reliably prevents contamination. 7. Always wear protective goggles when working with

peroxides. 8. Never pour peroxide residue back into the supply

vessel.

Please note: This manual is intended to help you to implement appropriate health and safety procedures in your bodyshop. The contents of the manual are for general information and have been drawn up with the greatest possible care. However, BASF Coatings GmbH does not issue any guarantee regarding the accuracy, completeness and update status of the contents. The use of the information contained in this manual is at the user’s own risk. BASF Coatings GmbH accepts no liability for indirect, collateral, incidental or consequential damage arising due to or as a consequence of the use of this brochure. All nationally and/or locally applicable working directions, operating instructions and safety regulations as well as existing rules for the prevention of accidents and regulations on hazardous substances must be observed. The laws and regulations referred to in this manual are applicable to the Federal Republic of Germany only.



6c) What to do in case of ... Fire Locate the fire and flood it with water from a safe distance. Low-expansion or medium-expansion foam may also be used to extinguish the fire. In all cases, safe drainage of the fire fighting water must be ensured. Full water jet is not a suitable extinguishing method. Spilling or disposal of residue Remove pastes with a plastic stopping knife. Collect liquids by means of an inert absorption medium, such as vermiculite or perlite. Peroxide waste or spillages should be diluted heavily to prevent any further risk of uncontrollable reactions. Ideally, the existing solvent or, in the case of water thinnable peroxides, water should be used to dilute the product. Unrinsed, fully emptied containers can catch fire due to the disintegration of the residual product. Containers must therefore be emptied as fully as possible, stored separately and disposed of as rapidly as possible. The peroxide residue must be disposed of in cooperation with the competent special waste disposal company.

Contact with the skin Immediately remove contaminated clothing. Take care to protect your own health. Wash off the product thoroughly with large quantities of water and soap. Do not use any thinner or solvent. Contact with eyes and mouth Remove contact lenses and immediately & thoroughly rinse the eyes for at least 10 minutes in water, keeping the eyelids open and taking care to protect the unaffected eye. Call a doctor (ophthalmologist) immediately. Swallowing Immediately and vigorously rinse out the mouth. The affected person must be made to drink a large quantity of water in small sips. Call a doctor immediately. Inhalation Immediately remove the affected person from the danger zone. Take care to protect your own health. Keep the affected person warm and calm. If the breathing is irregular or stops completely (apnoea), administer artificial respiration and call a doctor immediately. In the event of loss of consciousness, place the person in the recovery position (on his/her side) and call a doctor.

NO SMOKING! NO NAKED FLAMES!




6d) Guidance note on the use of products containing isocyanate based on EU directives The protective methods described here apply in particular to the application of paints and dyes containing isocyanates and must be implemented in addition to the standard safety precautions (risk assessment, operating instruction, training etc.) for handling hazardous substances. They represent only a selection of possible safety measures. In the course of the risk assessment, other important safety precautions may be identified. Coating materials containing isocyanate may cause irritation and sensitisation of the mucous membranes and, in particular, the respiratory system. The inhalation of vapours or overspray involves the risk of sensitisation. The use of products containing isocyanate requires the strict observance of all measures applicable to coating materials that contain solvents. In particular, overspray and vapours must not be inhaled. Persons who are suffering from an allergy, asthma or are susceptible to diseases of the respiratory tracts must not be employed on the application of coating materials containing isocyanate. It is necessary to provide for sufficient ventilation and to wear breathing masks. Please also refer to: "Health precautions when applying paints" in

section A, General information. The material safety data sheets must also be observed.

First aid Injuries to the eyes caused by splashes. Rinse eyes thoroughly for several minutes with lukewarm water. Lift eyelids as far as possible. Ask the injured person to move his or her eyes in all directions during this treatment. See an eye specialist and tell him or her which chemical substance (containing isocyanate) caused the injury and what measures were taken. Skin Immediately and carefully remove splashes on the skin with plenty of soap and water. Then, if necessary, use a suitable cleansing cream. Immediately remove clothes covered with splashes. Respiratory tracts Fresh air. If breathing stops, immediately try mouth-to-mouth resuscitation and use an oxygen apparatus, if available. Make sure the treatment takes place in a warm and calm area and consult a doctor. Transport and storage Do not expose containers with hardener to direct sunlight and keep them closed and in a dry place. The storage temperature should not exceed 40°C. With respect to transport follow the instructions of the Ordinance of Hazardous Substances applicable to the means of transport used



Leakage Turn leaking containers in such way that the damaged spot is at the top. Hardener solution that has run out must be removed as described below: 1. Cover spilt material with soil or sand. 2. Cover spilt material with a neutralising agent and

allow the agent to act for at least 10 minutes. Suitable neutralizing agents are: 5-10% soda solution or 2-5% ammonia solution, to which a small quantity of wetting agent has been added.

3. Collect residues and absorbents in open containers after use, pour on more neutralising agent and allow the agent to act for one day.

Containers under pressure The penetration of humidity and the subsequent formation of carbon dioxide may cause pressure build-up in hardener containers. In most cases, this becomes

visible when the containers start to bulge. Since it is impossible to detect if there is a direct danger of bursting, the container should not be moved. To release the pressure, it is either possible to carefully slacken the closure or to make a hole in the container with a tool allowing to carry out this operation from a distance. Afterwards, take these containers to a dry place and use up the content as soon as possible provided there is no flocculation. When releasing pressure from containers, be sure to wear protective goggles, a mask and gloves. Fire fighting To extinguish a fire, use class B extinguishing agents (for flammable liquids), for example dry powder, carbon dioxide and foam. Waste disposal: Special waste landfill Comply with the instructions of the relevant special waste landfill site concerning the required conditioning of the waste on handover.



The data contained in this publication are based on our current knowledge and experience. In view of the many factors that may affect processing and application of our products, these datado not relieve processors from carrying out their own investigations and tests; neither do these data imply any guarantee of certain properties, nor the suitability of the products for a specific purpose. Any descriptions, drawings, photographs, data, proportions, weights etc. given herein are for general information purpose only; they may change without prior information and do notconstitute the agreed contractual quality of the products (product specification). The latest version supersedes all previous versions. You can obtain the latest version from our website atwww.glasurit.com or directly from your sales partner. It is the responsibility of the recipient of our products to ensure that any proprietary rights and existing laws and legislation are observed.


6e) What to do when working with products containing chromates (e.g. zinc chromate, sodium dichromate,

strontium or lead chromate) The protective methods described here apply in particular to the application of carcinogenic paints and dyes and must be implemented in addition to the standard safety precautions (risk assessment, operating instruction, training etc.) for handling hazardous substances. They represent only a selection of possible safety measures. In the course of the risk assessment, other important safety precautions may be identified. Basic principles The precautions described here apply to all work with carcinogenic substances. In general, the employer must check whether a less hazardous substance, i.e. where applicable a chromate-free paint, can also be used for the envisaged activity. This substitution check must be documented, giving reasons for the conclusion. Similarly, an updated list must be kept of the employees identified by the risk assessment as being exposed to an occupational health hazard. This list must also state the duration of exposure. The list, together with all updates, must be kept for 40 years after the end of exposure. If an employee leaves the company, the employer must hand over to the said employee all relevant data from the list and must preserve a proof of this data such as employment records.

1. Respiratory protection for dipping, curtain

coating, brushing and body filling If mists, aerosols, or particulate matter are generated, or if vapours of other hazardous substances are released in quantities hazardous to health, appropriate breathing apparatus must be worn, as in the case of spray application. 2. Breathing apparatus for spray application Breathing apparatus: Full-face mask with combination filter, protection level A2 P3. Caution: the maximum wearing times and the regulation for medical check-ups must be observed. Lightweight air line breathing apparatus with hood or helmet of device class LDH2, and filter systems with blower and hood or helmet of device class TH2A2P are more suitable and have no limits on wearing time.


The data contained in this publication are based on our current knowledge and experience. In view of the many factors that may affect processing and application of our products, these datado not relieve processors from carrying out their own investigations and tests; neither do these data imply any guarantee of certain properties, nor the suitability of the products for a specific purpose. Any descriptions, drawings, photographs, data, proportions, weights etc. given herein are for general information purpose only; they may change without prior information and do notconstitute the agreed contractual quality of the products (product specification). The latest version supersedes all previous versions. You can obtain the latest version from our website atwww.glasurit.com or directly from your sales partner. It is the responsibility of the recipient of our products to ensure that any proprietary rights and existing laws and legislation are observed.


3. Other personal protective equipment (PPE) As a basic principle, the eyes must be protected against splashes and liquid paint. This protection can be provided by suitable protective goggles or the visors of full-face masks or painting hoods. Similarly, all exposed parts of the skin must be sufficiently protected. Appropriate gloves with painting overalls must cover the complete arm and wrist. If there is a risk of contamination of facial skin, the hair or the throat and neck area, these parts of the body must be protected e.g. by painting hood. In the case of high levels of overspray, anti-static disposable protective clothing must be worn on top of the painting overalls. The painting overalls must be appropriately disposed of after use. Slightly soiled working clothes are to be kept apart from street clothes in a separate locker. To ensure that the contamination is not transferred to personal clothing, all clothing should be cleaned by a laundry. In the event of high levels of contamination by carcinogenic paints, the clothing should be disposed of immediately. In addition to suitable safety boots, other PPE may be required as a result of the risk assessment, e.g. ear protectors. The PPE must be supplemented by a skin protection plan with appropriate cleaning and care products. 4. Leakage Spilt material and paint left-overs must be collected while still wet and have to be disposed of in accordance with regulations. Observe the self-protection instructions (see section 3). Any dust formation, e.g. by abrasion, must be prevented.

5. Sanding 5.1 Wet sanding During wet sanding operations, there is no need for respiratory protection in general. Dried sanding dust, however, requires the same measures as dust or overspray containing chromate (see item 2 and 3). 5.2 Dry sanding Only permitted when sanding machines with integrated dust extraction system are used. As a general rule, the extracted air is not allowed to be recirculated in the work area. In addition: P3 respiratory protection devices (especially when sanding refinish primers because these coats generally have a considerably higher chromate content than the original liquid primer product). 6. Occupational medical examinations Employees exposed to particulate matter containing chromates (e.g. during dry sanding) must have regular medical check-ups. The reason is the long period between exposure to chromates and the possible appearance of symptoms of sickness.


Waste disposal guidelines for bodyshops C 7



Waste which cannot be completely avoided must be disposed of observing the following rules: Sorting Types of waste Pre-treatment Final treatment

Disposal Packaging waste pallets, cardboard, paper,

foils, product containers

to be kept and collected separate from other waste; must be completely emptied and crushed or torn apart, if required

recycling waste contractor

Bodyshop waste masking paper (soiled with paint), filter mats, sanding paper, respirator filters, cleaning rags, sanding dust, spray dust, paint sludge

to be collected special waste incineration

Paint waste left-over paint, paint stored for too long, special-colour basecoats or topcoats no longer used

to be collected special waste incineration

Cleaning agents distillation

Cleaning agents reducers

treatment of cleaning agents by distillation, residues: special waste incineration

Products containing peroxide

left-over hardener to be collected separately after decontamination at waste contractor's special waste incineration

Different types of waste may only be put together with the waste contractor's consent. In other cases, the individual types of waste are to be collected and handed over for disposal separately. Always check whether reuse is possible before handing waste over for disposal.

Storage of paint materials C 8

BASF Coatings GmbH, Automotive Refinish Coatings Solutions Europe, Glasuritstrasse 1, 48165 Münster, Germany Jan 2013

The storage of coating materials and solvents is subject in Germany to the ”German Flammable Liquids Ordinance” (VbF*) and its ”Technical rules for flammable liquids” (TRbF*). The Flammable Liquids Ordinance does not apply if only the quantity of flammable liquids needed for spraying is stored at the workplace which is required for the work’s progress and if these flammable liquids are stored in form of intermediate or finished products. According to the German accident prevention regulations (BGV* in Germany), the amount of paint needed for one day’s shift is permitted to be stored in the working area. In this case a storage as stated in the VbF is not required (s. above).

The storage of flammable liquids is prohibited on walkways and passages, in stairways, in generally accessible corridors, on the roof of residential, office and similar buildings as well as in their attics, and, furthermore, in guest and bar rooms and in general workrooms. It is also prohibited to store emptied containers that contained liquids of danger class A I, A II or B at these places and at other generally accessible places. This regulation must be observed strictly as even small remaining quantities may cause explosions.

* VbF = German Flammable Liquids Ordinance * TRbF = Technical rules for flammable liquids * BGV = German Accident prevention regulations

Flash point Water miscibility at 15°C

VbF Danger Class

VbF label

< 21°C < 21°C

limited unlimited

A I B

highly flammable

21-55°C limited unlimited

A II is not subject to VbF

flammable

55-100°C 55-100°C

limited unlimited

A III is not subject to VbF

Recommended storage temperature: +5°C - +40°C

Processing pictograms A 2



Solvents and solvent-borne products, which are subject to the VbF, must be stored in plants or storage areas that comply with the TRbF. The TRbF differentiate between a storage area that is notification- and permission-free and a storage area that requires notification and permission.

Protective zone and clearance are very important for tank farms above ground. Three protection zones are identified in which measures of different explosion protection grades are defined and specified depending on the materials stored.

Please note: All nationally and/or locally applicable working directions, operating instructions and safety regulations as well as existing rules for the prevention of accidents and regulations on hazardous substances must be observed. The laws and regulations referred to in this manual are applicable to the Federal Republic of Germany only.

Tables D



D 1. Which products for which substrates?

2. Tinting guide for 68 Line solid colours

3. 68 T ... mixing bases

4. Main products and resin bases

5. Temperature table Glasurit products

6. Gloss level with 568-M 124

7. Painting of Plastic

Which products for which substrates? D 1



Row

mat

eria

l bas

e

Stee

l

Gal

v. s

teel

*

Stai

nles

s st

eel

Alu

min

ium

Ano

dise

d a

lum

.

GR

P/SM

C

PP-E

PDM

Gla

surit

® C

V-Pr

imer

Gla

surit

® C

V-Pr

imer

-Fi

ller /

Fill

er

Pow

der

Coi

l-Coa

ting

Plyw

ood

Woo

d

Fact

ory

finis

h

Old

pai

ntw

ork

Polyester-Body fillers Glasurit Ratio Body Filler 839-20 PE CV Flexible Body Filler 839-15 PE CV Flexible Body Filler 839-45 PE HS Polyester Spray Filler 1006-26 PE Stone chip and underbody protection Underbody protection 1109-1503/3 Underbody protection 1109-1240/4 Primer CV Shop Primer 183-153 PVB CV Wash Primer 283-6150 PVB CV Zinc-Rich Primer 801-66 EP CV Primer RS 802-3012 EP Primer Filler CV Steel Primer 9-7 EP-E CV Primer Filler 283-1880 PVB CV Etch Primer Filler 283-7850 PVB 2K CV Chassis Surfacer 284-13 PUR CV primer Filler 284-90 PUR CV Epoxy PF, grey green 801-703 EP CV Epoxy PF, light grey 801-704 EP Steel Primer Paste 568-46 / 70:30 PUR Surfacer CV Filler white 284-45 PUR CV Sanding Filler 284-30 PUR CV Textured Filler 284-99 PUR Adhesion promoter Transparent Sealer CV 285-0 CV PUR 284-45 with 568-20 568-20 PUR DTM Topcoat Steel Primer Paste (DTM) 568-46 / 1:1 PUR

= very well suited = well suited = suited in some cases

Key to abbreviations: EP = epoxy/polyamine EP E = epoxy ester CP = copolymer

PE = polyester PUR = polyurethane/isocyanate PVB = polyvinyl butyral/phosphoric acid

* - The adhesion on hot dipped galvanized steel has to be checked before For detailed information pay attention to the Technical Information of the corresponding product.

Tinting guide for 68 Line solid colours D 2



Tinting direction

Colour group

white grey yellow beige orange red bordeaux brown green blue

lighter T 000 T 000 T 000 T 000 T 000 T 000 T 000 T 000 T 000 T 000

dirtier T 900 T 900 T 900 T 900 T 900 T 900 T 900 T 900 T 900 T 900

darker T 900 T 900 T 900 T 900 T 200 T 330* T 310 T 900 T 600 T 500 T 523

bluer T 500 T 523

T 500 T 523

- - - - - - T 600 T 600

greener T 600 T 600 T 600 T 600 - - - - T 600 T 600

yellower T 100 T 100 T 141* T 100 T 141* T 141* T 100 T 100 T 141* -

orange T 120 T 120 T 200 T 200 T 200 T 321 T 321 T 321 - -

redder T 311 T 311 T 200 T 311 T 330* T 330* T 330* T 311 - T 340

more violet T 340 T 340 - T 340 - T 340 T 310 T 340 - T 400

Use only the mixing bases contained in the relevant mixing formula. *) Do not use in low concentration!

68 T ... mixing bases D 3



Mixing base no. Product code Name German English T 900 AD68-94H1 0102 blauschwarz bluish black

T 920 AD68-9920 0102 gelbschwarz yellowish black

T 940 AD68-9940 0102 schwarz black

T 100 AD68-139K 0102 oxidgelb oxide yellow

T 420 AD68-4020 0102 lila lilac

T 500 AD68-51TT 0102 dunkelblau dark blue

T 523 AD68-51PT 0102 mittelblau medium blue

T 600 AD68-60XM 0102 flaschengrün bottle green

T 310 AD68-32KH 0102 bordeaux bordeaux

T 531 AD68-5531 0102 blau blue

T 311 AD68-328Z 0102 oxidrot oxide red

T 150 AD68-1150 0102 gelb yellow

T 141 AD68-136K 0102 zitrusgelb lemon yellow

T 144 AD68-1144 0102 Sonnengelb sun yellow

T 200 AD68-2200 0102 hellorange light orange

T 230 AD68-2230 0102 reinorange pure orange

T 120 AD68-13L1 0102 signalgelb signal yellow

T 330 AD68-3330 0102 rot red

T 320 AD68-3320 0102 dunkelrot dark red

T 340 AD68-32LH 0102 weinrot wine red

T 002 AD68-00ZX 0102 weiß white

568-M 135 AZ68-1350 0105 HS 2K CV Mixing Clear

568-M 100 AZ68-0100 0105 HS 2K CV Airless Mixing Clear

922-139 SC22-0139 2K CV Topcoat Hardener Premiuim

922-138 SC22-0138 2K CV Topcoat Hardener normal

922-136 SC22-0136 2K CV Topcoat Hardener fast

Main products and resin bases D 4



Product Resin base Abbreviation

839-20 unsaturated polyester PE 839-15 unsaturated polyester PE 839-45 unsaturated polyester PE 1006-26 unsaturated polyester PE 9-7 epoxy ester EP E 183-153 polyvinylbutyral PVB 283-1880 polyvinylbutyral PVB 283-61501 polyvinylbutyral PVB 283-7850 polyvinylbutyral PVB 284-90 polyurethane PU 284-45 polyurethane PU 284-30 polyurethane PU 285-0 CV polyurethane PU 801-703 epoxy EP

801-704 epoxy EP 68 polyurethane acrylate PU AC 58 polyurethane acrylate PU AC 90 polyurethane, water-thinnable PU, W 924-68 modified polyacrylate PAC 924-18 modified polyacrylate PAC

Temperature table for Glasurit products D 5



This table shows reference material combinations based on market experience. However, customer-specific parameters (e.g. spraybooth, objects to be painted or atomizing technique) may require different hardener/reducer combinations.

Up to 15°C from 15°C from 20°C from 25°C from 30°C

9-7 Hardener

Reducer 568-96 568-96 568-96 568-96 568-96

283-6150 Hardener 352-235 352-235 352-235 352-235 352-235

Reducer 352-50 352-216 352-216 352-345 352-345

283-1880 Hardener 352-235 352-235 352-235 352-235 352-235

Reducer

283-7850 Hardener 352-240 352-240 352-240 352-240 352-240

Reducer 352-50 352-216 352-216 352-345 352-345

801-703 Hardener not 965-53 965-53 965-53 965-53

Reducer processable 352-216 352-216 352-216 352-345

801-704 Hardener not 965-53 965-53 965-53 965-53

Reducer processable 352-216 352-216 352-216 352-345

284-13 Hardener 922-16 PRO 922-18 PRO 922-18 PRO 922-18 PRO 922-18 PRO

Reducer 352-91 CV 352-216 352-345 352-345 352-370


Reducer 352-216 352-345 352-345 352-370 352-370


Reducer 352-91 CV 352-216 352-216 352-345 352-370


Reducer 352-91 CV 352-216 352-345 352-345 352-370

568-46 Hardener 922-136 922-138 922-138 922-138 922-138

Reducer 352-91 CV 352-216 352-216 352-345 352-370

568-46 (DTM)

Hardener 922-136 922-138 922-138 922-138 922-138

Reducer 352-91 CV 352-216 352-216 352-345 352-370

68 Hardener 922-136 922-138 922-138 922-138 922-139

Reducer 352-50 352-91 CV 352-216 352-345 352-370

68-9006 Hardener 922-136 922-136 922-136 922-136 922-138

Reducer 352-50 352-50 352-50 352-216 352-216

924-68 Hardener 922-136 922-138 922-138 922-138 922-138

Reducer 352-91 CV 352-216 352-345 352-345 352-370

924-168 Hardener 922-136 922-138 922-138 922-138 922-138

Reducer 352-216 352-345 352-345 352-345 352-345

Gloss level with CV – Matting Mixing clear 568-M124 D 6



General remarks on mat topcoats Usage in Ready-Mixed Color, max. 5:1

Replace 568-M 035

The gloss level of a mat topcoat is influenced by:

filmbuild color hardener reducer painting process flash off between coats drying

- air drying - oven drying - flash off before oven drying

Standard 922-139 / 352-216 / air drying

Gloss level >85 E 60°

high gloss 75-85 E 60° glossy

70-85 E 60° glossy

Replace mixing clear

+ 568-M124 / 5:1 Replace mixing clear + 568-M124 / 4:1

Replace mixing clear + 568-M124 / 3:1

Replace mixing clear + 568-M124 / 2:1

Gloss level 50-65 E 60°

semi glossy 35-50 E 60° satin glossy

25-40 E 60° satin matt

10-25 E 60° matt

Important remarks Before the usage of Glasurit® CV Matting Mixing Clear, 568-M 124 the product has to be stirred very well. That is also

important if the mixing shelf was not in use for a longer time For the mixing clear 568-M 124 use agitator to stir in till homogenously Mixing ratio with hardener and reducer: 5 : 1 : 1

68 li

ne m

ixed

with

56

8-M

135

M12

4

68 li

ne m

ixed

with

56

8-M

124

68 li

ne m

ixed

with

56

8-M

124

M12

4

68 li

ne m

ixed

with

56

8-M

124

M12

4

68 li

ne m

ixed

with

56

8-M

124

M12

4

68 li

ne m

ixed

with

56

8-M

124

M12

4

Painting of Plastics D 7



284 - 45 2 : 1 +10% 922–180 PRO / 352-345

284 - 45 2 : 1 +10% 922–180 PRO / 568-20

SMC Sheet molding compound

GRP Glassfaser Reinforded Plastic

ABS Acryl-Butadien-Styrol-Copolymer

PC Polycarbonat

PA Polyamid

PP / EPDM Polypropylen / Ethylen Propylen Dien Mixpolymerisat

PP / T16 / T20

TPE Thermoplastic Elastomere

PP Polypropylen

PE Polyethylen


In Detail: See Painting Process CV8 “Painting of Plastics” In general: Due to different raw material supplier the quality of the plastics can be different from time to time. Therefore the adhesion should be check before painting.

Gray shades of different products with 568-408 D 8

The data contained in this publication are based on our current knowledge and experience. In view of the many factors that may affect processing and application of our products, these statements do not relieve processors from carrying out their own investigations and tests; neither do these data imply any guarantee of certain properties, nor the suitability of the products for a specific purpose. Any descriptions, drawings, photographs, data, proportions, weights etc. given herein are for general information purpose only; they may change without prior information and do not constitute the agreed contractual quality of the products (product specification). The latest version supersedes all previous versions. You can obtain the latest version from our website at www.glasurit.com or directly from your sales partner. It is the responsibility of the recipient of our products to ensure that any proprietary rights and existing laws and legislation are observed.


284-45 284-90 9-7 284-13 801-704 801-703

L8 (RAL 9010)

MR …: 568-408 by weight MR …: 568-408 by volume

1000 : 0 1000 : 0

L7


1000 : 0.8g 1000 : 1.1ml

1000 : 0.7g 1000 : 1.1ml

L6


1000 : 1g 1000 : 2ml 1000 : 1g

1000 : 2ml

L5


1000 : 3g 1000 : 4ml 1000 : 3g

1000 : 4ml 1000 : 0 1000 : 0

L4


1000 : 7g 1000 : 10ml 1000 : 7g

1000 : 11ml 1000 : 4g 1000 : 5ml 1000 : 2g

1000 : 3ml

L3


1000 : 14g 1000 : 21ml 1000 : 13g

1000 : 20ml 1000 : 0 1000 : 11g 1000 : 15ml 1000 : 10g

1000 : 15ml

L2


1000 : 32g 1000 : 48ml 1000 : 32g

1000 : 51ml 1000 : 36g 1000 : 50ml 1000 : 36g

1000 : 50ml 1000 : 34g 1000 : 50ml 1000 : 0

~ L1


1000 : 67g 1000 : 100ml

1000 : 66g 1000 : 100ml 1000 : 72g

1000 : 100ml 1000 : 72g 1000 : 100ml

1000 : 69g 1000 : 100ml

1000 : 71g 1000 : 100ml

The indicated colors are just reference points and are affected by the printer/screen setting. For colors with a mandatory gray shade as STEP #1, only the mixtures marked may be used.

Technical Data Sheets E



1. Technical product and application data

2. Keyword index

TECHNICAL INFORMATION 839-15 Glasurit CV Flexible Body Filler grey-beige

BF


BASF Coatings GmbH, Automotive Refinish Coatings Solutions Europe, Glasuritstrasse 1, 48165 Münster, Deutschland 04/2016

Range of application:

all applications

Performance: • fast sandable • good filling properties • high flexible alignment for welding seams

Special remarks: It cannot be ruled out that this product contains particles < 0.1 μm The products are suitable for professional use only. 2004/42/IIB (b)(250)180: The EU limit value for this product (product category: IIB.b) in ready to use form is max. 250 g/l. The VOC content of this product is 180 g/l.

Substrates:


Ste

el

Gal

vani

zed

stee

l

Sta

inle

ss s

teel

Alu

min

ium

Ano

dize

d Al

umin

ium

GR

P /

SM

C

PP

-EP

DM

Gla

surit

CV

- P

rimer

Gla

surit

CV

-

Prim

er F

iller

/ Fi

ller

Pow

der c

oatin

g

Coi

l-Coa

ting

Ply

woo

d

Woo

d

OE

M-P

Ain

t wor

k

old

pain

t wor

k

Remarks: The substrate should be clean, free of dust, rust, oil and grease

Painting process

Spreading rate Solid content 98 %

TECHNICAL INFORMATION 839-15 Glasurit CV Flexible Body Filler grey-beige BF

BASF Coatings GmbH, Automotive Refinish Coatings Solutions Europe, Glasuritstrasse1, 48165 Münster, Deutschland 04/2016

Mixing ratio 100 : 3

Hardeners 948-36

Reducer

Viscosity DIN 4 / 20° C Potlife 20 °C 4 min.

Drying

Over-coatable

Tack-free Ready for masking

Ready to assamble

Sandable

min max

Object temp. 20°C 30 min. Object temp. 60°C

Remarks ! Can be sanded after 30 min. Highly flexible product, for example for weld seams on tankers. On zinc, before body-filling, EP 801- CV Primer Filler (30 - 40 µm, 30 min. 60°C) or 284-13 CV primer filler (20 - 25 µm, 20 min. 60°C) must be applied as adhesion promoter. Do not use on wash primer or acid-pre-treated surfaces!

TECHNICAL INFORMATION 839-20 Glasurit Multi Purpose Body Filler white

BF




all applications

Performance: • fast drying • suitable on all substrates • good filling properties • fast sandable


Substrates:


Ste

el

Gal

vani

zed

stee

l

Sta

inle

ss s

teel

Alu

min

ium

Ano

dize

d Al

umin

ium

GR

P /

SM

C

PP

-EP

DM

Gla

surit

CV

- P

rimer

Gla

surit

CV

-

Prim

er F

iller

/ Fi

ller

Pow

der c

oatin

g

Coi

l-Coa

ting

Ply

woo

d

Woo

d

OE

M-P

Ain

t wor

k

old

pain

t wor

k


Painting process


TECHNICAL INFORMATION 839-20 Glasurit Multi Purpose Body Filler

white BF


Mixing ratio 100 : 2 - 3% by weight

Hardeners 948-36

Reducer


Drying

Over-coatable


Ready to assamble

Sandable

min max

Object temp. 20°C 20 - 30 min. Object temp. 60°C

Remarks ! Can be sanded after 20 - 30 min. Not suitable for applications that require elasticity, e.g., weld seams. Do not use on acid-hardening products or substrates pre-treated with acid.

TECHNICAL INFORMATION 839-45 Glasurit CV Flexible Body Filler light grey

BF




all applications

Performance: • suitable for large areas / surfaces • high flexible alignment for welding seams • long pot life • temperature resistance up to 180°C


Substrates:


Ste

el

Gal

vani

zed

stee

l

Sta

inle

ss s

teel

Alu

min

ium

Ano

dize

d Al

umin

ium

GR

P /

SM

C

PP

-EP

DM

Gla

surit

CV

- P

rimer

Gla

surit

CV

-

Prim

er F

iller

/ Fi

ller

Pow

der c

oatin

g

Coi

l-Coa

ting

Ply

woo

d

Woo

d

OE

M-P

Ain

t wor

k

old

pain

t wor

k

Remarks:

Painting process


TECHNICAL INFORMATION 839-45 Glasurit CV Flexible Body Filler light grey BF


Mixing ratio 100 : 3

Hardeners 948-36

Reducer


Drying

Over-coatable


Ready to assamble

Sandable

min max Object temp. 20°C 2,5 h Object temp. 60°C

Remarks ! Sandable after 2,5 hours. Highly flexible product, for example for weld seams on tankers. Temperature resistant up to 180°C. On zinc, before body-filling, EP 801- CV Primer Filler (30 - 40 µm, 30 min. 60°C) or 284-13 CV primer filler (20 - 25 µm, 20 min. 60°C) must be applied as adhesion promoter. Do not use on wash primer or acid-pre-treated surfaces!

TECHNICAL INFORMATION 1006-26 Glasurit UP Spray Filler, grey BF




all applications

Performance: • good filling properties • fast drying • fast sandable


Substrates:


Ste

el

Gal

vani

zed

stee

l

Sta

inle

ss s

teel

Alu

min

ium

Ano

dize

d Al

umin

ium

GR

P /

SM

C

PP

-EP

DM

Gla

surit

CV

- P

rimer

Gla

surit

CV

-

Prim

er F

iller

/ Fi

ller

Pow

der c

oatin

g

Coi

l-Coa

ting

Ply

woo

d

Woo

d

OE

M-P

Ain

t wor

k

old

pain

t wor

k


Painting process CV 17

Spreading rate ≈ 550 m2 / l / 1µm Solid content ≈ 71 %

TECHNICAL INFORMATION 1006-26 Glasurit UP Spray Filler, grey BF


Mixing ratio 100 : 5 by volume

Hardeners 948-22

Reducer max 4% 352-50 (by weight)


Application parameter

Compliant - gravity feed cup

HVLP - Spray gun

Suction cup Airless/ Airmix

Pressure pot Dble.-Memb. Pump

Atomization pressure bar 2.2 – 2.5 2.5

Paint pressure bar -- -

Nozzle size mm 2.5 – 3.0 2.5 – 3.0

Voltage kV - -

Elect. Resistance Ω - -

Spray coats 3 - 8 3 - 8

Flash - off min.

Filmbuild µm > 200 max. 1000

Drying

Over-coatable


Ready to assamble

Sandable

min max

Object temp. 20°C 3 - 4 h 3 - 4 h Object temp. 60°C 30 min. 30 min.

Remarks ! Do not overcoat etch wash primer or acid pre treated substrates with 1006-26 ! Use only dry sanding for 1006-26. Galvanized steel must be primed with 283-6150 and 284-13 (max. 30 - 40 µm).For temperature less than 15°C or to speed up the drying the amount of 948-22 can be increased up to 7,5 vol.%. Cool storage, shelf life 8 month at 20°.

TECHNICAL INFORMATION 1109-1240/4 Glasurit Stone Chip and Underbody

protection, black X




structure effect, stone guard, underbody protection

Performance: • Can be used on all Glasurit PU and EP CV primer fillers and fillers • high flexible • outstanding application characteristics

Special remarks: It cannot be ruled out that this product contains particles < 0.1 μm The products are suitable for professional use only. 2004/42/IIB (e)(840)46: The EU limit value for this product (product category: IIB.e) in ready to use form is max. 840 g/l. The VOC content of this product is 46 g/l.

Substrates:


Ste

el

Gal

vani

zed

stee

l

Sta

inle

ss s

teel

Alu

min

ium

Ano

dize

d Al

umin

ium

GR

P /

SM

C

PP

-EP

DM

Gla

surit

CV

- P

rimer

Gla

surit

CV

-

Prim

er F

iller

/ Fi

ller

Pow

der c

oatin

g

Coi

l-Coa

ting

Ply

woo

d

Woo

d

OE

M-P

Ain

t wor

k

old

pain

t wor

k


Painting process


TECHNICAL INFORMATION 1109-1240/4 Glasurit Stone Chip and Underbody

protection, black X


Mixing ratio

Hardeners

Reducer

Viscosity DIN 4 / 20° C



HVLP - Spray gun



Atomization pressure bar 2 – 2.5 2 – 2.5 2 - 4 2.5

Paint pressure bar - - 120 - 180 2

Nozzle size mm 3 - 4 3 - 5 0.41 – 0.5 3 - 4

Voltage kV - - - -

Elect. Resistance Ω - - - -

Spray coats 2 - 6 4 - 6 2 - 6 2 - 6

Flash - off min.

Filmbuild µm 500-1000 / 40-50

Drying

Over-coatable


Ready to assamble

Sandable

min max

Object temp. 20°C 6 h Object temp. 60°C

Remarks ! Shelf life: 9 months. Protect from frost. For usage as Stoneprotection filler the filmbuild is 40 - 50µm. Therefore the material can be thinned with max. 5% DE-water.

TECHNICAL INFORMATION 1109-1503/3 Glasurit Stone Chip and

Underbody protection, grey X




structure effect, stone guard, underbody protection

Performance: • high flexible • Can be used on all Glasurit PU and EP CV primer fillers and fillers • outstanding application characteristics


Substrates:


Ste

el

Gal

vani

zed

stee

l

Sta

inle

ss s

teel

Alu

min

ium

Ano

dize

d Al

umin

ium

GR

P /

SM

C

PP

-EP

DM

Gla

surit

CV

- P

rimer

Gla

surit

CV

-

Prim

er F

iller

/ Fi

ller

Pow

der c

oatin

g

Coi

l-Coa

ting

Ply

woo

d

Woo

d

OE

M-P

Ain

t wor

k

old

pain

t wor

k


Painting process


TECHNICAL INFORMATION 1109-1503/3 Glasurit Stone Chip and

Underbody protection, grey X


Mixing ratio

Hardeners

Reducer




HVLP - Spray gun



Atomization pressure bar 2 – 2.5 2 – 2.5 2 - 4 2

Paint pressure bar - - 120 - 180 2.5

Nozzle size mm 3 - 4 3 - 5 0.41 – 0.5 3 - 4

Voltage kV - - - -


Spray coats 2 - 6 4 - 6 2 - 6 2 - 6

Flash - off min.

Filmbuild µm 500 - 1000

Drying

Over-coatable


Ready to assamble

Sandable

min max

Object temp. 20°C 6 h Object temp. 60°C after cooling down

Remarks ! Shelf life: 9 months. Protect from frost. Can be thinned with 3% water if required.

TECHNICAL INFORMATION 183-153 Glasurit Shop Primer, red-brown P




construction machinery (steel), container

Performance: • fast to assemble • fast drying • weldable • temporary corrosion protection

Special remarks: It cannot be ruled out that this product contains particles < 0.1 μm The products are suitable for professional use only. 2004/42/IIB (c III)(780)702: The EU limit value for this product (product category: IIB.c III) in ready to use form is max. 780 g/l. The VOC content of this product is 702 g/l.

Substrates:


Ste

el

Gal

vani

zed

stee

l

Sta

inle

ss s

teel

Alu

min

ium

Ano

dize

d Al

umin

ium

GR

P /

SM

C

PP

-EP

DM

Gla

surit

CV

- P

rimer

Gla

surit

CV

-

Prim

er F

iller

/ Fi

ller

Pow

der c

oatin

g

Coi

l-Coa

ting

Ply

woo

d

Woo

d

OE

M-P

Ain

t wor

k

old

pain

t wor

k


Painting process


TECHNICAL INFORMATION 183-153 Glasurit Shop Primer, red-brown P



Hardeners

Reducer

352-50, fast 352-50, fast 352-91 CV, normal

15 - 20°C 20 - 25°C 25 - 30°C

Viscosity DIN 4 / 20° C 22 - 25 s. DIN 4



HVLP - Spray gun



Atomization pressure bar 2.5 2.0 2.5 2.5

Paint pressure bar - - - 0.8 – 1.5

Nozzle size mm 1.6 – 1.8 1.7 1.7 1.0 – 1.1

Voltage kV - - - -


Spray coats 2 2 2 1 - 2

Flash - off min. 10 - 15 10 - 15 10 - 15 10 - 15


Drying

Over-coatable


Ready to assamble

Sandable

min max

Object temp. 20°C 10 min. 8 h Object temp. 60°C

Remarks ! The product is ready for application with a brush. Shop Primer cannot be directly over coated with topcoat or polyester products. All CV PUR Primer Filler / Filler can be used to overcoat Panels treated with 183-153 are very easy to weld. The adhesion on hot dipped galvanized steel has to be checked before.

TECHNICAL INFORMATION 283-7850 Glasurit CV Etch Primer Filler

chromate free, grey PF




boxes (aluminum), dumptruck (aluminum), flatbeds (aluminum), boxes, bulk loading vehicles (aluminum)

Performance: • good leveling • suitable for large areas / surfaces • fast drying • chromate free with good corrosion protection • 2-layer system with 68 Line topcoat


Substrates:


Ste

el

Gal

vani

zed

stee

l

Sta

inle

ss s

teel

Alu

min

ium

Ano

dize

d Al

umin

ium

GR

P /

SM

C

PP

-EP

DM

Gla

surit

CV

- P

rimer

Gla

surit

CV

-

Prim

er F

iller

/ Fi

ller

Pow

der c

oatin

g

Coi

l-Coa

ting

Ply

woo

d

Woo

d

OE

M-P

Ain

t wor

k

old

pain

t wor

k


Painting process CV 1.1

Spreading rate ≈ 169 m2 / l / 1µm Solid content ≈ 37,5 %

TECHNICAL INFORMATION 283-7850 Glasurit CV Etch Primer Filler

chromate free, grey PF


Mixing ratio 2 : 1 + 20% by volume

Hardeners 352-240

Reducer

352-216, slow 352-216, slow 352-345, very slow

15 - 20°C 20 - 25°C 25 - 30°C

Viscosity DIN 4 / 20° C 16 - 17 s. DIN 4 Potlife 20 °C 8 h



HVLP - Spray gun



Atomization pressure bar 2.2 – 2.5 2.0 2.5 2 2.5

Paint pressure bar - - - 120 - 150 0,8 - 1,5

Nozzle size mm 1.6 - 1.8 1.7 1.7 0.28 1.0 – 1.1

Voltage kV - - - - -

Elect. Resistance Ω - - - - -

Spray coats 2.5 - 3 2.5 - 3 2.5 - 3 2 2.5 - 3

Flash - off min. until matt until matt until matt until matt until matt

Filmbuild µm 30

Drying

Over-coatable


Ready to assamble

Sandable

min max Object temp. 20°C 30 min. 8 h Object temp. 60°C 10 min

Remarks ! Do not overcoat with polyester products! Do not overcoat with 90 Line for CV To be used only in 2-stage systems. Apply topcoat within one working day (8 hours). Do not use 283-7850 on shot blasted areas The adhesion on hot dipped galvanized steel has to be checked before.

TECHNICAL INFORMATION 283-1880 Glasurit CV Primer Filler,

chromated, light beige PF




dumptruck (aluminum), boxes (aluminum), flatbeds (aluminum), boxes, bulk loading vehicles (aluminum)

Performance: • suitable for large areas / surfaces • fast to assemble • fast drying • outstanding corrosion protection • 2-layer structure with 68 Line topcoat


Substrates:


Ste

el

Gal

vani

zed

stee

l

Sta

inle

ss s

teel

Alu

min

ium

Ano

dize

d Al

umin

ium

GR

P /

SM

C

PP

-EP

DM

Gla

surit

CV

- P

rimer

Gla

surit

CV

-

Prim

er F

iller

/ Fi

ller

Pow

der c

oatin

g

Coi

l-Coa

ting

Ply

woo

d

Woo

d

OE

M-P

Ain

t wor

k

old

pain

t wor

k


Painting process CV 1, CV Race 3


TECHNICAL INFORMATION 283-1880 Glasurit CV Primer Filler,

chromated, light beige PF



Hardeners 352-235

Reducer




HVLP - Spray gun




Paint pressure bar - - - 120 - 150 0.8 – 1.5

Nozzle size mm 1.6 – 1.8 1.7 1.7 0.28 1.0 – 1.1



Spray coats 3 3 3 2 2 - 3

Flash - off min. 10 - 15 10 - 15 10 - 15 10 - 15 10 - 15


Drying

Over-coatable


Ready to assamble

Sandable

min max

Object temp. 20°C 30 min. 8 h Object temp. 60°C 10 min.

Remarks ! Do not overcoat with polyester products. Do not overcoat with 90 Line for CV flash-off time at temperatures of at least 12°C to 19°C is 45 min. Apply topcoat within one working day (8 hours). Do not use 283-1880 on sandblasted areas The adhesion on hot dipped galvanized steel has to be checked before.

TECHNICAL INFORMATION 283-6150 Glasurit CV Wash Primer chromate free, yellow, 3-layer-system

P




busses, fire-fighting vehicle, boxes (aluminum), boxes, bulk loading vehicles (aluminum)

Performance: • suitable for large areas / surfaces • fast drying • chromate free with good corrosion protection


Substrates:


Ste

el

Gal

vani

zed

stee

l

Sta

inle

ss s

teel

Alu

min

ium

Ano

dize

d Al

umin

ium

GR

P /

SM

C

PP

-EP

DM

Gla

surit

CV

- P

rimer

Gla

surit

CV

-

Prim

er F

iller

/ Fi

ller

Pow

der c

oatin

g

Coi

l-Coa

ting

Ply

woo

d

Woo

d

OE

M-P

Ain

t wor

k

old

pain

t wor

k

Remarks: The substrate should be clean, free of dust, rust, oil and grease The pre-treated metallic surface must be coated on the same day to prevent renewed oxidation.

Painting process CV 4, CV 5, CV 6, CV 7, CV 7.1, CV 7.2, CV Race 1, CV Race 4


TECHNICAL INFORMATION 283-6150 Glasurit CV Wash Primer chromate free, yellow, 3-layer-system P



Hardeners 352-235 / 352-228

Reducer

352-91 CV, normal 352-216, slow 352-216, slow

15 - 20°C 20 - 25°C 25 - 30°C




HVLP - Spray gun

Suction cup

Airless/ Airmix (ESTA)




Nozzle size mm 1.6 1.6 1.7 0.28 1.0 – 1.1



Spray coats 1.5 1.5 1.5 1.5 1.5

Flash - off min. 10 - 15 10 - 15 10 - 15 10 - 15 10 - 15


Drying

Over-coatable


Ready to assamble

Sandable

min max

Object temp. 20°C 20-30 min. 8 h Object temp. 60°C

Remarks !

Do not overcoat with polyester products. To be used only in 3-stage systems with CV PUR Primer Filler / Filler. Apply filler within one working day (8 hours). 352-228 suitable for repair and small parts. Do not use on blasted substrates Especially when finishing aluminum substrates, use material that has just been mixed On hot-dip galvanized steel, adhesion must be tested beforehand.

TECHNICAL INFORMATION 283-1850 Glasurit CV Etch Primer chromate

free beige

P


BASF Coatings GmbH, Automotive Refinish Coatings Solutions Europe, Glasuritstrasse 1, 48165 Münster, Deutschland Jan 2014


busses, dumptruck (aluminum), flatbeds (aluminum), boxes, bulk loading vehicles (aluminum)

Performance: • suitable for large areas / surfaces • chromate free with good corrosion protection • fast drying

Special remarks: It cannot be ruled out that this product contains particles < 0.1 μm The e products are suitable for professional use only. 2004/42/IIB (c III)(780)760: The EU limit value for this product (product category: IIB.c III) in ready to use form is max. 780 g/l. The VOC content of this product is 760 g/l.

Substrates:


Ste

el

Gal

vani

zed

stee

l

Sta

inle

ss s

teel

Alu

min

ium

Ano

dize

d Al

umin

ium

GR

P /

SM

C

PP

-EP

DM

Gla

surit

CV

- P

rimer

Gla

surit

CV

-

Prim

er F

iller

/ Fi

ller

Pow

der c

oatin

g

Coi

l-Coa

ting

Ply

woo

d

Woo

d

OE

M-P

Ain

t wor

k

old

pain

t wor

k


Painting process CV 3, 5, 6, 7, 7-1, CV Race 1, 4


TECHNICAL INFORMATION 283-1850 Glasurit CV Etch Primer chromate

free beige

P

The data contained in this publication are based on our current knowledge and experience. In view of the many factors that may affect processing and application of our products, these data do not relieve processors from carrying out their own investigations and tests; neither do these data imply any guarantee of certain properties, nor the suitability of the products for a specific purpose. Any descriptions, drawings, photographs, data, proportions, weights etc. given herein are for general information purpose only; they may change without prior information and do not constitute the agreed contractual quality of the products (product specification). The latest version supersedes all previous versions. You can obtain the latest version from our website at www.glasurit.com or directly from your sales partner. It is the responsibility of the recipient of our products to ensure that any proprietary rights and existing laws and legislation are observed. BASF Coatings GmbH, Automotive Refinish Coatings Solutions Europe, Glasuritstrasse1, 48165 Münster, Deutschland Jan 2014

Mixing ratio 2:1+10% by volume

Hardeners 352-235

Reducer


15 - 20°C 20 - 25°C 25 - 30°C




HVLP - Spray gun

Suction cup



Atomization pressure bar 2,2 - 2,5 2,0 2,5 2 2,5

Paint pressure bar -- - - 120 - 150 0,8 - 1,5

Nozzle size mm 1,6 - 1,8 1,7 1,7 0,28 1,0 - 1,1



Spray coats 2 2 2 1 - 2 1,5 - 2

Flash - off min. 10-15 10-15 10-15 10-15 10-15


Drying

Over-coatable


Ready to assamble

Sandable

Min. Max.

Object temp. 20°C 30 min 8 h Object temp. 60°C 10 min

Remarks ! Do not overcoat with polyester products. To be used only in 3-stage systems with all CV PUR Primer Filler / Filler. On sand-throughs and on small panels, you can also use 352-228 Activator as described in the RACE 4 system. Spray filler within 8 hours. Do not use 283-1850 on sandblasted areas The adhesion on hot dipped galvanized steel has to be checked before.

TECHNICAL INFORMATION 9-7 Glasurit CV Steel Primer chromate

free, grey-beige PF




construction machinery (steel), chassis painting (steel / aluminum), steel and galvanized steel spare parts

Performance: • tintable • chromate free with good corrosion protection • good coverage of shot blasted profile • high efficiency • outstanding application characteristics

Special remarks: It cannot be ruled out that this product contains particles < 0.1 μm The products are suitable for professional use only. 2004/42/IIB (c I)(540)530: The EU limit value for this product (product category: IIB.c I) in ready to use form is max. 540 g/l. The VOC content of this product is 530 g/l.

Substrates:


Ste

el

Gal

vani

zed

stee

l

Sta

inle

ss s

teel

Alu

min

ium

Ano

dize

d Al

umin

ium

GR

P /

SM

C

PP

-EP

DM

Gla

surit

CV

- P

rimer

Gla

surit

CV

-

Prim

er F

iller

/ Fi

ller

Pow

der c

oatin

g

Coi

l-Coa

ting

Ply

woo

d

Woo

d

OE

M-P

Ain

t wor

k

old

pain

t wor

k

Remarks: Aluminum-Chassis have be primed with a suitable primer

The substrate should be clean, free of dust, rust, oil and grease

Painting process CV 7, CV 10


TECHNICAL INFORMATION 9-7 Glasurit CV Steel Primer chromate

free, grey-beige PF



Hardeners

Reducer 568-96




HVLP - Spray gun




Paint pressure bar - - - 120 - 150 0.8-1.5

Nozzle size mm 1.6 – 1.8 1.7 1.7 0.28 – 0.33 1.0 - 1,1

Voltage kV - - - 50 - 80 -

Elect. Resistance Ω - - - 1500 - 2000 -

Spray coats 2 2 2 1 - 2 1.5 - 2

Flash - off min. without without without without without


Drying

Over-coatable


Ready to assamble

Sandable

min max

Object temp. 20°C 60 min. 72 h 1 h 16 h 16 h 16 h Object temp. 60°C 30 min. 30 min. 30 min. 30 min. 45 min.

Remarks ! For solvent-sensitive finishes do not use 352- reducers. For tinting see CV Primer Tinting Paste 568-408!

TECHNICAL INFORMATION 568-46 Glasurit CV Steel Primer Paste,

2-layer system PF




construction machinery (steel), chassis painting (steel / aluminum), chassis (color change), container, steel and galvanized steel spare parts

Performance: • suitable for large areas / surfaces • can be applied directly on steel or galvanized steel • tintable • good coverage of shot blasted profile • brilliant top coat appearance • improves the hiding power

Special remarks: It cannot be ruled out that this product contains particles < 0.1 μm The products are suitable for professional use only. 2004/42/IIB (c II)(540)530: The EU limit value for this product (product category: IIB.c II) in ready to use form is max. 540 g/l. The VOC content of this product is 530 g/l.

Substrates:


Ste

el

Gal

vani

zed

stee

l

Sta

inle

ss s

teel

Alu

min

ium

Ano

dize

d Al

umin

ium

GR

P /

SM

C

PP

-EP

DM

Gla

surit

CV

- P

rimer

Gla

surit

CV

-

Prim

er F

iller

/ Fi

ller

Pow

der c

oatin

g

Coi

l-Coa

ting

Ply

woo

d

Woo

d

OE

M-P

Ain

t wor

k

old

pain

t wor

k




Spreading rate ≈ ~540 m2 / l / 1µm Solid content ≈ 80 %

TECHNICAL INFORMATION 568-46 Glasurit CV Steel Primer Paste

2-layer system PF


Pre mix AD 68 with 568-46 mix 568-46 (70 parts) with line 68 (30 Parts)

Mixing ratio 7 : 1 + 15 - 25% by volume

Hardeners 922-138 / 922-136 or 922-139

Reducer

352-91, normal 352-216, slow 352-345, very slow

15 - 20°C 20 - 25°C 25 - 30°C




HVLP - Spray gun



Atomization pressure bar 2.2 - 2,5 2 2.5 2 2.5


Nozzle size mm 1.6 – 1.8 1.7 – 1.9 1.7 – 1.9 0.28 – 0.33 1.0 – 1.1

Voltage kV - - - 50 - 80 -


Spray coats 2 2 2 1 - 2 2

Flash - off min. 10 - 15 10 - 15 10 - 15 10 - 15 10 - 15


Drying

Over-coatable


Ready to assamble

Sandable

min. max

Object temp. 20°C 60 min. 72 h 16 h Object temp. 60°C 30 min. 30 min.

Remarks ! Attention! The shelf life of the mixed product (Line 68 top coat and 568 - 46) is only 2 weeks. The corrosion protection can only be achieved, if the required film thickness is applied (covering of sand blasting roughness, edges) The adhesion on hot dipped galvanized steel has to be checked before.

TECHNICAL INFORMATION 284-13 Glasurit 2K CV Chassis Filler

chromate free, beige-grey PF




chassis painting (steel / aluminum), container, construction machinery (steel), steel and galvanized steel spare parts

Performance: • suitable on all Glasurit CV primer • suitable for large areas / surfaces • chromate free with good corrosion protection • good coverage of shot blasted profile • brilliant top coat appearance • outstanding application characteristics • tintable


Substrates:


Ste

el

Gal

vani

zed

stee

l

Sta

inle

ss s

teel

Alu

min

ium

Ano

dize

d Al

umin

ium

GR

P /

SM

C

PP

-EP

DM

Gla

surit

CV

- P

rimer

Gla

surit

CV

-

Prim

er F

iller

/ Fi

ller

Pow

der c

oatin

g

Coi

l-Coa

ting

Ply

woo

d

Woo

d

OE

M-P

Ain

t wor

k

old

pain

t wor

k


Aluminum-Chassis have be primed with a suitable primer

Painting process CV 7, CV 17, CV Race 1


TECHNICAL INFORMATION 284-13 Glasurit 2K CV Chassis Filler

chromate free, beige-grey PF


Mixing ratio 4 : 1 : 1 by volume

Hardeners 922-18 PRO / 922-16 PRO

Reducer

352-216, slow 352-345, very slow 352-370, extra slow

15 - 20°C 20 - 25°C 25 - 30°C

Viscosity DIN 4 / 20° C 25 s. DIN 4 Potlife 20 °C 2 h



HVLP - Spray gun

Suction cup





Nozzle size mm 1.6 - 1,8 1.5 – 1.7 1.5 – 1.7 0.28 – 0.33 1.0 – 1.1

Voltage kV 50 - 80

Elect. Resistance Ω 300 - 500




Drying

Over-coatable


Ready to assamble

Sandable

min max

Object temp. 20°C 60 min 72* h 2 h 16 h 16 h 16 h Object temp. 60°C 30 min. 30 min. 30 min. 30 min. 45 min.

Remarks !

Can be tinted with up to 10% of 68 Line Topcoat for the 2nd spray coat. To plasticize the product, mix it 4 : 1 by volume (using the mixing stick) with 522-111 Softface Additive before adding hardener. Can be overcoated with CV topcoats of Lines 68, 58, 55, 90. For tinting see CV Primer Tinting Paste 568-408 ! Mixing ratio 5:1:1 by vol. = higher viscosity, e. g. for rough-blasted substrates. On hot-dip galvanized steel, adhesion must be tested beforehand. * Line 55 and 90 have to be applied within 1 working day

TECHNICAL INFORMATION 284-14 Glasurit CV Universal Primer Filler light grey

PF


BASF Coatings GmbH, Automotive Refinish Coatings Solutions Europe, Glasuritstrasse 1, 48165 Münster, Deutschland Jan 2014


boxes, busses (repair), cabs (refurbishing), fire-fighting vehicle, steel and galvanized steel spare parts

Performance: • suitable on all substrates • brilliant top coat appearance • suitable on all Glasurit CV primer • all-purpose • tintable • chromate free with good corrosion protection

Special remarks: It cannot be ruled out that this product contains particles < 0.1 μm The e products are suitable for professional use only. 2004/42/IIB (c I)(540)530: The EU limit value for this product (product category: IIB.c I) in ready to use form is max. 540 g/l. The VOC content of this product is 530 g/l.

Substrates:


Ste

el

Gal

vani

zed

stee

l

Sta

inle

ss s

teel

Alu

min

ium

Ano

dize

d Al

umin

ium

GR

P /

SM

C

PP

-EP

DM

Gla

surit

CV

- P

rimer

Gla

surit

CV

-

Prim

er F

iller

/ Fi

ller

Pow

der c

oatin

g

Coi

l-Coa

ting

Ply

woo

d

Woo

d

OE

M-P

Ain

t wor

k

old

pain

t wor

k

Remarks: Find addition information in the technical data sheet of 568-14


Painting process CV 4, 4-1, 5, CV Race 2


TECHNICAL INFORMATION 284-14 Glasurit CV Universal Primer Filler light grey PF

The data contained in this publication are based on our current knowledge and experience. In view of the many factors that may affect processing and application of our products, these data do not relieve processors from carrying out their own investigations and tests; neither do these data imply any guarantee of certain properties, nor the suitability of the products for a specific purpose. Any descriptions, drawings, photographs, data, proportions, weights etc. given herein are for general information purpose only; they may change without prior information and do not constitute the agreed contractual quality of the products (product specification). The latest version supersedes all previous versions. You can obtain the latest version from our website at www.glasurit.com or directly from your sales partner. It is the responsibility of the recipient of our products to ensure that any proprietary rights and existing laws and legislation are observed. BASF Coatings GmbH, Automotive Refinish Coatings Solutions Europe, Glasuritstrasse1, 48165 Münster, Deutschland Jan 2014

Pre mix 284-14 with 568-14 4 : 1 (4 parts 284-14 and 1 part 568-14) use mixing stick. (only for aluminium)

Mixing ratio 4:1:1 by volume

Hardeners 922-18 Pro or 922-16 Pro

Reducer

352-345, very slow 352-345, very slow 352-370, extra slow

15 - 20°C 20 - 25°C 25 - 30°C


(ESTA)



HVLP - Spray gun

Suction cup

Airless/ Airmix



Paint pressure bar -- - - 120 - 150 0,8 - 1,5

Nozzle size mm 1,6 - 1,8 1,7 1,7 0,28 - 0,33 1,0 - 1,1

Voltage kV - - - 50 - 80 -


Spray coats 2 - 3 2 - 3 2 - 3 2 2

Flash - off min. 10-15 10-15 10-15 10-15 10-15


Over-coatableTack-freeReady for maskingReady to assambleSandable

Drying

Min. Max.

Object temp. 20°C 60 min 72 h 3 h 16 h 16 h 16 h Object temp. 60°C 30 min 30 min 30 min 30 min 45 min

Remarks ! Can be tinted with up to 10% of 68 Line Topcoat for the 2nd spraycoat. To plasticize the product, mix it 4 : 1 by volume (using the mixing stick) with 522-111 Softface Additive before adding hardener. For tinting see CV Primer Tinting Paste 568-408 ! Before applying polyester products 284-14 has to be dried for at least 90 min 20°C. The adhesion on hot dipped galvanized steel has to be checked before.

TECHNICAL INFORMATION 284-90 Glasurit Glasurit CV Primer Filler

White,PUR chromate-free PF




busses, fire-fighting vehicle, boxes, bulk loading vehicles

Performance: • can be used on many substrates • very good appearance and flow • chromate free with good corrosion protection • all-purpose • tintable/color ~ RAL 9010/gray shade L 08 • Can be over coated with Glasurit R68, R90 CV and R55


Substrates:


Ste

el

Gal

vani

zed

stee

l

Sta

inle

ss s

teel

*Alu

min

ium

Ano

dize

d Al

umin

ium

GR

P /

SM

C

PP

-EP

DM

Gla

surit

CV

- P

rimer

Gla

surit

CV

-

Prim

er F

iller

/ Fi

ller

Pow

der c

oatin

g

Coi

l-Coa

ting

Ply

woo

d

Woo

d

OE

M-P

Ain

t wor

k

old

pain

t wor

k

Remarks: *Suitable for commercial vehicle repair and aluminum add-on parts. Due to the large number of different aluminum alloys, the coating of large areas of vehicles (e. g. dropsides) or the close-to-production line coating of vehicles must be tested from a technological standpoint beforehand. 283-6150 Wash Primer can be used in advance without separate testing. If required 284-90 can be adjusted with 568-14 AdCo Paste (chromate containing, see TDS 568-14), for perfect corrosion resistance i. e. for Aluminium. The substrate should be clean, free of dust, rust, oils and grease. The pre-treated metallic surface must be coated on the same day to prevent renewed oxidation.

Painting process CV 4, CV 5, CV 7.2, CV Race 2

Spreading rate ≈ 447 - 509 m2 / l / 1µm Solid content ≈ 66 - 72 %

TECHNICAL INFORMATION 284-90 Glasurit Glasurit CV Primer Filler

White, PUR chromate-free PF



Hardeners 922-180 PRO

Reducer


15 - 20°C 20 - 25°C 25 - 30°C

Viscosity DIN 4 / 20° C 18 - 28 s. DIN 4 Potlife 20 °C 1 – 2 h



HVLP - Spray gun

Suction cup




Paint pressure bar -- - - 120 - 150 0.8 – 1.5

Nozzle size mm 1.4 – 1.6 1.7 1.7 0.28 – 0.33 1.0 – 1.1

Voltage kV - - - 50 - 80 -


Spray coats 1.5 - 2 1.5 - 2 1.5 - 2 1.5 - 2 1.5 - 2

Flash - off min. 10-15 10-15 10-15 10-15 10-15


Drying

Over-coatable


Ready to assamble

Sandable

min max


Remarks ! 2nd spraycoat maximum 10% tintable with 68- topcoat. 284-90 may not be mixed with 568-17 (potlife!). Softface additive 522-111 before adding hardener. Mixing ratio 4:1. For tinting, see CV Primer Tinting Paste 568-408! On hot-dip galvanized steel, adhesion must be tested beforehand. Mixing ratio for smooth/flat surfaces (best flow 3:1 +30%, 2 spraycoats, nozzle size 1.4 mm).

TECHNICAL INFORMATION 801-703 Glasurit CV Epoxy Primer Filler grey-green, chromated

PF




busses, fire-fighting vehicle, boxes, bulk loading vehicles, boxes (aluminum)

Performance: • suitable on all substrates • good leveling • good filling properties • all-purpose • outstanding corrosion protection


Substrates:


Ste

el

Gal

vani

zed

stee

l

Sta

inle

ss s

teel

Alu

min

ium

Ano

dize

d Al

umin

ium

GR

P /

SM

C

PP

-EP

DM

Gla

surit

CV

- P

rimer

Gla

surit

CV

-

Prim

er F

iller

/ Fi

ller

Pow

der c

oatin

g

Coi

l-Coa

ting

Ply

woo

d

Woo

d

OE

M-P

Ain

t wor

k

old

pain

t wor

k


Painting process CV 2, CV 3, CV 7.3, CV 7.4


TECHNICAL INFORMATION 801-703 Glasurit CV Epoxy Primer Filler grey-green, chromated PF



Hardeners 965-53

Reducer


15 - 20°C 20 - 25°C 25 - 30°C




HVLP - Spray gun



Atomization pressure bar 2.2 – 2.5 2 2.5 2 2.5

Paint pressure bar - 120 - 150 0.8 – 1.5

Nozzle size mm 1.6 – 1.8 1.5 1.7 0.28 – 0.33 1.0 – 1.1

Voltage kV 50 - 80

Elect. Resistance Ω 600 - 900

Spray coats 2 2 2 1,5 - 2 1,5 - 2

Flash - off min. 10 - 15 10 - 15 10 - 15 10 - 15 10 - 15


Drying

Over-coatable


Ready to assamble

Sandable

min max

Object temp. 20°C 60 min. 72 h 3 h 16 h 16 h Object temp. 60°C 30 min. 30 min. 30 min. 30 min.

Remarks ! Minimum ambient temperature during application and drying: +12°C For tinting see CV Primer Tinting Paste 568-408 ! Before applying polyester products 801-703 has to be dried for at least 45 min. 60°C. The adhesion on hot dipped galvanized steel has to be checked before. Do not use reducers 352-91 / 91CV. If 801-703 is used as a primer (3-layer system) a filmbuild of 25 - 30µm is required.

TECHNICAL INFORMATION 801-704 Glasurit CV Epoxy Primer Filler,

chromate free, light grey PF




construction machinery (steel), boxes, busses (repair)

Performance: • tintable • chromate free with good corrosion protection • brilliant top coat appearance • good leveling


Substrates:


Ste

el

Gal

vani

zed

stee

l

Sta

inle

ss s

teel

Alu

min

ium

Ano

dize

d Al

umin

ium

GR

P /

SM

C

PP

-EP

DM

Gla

surit

CV

- P

rimer

Gla

surit

CV

-

Prim

er F

iller

/ Fi

ller

Pow

der c

oatin

g

Coi

l-Coa

ting

Ply

woo

d

Woo

d

OE

M-P

Ain

t wor

k

old

pain

t wor

k


Painting process


TECHNICAL INFORMATION 801-704 Glasurit CV Epoxy Primer Filler,

chromate free, light grey PF



Hardeners 965-53

Reducer


15 - 20°C 20 - 25°C 25 - 30°C




HVLP - Spray gun





Nozzle size mm 1.6 – 1.8 1.7 1.7 0.28 – 0.33 1.0 – 1.1

Voltage kV - - - 50 - 80 -


Spray coats 2 2 2 1,5 - 2 1,5 - 2

Flash - off min. 10 - 15 10 - 15 10 - 15 10 - 15 10 - 15


Drying

Over-coatable


Ready to assamble

Sandable

min max


Remarks ! Minimum ambient temperature during application and drying: +12°C Sandable after 16 h or 60 min 60 °C. For tinting see CV Primer Tinting Paste 568-408 ! Before applying polyester products 801-704 has to be dried for at least 45 min 60°C. The adhesion on hot dipped galvanized steel has to be checked before. Do not use reducers 352-91 / 91CV.

TECHNICAL INFORMATION 801-66 Glasurit CV 2K-EP Zinc-Rich Primer green

P




Vehicle manufacturing, chassis, transportation

Performance: • active corrosion resistance • 60% zinc content in dry film • ~ RAL 6013 • outstanding corrosion protection • to be used in 3-layer system with EP or PU materials


Substrates:


Ste

el

Gal

vani

zed

stee

l

Sta

inle

ss s

teel

Alu

min

ium

Ano

dize

d Al

umin

ium

GR

P /

SM

C

PP

-EP

DM

Gla

surit

CV

- P

rimer

Gla

surit

CV

-

Prim

er F

iller

/ Fi

ller

Pow

der c

oatin

g

Coi

l-Coa

ting

Ply

woo

d

Woo

d

OE

M-P

Ain

t wor

k

old

pain

t wor

k

Remarks: Steel: shot blasting acc standard grade of cleanliness SA 21/2 DIN EN ISO 12944 part 4.

The substrate should be clean, free of dust, rust, mill scale, old paintwork, oil and grease.







TECHNICAL INFORMATION 801-66 Glasurit CV 2K-EP Zinc-Rich Primer green

P



Hardeners 965-66

Reducer

352-170 EP Reducer 352-170 EP Reducer 352-170 EP Reducer

15 - 20°C 20 - 25°C 25 - 30°C

Viscosity DIN 4 / 20° C ~ 22 - 24 s. DIN 4 Potlife 20 °C 3 h



HVLP - Spray gun



Atomization pressure bar 2.0 – 2.5 2 2,5

Paint pressure bar - 120 - 180 0,8 - 1,5

Nozzle size mm 1.6 – 2.0 0,33 - 0,43 1,0 - 1,1

Voltage kV

Elect. Resistance Ω

Spray coats 1,5 - 2 1,5 - 2 1,5 - 2

Flash - off min. 10 - 15 10 - 15 10 - 15


Drying

Over-coatable


Ready to assamble

Sandable

min max

Object temp. 20°C 4h 72h - - 24h - Object temp. 60°C 1h - - - -

Remarks !

Minimum ambient temperature during application and drying: +15°C Mixing ratio 7:1:2 for gravity feed cup; double diaphragm pump 7:1+ ~20% (~25 - 30 sec. DIN 4); Airmix /-less 7:1+~10-15% (> 40 sec. DIN 4) After adding hardener proper stirring required and waiting time of 10 -15 minutes required prior first application. Alternatively adjusting with 352-216 possible, stirring and application less easy. Over coating of 801-66 with 801-703 / -704 or 284-13 / -14 / -45 / -90

http://dict.leo.org/ende/index_de.html#/search=double&searchLoc=0&resultOrder=basic&multiwordShowSingle=on&pos=0

http://dict.leo.org/ende/index_de.html#/search=diaphragm&searchLoc=0&resultOrder=basic&multiwordShowSingle=on&pos=0

http://dict.leo.org/ende/index_de.html#/search=pump&searchLoc=0&resultOrder=basic&multiwordShowSingle=on&pos=0

TECHNICAL INFORMATION 802-3012 Glasurit EP CV-Primer RS beige-red

P




Rail vehicles, train, etc.

Vehicle manufacturing, chassis, transportation

Performance: • Approved on blasted steel (3-layer system) acc to DB TL918300 (Page 3 & Page 34) • Tested and approved (3-layer system) acc to fire and smoke

EN 45545-2 (Hazard Level 1-3) • 802-3012 needs to be over coated with 284-45 and topcoat 68 line • outstanding corrosion protection • Good topcoat finish and levelling • Suitable for large areas / surfaces


Substrates:


Ste

el

Gal

vani

zed

stee

l

Sta

inle

ss s

teel

*Alu

min

ium

Ano

dize

d Al

umin

ium

GR

P /

SM

C

PP

-EP

DM

Gla

surit

CV

- P

rimer

Gla

surit

CV

-

Prim

er F

iller

/ Fi

ller

Pow

der c

oatin

g

Coi

l-Coa

ting

Ply

woo

d

Woo

d

OE

M-P

Ain

t wor

k

old

pain

t wor

k

Remarks: Steel: shot blasting acc standard grade of cleanliness SA 21/2 DIN EN ISO 12944 part 4. The substrate should be clean, free of dust, rust, mill scale, old paintwork, oil and grease. * Alu:Due to the large number of different aluminum alloys, the coating of large areas of vehicles (e. g. dropsides) or the close-to-production line coating of vehicles must be tested from a technological standpoint beforehand.







TECHNICAL INFORMATION 802-3012 Glasurit EP CV-Primer RS beige-red

P



Hardeners 965-3012

Reducer

352-170 352-170 352-170

15 - 20°C 20 - 25°C 25 - 30°C

Viscosity DIN 4 / 20° C ~ 32 - 36 s. DIN 4 Potlife 20 °C 6 h



HVLP - Spray gun





Nozzle size mm 1,4 - 1,8 1,7 1,7 0,28 - 0,33 1,0 - 1,1

Voltage kV - - - -


Spray coats 2 2 2 1,5 - 2 1,5 - 2

Flash - off min. 10 - 15 10 - 15 10 - 15 10 – 15 10 - 15


Drying

Over-coatable


Ready to assamble

Sandable

min max

Object temp. 20°C 12h 72h - - - - Object temp. 60°C 90 Min. - - - -

Remarks ! Minimum ambient temperature during application and drying: +15°C Mixing ratio 4:1:1 for normal spray gun application, adjust for Airmix /-less 4:1 + ~5-10% with 352-170.

TECHNICAL INFORMATION 285-0 CV Glasurit Transparent-Sealer CV

clear F




sign writing, cabs (color change), multi - color painting, 68 line, powder coated profiles / boxes

Performance: • tintable • brilliant top coat appearance • fast drying


Substrates:


Ste

el

Gal

vani

zed

stee

l

Sta

inle

ss s

teel

Alu

min

ium

Ano

dize

d Al

umin

ium

GR

P /

SM

C

PP

-EP

DM

Gla

surit

CV

- P

rimer

Gla

surit

CV

-

Prim

er F

iller

/ Fi

ller

Pow

der c

oatin

g

Coi

l-Coa

ting

Ply

woo

d

Woo

d

OE

M-P

Ain

t wor

k

old

pain

t wor

k


Painting process CV 9, CV 10, CV 13, CV 14, CV 15


TECHNICAL INFORMATION 285-0 CV Glasurit Transparent-Sealer CV

clear F



Hardeners 922-18 PRO or 922-16 PRO

Reducer

352-50, fast 352-91 CV, normal 352-216, slow

15 - 20°C 20 - 25°C 25 - 30°C




HVLP - Spray gun



Atomization pressure bar 2.2 – 2.5 2.0 2.5

Paint pressure bar - - -

Nozzle size mm 1.4 1.5 1.7

Voltage kV - - -

Elect. Resistance Ω - - -

Spray coats 1 1 1

Flash - off min.


Drying

Over-coatable


Ready to assamble

Sandable

min max

Object temp. 20°C 15 min. 2 h Object temp. 60°C

Remarks ! Can be tinted with (up to 10% of) 68 Line Topcoat.

TECHNICAL INFORMATION 284-30 Glasurit CV RATIO-TRUCK

Sanding Filler, light grey F




busses, cabs (refurbishing), boxes, busses (repair)

Performance: • suitable on all Glasurit CV primer filler and filler • suitable on all Glasurit CV primer • good filling properties • outstanding application characteristics • excellent sandable • tintable • suitable for large areas / surfaces


Substrates:


Ste

el

Gal

vani

zed

stee

l

Sta

inle

ss s

teel

Alu

min

ium

Ano

dize

d Al

umin

ium

GR

P /

SM

C

PP

-EP

DM

Gla

surit

CV

- P

rimer

Gla

surit

CV

-

Prim

er F

iller

/ Fi

ller

Pow

der c

oatin

g

Coi

l-Coa

ting

Ply

woo

d

Woo

d

OE

M-P

Ain

t wor

k

old

pain

t wor

k


Painting process CV 3, CV 6, CV Race 4


TECHNICAL INFORMATION 284-30 Glasurit CV RATIO-TRUCK

Sanding Filler, light grey F



Hardeners 922-18 PRO or 922-16 PRO

Reducer


15 - 20°C 20 - 25°C 25 - 30°C




HVLP - Spray gun





Nozzle size mm 1.6 – 1.8 1.7 1.7 0.28 – 0.33 1.0 – 1.1

Voltage kV - - - 50 - 80 -


Spray coats 2 2 2 2 2

Flash - off min. 10-15 10-15 10-15 10-15 10-15


Drying

Over-coatable


Ready to assamble

Sandable

min max

Object temp. 20°C 72* h 2 h 16 h 16 h 16 h Object temp. 60°C 45 min. 45 min. 45 min. 45 min.

Remarks ! Dry sanding after 16 h at 20°C or 45 min. at 60°C. Can be tinted by adding up to 10% of 68 Line Topcoat To plasticize the product, mix it 4 : 1 by volume (using the mixing stick) with 522-111 Softface Additive before adding hardener *Sanded areas have to be overcoated within 72h with 68 Line, within one working day with 55 or 90CV Line, otherwise the adhesion promoter 285-0 CV has to be used. For tinting see CV Primer Tinting Paste 568-408 !

TECHNICAL INFORMATION 284-45 Glasurit CV Filler, white F




busses, plastic painting, cabs (color change), boxes, daylight coleus

Performance: • suitable on all Glasurit CV primer • suitable on all Glasurit CV primer filler and filler • good adhesion to various plastics • brilliant top coat appearance • good leveling • filler for day light colors and for 2 step colors • tintable/color ~ RAL 9010/gray shade L 08


Substrates:


Ste

el

Gal

vani

zed

stee

l

Sta

inle

ss s

teel

Alu

min

ium

Ano

dize

d Al

umin

ium

GR

P /

SM

C

PP

-EP

DM

Gla

surit

CV

- P

rimer

Gla

surit

CV

-

Prim

er F

iller

/ Fi

ller

Pow

der c

oatin

g

Coi

l-Coa

ting

Ply

woo

d

Woo

d

OE

M-P

Ain

t wor

k

old

pain

t wor

k


Painting process CV 3, CV 6, CV 8, CV 11, CV 16, CV Race 4


TECHNICAL INFORMATION 284-45 Glasurit CV Filler, white F




Reducer

352-216, slow 352-345, very slow 352-345, very slow

15 - 20°C 20 - 25°C 25 - 30°C




HVLP - Spray gun





Nozzle size mm 1.4 – 1.6 1,5 1,7 0.28 – 0.33 1.0 – 1.1

Voltage kV - - - 50 - 80 -


Spray coats 1 ½ 1 ½ 1 ½ 1 ½ 1 ½



Drying

Over-coatable


Ready to assamble

Sandable

min max

Object temp. 20°C 60 min 72 h 2 h 16 h 16 h 16 h Object temp. 60°C 30 min. 30 min. 30 min. 30 min. 45 min.

Remarks !

Can be tinted by adding up to 10% of 68 Line Topcoat. To plasticize the product, mix it 4 : 1 by volume (using the mixing stick) with 522-111 Softface Additive before adding hardener Can not be used on top of 283-1880 and 283-7850 For tinting see CV Primer Tinting Paste 568-408 and Tinting Poster! For sanding the filmthickness should be 80 µm (50 – 60 µm after sanding) and the drying time has to be 45min 60°C or drying over night. Sandthroughs have to covered by using a suitable primer. Mixing ratio 2 : 1 + 30% if the product is used as an adhesion promoter on plastic or old paint work (30 µm) For using 284-45 as plastic adhesion promoter please refer to the corresponding file in part D in the CV 8 manual.

TECHNICAL INFORMATION 284-99 Glasurit CV Texture Filler

ACR, transparent F




firefighting truck, trams,

Performance: • suitable on all Glasurit CV primer filler (PUR & EP) • overcoatable with Topcoat 68 Line • from fine to coarse textured effect application • good sagging resistance • quick drying properties • to be tinted with 10% topcoat 68 line • semi glossy


Substrates:


Ste

el

Gal

vani

zed

stee

l

Sta

inle

ss s

teel

Alu

min

ium

Ano

dize

d Al

umin

ium

GR

P /

SM

C

PP

-EP

DM

Gla

surit

CV

- P

rimer

Gla

surit

CV

-

Prim

er F

iller

/ Fi

ller

Pow

der c

oatin

g

Coi

l-Coa

ting

Ply

woo

d

Woo

d

OE

M-P

Ain

t wor

k

old

pain

t wor

k

Remarks: 284-99 to be used as textured effect given filler (i. e. on EP 801- or PUR 284-), afterwards over coating with Topcoat 68 Line in requested color, for perfect color appearance it is necessary to tint 284-99 with 10% tocpocat 68 line, same color as requested on top of 284-99. 284-99 can be overcoated with 68 Line after 30 Min. at 60°C or 60 Min. at 20°C. The substrate should be clean, free of dust, rust, oil and grease.



TECHNICAL INFORMATION 284-99 Glasurit CV Texture Filler

ACR, transparent F



Hardeners 922-139 / -138

Reducer 352-216 / -91CV (as necessary)

Viscosity DIN 4 / 20° C high-viscous Potlife 20 °C 1 h



HVLP - Spray gun

Suction cup Pressure- Pot

Pressure- Tank

Atomization pressure bar - - - 0,5 – 1,5 0,5 – 1,5

Paint pressure bar - - - 1 – 1,5 1 – 1,5

Nozzle size mm - - - 1,7 – 2,5 1,2 - 1,7



Spray coats - - - 1 – 2 1 – 2

Flash - off min. - - - 10 - 15 10 - 15

Filmbuild µm depends on textured effect

Drying

Over-coatable


Ready to assamble

Sandable

min max

Object temp. 20°C 60 min. 72 h - - 24-36 h - Object temp. 60°C 30 min. - - 60-90 min. -

The textured effect can be influenced by distance to substrate, spray equipment, nozzle size, atomization and or material pressure. For colors with less hiding power: recommended to add reducer to 284-99 and pre-spray one or two coats flat, without textured effect (RP 1,4mm), afterwards use 284-99 (8:1) as textured filler + topcoat 68 line.

TECHNICAL INFORMATION AD 58- Glasurit 2C HS CV Chassis Topcoat Satin gloss

T




all applications where a reduced gloss is required, chassis (color change), chassis painting, container

Performance: • suitable on all Glasurit CV primer filler and filler • good leveling • high efficiency • good hiding power • Excellent surface hardness • excellent UV resistance • Colors MB 7350 nova gray, MB 9124 chassis black, MAN 9011 black

Special remarks: It cannot be ruled out that this product contains particles < 0.1 μm The products are suitable for professional use only. 2004/42/IIB (d)(420)419: The EU limit value for this product (product category: IIB.d) in ready to use form is max. 420 g/l. The VOC content of this product is 419 g/l.

Substrates:


Ste

el

Gal

vani

zed

stee

l

Sta

inle

ss s

teel

Alu

min

ium

Ano

dize

d Al

umin

ium

GR

P /

SM

C

PP

-EP

DM

Gla

surit

CV

- P

rimer

Gla

surit

CV

-

Prim

er F

iller

/ Fi

ller

Pow

der c

oatin

g

Coi

l-Coa

ting

Ply

woo

d

Woo

d

OE

M-P

Ain

t wor

k

old

pain

t wor

k


Painting process Can be used for all CV Painting Processes.


TECHNICAL INFORMATION AD 58- Glasurit 2C HS CV Chassis Topcoat Satin gloss T



Hardeners 922-139, 922-138 or 922-136

Reducer

352-91 CV, normal 352-216, slow 352-345, very slow

15 - 20°C 20 - 25°C 25 - 30°C

Viscosity DIN 4 / 20° C 18 - 22 s. DIN 4 Potlife 20 °C 1.5 h



HVLP - Spray gun





Nozzle size mm 1.4 1.5 1.7 0.23 – 0.28 1.0 – 1.1

Voltage kV - - - 50 - 80 -


Spray coats 1 ½ 1 ½ 1 ½ 1 ½ 1 ½



Drying

Over-coatable


Ready to assamble

Sandable

min max

Object temp. 20°C 16 h 2.5 h 16 h 12 h 16 h Object temp. 60°C 30 min. 30 min. 30 min. 30 min. 30 min.

Remarks ! Gloss level is depending on the specific color master. Recoatable with itself without intermediate sanding for up to 16 hours after application of first coat Due to the reduced gloss level not suitable for blend in processes

TECHNICAL INFORMATION AD 68- Glasurit HS 2K CV Topcoat, glossy T




all applications

Performance: • suitable on all Glasurit CV primer filler and filler • suitable for large areas / surfaces • very good appearance and flow • excellent UV resistance • fast drying • Excellent surface hardness • good hiding power

Special remarks: It cannot be ruled out that this product contains particles < 0.1 μm The e products are suitable for professional use only. 2004/42/IIB (d)(420)419: The EU limit value for this product (product category: IIB.d) in ready to use form is max. 420 g/l. The VOC content of this product is 419 g/l.

Substrates:


Ste

el

Gal

vani

zed

stee

l

Sta

inle

ss s

teel

Alu

min

ium

Ano

dize

d Al

umin

ium

GR

P /

SM

C

PP

-EP

DM

Gla

surit

CV

- P

rimer

Gla

surit

CV

-

Prim

er F

iller

/ Fi

ller

Pow

der c

oatin

g

Coi

l-Coa

ting

Ply

woo

d

Woo

d

OE

M-P

Ain

t wor

k

old

pain

t wor

k


The complete color range for CV-application is covered

Best appearance in combination with hardener 922-139 slow Premium.



TECHNICAL INFORMATION AD 68- Glasurit HS 2K CV Topcoat, glossy T



Hardeners 922-139, 922-138 or 922-136

Reducer


15 - 20°C 20 - 25°C 25 - 30°C

Viscosity DIN 4 / 20° C 18 - 22 s. DIN 4 Potlife 20 °C 1 – 2 h



HVLP - Spray gun





Nozzle size mm 1.4 1.5 1.7 0.23 – 0.28 1.0 – 1.1

Voltage kV - - - 50 - 80 -


Spray coats 1 ½ 1 ½ 1 ½ 1 ½ 1 ½



Drying

Over-coatable


Ready to assamble

Sandable

min max


Remarks ! Application: Pre-spray 1 thin grip coat with the finishing coat following immediately Process times: ~ 45 min. with 922-136 / ~ 1h with 922-138 and ~ 2h with 922-139. Drying 30 min. at 60°C with 922-138, 45 - 60 min. at 60°C with 922-139 Recoatable with itself without intermediate sanding for up to 16 hours after application of first coat. Pre-spray adhesion promoter 285-0 CV prior to multi-colour finishing if painted surface was baked or flashed-off for 16 h. Airless or Airmix - Use 568-M 100 instead of 568-M 135.

TECHNICAL INFORMATION AD 68 / 568 M 124 Glasurit HS 2K CV Topcoat +568-M 124 CV Matting Mixing Clear

T




all applications where a reduced gloss is required, construction machinery (steel), chassis painting, chassis (color change)

Performance: • all gloss levels can be achieved • suitable on all Glasurit CV primer filler and filler • suitable for large areas / surfaces • good leveling • excellent UV resistance • Excellent surface hardness • good hiding power


Substrates:


Ste

el

Gal

vani

zed

stee

l

Sta

inle

ss s

teel

Alu

min

ium

Ano

dize

d Al

umin

ium

GR

P /

SM

C

PP

-EP

DM

Gla

surit

CV

- P

rimer

Gla

surit

CV

-

Prim

er F

iller

/ Fi

ller

Pow

der c

oatin

g

Coi

l-Coa

ting

Ply

woo

d

Woo

d

OE

M-P

Ain

t wor

k

old

pain

t wor

k


The complete color range for CV-application is covered



TECHNICAL INFORMATION AD 68 / 568 M 124 Glasurit HS 2K CV Topcoat +568-M 124 CV Matting Mixing Clear T


Pre mix

Line 68 u. 568-M 124 Matt Mixing Clear 5 : 1 Vol. = Gloss 75-85 E / 60 ° exchange Mixing clear M 135 to 568-M 124 = Gloss 70-85 E / 60 ° exchange Mixing clear M 135 to 568-M 124 and add 568-M 124 in mixing ratio 5 : 1 = Gloss 50-65 E / 60 °


Hardeners 922-139, 922-138 or 922-136

Reducer


15 - 20°C 20 - 25°C 25 - 30°C




HVLP - Spray gun





Nozzle size mm 1.4 1.5 1.7 0.23 – 0.28 1.0 – 1.1

Voltage kV - - - 50 - 80 -



Flash - off min. 10 - 15 10 - 15 10 - 15 10 - 15 10 - 15


Drying

Over-coatable


Ready to assamble

Sandable

min max Object temp. 20°C 16 h 2.5 h 16 h 12 h 16 h Object temp. 60°C 30 min. 30 min. 30 min. 30 min. 30 min.

Remarks !

Application: After the first thin coat a flash off of 10-15 min is required, after the second coat flash off until matt. Attention: hardeners do affect gloss level, mentioned values of gloss with M124 based on drying with 922-139. Recoatable with itself without intermediate sanding for up to 16 hours after application of first coat. Pre-spray adhesion promoter 285-0 CV prior to multi-colour finishing if painted surface was baked or flashed-off for 16 h. Due to the reduced gloss level not suitable for blend in processes

TECHNICAL INFORMATION AE 68 / RAL 9006 Glasurit HS 2K CV Topcoat,

Silver direct gloss, RAL 9006 T




all applications, dumptruck (aluminum), boxes, bulk loading vehicles

Performance: • suitable on all Glasurit CV primer filler and filler • suitable for large areas / surfaces • good leveling • excellent UV resistance • Excellent surface hardness


Substrates:


Ste

el

Gal

vani

zed

stee

l

Sta

inle

ss s

teel

Alu

min

ium

Ano

dize

d Al

umin

ium

GR

P /

SM

C

PP

-EP

DM

Gla

surit

CV

- P

rimer

Gla

surit

CV

-

Prim

er F

iller

/ Fi

ller

Pow

der c

oatin

g

Coi

l-Coa

ting

Ply

woo

d

Woo

d

OE

M-P

Ain

t wor

k

old

pain

t wor

k


Painting process


TECHNICAL INFORMATION AE 68 / RAL 9006 Glasurit HS 2K CV Topcoat,

white Aluminium Silver direct gloss, RAL 9006

T


Mixing ratio 4 :1 : 1 by volume

Hardeners 922-136, 922-138 or 922-139

Reducer

352-50, fast 352-50, fast 352-216, slow

15 - 20°C 20 - 25°C 25 - 30°C




HVLP - Spray gun



Atomization pressure bar 2.2 – 2.5 2 2.5 2 2,5


Nozzle size mm 1.4 1.5 1.7 0.23 - 0.28 1.0 – 1.1

Voltage kV - - - 50 - 80 -


Spray coats 1 ½ 1 ½ 1 ½ 1 ½ 1 ½



Drying

Over-coatable


Ready to assamble

Sandable

min max


Remarks ! Application: Pre-spray 1 thin grip coat with the finishing coat following immediately. Alternatively, apply several thin spray coats. Recoatable with itself without intermediate sanding for up to 16 hours after application of first coat. After baking + 16 hours of air drying and prior to multi-colour finishing, the use of the adhesion promoter 285-0 CV is mandatory.

TECHNICAL INFORMATION 568-46 (DTM) Glasurit CV Steel Primer Paste 1-layer system

T




chassis painting (steel / aluminum), chassis (color change), container

Performance: • tintable • suitable for large areas / surfaces • good leveling • can be applied directly on steel or galvanized steel • high efficiency • good corrosion protection


Substrates:


Ste

el

Gal

vani

zed

stee

l

Sta

inle

ss s

teel

Alu

min

ium

Ano

dize

d Al

umin

ium

GR

P /

SM

C

PP

-EP

DM

Gla

surit

CV

- P

rimer

Gla

surit

CV

-

Prim

er F

iller

/ Fi

ller

Pow

der c

oatin

g

Coi

l-Coa

ting

Ply

woo

d

Woo

d

OE

M-P

Ain

t wor

k

old

pain

t wor

k





TECHNICAL INFORMATION 568-46 (DTM) Glasurit CV Steel Primer Paste

1 layer-system T


Pre mix AD 68 with 568-46 mix 568-46 with line 68 in the ratio 1 : 1


Hardeners 922-138, 922-136 or 922-139

Reducer

352-91, normal 352-216, slow 352-345, very slow

15 - 20°C 20 - 25°C 25 - 30°C




HVLP - Spray gun



Atomization pressure bar 2.2 – 2.5 2 2 2 2.5


Nozzle size mm 1.6 – 1.8 1.7 – 1.9 1.7 – 1.9 0.28 – 0.33 1.0 – 1.3

Voltage kV - - - 50 - 80 -



Flash - off min. 10 - 15 10 - 15 10 - 15 10 - 15 10 - 15


Drying

Over-coatable


Ready to assamble

Sandable

min max

Object temp. 20°C 16 h 2 h 16 h 16 h 16 h Object temp. 60°C 30 min. 30 min. 30 min. 30 min. 30 min.

Remarks ! Attention! The shelf life of the mixed product (Line 68 top coat and 568 - 46) is only 2 weeks. The DTM version is not suitable for areas that are directly exposed to sunlight. The corrosion protection can only be achieved, if the required film thickness is applied (covering of sand blasting roughness, edges). Mixing of 568-46 can change the color. The adhesion on hot dipped galvanized steel has to be checked before.

TECHNICAL INFORMATION 922-139/-138/-136 Glasurit 2K CV Topcoat Hardener 922-139 slow Premium, 922-138 normal, 922-136 fast Z



all applications

Performance:

Special remarks: It cannot be ruled out that this product contains particles < 0.1 μm The products are suitable for professional use only.

Remarks: Find addition information in the technical data sheet of the top coat

Painting process


Mixing ratio

Hardeners

Reducer


Remarks ! Hardener may only be used in HS 2K CV topcoat 68 / 58, RAL 9006, 568-46 and CV clearcoats 924-68 and 924-168. 922-139 in topcoat and clearcoat: at least 45 - 60 min. 60°C Carefully close the container after removal of the hardener. Isocyanate hardeners are sensitive to moisture.

TECHNICAL INFORMATION 923- Glasurit Daylight Fluoroscent paint RAL 1026/00T, RAL 2005/00T, RAL 3024/00T

T




fire-fighting vehicle

Performance: • suitable for large areas / surfaces • brilliant top coat appearance • good leveling


Substrates:


Ste

el

Gal

vani

zed

stee

l

Sta

inle

ss s

teel

Alu

min

ium

Ano

dize

d Al

umin

ium

GR

P /

SM

C

PP

-EP

DM

Gla

surit

CV

- P

rimer

Gla

surit

CV

-

Prim

er F

iller

/ Fi

ller

Pow

der c

oatin

g

Coi

l-Coa

ting

Ply

woo

d

Woo

d

OE

M-P

Ain

t wor

k

old

pain

t wor

k




TECHNICAL INFORMATION 923- Glasurit Daylight Fluoroscent paint RAL 1026/00T, RAL 2005/00T, RAL 3024/00T T



Hardeners 929-93 or 929-91 / 94

Reducer


15 - 20°C 20 - 25°C 25 - 30°C




HVLP - Spray gun



Atomization pressure bar 2.2 – 2.5 2 2.5

Paint pressure bar -- - -

Nozzle size mm 1.3 – 1.6 1.3 – 1.5 1.7

Voltage kV - - -


Spray coats 4 - 5 4 - 5 4 - 5

Flash - off min. 10 - 15 10 - 15 10 - 15

Filmbuild µm 100

Drying

Over-coatable


Ready to assamble

Sandable

min max

Object temp. 20°C 10 h Object temp. 60°C 60 min.

Remarks !

May only be used on homogeneous white undercoat, i. e. 284-45. Daylight fluorescent paints are special fluorescent paints for fire brigades (cf. DIN 14502, Part 3), police and municipal vehicles, etc. The colors are miscible. In this case, a special authorization is needed according to para. 1 of s. 49a of the German Road Traffic Act. Apply Glasurit 923-49 Protective Clear over the Daylight Florescent Paint. After oven drying and before application of 923-49 object has to cool down to ambient room temperature !

TECHNICAL INFORMATION 923-49 Glasurit Protective clear, for daylight paint

C




fire-fighting vehicle

Performance: • suitable for large areas / surfaces • brilliant top coat appearance • good leveling • excellent UV resistance • excellent gloss level





TECHNICAL INFORMATION 923-49 Glasurit Protective clear for daylight paint C



Hardeners 929-93 or 929-94

Reducer


15 - 20°C 20 - 25°C 25 - 30°C




HVLP - Spray gun



Atomization pressure bar 2.2 – 2.5 2 2.5

Paint pressure bar - - -

Nozzle size mm 1.3 – 1.4 1.3 – 1.5 1.7

Voltage kV - - -


Spray coats 2 2 2

Flash - off min. 10 - 15 10 - 15 10 - 15


Drying

Over-coatable


Ready to assamble

Sandable

min max

Object temp. 20°C 10 h Object temp. 60°C 60 min.

Remarks ! Resistant to UV radiation, removal of dust nibs or runs only after very good curing. Select hardener and reducer according to ambient temperature and size of object to be painted. IR drying – 8 Min. shortwave, 10 – 15 Min. medium wave

TECHNICAL INFORMATION 90 CV Glasurit Basecoat Metallics/Solids 90 Line for CV

T




busses, cabs (color change), boxes, bulk loading vehicles, busses (repair)

Performance: • good leveling • suitable for large areas / surfaces • excellent UV resistance • good hiding power • outstanding application characteristics • can be used on Glasurit CV primer fillers / fillers (EP & PU)


Substrates:


Ste

el

Gal

vani

zed

stee

l

Sta

inle

ss s

teel

Alu

min

ium

Ano

dize

d Al

umin

ium

GR

P /

SM

C

PP

-EP

DM

Gla

surit

CV

- P

rimer

Gla

surit

CV

-

Prim

er F

iller

/ Fi

ller

Pow

der c

oatin

g

Coi

l-Coa

ting

Ply

woo

d

Woo

d

OE

M-P

Ain

t wor

k

old

pain

t wor

k

Remarks: The complete color range for CV-application is covered


Painting process CV 9, CV 12, CV 14


TECHNICAL INFORMATION 90 CV Glasurit Basecoat Metallics/Solids

90 Line for CV T



Hardeners

Reducer 93-E3 CV




HVLP - Spray gun



Atomization pressure bar 2.0 2.5

Paint pressure bar - - 0.8 – 1.5

Nozzle size mm 1.5 1.0 – 1.1

Voltage kV


Spray coats 2 + ½ 2 + ½

Flash - off min. until matt until matt


Drying

Over-coatable


Ready to assamble

Sandable

min max

Object temp. 20°C 30 min 8 h Object temp. 60°C 15 min.

Remarks ! Use 700-1 to clean substrates after sanding. Prespray one light spray coat, leave to flash-off until mat. Then finish with one wet coat, leave to flash-off until mat. Apply ½ spray coat (minimum distance to the panel: 50 cm) to match the effect. For further details, please refer to CV painting process 12

TECHNICAL INFORMATION 924-68 Glasurit HS 2K CV Clearcoat C




busses, sign writing, metallic coating (line 90), boxes, busses (repair), bus repair

Performance: • suitable for large areas / surfaces • good leveling • excellent UV resistance • outstanding application characteristics • excellent gloss level



Painting process CV 9, CV 12, CV 14


TECHNICAL INFORMATION 924-68 Glasurit HS 2K CV Clearcoat C



Hardeners 922-138 or 922-136

Reducer

352-216, slow 352-345, very slow 352-370, extra slow

15 - 20°C 20 - 25°C 25 - 30°C




HVLP - Spray gun



Atomization pressure bar 2.2 – 2.5 2 2.5 2.5


Nozzle size mm 1.3 – 1.4 1.5 1.7 1.0 - 1.1

Voltage kV - - - 50 - 80

Elect. Resistance Ω - - - 600 - 1500

Spray coats 1 ½ 1 ½ 1 ½ 1 ½

Flash - off min. without without without without


Drying

Over-coatable


Ready to assamble

Sandable

min max


Remarks ! Pre-spray 1 light coat, then apply 1 wet coat for flow. Recoatable with itself for up to 16 hours after application of first coat, after force drying and 16 hours air drying the adhesion promoter 285-0 CV has to be sprayed first.

TECHNICAL INFORMATION 924-168 Glasurit HS 2K CV Bus Clear C




metallic coating, topcoat line 90, bus repair, busses

Performance: • suitable for large areas / surfaces • good leveling • excellent UV resistance • excellent gloss level



Painting process


TECHNICAL INFORMATION 924-168 Glasurit HS 2K CV Bus Clear C



Hardeners 922-139, 922-138 or 922-136

Reducer 352-345, extra slow




HVLP - Spray gun



Atomization pressure bar 2.2 – 2.5 2 2.5 2.5


Nozzle size mm 1.2 – 1.4 1.3 – 1.5 1.7 1.0 - 1,1

Voltage kV - - - 50 - 80

Elect. Resistance Ω - - - 600 - 1500

Spray coats 2 2 2 2

Flash - off min. 10 - 15 10 - 15 10 - 15 10 - 15


Drying

Over-coatable


Ready to assamble

Sandable

min max


Remarks ! Pre-spray 1 light coat, then apply 1 wet coat for flow. Recoatable with itself for up to 16 hours after application of first coat, after force drying and 16 hours air drying the adhesion promoter 285-0 CV has to be sprayed first.

TECHNICAL INFORMATION 522-111 Glasurit Softface Additive Z




Plasticizing agent for painting plastics,

Performance: • good leveling • high flexible • easy to mix





Pre mix AD68, 284-.. with 522-111

4 : 1 (4 parts base material e. g. 68 Line or 284-… and 1 part 522-111), use mixing stick. For other mixtures see corrosponding TDS.

Mixing ratio

Hardeners

Reducer


Remarks ! Useable in CV products 284-13, -30, -45, -90 and Glasurit CV line 68. Products require longer drying times when containing Softface additive See Painting Process CV 8

TECHNICAL INFORMATION 568-14 Glasurit AdCo Paste yellow, chromate containing

Z




all applications, boxes (aluminum), boxes, bulk loading vehicles (aluminum), flatbeds (aluminum), dumptruck (aluminum)

Performance: • good leveling • good filling properties • all-purpose • outstanding corrosion protection

Special remarks: It cannot be ruled out that this product contains particles < 0.1 μm The e products are suitable for professional use only.

Substrates:


Ste

el

Gal

vani

zed

stee

l

Sta

inle

ss s

teel

Alu

min

ium

Ano

dize

d Al

umin

ium

GR

P /

SM

C

PP

-EP

DM

Gla

surit

CV

- P

rimer

Gla

surit

CV

-

Prim

er F

iller

/ Fi

ller

Pow

der c

oatin

g

Coi

l-Coa

ting

Ply

woo

d

Woo

d

OE

M-P

Ain

t wor

k

old

pain

t wor

k

Remarks: See corresponding technical information of 284-14 or 284-90. Adjust 284-14 or 284-90 4:1 Vol with 568-14 for the first coat, i. e. for Aluminium or other metal substrates (excellent corrosion resistance and adhesion). The second spray coat can be applied with 284-14 or 284-90 without 568-14. The substrate should be clean, free of dust, rust, oil and grease

Painting process CV 4-1


TECHNICAL INFORMATION 568-14 Glasurit AdCo Paste

yellow, chromate containing Z

The data contained in this publication are based on our current knowledge and experience. In view of the many factors that may affect processing and application of our products, these data do not relieve processors from carrying out their own investigations and tests; neither do these data imply any guarantee of certain properties, nor the suitability of the products for a specific purpose. Any descriptions, drawings, photographs, data, proportions, weights etc. given herein are for general information purpose only; they may change without prior information and do not constitute the agreed contractual quality of the products (product specification). The latest version supersedes all previous versions. You can obtain the latest version from our website at www.glasurit.com or directly from your sales partner. It is the responsibility of the recipient of our products to ensure that any proprietary rights and existing laws and legislation are observed. BASF Coatings GmbH, Automotive Refinish Coatings Solutions Europe, Glasuritstrasse1, 48165 Münster, Deutschland 03/2017

Pre mix 284-14 / -90 with 568-14

4 : 1 (4 parts 284-14 or 284-90 and 1 part 568-14) use mixing stick. For other mixtures see corrosponding TDS.

Mixing ratio See technical data sheet 284-14 or 284-90

Hardeners See technical data sheet 284-14 or 284-90

Reducer

352-345, very slow 352-345, very slow 352-370, extra slow

15 - 20°C 20 - 25°C 25 - 30°C

Viscosity DIN 4 / 20° C Potlife 20 °C



HVLP - Spray gun

Suction cup

Airless/ Airmix


Atomization pressure bar

Paint pressure bar

Nozzle size mm

Voltage kV


Spray coats

Flash - off min.

Filmbuild µm

Over-coatable Tack-free Ready for masking Ready to assamble Sandable

Drying

Min. Max.

Object temp. 20°C Object temp. 60°C

Remarks ! Use 568-14 AdCo Paste only in 284-14 or 284-90. After adding the paste, mix the primer filler with hardener and reducer as specified in the 284-14 or 284-90 product data sheet. The adhesion on hot dipped galvanized steel has to be checked before.

TECHNICAL INFORMATION 568-17 Glasurit CV Multi-Colour Additive clear

Z




cabs (refurbishing), boxes, busses (repair), sign writing

Performance: • good leveling • fast to assemble • Quick-drying for multicolor painting with 68 Line



Painting process CV 13, CV 15, CV Race 1, CV Race 2, CV Race 3, CV Race 4

Spreading rate Solid content

TECHNICAL INFORMATION 568-17 Glasurit CV Multi-Colour Additive

clear Z



Hardeners 922-138 or 922-136

Reducer 568-17




HVLP - Spray gun



Atomization pressure bar 2.2 – 2.5 2 2.5 - 2.5

Paint pressure bar - - - - 0.8-1,5

Nozzle size mm 1.4 1.5 1.7 - 1.0-1.1



Spray coats 1 ½ 1 ½ 1 ½ - 1 ½



Drying

Over-coatable


Ready to assamble

Sandable

min max

Object temp. 20°C 120 min. 120 min. 120 min. 120 min. Object temp. 60°C

Remarks ! Use paper with a sized face for masking Application: See Painting Process CV 13 Use adhesion promoter 285-0CV after 8 h at 20°C or oven drying. 568-17 can also be used in 924-68 and also with 284-13, -30 and -45.. However the maximum amount of 568-17 should only be 50% of the used reducer (premix of 568-17 and 352-… 1:1). Do not use in 284-90

TECHNICAL INFORMATION 568-20 Glasurit HAFLEX Additive (Adhesion promotor plastic)

Z




plastic painting

Performance: • good adhesion to various plastics • high efficiency • use for example in 284-45


Substrates:


Ste

el

Gal

vani

zed

stee

l

Sta

inle

ss s

teel

Alu

min

ium

Ano

dize

d Al

umin

ium

GR

P /

SM

C

PP

-EP

DM

Gla

surit

CV

- P

rimer

Gla

surit

CV

-

Prim

er F

iller

/ Fi

ller

Pow

der c

oatin

g

Coi

l-Coa

ting

Ply

woo

d

Woo

d

OE

M-P

Ain

t wor

k

old

pain

t wor

k

Remarks: Find addition information in the technical data sheet of 284-45




TECHNICAL INFORMATION 568-20 Glasurit HAFLEX Additive

(Adhesion promotor plastic) Z


Mixing ratio 2 : 1 + 10% by volume (284-45)


Reducer 568-20

Viscosity DIN 4 / 20° C 20 – 22 s DIN 4 Potlife 20°C 2 h



HVLP - Spray gun



Atomization pressure bar 2.2 - 2,5 2.0 2.5 2 2.5


Nozzle size mm 1.4 - 1.6 1.5 - 1.7 1.7 0.28 - 0.33 1.0 - 1.1

Voltage kV - - - 60 - 70 -


Spray coats 1-2 1-2 1-2 1 1-2


Filmbuild µm 20 - 30 *

Drying

Over-coatable


Ready to assamble

Sandable

min max

Object temp. 20°C 60 min. 72 h Object temp. 60°C 30 min.

Remarks !

*ABS, GRP, SMC: 284-45 with 922-180 PRO and 352-216 / .345 (2 : 1 + 10%); PA, PC, PP-EPDM, 284-45 with 922-180 PRO and 568-20 (2 : 1 + 10%); PP, PE: (adhesion can not be guaranteed) 284-45 with 922-180 PRO and 568-20 (2 : 1 + 10%); **Higher dry film thickness possible (50 - 60 µm) Attention: Due to different raw material supplier the quality of the different plastics can be differ from time to time. The adhesion should be check before painting individually. See D-Part Tables Painting of different Plastics and/or Painting Process CV 8 for further details

TECHNICAL INFORMATION 568-96 Glasurit Express Reducer for 9-7 clear

Z




construction machinery (steel), chassis painting (steel / aluminum)

Performance: • suitable for large areas / surfaces • fast drying



Find addition information in the technical data sheet of 9-7

Painting process CV 7, CV 10



Hardeners

Reducer

568-96 568-96 568-96

15 - 20°C 20 - 25°C 25 - 30°C


Remarks ! To be used in 9-7 only

TECHNICAL INFORMATION 568-405 Glasurit CV Texture Additive Z




all applications, structure effect

Performance: • suitable on all Glasurit CV primer filler and filler • suitable for large areas / surfaces • different structure effects can be achieved


Substrates:


Ste

el

Gal

vani

zed

stee

l

Sta

inle

ss s

teel

Alu

min

ium

Ano

dize

d Al

umin

ium

GR

P /

SM

C

PP

-EP

DM

Gla

surit

CV

- P

rimer

Gla

surit

CV

-

Prim

er F

iller

/ Fi

ller

Pow

der c

oatin

g

Coi

l-Coa

ting

Ply

woo

d

Woo

d

OE

M-P

Ain

t wor

k

old

pain

t wor

k


Find addition information in the technical data sheet of the top coat

Painting process


TECHNICAL INFORMATION 568-405 Glasurit CV Texture Additive Z


Pre mix Mixing acorrding to mixing formula or mix line 68 : 568-405 in ratio 1:1


Hardeners 922-138, 922-136 or 922-139

Reducer


15 - 20°C 20 - 25°C 25 - 30°C




HVLP - Spray gun



Atomization pressure bar 2.2 - 2,5 2 2.5 - 2.5

Paint pressure bar - - - - 0.8-1.5

Nozzle size mm 1.4 1.5 1.7 - 1.0-1.1



Spray coats 1 ½ 1 ½ 1 ½ - 1 ½



Drying

Over-coatable


Ready to assamble

Sandable

min max Object temp. 20°C 16 h 2.5 h 16 h 12 h 16 h Object temp. 60°C 30 min. 30 min. 30 min. 30 min. 30 min.

Remarks ! Mixing ratio for 68 Line and 568-405: max. 1 : 1. Addition of 568-405: See also 68 Line mixing formulas.

TECHNICAL INFORMATION 568-407 Glasurit CV Brush and Roll Additive Z




all applications

Performance: • allows application of the top coat with brush or roller • suitable on all Glasurit CV primer filler and filler • good leveling



Painting process


Mixing ratio 4 : 1 : 5 - 15% by volume

Hardeners 922-138, 922-136 or 922-139

Reducer 568-407


Drying

Over-coatable


Ready to assamble

Sandable

min max

Object temp. 20°C 3 h 16 h 2.5 h 16 h 12 h 16 h Object temp. 60°C 30 min. 30 min. 30 min. 30 min. 30 min.

Remarks ! 2 -3 applications with brush or roll. Intermediate drying 3 h 20°C

TECHNICAL INFORMATION 568-408 Glasurit CV Primer Tinting Paste black

Z




all applications

Performance: • brilliant top coat appearance • colour strength • can be used in all PUR and EP primer and filler






Pre mix max. 10% by volume

for CV undercoat materials 9-7, 284-13, 284-90, 284-30, 284-45, 801-703, 801-704

Mixing ratio

Hardeners

Reducer


Remarks ! Detailed information on mixing ratio and process data can be found inside technical data sheets of Primer / Filler. 568-408 can be used in following CV Primer / Filler: 9-7, 284-13, 284-90, 284-30, 284-45, 801-703 und 801-704 Processing data of the mentioned undercoats do not change by adding 568-408

TECHNICAL INFORMATION 568-409 Glasurit Airless Additive Z




all applications

Performance: • prevents foam formation during the airless application of Glasurit CV clearcoats • no influence on the surface characteristic



Find addition information in the technical data sheet of the top coat


Spreading rate ≈ - m2 / l / 1µm Solid content ≈

Pre mix 924-68 with 568-409 100 parts paint material + 1 - 3% 568-409 for airless aplication

Mixing ratio

Hardeners

Reducer


Remarks ! 568-409 avoids foam formation when CV Clearcoat is to be applied via Airless / Airmix-Application Technical properties of the products in general remain.

TECHNICAL INFORMATION 568-412 Glasurit CV Thix Additive Z




Performance: Improves sagging resistance of Line 68 on objects with difficult geometry Better edge covering on sharp edges / screws / rivets etc Exchange 568-412 one to one with reducer 352- Good levelling and topcoat finish



Painting process

Spreading rate Solid content ~ 14%

Mixing ratio 4 : 1 : 1 Vol.

Hardeners 922-138, 922-139 oder 922-136

Reducer 568-412

Viscosity DIN 4 / 20° C ~ 28 – 33 Sek. Potlife 20 °C < 60 Min.

Drying

Over-coatable


Ready to assamble

Sandable

min max

Object temp. 20°C - 16 h 2.5 h 16 h 12 h 16 h Object temp. 60°C 30 min. 30 min. 30 min. 30 min. 30 min.

Remarks ! 68 line with 568-412 is due to its slow evaporation rate suitable for large areas and vehicles, at higher temperatured 922-139 is recommend. For colors with less performance regarding edge covering apply one thin but covered spray coat, follow flash off time and a second spray coat. Follow recommended grey shade for colors to be applied.

TECHNICAL INFORMATION 568-M 124 Glasurit CV Mixing Clear, mat Z




all applications where a reduced gloss is required

Performance: • suitable on all Glasurit CV primer filler and filler • good matting effect • excellent UV resistance • good leveling • all gloss levels can be achieved • Gloss level can be adjusted via Color Online/Profit Manager


Substrates:


Ste

el

Gal

vani

zed

stee

l

Sta

inle

ss s

teel

Alu

min

ium

Ano

dize

d Al

umin

ium

GR

P /

SM

C

PP

-EP

DM

Gla

surit

CV

- P

rimer

Gla

surit

CV

-

Prim

er F

iller

/ Fi

ller

Pow

der c

oatin

g

Coi

l-Coa

ting

Ply

woo

d

Woo

d

OE

M-P

Ain

t wor

k

old

pain

t wor

k


Painting process Can be used for all Top Coats


TECHNICAL INFORMATION 568-M 124 Glasurit CV Mixing Clear, mat Z


Pre mix AD68 with 568M 124

Line 68 u. 568-M 124 CV Matt Mixing Clear 5 : 1 Vol. = Gloss 75-85 E / 60 ° exchange Mixing clear M 135 to 568-M 124 = Gloss 70-85 E / 60 ° exchange Mixing clear M 135 to 568-M 124 and add 568-M 124 in mixing ratio 5 : 1 = Gloss 50-65 E / 60 °


Hardeners 922-139, 922-138 or 922-136

Reducer


15 - 20°C 20 - 25°C 25 - 30°C




HVLP - Spray gun





Nozzle size mm 1.4 1.5 1.7 0.23 – 0.28 1.0-1.1

Voltage kV - - - 50 - 80 -



Flash - off min. 10 - 15 10 - 15 10 - 15 10 - 15 10 - 15


Drying

Over-coatable


Ready to assamble

Sandable

min max


Remarks ! A maximum addition 20% (5 : 1) with AD68 gives a gloss level of about 75 - 85% 60°. 568-M 124 must be stirred in with an air stirrer or alternatively a shaker. 568-M 124 can only be used in line 68. For alternative gloss levels see index block D After the first coat a flash off of 10 - 15 min. is required, after the second coat flash off until matt.

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