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GLASGOW 2003 INTEGRATING CFD AND EXPERIMENT A Detailed CFD and Experimental Investigation of a Benchmark Turbulent Backward Facing Step Flow Stephen Hall & Tracie Barber University of New South Wales Sydney, Australia

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Page 1: GLASGOW 2003 INTEGRATING CFD AND EXPERIMENT A Detailed CFD and Experimental Investigation of a Benchmark Turbulent Backward Facing Step Flow Stephen Hall

GLASGOW 2003INTEGRATING CFD AND EXPERIMENT

A Detailed CFD and Experimental Investigation of a Benchmark Turbulent

Backward Facing Step Flow

Stephen Hall & Tracie Barber

University of New South WalesSydney, Australia

Page 2: GLASGOW 2003 INTEGRATING CFD AND EXPERIMENT A Detailed CFD and Experimental Investigation of a Benchmark Turbulent Backward Facing Step Flow Stephen Hall

INTRODUCTION Turbulent Backward Facing Step - benchmark

flow

Compare Particle Image Velocimetry (PIV) and CFD

Not just to check CFD

Rather to use the best of each

What is the best of each? - first steps

Page 3: GLASGOW 2003 INTEGRATING CFD AND EXPERIMENT A Detailed CFD and Experimental Investigation of a Benchmark Turbulent Backward Facing Step Flow Stephen Hall

TURBULENT BACKWARD FACING STEP

Mean flow structures Characteristic lines and points Wide velocity, turbulence range Good CFD and PIV test

x

y

(0,0)

Xr

Ys

Xs

Sp(x,y)

Ss(x,y)

Primary-Secondary interface

u=0 stagnation

u

Channel flow u=f(y)

Core flowShear layer

Recovery layerDividing streamline

Reverse boundary layer

Primaryvortex

Secondvortex

Top boundary layer

t

b

Xr

Top surface

Bottom surface

Outer layerInner layer

Page 4: GLASGOW 2003 INTEGRATING CFD AND EXPERIMENT A Detailed CFD and Experimental Investigation of a Benchmark Turbulent Backward Facing Step Flow Stephen Hall

EXPERIMENTAL TEST RIG Dimensions and PIV access

SIDE VIEW

TOP VIEW

(0,0,0)

(0,0,0)

x

x

z

y

Laser light sheet

PIV Nd:YAG Laser

Bell inlet

2000 1500

Inlet ductTransition

Inlet channel Expansion channel

PIV CCD camera and lens

xy planes

Cross-sectional plane

Dimensions mm

Light Delivery System

Scatters

Page 5: GLASGOW 2003 INTEGRATING CFD AND EXPERIMENT A Detailed CFD and Experimental Investigation of a Benchmark Turbulent Backward Facing Step Flow Stephen Hall

EXPERIMENTAL TEST RIG Clear acrylic – light access Low reflection base Full side view

Page 6: GLASGOW 2003 INTEGRATING CFD AND EXPERIMENT A Detailed CFD and Experimental Investigation of a Benchmark Turbulent Backward Facing Step Flow Stephen Hall

EXPERIMENTAL TEST RIG High density PIV seeding – critical Particle – hollow polymer spheres Venturi jet seeder well upstream

Page 7: GLASGOW 2003 INTEGRATING CFD AND EXPERIMENT A Detailed CFD and Experimental Investigation of a Benchmark Turbulent Backward Facing Step Flow Stephen Hall

HIGH RESOLUTION PIV Basic 2D arrangement Mean flow aligned in light sheet Camera perpendicular to light sheet

Seeding

Light Source

Light Delivery

Light Scattering Particles

LensCamera

Measurement Region

Light Sheet

Flow

x

y

z

Page 8: GLASGOW 2003 INTEGRATING CFD AND EXPERIMENT A Detailed CFD and Experimental Investigation of a Benchmark Turbulent Backward Facing Step Flow Stephen Hall

HIGH RESOLUTION PIV

Page 9: GLASGOW 2003 INTEGRATING CFD AND EXPERIMENT A Detailed CFD and Experimental Investigation of a Benchmark Turbulent Backward Facing Step Flow Stephen Hall

HIGH RESOLUTION PIV Constant intensity light sheet Adjustable width and thickness

Page 10: GLASGOW 2003 INTEGRATING CFD AND EXPERIMENT A Detailed CFD and Experimental Investigation of a Benchmark Turbulent Backward Facing Step Flow Stephen Hall

PIV VERIFICATION USING CFD

Contours From Standard PIV Images of Okamoto and Watanabe (1999)

Contours From a PIV Analysis of the Standard PIV Images

Page 11: GLASGOW 2003 INTEGRATING CFD AND EXPERIMENT A Detailed CFD and Experimental Investigation of a Benchmark Turbulent Backward Facing Step Flow Stephen Hall

PURPOSE OF CFD

Not only to validate CFD against experiment

But to reveal greater detail about phenomena

And supplement experimental results

Make full use of the reliability of modern CFD

Page 12: GLASGOW 2003 INTEGRATING CFD AND EXPERIMENT A Detailed CFD and Experimental Investigation of a Benchmark Turbulent Backward Facing Step Flow Stephen Hall

CFD APPROACH 2D RANS finite volume (Fluent)

RNG k-, RSM turbulence closure (literature)

Second order interpolation

Ambient and boundary conditions – use experimental

Page 13: GLASGOW 2003 INTEGRATING CFD AND EXPERIMENT A Detailed CFD and Experimental Investigation of a Benchmark Turbulent Backward Facing Step Flow Stephen Hall

CFD VERIFICATION ASSESSMENT Key functionals Xr, Xs, Ys, Sp, Ss, Lift, Drag

Grid convergence – literature 200 cells vertical

Iterative convergence

3D vs 2D – same grid resolution 3% on Xr

Turbulence modeling, is code correct? commercial code

Page 14: GLASGOW 2003 INTEGRATING CFD AND EXPERIMENT A Detailed CFD and Experimental Investigation of a Benchmark Turbulent Backward Facing Step Flow Stephen Hall

CFD AND PIV COMPARISON Many quality CFD and Experimental data sets

Most missing complete boundary conditions not previously required

Perform both CFD and PIV myself “exactly equivalent”

Work in raw variables u, v, Vmag less need to non-dimensionalise

Contours – variation

Streamlines - direction

Page 15: GLASGOW 2003 INTEGRATING CFD AND EXPERIMENT A Detailed CFD and Experimental Investigation of a Benchmark Turbulent Backward Facing Step Flow Stephen Hall

MEAN VELOCITY MAGNITUDE Velocity Mag. in CS Plane, (top) PIV, (mid.) RNG k-, (bot.) RSM

Page 16: GLASGOW 2003 INTEGRATING CFD AND EXPERIMENT A Detailed CFD and Experimental Investigation of a Benchmark Turbulent Backward Facing Step Flow Stephen Hall

STREAMLINES Streamlines in CS Plane, (top) PIV, (mid.) RNG k-, (bot.) RSM

Page 17: GLASGOW 2003 INTEGRATING CFD AND EXPERIMENT A Detailed CFD and Experimental Investigation of a Benchmark Turbulent Backward Facing Step Flow Stephen Hall

U HORIZONTAL VELOCITY Mean Horizontal Velocity in CS Plane, (top) PIV, (mid.) RNG k-,

(bot.) RSM

Page 18: GLASGOW 2003 INTEGRATING CFD AND EXPERIMENT A Detailed CFD and Experimental Investigation of a Benchmark Turbulent Backward Facing Step Flow Stephen Hall

V VERTICAL VELOCITY Mean Vertical Velocity in CS Plane, (top) PIV, (mid.) RNG k-,

(bot.) RSM

Page 19: GLASGOW 2003 INTEGRATING CFD AND EXPERIMENT A Detailed CFD and Experimental Investigation of a Benchmark Turbulent Backward Facing Step Flow Stephen Hall

VORTICITY Vorticity Mag. in CS Plane, (top) PIV, (mid.) RNG k-, (bot.) RSM

Page 20: GLASGOW 2003 INTEGRATING CFD AND EXPERIMENT A Detailed CFD and Experimental Investigation of a Benchmark Turbulent Backward Facing Step Flow Stephen Hall

VELOCITY MAGNITUDE AND STREAMLINES BEHIND STEP

Characteristic Lines in CS Plane, (top) PIV, (mid.) RNG k-, (bot.) RSM

Page 21: GLASGOW 2003 INTEGRATING CFD AND EXPERIMENT A Detailed CFD and Experimental Investigation of a Benchmark Turbulent Backward Facing Step Flow Stephen Hall

FOCUSED BEHIND STEP Mean Velocities in CS Plane, (left) PIV, (right) RSM tp=70 s

Page 22: GLASGOW 2003 INTEGRATING CFD AND EXPERIMENT A Detailed CFD and Experimental Investigation of a Benchmark Turbulent Backward Facing Step Flow Stephen Hall

FOCUSED BEHIND STEP Streamlines in CS Plane, (left) PIV, (right) RSM, tp=70 s

Page 23: GLASGOW 2003 INTEGRATING CFD AND EXPERIMENT A Detailed CFD and Experimental Investigation of a Benchmark Turbulent Backward Facing Step Flow Stephen Hall

CONCLUSIONS CFD and PIV reveal detailed flow structure

“Exactly Equivalent” simultaneous CFD and PIV Highlights limitations in each Improves confidence in results

Essential complimentary techniques

Page 24: GLASGOW 2003 INTEGRATING CFD AND EXPERIMENT A Detailed CFD and Experimental Investigation of a Benchmark Turbulent Backward Facing Step Flow Stephen Hall

FUTURE DIRECTIONS CFD should be first part of any PIV?

Unsteady 3D CFD PIV (TR PIV, stereoscopic)

Total integration of CFD PIV PIV modifies turbulence closure model

throughout

CFD error checks PIV and fills in error regions

mathematically rigorous

Page 25: GLASGOW 2003 INTEGRATING CFD AND EXPERIMENT A Detailed CFD and Experimental Investigation of a Benchmark Turbulent Backward Facing Step Flow Stephen Hall

PLANES OF INTEREST

x

y

(0,0,0)

Cross-Sectional Plane

zBottom Surface

x= 400

x= -100

Inlet Profile

z= 0

z= 117.5

y= 93.33

Inlet Line

Page 26: GLASGOW 2003 INTEGRATING CFD AND EXPERIMENT A Detailed CFD and Experimental Investigation of a Benchmark Turbulent Backward Facing Step Flow Stephen Hall

HIGH RESOLUTION PIV Basic sub-systems Optimise performance of each

SeedingLight Source Light Delivery

Light Scattering Particles

FlowLight Encoding

Light Conditioning

Recording

Post ProcessingFilteringDistortion CorrectionMapping ImageStatistical Analysis

ProcessingImage TrimmingCross-correlationError Checking

Storage

t

Control

Analysis