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GL-512 G&L Pumps G&L Pumps Series A-C 8100 - Split Case Pumps Technical Brochure

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Page 1: G&L Pumps · GL-512 G&L Pumps G&L Pumps Series A-C 8100 - Split Case Pumps Technical Brochure

GL-512

G&L Pumps

G&L PumpsSeries A-C 8100 - Split Case PumpsTechnical Brochure

Page 2: G&L Pumps · GL-512 G&L Pumps G&L Pumps Series A-C 8100 - Split Case Pumps Technical Brochure

2

Useful Pump Formulas

Affinity Laws: Effect of change of speed or impeller diameter on centrifugal pumps.

Table of Contents

Useful Pump Formulas

G&L PumpsSeries A-C 8100

Page 3: G&L Pumps · GL-512 G&L Pumps G&L Pumps Series A-C 8100 - Split Case Pumps Technical Brochure

GPM

CUBIC METERS PER HOUR

1770 RPM

METERS FEET150

100

75

50

40

30

20

15

10

54

3

2

500400

300250200

150

10080

605040

30

20

5

50

30 40 50 75 100 150 200 300 400 500 750 1000 1500 2000

100 150 200 300 400 500 1000 1500 2000 3000 4000 5000 10000

10

3x2x11S

3x2x11L6x4x10M

6x4x12A

6x4x14L6x4x14A

8x6x17L

8x6x17M

6x4x

10A

8x6x12S

8x6x

12L

8x6x12XL8x6x12M

10x8

x12S

8x8x17

10x8x12L

10x8x17L12x10x14

10x8x20S

8x6x

13

10x8

x17S

12x1

0x12

XL

12x10x12M

12x1

0x178x

8x12

8x6x

10A

1770 RPM

10x1

0x12

3x2x11S

8x6x12M

6x4x10M

3x2x11L

3550 RPM

200 150 100 75 504030 300 400 500 750

GPM

CUBIC METERS PER HOUR

METERS FEET200

600

500

400

300

200

150

100

80

60

50

40

30100 150 200 300 400 500 1000 1500 2000 3000

150

100

75

50

40

30

20

15

10

6x4x10M

3x2x11L

6x4x12A

3x2x11S

6x4x14L

10x8x20L

12x10x146x4x14A

6x4x

10A

8x6x

12S

8x6x

12L

8x6x17L 8x8x1710x8x17S

10x8x20S

12x1

0x12

XL

12x1

0x12

M

10x8x12L

12x1

0x17

8x6x17M

10x10x12

8x6x12XL

8x6x

13

10x8x17L

10x8

x12S

8x6x12M

8x6x

10A

1180 RPM

GPM

CUBIC METERS PER HOUR

METERS FEET

50

40

30

20

15

10

10

5

4

3

2

5

4

150 200 300 400 500

75050040030020015010075504030

1000

1000

1500

1500

2000

2000

3000 4000 5000 10000

200

150

100

80

60

50

40

30

20

60 Cycle Performance Curves – G&L Pump Series A-C 8100

3

Page 4: G&L Pumps · GL-512 G&L Pumps G&L Pumps Series A-C 8100 - Split Case Pumps Technical Brochure

50 Cycle Performance Curves – G&L Pump Series A-C 8100

4

Page 5: G&L Pumps · GL-512 G&L Pumps G&L Pumps Series A-C 8100 - Split Case Pumps Technical Brochure

5

G&L Pump Series A-C 8100 – Materials of ConstructionMechanical Seals Mounted on Shaft

5

Page 6: G&L Pumps · GL-512 G&L Pumps G&L Pumps Series A-C 8100 - Split Case Pumps Technical Brochure

6

G&L Pump Series A-C 8100 – Materials of ConstructionMechanical Seals Mounted on Sleeve

Page 7: G&L Pumps · GL-512 G&L Pumps G&L Pumps Series A-C 8100 - Split Case Pumps Technical Brochure

7Not for construction unless certified.

G&L Pump Series A-C 8100 – Model 150 Dimensions

A-C 8100

MOTOR PUMP SIZE FRAME HA HB HP HR CP HC*MAX HD HO S & Z VH VH1 W X YY

3x2x11 143-215 20.00 48.00 (1219) 6.00 2.25 28.25 47 (1194) 5.50 6.80 16.00 9.00 10.00S, L 254-365 (508) 54.00 (1372) (152) (57) (718) 61 (1549) (140) (173) (406) (229) (254)

182-215 21.50 48.00 (1219) 6.00 2.88 30.06 60 (1524) 7.00 7.69 17.25 11.50 12.00254-324 (546) 60.00 (1524) (152) (73) (764) 69 (1753) (178) (195) (438) (292) (305)182-215 48.00 (1219) 53 (1346)254-326 58.00 (1473) 63 (1600)364-405 64.00 (1626) 72 (1829)444-445 76.00 (1930) 78 (1981) 20.25 (514) 28.12 (714)

215 48.00 (1219) 53 (1346)254-326 58.00 (1473) 63 (1600)364-365 64.00 (1626) 66 (1677)215-256 50.00 (1270) 55 (1397)284-365 58.00 (1473) 64 (1626)404-405 68.00 (1727) 70 (1788)

444 76.00 (1930) 74 (1880) 21.52 (547) 35.00 (889)182-256 24.00 50.00 (1270) 6.00 3.25 30.75 55 (1397) 7.75 9.62 17.50 11.50 13.00284-365 (610) 58.00 (1473) (152) (83) (781) 64 (1626) (197) (244) (445) (292) (330)

215 58.00 (1473) 60.25 (1530)254-326 64.00 (1626) 69.25 (1759)364-365 68.00 (1727) 71.25 (1810)182-215 48.00 (1219) 51 (1296)254-326 54.00 (1372) 61 (1549)364-365 60.00 (1524) 64 (1626)254-326 58.00 (1473) 63 (1600)364-405 64.00 (1626) 72 (1829)444-447 76.00 (1930) 81 (2058) 23.25 (591) 32.85 (834)254-326 24.00 62.00 (1575) 6.00 5.63 36.87 67 (1702) 8.00 9.40 21.25 13.00 15.50364-405 (610) 68.00 (1727) (152) (143) (937) 76 (1930) (203) (239) (540) (330) (394)284-326 62.00 (1575) 67 (1702)364-405 68.00 (1727) 76 (1930)444-445 76.00 (1930) 82 (2083)254-326 24.00 62.00 (1575) 6.00 5.63 36.87 67 (1702) 8.00 10.25 11.75 21.25 14.00 16.50364-405 (610) 68.00 (1727) (152) (143) (937) 76 (1930) (203) (260) (299) (540) (356) (419)

324-365 24.00 (610) 66.00 (1676) 6.00

(152)7.00 (178) 72 (1829)

404-445 29.40 76.00 (1930) 5.00 8.00 85 (2159)447-449 (747) 86.00 (2184) (127) (203) 93 (2362)254-286 24 62.00 (1575) 67 (1702)324-365 (610) 66.00 (1676) 72 (1829)

404-445 29.40 (747) 76.00 (1930) 5.00

(127)8.00 (203) 85 (2259) 23.50 (597) 34.00 (864)

324-365 24 66.00 (1676) 72 (1829) 23.25 (591) 36.06 (916)404-445 (610) 76.00 (1930) 85 (2259)

447-449 29.40 (747) 86.00 (2184) 5.00

(127)8.00 (203) 93 (2362)

324-365 26.00 (660) 66.00 (1676) 6.00

(152)7.00 (178) 72 (1829) 27.25 (692) 49.50 (1257)

404-445 76.00 (1930) 85 (2259)447-449 86.00 (2184) 93 (2362)

284-365 24.00 (610) 68.00 (1727) 6.00

(152)8.50 (216) 42.56

75 (1905) 22.50 (572) 33.69 (656)9.00 11.19 24.06

404-445 29.40 (747) 80.00 (2032) 5.00

(127)9.50 (241)

(1081)96 (2438) 24.50 (622) 35.69 (907)

(229) (284) (611)

12x10x12 284-365 24.00

(610) 68.00 (1727) 6.00 (152)

8.50 (216) 42.56

75 (1905) 24.50 (622) 36.00 (914)10.00 11.50 24.06

M, XL404-445 29.40

(747) 80.00 (2032) 5.00 (127)

9.50 (241)

(1081)96 (2438) 26.50 (673) 38.00 (965)

(254) (292) (611)

324-365 24.00 (610) 66.00 (1676) 6.00

(152)7.00 (178) 72 (1829) 25.25 (641) 38.69 (983)

404-445 76.00 (1930) 85 (2259)447-449 86.00 (2184) 93 (2362)

324-365 24.00 (610) 66.00 (1676) 6.00

(152)7.00 (178) 72 (1829) 25.25 (641) 38.69 (983)

404-445 76.00 (1930) 85 (2259)447-449 86.00 (2184) 93 (2362)

14.31 (363)

22.56 (573)

16.00 (406)

18.00 (457)

32.00 (813)

12.00 (305)35.75 (908) 9.50

(241) 16.50 (419)

14.00 (356)

10x8x17 S, L

6.00 (152)

7.00 (178) 39.56

(1005)10.00 (254)

12.81 (325)25.25 (641) 38.06 (967)

10x8x12 S, L

39.56 (1005)

8.50 (216)

10.50 (267)

12.00 (305)

22.56 (573)

8x8x17

17.00 (432)

6.00 (152)

7.00 (178) 21.50 (546)

13.50 (343)

22.56 (573)

15.00 (381)

39.56 (1005) 23.75 (603)

16.00 (406) 21.25 (540) 33.00 (838)

8x8x12 20.00 (508) 30.25 (768)

11.75 (299) - 21.25

(540)14.00 (356)

14.00 (356)

21.25 (540) 30.85 (784)

8x6x13 20.00 (508) 29.40 (747) -

9.60 (244) - 18.50

(470)14.00 (356)

33.12 (841)

9.00 (229)

8x6x17 M, L

24.00 (610)

6.00 (152)

5.63 (143)

36.87 (937)

9.00 (229)

8x6x12M

17.50 (445)

14.00 (356)

14.00 (356)

12.50 (318)

24.00 (610)

6.00 (152)

4.63 (118)

-30.75 (781) 21.25 (540)

6.50 (165)

7.88 (200) -

8x6x12 S, L, XL

21.50 (546)

6.00 (152)

3.25 (83) 30.85 (784) 9.00

(229) 9.60 (244)

24.00 (610)

6.00 (152)

4.62 (117)

33.12 (841) 18.25 (464) 26.12 (664)

13.00(610) (152) (83) (781) (197) (234) (445) (292) (330)

11.50 (292)

13.00 (330)

-3.25 30.75 19.52 (489) 28.50 (723) 9.20 17.50 11.50

6x4x14L 19.25 (489) 28.87 (733) -

7.75

18.5 (470)6x4x12A

6x4x14A 24.00 6.00

21.25 (540) 30.50 (775) 8.25 (210) 8x6x10A 24.00

(610)6.00 (152)

10.75 (273)

(152)11.50(292)

13.00(330)

9.25 (235) - 23.00

(584)12.50 (318)

40.00 (1016)

(841)(610)7.88(200)

18.50(470)

18.25 (464) 26.12 (664) 6.50(165)

25.94 (656) -6x4x10A

6x4x10M 24.00 6.00 -4.62(117)

33.12

10x8x20 S, L

39.56 (1005)31.40

(798)5.00 (127)

8.00 (203)

DIMENSIONS - INCHES (MM)

15.25 (388) 22.05 (560) -

18.25 (464)

18.00 (457)

20.00 (508)

29.25 (743) 51.50 (1308)

14.00 (356)

15.44 (392)

22.25 (565)

22.56 (573)

- 16.00 (406)

18.00 (457)

20.00 (508)

10x10x12

29.40 (747)

5.00 (127)

8.00 (203) 27.25 (692) 40.69

(1034)

12x10x14 39.56 (1005)

11.00 (280)

13.44 (341)

14.94 (380)

22.56 (573)

- 16.00 (406)

19.00 (483)

18.00 (457)

14.94 (380)

22.56 (573)

18.00 (457)

20.00 (508) 12x10x17 39.56

(1005)11.00 (280)

13.44 (341)29.40

(747)5.00 (127)

8.00 (203) 27.25 (692) 40.69

(1034)

Page 8: G&L Pumps · GL-512 G&L Pumps G&L Pumps Series A-C 8100 - Split Case Pumps Technical Brochure

G&L Pumps is a trademark of Xylem Inc. or one of its subsidiaries.© 2013 Xylem Inc. GL-512 April 2013

Xylem Inc. 8200 N. Austin Avenue Morton Grove, Illinois 60053 Phone: (847) 966-3700 Fax: (847) 965-8379www.xyleminc.com

Typical Specifications for G&L Pump Series A-C 8100Horizontal Split Case Pumps

Specifications2.01 DOUBLE SUCTION, HORIZONTAL SPLIT CASE PUMPS (BASE MOUNTED)A MANUFACTURER:

Contractor shall furnish and install new double suction horizontal split case pumps for chilled water and hot water heating systems as indicated on the drawings. Pumps shall be model G&L Pump Series A-C 8100 under base bid. Equivalent units may be submitted as deduct alternates. Pumps shall meet types, sizes, capacities, and characteristics as scheduled on the Equipment Schedule drawings.

B DOUBLE SUCTION, HORIZONTAL SPLIT CASE PUMP (BASE MOUNTED) :

1. The pumps shall be long coupled, base mounted, single stage, double suction, horizontally split case design, in cast iron bronze fitted construction specifically designed and guaranteed for quiet operation. Suitable standard operations at 225°F (107°C) and 175 psig (12 BAR) working pressure or optional operations at up to 250°F (121°C) and 280 (19 BAR) or 400 psig (27 BAR) working pressures. Working pressures shall not be de-rated at temperatures up to 250°F (121°C). The pump internals shall be capable of being serviced without disturbing piping connections or electrical motor connections.

2. A bearing housing shall supply support for a pair of heavy-duty regreaseable ball bearings. An inboard single row bearing will absorb thermal expansive forces while an outboard double row bearing will be clamped in place to absorb both radial and thrust loads and keep the rotating element in proper axial alignment. Bearings shall be replaceable without disturbing the system piping and shall be regreaseable without removal of the bearings from the bearing housing.

3. The impeller shaft shall be a solid 416 stainless steel shaft.

4. Pump shall be equipped with a pair of externally flushed mechanical seal assemblies in direct contact with the pump shaft. Seal assemblies shall be a Type 21 having a stainless steel housing, Buna bellows and seat gasket, stainless steel spring, and be of a carbon-ceramic design with the carbon face rotating against a stationary ceramic face.

5. Impeller shall be of the enclosed double suction type made of bronze, both hydraulically and dynamically balanced to ANSI/HI 1.1-1.5-1994, section 1.4.6.1.3.1, figure 1.106, balance grade G6.3 keyed to the shaft and fixed in the axial position.

6. A center drop-out type coupling, capable of absorbing torsional vibration, shall be employed between the pump and motor. On variable speed applications the coupler sleeve should be constructed of an EPDM material to maximize performance life.

7. The coupling shall be shielded by a dual rated ANSI B15.1, Section 8 and OSHA 1910.219 compliant coupling guard and contain viewing windows for inspection of the coupling.

8. Pump volute shall be of a cast iron (rated for 175 psig [12 BAR] Max WP) or ductile iron (rated for 280 [19 BAR] or 400 psig [27 BAR] Max WP) axially-split design with flanges (175 psig [12 BAR] drilled for 125# ANSI companion flanges or optional 280 [19 BAR] and 400 psig [27 BAR] working pressures are drilled 250# flange drilled) and mounting feet integral cast into the bottom half of the casing. 280 (19 BAR) and 400

psig (27 BAR) 6x8x10A’s are cast iron. Suction and discharge flanges shall be on a common centerline in both the horizontal and vertical planes, and the volute shall include Bronze Casing Wear Rings, priming port, gauge ports at nozzles, and vent and drain ports. The upper half casing shall be capable of being removed without disturbing piping connections or electrical motor connections.

9. Pump seal flushing lines shall be mounted on the upper half pump casing. Sealing from an external source shall be possible for lubrication and/or cooling.

10. Pump and motors shall be factory aligned, and shall be realigned after installation by the manufacturer’s representative. Motors shall be of

electrical characteristics as scheduled, denoted and/or as indicated on the electrical plans and specifications. Pump characteristics shall be such that the head of the pump under varying conditions shall not exceed the rated horsepower of the drive motor.

11. Base plate shall be of structural steel or fabricated steel channel with fully enclosed sides and ends, and securely welded cross members. Grouting area shall be fully open. The combined pump and motor base plate shall be sufficiently stiff as to limit the susceptibility of vibration. The minimum base plate stiffness shall conform to ANSI/HI 1.3.4-1997 for Horizontal Baseplate Design standards.

12. Base shall be capable of being field grouted.

13. The pump(s) selected shall conform to ANSI/HI 9.6.3.1 standards for Preferred Operating Region (POR) unless otherwise approved by the engineer. The pump NPSH shall conform to the ANSI/HI 9.6.1-1997 standards for Centrifugal and Vertical Pumps for NPSH Margin.

14. Pump rotation shall be righthand or lefthand as viewed from the pump end.

15. Pump manufacturer shall be ISO-9001 certified.

16. The seismic capability of the pump shall allow it to withstand a horizontal load of 0.5g, excluding piping and/or fasteners used to anchor the pump to mounting pads or to the floor, without adversely affecting pump operation.

17. Each pump shall be factory hydrostatically tested per Hydraulic Institute standards and name-plated before shipment. It shall then be thoroughly cleaned and painted with at least one coat of high-grade paint prior to shipment.

18. Pumps shall be Series A-C 8100 as manufactured by G&L Pumps or approved equal.