gkn stromag highly flexible couplings for universal shafts

24
Couplings GKN STROMAG HIGHLY FLEXIBLE COUPLINGS FOR UNIVERSAL SHAFTS SOLUTIONS FOR NEW TECHNOLOGIES PRODUCT CATALOGUE

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Page 1: GKN StromaG hiGhly flexible coupliNGS for uNiverSal ShaftS

CouplingsGKN StromaG hiGhly flexible coupliNGS for uNiverSal ShaftSSolutioNS for New techNoloGieS

product cataloGue

Page 2: GKN StromaG hiGhly flexible coupliNGS for uNiverSal ShaftS

the GKN Stromag iGe...fG concept >Highly flexible rubber coupling with a progressive characteristic for connecting a universal shaft directly to a diesel engine. For the transmission of high torques with its compact design and light weight. The coupling is flange-mounted to the B-side of the coupling. The universal shaft is flange-mounted to the B-side of the coupling. Deflection angle of the universal shaft of up to 5°. The radial and axial forces generated by the cardan shaft are absorbed by an internal friction bearing and transmitted to the engine mount.

torque range between 4,000 Nm to 25,000 Nm.

GKN periflex® cS couplings >Highly flexible rubber couplings with linear spring characteristics for connecting a universal shaft directly to a diesel engine. The ring element can be bolted directly to the flywheel. The universal shaft is flange-mounted to the B-side of the coupling. Deflection angle of the universal shaft of up to 5°. The radial and axial forces generated by the cardan shaft are absorbed by an internal friction bearing and transmitted to the engine mount.

torque range between 560 Nm to 14,800 Nm.

GKN Stromag afl / pvN flange bearing >Flange bearing as a bell that is mounted to the diesel engine. Inside the bell, an axial mountable GKN Stromag PVN disc coupling is used to transfer the torque from the flywheel to the cardan shaft. The flexible element has a linear characteristic. The integrated bell bearing transfers the reaction forces from the cardan shaft to the engine housing. Deflection angle of the universal shaft of up to 10°.

torque range between 500 Nm to 20,000 Nm.

SolutioNS for New techNoloGieS >

Page 3: GKN StromaG hiGhly flexible coupliNGS for uNiverSal ShaftS

GKN StromaG periflex® cardaN Shaft coupliNG

THe GKN STromaG carDaN SHaFT INTermeDIaTe couPlING coNcePT 4

INSTrucTIoNS For THe DeSIGN eNGINeer 4

INSTrucTIoNS oN cHooSING THe couPlING SIze 4

SToraGe oF FlexIBle ruBBer elemeNTS 5

THe GKN STromaG PerIFlex® carDaN SHaFT

INTermeDIaTe couPlING SerIeS

– GKN Stromag Periflexr cS performance table

– GKN Stromag Periflex® cS dimensions table

5

GKN STromaG aFl / Periflex® VN coNcePT SerIeS

– GKN Stromag aFl / Periflex® VN performance table

– Sae connections for engines and generators

– GKN Stromag aFl / Periflex® VN dimensions table

15

THe GKN STromaG IGe...FG coNcePT SerIeS

– GKN Stromag IGe...FG performance table

– GKN Stromag IGe...FG-shaft connection

19

cHaracTerISTIc ValueS For carDaN SHaFT couPlINGS 21

QueSTIoNNaIre oN THe DeSIGN oF FlexIBle couPlINGS 23

cataloGue No. d 810, 08.2013

all issues containing details on GKN Stromag Periflex® cS prior to this publication may no longer apply.

we reserve the right to modify the dimensions and constructions.

GKN Stromag products comply with the Quality Standard to DIN ISo 9001.

coNteNt

3

Page 4: GKN StromaG hiGhly flexible coupliNGS for uNiverSal ShaftS

The GKN Stromag product range provides a wide range of cardan shaft intermediate couplings. The couplings are designed for use in piston machines for direct connection to a cardan shaft.

The a-side of the coupling can be bolted directly to an engine’s flywheel. The universal shaft is flange-mounted to the B-side of the coupling.

The GKN Stromag cardan shaft intermediate coupling is comprised of the combination of an element made from flexible rubber material with a bearing for the secure absorption of the reaction forces applied by a connected cardan shaft.

Three different series of the cardan shaft intermediate couplings have been developed in order to satisfy the differing requirements in relation to the system torque, torsion spring stiffness and reaction force.

The highly flexible GKN Stromag Periflexr cS series designs are preferred for standard applications.

The IGe series from the established highly flexible GKN Stromag Ge coupling product family is used for applications with high impact loads.

The GKN Stromag aG flange bearing (aFl) together with a disc coupling as a cardan shaft intermediate coupling is recommended for an angle of deflection greater than 5°.

INSTrucTIoNS For THe DeSIGN eNGINeer >

The couplings can be used in a temperature range of between -50°c and +80°c. a specially developed synthetic rubber can be used for the aFl’s disc tire so that this can be used up to a temperature of 120°c.

The elastic elements may heat up as a result of their damping activities and reach higher temperatures than the ambient temperature. If the coupling is housed in a protective hood or cover, this must be taken into account, or adequate ventilation and heat discharge must be ensured.

The GKN Stromag cardan shaft intermediate couplings are available with eN 10204 approval in accordance with the classification society requirements.

The GKN Stromag cardan shaft intermediate couplings are available with an in-built fail-safe device. If there is a rupture in the flexible element, this forms a torsionally rigid connection subject to backlash between the drive and output sides due to intermeshing of the claws. emergency operation is possible for a limited period of time with restricted torque.

INSTrucTIoNS oN cHooSING THe couPlING SIze >

Static and dynamic characteristic values are available for the GKN Stromag cardan shaft intermediate couplings. These values can help in the choice of a coupling size which is suitable for the specific application. The key factors for this are the loads arising from the power transmitted and torsional vibrations. Stationary operating modes must be based on T

KN, T

KW and P

KV, while T

Kmax values are to be used for non-stationary operating modes.

GKN Stromag’s specialist departments can provide support with design, particularly in calculating the torsional vibrations. We therefore ask you to copy, complete and send us the questionnaire at the end of this catalog.

as a rule, flexible couplings represent the predetermined mechanical breaking point of a drive train. overloading a drive train therefore generally leads to failure of the flexible coupling element.

This characteristic is intentional and protects the entire system from unexpected damage. any consequential damage that could arise from the failure of the coupling must be taken into consideration in advance by the system designer and monitored or prevented through appropriate measures.

THe carDaN SHaFT INTermeDIaTe couPlING coNcePT >

4

Product catalogue

Page 5: GKN StromaG hiGhly flexible coupliNGS for uNiverSal ShaftS

SToraGe oF FlexIBle ruBBer elemeNTS >

When stored appropriately, flexible rubber elements retain their properties over several years without any alterations.

It is essential that the stored parts are protected against oxygen, ozone, light, heat, moisture and solvents.

The storage temperature should no fall below +10°c and not exceed +25°c. all uV light sources are harmful and must be avoided. equipment that generates ozone, e.g. light sources and electric motors, must be kept away from the storage location.

The relative air humidity should not exceed 65%.

Solvents, fuels, lubricants, chemicals, acids, disinfectants may not be kept in the same storage area.

Further details can be found in the DIN 7716 sheet.

BaureIHe GKN STromaG PerIFlex® carDaN SHaFT INTermeDIaTe couPlING SerIeS >

das periflex® cS concept The Periflex® cS couplings are highly flexible rubber couplings with a linear spring characteristic for connecting a cardan shaft directly to a diesel engine drive.

The ring element can be bolted directly to an engine’s flywheel. The universal shaft is flange-mounted to the B-side of the coupling. an deflection angle of the cardan shaft of up to 5° is generally permitted, larger angles are available on request.

The series covers the torque range from 560 to 14800 Nm. The connecting dimensions on the engine side primarily conform to Sae standard J620 or DIN 6281.

The cardan shaft side is available in a range of metric sizes, including for Spicer, mechanics or cross-toothed connections.

The Periflex® cS coupling is comprised of the combination of a ring element made from flexible rubber material with a bearing for the secure absorption of the reaction forces applied by a connected cardan shaft. The ring element is exclusively torsionally flexible. The bearing consists of an axial and radial friction bearing made from wear-free and maintenance-free composite material.

The metal parts of the GKN Periflex® cS coupling are made from high-quality cast as standard. The ring element is manufactured from natural rubber (Nr) in various rubber qualities and torsion spring stiffnesses. These allow precise adjustment to drives that are susceptible to torsional vibrations.

DD_880026 – 000

A side

B side

5

Page 6: GKN StromaG hiGhly flexible coupliNGS for uNiverSal ShaftS

GKN STromaG PerIFlexr cS PerFormaNce TaBle >

Coupling size Element

Nominal torqueMaximum

torque

Maximum

torque

Adm.

alternating

torque

Adm.

Speed

Torsion spring

stiffness

Relative

damping Adm.

damping power

TKN

Nm

TKmax1

Nm (1)

TKmax2

Nm (2)

TKW

Nmnmax.

(min-1) (6)

CT dyn

kNm/rad (3) (4)

ψ

(3) (4)

PKV 60

W (5)

CS 13131132133

560560800

840840

1,200

16801680

2,400

140140200

4,4004,4004,400

2.43.36.7

0.81.01.1

130

CS 21211212213

700700

1,000

1,0501,0501,500

2,1002,1003,000

175175250

4,2004,2004,200

3.63.95.7

0.81.01.1

200

CS 22221222223

900900

1,300

14001400

1,800

2,8002,8003,600

225225325

4,2004,2004,200

4.76.29.1

0.81.01.1

220

CS 31311312313

14001400

2,000

2,1002,1003,000

4,2004,2006,000

350350500

3,8003,8003,800

6.99.5

13.5

0.81.01.1

260

CS 32321322323

2,0002,0002,400

3,0003,0003,600

6,0006,0007,200

500500600

3,8003,8003,800

9.414.520.0

0.81.01.1

340

CS 41411412413

2,8002,8004,000

4,2004,2006,000

8,4008,400

12,000

700700

1,000

2,8002,8002,800

16.221.634.5

0.81.01.1

360

CS 42421422423

3,9003,9005,200

5,8005,8007,800

11,60011,60015,600

975975

1,300

2,8002,8002,800

23.331.140.0

0.81.01.1

440

CS 43431432433

4,9004,9006,700

7,3007,300

10,000

14,60014,60020,000

1,2251,2251,675

2,8002,8002,800

30.539.057.5

0.81.01.1

510

CS 51511512513

7,8007,800

11,400

11,70011,70017,100

23,40023,40034,200

1,9501,9502,850

230023002300

51.869.196.0

0.81.01.1

580

CS 52521522523

9,8009,800

14,800

14,70014,70022,200

29,40029,40044,400

2,4502,4503,700

2,3002,3002,300

70.393.7

127.0

0.81.01.1

630

1) for periodic, short-term vibrations during start-stop, switching, etc.

2) for rare peak loads, e.g. generator short-circuit

3) For: TW

= 0.2 • TKN

; T = 0.8 • TKN

; f = 10 Hz; ϑ = 30 °c

4) material-related tolerances as high as ±15% are possible.

5) The PKV 60

value describes the damping performance that can be absorbed over 60 minutes. Permanently absorbable damping performance PKV ∞ = 0.5 • PKV 60

6

Product catalogue

Page 7: GKN StromaG hiGhly flexible coupliNGS for uNiverSal ShaftS

GKN STromaG PerIFlex® cS DImeNSIoNS TaBle >

Size CS 13 CS 21 CS 22

SAE connection 8“ 10“ 10“ 11½“ 10“ 11½“

Cardan flange 75 90 100 75 90 100 90 100 120 90 100 120 90 100 120 90 100 120

Dia

met

erm

m

a1

b1

c1

k1

b2

c2

k2*

e

263.5

244.5

200

6x11

62

42

6xM6

228

263.5

244.5

200

6x11

74.5

47

4xM8

228

263.5

244.5

200

6x11

84

57

6xM8

228

314.4

295.3

200

8x11

62

42

6xM6

228

314.4

295.3

200

8x11

74.5

47

4xM8

228

314.4

295.3

200

8x11

84

57

6xM8

228

314.4

295.3

200

8x11

74.5

47

4xM8

250

314.4

295.3

200

8x11

84

57

6xM8

250

314.4

295.3

200

8x11

101.5

75

8xM8

8xM10

250

352.4

333.4

200

8x11

74.5

47

4xM8

250

352.4

333.4

200

8x11

84

57

6xM8

250

352.4

333.4

200

8x11

101.5

75

8xM8

8xM10

250

314.4

295.3

200

8x11

74.5

47

4xM8

254

314.4

295.3

200

8x11

84

57

6xM8

254

314.4

295.3

200

8x11

101.5

75

8xM8

8xM10

254

352.4

333.4

200

8x11

74.5

47

4xM8

254

352.4

333.4

200

8x11

84

57

6xM8

254

352.4

333.4

200

8x11

101.5

75

8xM8

8xM10

254

Leng

ths

mm

l1

I2

l3

l4

l5

l6

l7

61.5

10.5

60

2

11.5

19

72.5

61.5

10.5

60

2.3

11.5

19

72.8

61.5

10.5

60

2.3

11.5

19

72.8

61.5

10.5

60

2

13.5

19

72.5

61.5

10.5

60

2.3

13.5

19

72.8

61.5

10.5

60

2.3

13.5

19

72.8

61.5

10.5

60

2.3

11.5

19

72.8

61.5

10.5

60

2.3

11.5

19

72.8

61.5

10.5

60

2.3

11.5

19

72.8

61.5

10.5

60

2.3

13.5

19

72.8

61.5

10.5

60

2.3

13.5

19

72.8

61.5

10.5

60

2.3

13.5

19

72.8

61.5

10.5

60

2.3

11.5

19

72.8

61.5

10.5

60

2.3

11.5

19

72.8

61.5

10.5

60

2.3

11.5

18

72.8

61.5

10.5

60

2.3

13.5

19

72.8

61.5

10.5

60

2.3

13.5

19

72.8

61.5

10.5

60

2.3

13.5

19

72.8

Mas

s m

omen

t of

iner

tia

kgm

2

JA-sideJB-side

0.056

0.039

0.056

0.039

0.056

0.039

0.102

0.039

0.102

0.039

0.102

0.039

0.114

0.044

0.114

0.044

0.114

0.044

0.165

0.044

0.165

0.044

0.165

0.044

0.116

0.046

0.116

0.046

0.116

0.046

0.167

0.046

0.167

0.046

0.167

0.046

Mass kg 12.4 12.4 12.3 14.6 14.6 14.5 15.5 15.4 15.2 17.3 17.2 17.0 15.7 15.6 15.4 17.5 17.4 17.2

DD 880023 - 000

metric, external cardan shaft connection

A side

B side

7

Page 8: GKN StromaG hiGhly flexible coupliNGS for uNiverSal ShaftS

Size CS 31 CS 32

SAE connection 11½“ 14“ 11½“ 14“

Cardan flange 100 120 150 100 120 150 120 150 180 120 150 180

Dia

met

erm

m

a1

b1

c1

k1

b2

c2

k2

e

352.4

333.4

274

8x11

84

57

6xM8

314

352.4

333.4

274

8x11

101.5

75

8xM8

8xM10

314

352.4

333.4

274

8x11

130

90

8xM10

8xM12

314

466.7

438.2

274

8x13.5

84

57

6xM8

314

466.7

438.2

274

8x13.5

101.5

75

8xM8

8xM10

314

466.7

438.2

274

8x13.5

130

90

8xM10

8xM12

314

352.4

333.4

274

8x11

101.5

75

8xM8

8xM10

317

352.4

333.4

274

8x11

130

90

8xM10

8xM12

317

352.4

333.4

274

8x11

155.5

110

8xM14

8xM16

317

466.7

438.2

274

8x13.5

101.5

75

8xM8

8xM10

317

466.7

438.2

274

8x13.5

130

90

8xM10

8xM12

317

466.7

438.2

274

8x13.5

155.5

110

8xM14

8xM16

317

Leng

ths

mm

l1

I2

l3

l4

l5

l6

l7

69.5

17

68

2.3

12.5

23

87.3

69.5

17

68

2.3

12.5

23.5

87.3

69.5

17

68

2.3

12.5

23.5

87.3

69.5

17

68

2.3

14.5

23.5

87.3

69.5

17

68

2.3

14.5

23.5

87.3

69.5

17

68

2.3

14.5

23.5

87.3

69.5

17

68

2.3

12.5

23.5

87.3

69.5

17

68

2.3

12.5

23.5

87.3

69.5

17

68

2.3

12.5

23.5

87.3

69.5

17

68

2.3

14.5

23.5

87.3

69.5

17

68

2.3

14.5

23.5

87.3

69.5

17

68

2.5

14.5

23.5

87.3

Mas

s m

omen

t of

iner

tia

kgm

2

JA-sideJB-side

0.187

0.166

0.187

0.165

0.187

0.165

0.511

0.166

0.511

0.165

0.511

0.165

0.121

0.169

0.191

0.169

0.191

0.168

0.515

0.169

0.515

0.169

0.515

0.168

Mass kg 25 24.8 24.5 32.5 32.3 32.3 25.5 25.2 25.2 33.0 32.7 32.2

metric, external cardan shaft connection

DD 880023 - 000

A side

B side

8

GKN STromaG PerIFlex® cS DImeNSIoNS TaBle >

Page 9: GKN StromaG hiGhly flexible coupliNGS for uNiverSal ShaftS

Size CS 41 CS 42 CS 43

SAE connection 14“ 14“ 14“ 16“ 18“

Cardan flange 150 180 225 150 180 225 180 225 250 180 225 250 180 225 250

Dia

met

erm

m

a1

b1

c1

k1

b2

c2

k2

e

466.7438.2

37016x13.5

13090

8xM108xM12

417

466.7438.2

37016x13.5

155.5110

8xM1410xM16

417

466.7438.2

37016x13.5

196140

8xM16

417

466.7438.2

37016x13.5

13090

8xM108xM12

417

466.7438.2

37016x13.5

155.5110

8xM1410xM16

417

466.7438.2

37016x13.5

196140

8xM16

417

466.7438.2

37016x13.5

155.5110

8xM1410xM16

420

466.7438.2

37016x13.5

196140

8xM16

420

466.7438.2

37016x13.5

218140

8xM18

420

517.5489370

8x13.5155.5

1108xM14

10Xm16420

517.5489370

8x13.5196140

8xM16

420

517.5489370

8x13.5218140

8xM18

420

571.5542.9

3708x17.5155.5

1108xM14

10xM16420

571.5542.9

3706x17.5

196140

8xM16

420

571.5542.9

3706x17.5

218140

8xM18

420

Leng

ths

mm

l1

I2

l3

l4

l5

l6

l7

76.519.074.5

2.314.527.095.8

76.519.074.5

2.314.5

2795.8

76.519.074.5

4.514.5

2798

76.519.074.5

2.314.5

2795.8

76.519.074.5

2.314.5

2795.8

76.519.074.5

4.514.5

2798

76.519.074.5

2.314.5

2795.8

76.519.074.5

4.514.5

2798

76.519.074.5

5.514.5

2795.8

76.519.074.5

2.316.5

2795.8

76.519.074.5

4.516.5

2798

76.519.074.5

5.516.5

2799

76.519.074.5

2.316.5

2795.8

76.519.074.5

4.516.5

2798

76.519.074.5

5.516.5

2799

Mas

s m

omen

t of

iner

tia

kgm

2

JA-sideJB-side

0.6460.627

0.6460.626

0.6460.623

0.6570.638

0.6570.637

0.6570.633

0.6660.646

0.6660.643

0.6660.643

0.9360.646

0.9360.643

0.9360.643

1.3460.646

1.3460.643

1.3460.643

Mass kg 50.5 49.9 48.9 51,5 50.5 49.5 50.9 49.9 49.9 55.3 54.3 54.3 60.9 59.9 59.9

metric, external cardan shaft connection

DD 880023 - 000

A side

B side

GKN STromaG PerIFlex cS DImeNSIoNS TaBle >

9

Page 10: GKN StromaG hiGhly flexible coupliNGS for uNiverSal ShaftS

Size CS 51 CS 52

SAE connection 18“ 21“

Cardan flange 225 250 285 250 285

Dia

met

erm

m

a1

b1

c1

k1

b2

c2

k2

e

571.5542.9

44012x17.5

196140

8xM16520

571.5542.9

44012x17.5

218140

8xM18520

571.5542.9

44012x17.5

245175

8xM20520

673.1641.4

44012x17.5

218140

8xM18525

673.1641.4

44012x17.5

245175

8xM20525

Leng

ths

mm

l1

I2

l3

l4

l5

l6

l7

932190

4.516.030.5

115.5

932190

5.516.030.5

116.5

932190

5.516.030.5

116.5

932190

5.516.030.5

116.5

932190

5.516.030.5

116.5

Mas

s m

omen

t of

iner

tia

kgm

2

JA-sideJB-side

1.7451.514

1.7451.514

1.7451.505

3.3801.569

3.3801.559

Mass kg 85.3 85.4 83.6 103.2 101.4

DD 880023 - 000

A side

b side

metric, external cardan shaft connection

10

GKN STromaG PerIFlex® cS DImeNSIoNS TaBle >

Page 11: GKN StromaG hiGhly flexible coupliNGS for uNiverSal ShaftS

Size cS 13 cS 21 cS 22

Sae connection 8“ 10“ 10“ 11½“ 10“ 11½“

Cardan flange 75 90 100 75 90 100 90 100 120 90 100 120 90 100 120 90 100 120

Dia

met

erm

m

a1

b1

c1

k1

b2

c2

k2*

e

263.5244.5

2006x11

6242

6x6,1

228

263.5244.5

2006x1174.5

474x8,1

228

263.5244.5

2006x11

8457

6x8,1

228

314.4295.3

2008x11

6242

6x6,1

228

314.4295.3

2008x1174.5

474x8,1

228

314.4295.3

2008x11

8457

6x8.1

228

314.4295.3

2008x1174.5

474x8,1

250

314.4295.3

2008x11

8457

6x8.1

250

314.4295.3

2008x11

101.575

8x8.18x10.1

250

352.4333.4

2008x1174.5

474x8,1

250

352.4333.4

2008x11

8457

6x8.1

250

352.4333.4

2008x11

101.575

8x8.18x10.1

250

314.4295.3

2008x1174.5

474x8,1

254

314.4295.3

2008x11

8457

6x8.1

254

314.4295.3

2008x11

101.575

8x8.18x10.1

254

352.4333.4

2008x1174.5

474x8,1

254

352.4333.4

2008x11

8457

6x8.1

254

352.4333.4

2008x11

101.575

8x8.18x10.1

254

Leng

ths

mm

l1

I2

l3

l4

l5

l6

l7

I8

61.510.511.5

2.011.517.372.0

4.7

61.510.511.5

2.311.516.072.0

6.0

61.510.511.5

2.311.516.072.0

6.0

61.510.511.5

213.517.372.0

4.7

61.510.511.5

2.313.516.072.0

6.0

61.510.511.5

2.313.516.072.0

6.0

61.510.511.5

2.311.516.072.0

6.0

61.510.511.5

2.311.516.072.0

6.0

61.510.511.5

2.311.516.072.0

6.0

61.510.511.5

2.313.516.072.0

6.0

61.510.511.5

2.313.516.072.0

6.0

61.510.511.5

2.313.515.072.0

6.0

61.510.511.5

2.311.516.072.0

6.0

61.510.511.5

2.311.516.072.0

6.0

61.510.511.5

2.311.516.072.0

6.0

61.510.511.5

2.313.516.072.0

6.0

61.510.511.5

2.313.516.072.0

6.0

61.510.511.5

2.313.516.072.0

6.0

Mas

s m

omen

t of

iner

tia

kgm

2

JA-sideJB-side

0.0560.039

0.0560.039

0.0560.039

0.1020.039

0.1020.039

0.1020.039

0.1140.044

0.1140.044

0.1140.044

0.1650.044

0.1650.044

0.1650.044

0.1160.046

0.1160.046

0.1160.045

0.1670.046

0.1670.046

0.1670.046

Mass kg 12.5 12.3 12.2 14.7 14.5 14.4 15.5 15.3 15.0 17.3 17.1 16.8 15.7 15.5 15.2 17.5 17.3 17.0

GKN STromaG PerIFlex® cS DImeNSIoNS TaBle >

metric, internal cardan shaft connection

A side

B sideDD 880024 - 000

11

Page 12: GKN StromaG hiGhly flexible coupliNGS for uNiverSal ShaftS

Size CS 31 CS 32

SAE connection 11½“ 14“ 11½“ 14“

cardan flange 100 120 150 100 120 150 120 150 180 120 150 180

dia

met

erm

m

a1

b1

c1

k1

b2

c2

k2

e

352.4333.4

2748x11

8457

6x8.1

314

352.4333.4

2748x11

101.575

8x8.18x10.1

314

352.4333.4

2748x11130

908x10.18x12.1

314

466.7438.2

2748x13.5

8457

6x8.1

314

466.7438.2

2748x13.5101.5

758x8.1

8x10.1314

466.7438.2

2748x13.5

13090

8x10.18x12.1

314

352.4333.4

2748x11

101.575

8x8.18x10.1

317

352.4333.4

2748x11130

908x10.18x12.1

317

352.4333.4

2748x11

155.5110

8x14.110x16.1

317

466.7438.2

2748x13.5101.5

758x8.1

8x10.1317

466.7438.2

2748x13.5

13090

8x10.18x12.1

317

466.7438.2

2748x13.5155.5

1108x14.1

10x16.1317

leng

ths

mm

l1

i2

l3

l4

l5

l6

l7

69.517

9.52.3

12.520.586.5

6.0

69.517

9.52.3

12.520.586.5

6.0

69.517

9.52.3

12.519.586.5

7,0

69.517

9.52.3

14.520.586.5

6.0

69.517

9.52.3

14.520.586.5

6.0

69.517

9.52.3

14.519.586.5

7,0

69.517

9.52.3

12.520.586.5

6.0

69.517

9.52.3

12.519.586.5

7,0

69.517

9.52.3

12.517.586.5

9.0

69.517

9.52.3

14.520.586.5

6.0

69.517

9.52.3

14.519.586.5

7,0

69.517

9.52.3

14.517.586.5

9.0

mas

s m

omen

t of

iner

tia

kgm

2

Ja-sideJb-side

0.1870.167

0.1870.167

0.1870.164

0.5110.167

0.5110.167

0.5110.164

0.1910.171

0.1910.168

0.1910.162

0.5150.171

0.5150.168

0.5150.162

mass kg 25.1 24.7 24.1 32.7 32.2 31.6 25.4 24.8 23.6 32.9 32.3 31.1

a side

B side

DD 880024 - 000

metric, internal cardan shaft connection

12

GKN STromaG PerIFlex® cS DImeNSIoNS TaBle >

Page 13: GKN StromaG hiGhly flexible coupliNGS for uNiverSal ShaftS

GKN STromaG PerIFlex® cS DImeNSIoNS TaBle >

Size CS 41 CS 42 CS 43

SAE connection 14“ 14“ 14“ 16“ 18“

cardan flange 150 180 225 150 180 225 180 225 180 225 180 225

dia

met

erm

m

a1

b1

c1

k1

b2

c2

k2

e

466.7438.2

37016x13.5

13090

8x10.18x12.1

417

466.7438.2

37016x13.5

155.5110

8x14.110x16.1

417

466.7438.2

37016x13.5

196140

8x16.1

417

466.7438.2

37016x13.5

13090

8x10.18x12.1

420

466.7438.2

37016x13.5

155.5110

8x14.110x16.1

420

466.7438.2

37016x13.5

196140

8x16.1

420

466.7438.2

37016x13.5

155.5110

8x14.110x16.1

420

466.7438.2

37016x13.5

196140

8x16.1

420

517.5489370

8x13.5155.5

1108x14.1

10x16.1420

517.5489370

8x13.5196140

8x16.1

420

571.5542.9

3706x17.5155.5

1108x14.1

10x16.1420

571.5542.9

3706x17.5

196140

8xM16

420

leng

ths

mm

l1

i2

l3

l4

l5

l6

l7

l8

76.519.012.0

2.314.524.095.5

7,0

76.519.012.0

2.314.522.095.5

9.0

76.519.012.0

4.514.520.595.510.5

76.519.012.0

2.314.524.095.5

7.0

76.519.012.0

2.314.522.095.5

9.0

76.519.012.0

4.514.520.595.510.5

76.519.012.0

2.314.522.095.5

9.0

76.519.012.0

4.514.520.595.510.5

76.519.012.0

2.316.522.095.5

9.0

76.519.012.0

4.516.520.595.510.5

76.519.012.0

2.316.522.095.5

9.0

76.519.012.0

4.516.520.595.510.5

mas

s m

omen

t of

iner

tia

kgm

2

Ja-sideJb-side

0.6460.634

0.6460.628

0.6460.611

0.6570.645

0.6570.638

0.6570.622

0.6660.648

0.6660.631

0.9360.648

0.9360.632

1.3460.648

1.3460.645

mass kg 50.9 49.7 47.6 51,5 50.3 48.2, 50.7 48.6 55.1 53.0 60.7 60.4

metric, internal cardan shaft connection

DD 880024 - 000

A side

B side

13

Page 14: GKN StromaG hiGhly flexible coupliNGS for uNiverSal ShaftS

Size CS 51 CS 52

SAE connection 18“ 21“

Cardan flange 225 250 285 250 285

Dia

met

erm

m

a1

b1

c1

k1

b2

c2

k2

e

571.5542.9

44012x17.5

196140

8x16.1520

571.5542.9

44012x17.5

218140

8x18.1520

571.5542.9

44012x17.5

245175

8x20.1520

673.1641.4

44012x17.5

218140

8x18.1525

673.1641.4

44012x17.5

245175

8x20.1525

Leng

ths

mm

l1

I2

l3

l4

l5

l6

l7

I8

9321

14.54.5

16.025.0114

10.5

9321

14.55.2

16.023.5114

12.0

9321

14.55.5

16.022.8114

12.7

9321

14.55.5

16.023.5114

12.0

9321

14.55.5

16.022.8114

12.7

Mas

s m

omen

t of

iner

tia

kgm

2

JA-sideJB-side

1.7451.517

1.7451.501

1.7451.470

3.3801.556

3.3801.524

Mass kg 84.9 83.8 81.1 101.6 98.9

metric, internal cardan shaft connection

A side

B side

DD 880024 - 000

14

GKN STromaG PerIFlex® cS DImeNSIoNS TaBle >

Page 15: GKN StromaG hiGhly flexible coupliNGS for uNiverSal ShaftS

DD_881003 - 000

GKN STromaG aFl / PVN coNcePT SerIeS >

the GKN Stromag afl / pvN concept

The flange bearing is a bell that is mounted to the diesel engine. an axially mountable, plug-in, highly flexible GKN Stromag Periflexr disc tire arranged inside the bell transmits the torque from the flywheel to the cardan shaft.

The disc tire has a linear spring characteristic and ensures the balanced torsional vibration behavior of the system, while the integrated bearing transmits the cardan shaft’s reaction forces to the engine housing via the bell. This means that the crank shaft bearings are not exposed to the reaction forces. as a rule, the aFl can be use up to a deflection angle of 10°, larger deflection angles are possible on request, depending on the operating conditions.

The torque transferred by the series is determined by the GKN Stromag Periflexrdisc tire used. The torque range extends from 1,000 Nm to 20,000 Nm.

The bell’s connecting dimensions to the engine housing are based on Sae standard J617. The connecting dimensions to the flywheel on the engine side primarily conform to Sae standard J620 or DIN 6281.

The cardan shaft side is available in a range of metric sizes, including for Spicer, mechanics or cross-toothed connections on request.

The flange bearing’s bell and the connection ring are manufactured from high-quality cast aluminum, while the other metal parts are steel.

The GKN Stromag Periflex® disc tire is manufactured from natural rubber (Nr) or a synthetic rubber in various torsion spring stiffnesses. These allow an adjustment to drives that are susceptible to torsional vibrations.

15

Page 16: GKN StromaG hiGhly flexible coupliNGS for uNiverSal ShaftS

Coupling size Tyre

Nominal torque

Maximum torqueAdm.

alternating torque

Torsion spring stiffness

Relative damping Adm. damping power

SAE connection

TKN

NmTKmax (1)

NmTKW

NmCT dyn 2) 4)

Nm/radψ

2) 4)PKV 60 3) 5)

W

PVN 350

35,01135,03135,02135,04135,051

1,0001,2501,2501,2501,250

3,0003,0003,0003,0003,000

500625625625625

7,66011,10013,99016,540

2,860

0.800.961.001.201.30

260260260260260

11½“14“

PVN 358

35,81135,83135,82135,84135,851

16002,0002,0002,0002,000

4,8004,8004,8004,8004,800

8001,0001,0001,0001,000

16,70024,20033,20036,06058,500

0.800.961.001.201.30

260260260260260

11½“14“

PVN 430

43,01143,03143,02143,04143,051

16002,0002,0002,0002,000

4,8004,8004,8004,8004,800

8001,0001,0001,0001,000

7,80011,30013,90016,84029,380

0.800.961.001.201.30

494494494494494

14“16"18“

PVN 433

43,31143,33143,32143,34143,351

2,5003,1503,1503,1503,150

7,5007,5007,5007,5007,500

1,2501,5501,5501,5501,550

18,63027,00034,02040,23070,200

0.800.961.001.201.30

520520520520520

14“16"18“

PVN 436

43,61143,63143,62143,64143,651

4,0005,0005,0005,0005,000

12,00012,00012,00012,00012,000

2,0002,5002,5002,5002,500

25,40034,60046,60053,64093,600

0.800.961.001.201.30

572572572572572

14“16"18“

PVN 439

43,91143,93143,94143,951

32004,0004,0004,000

10,00010,00010,00010,000

1,6002,0002,0002,000

36,23053,50076,00013,650

0.800.961.201.30

390390390390

14“16"18“

PVN 544

54,41154,43154,42154,44154,451

63008,0008,0008,0008,000

19,00019,00019,00019,00019,000

3,1504,0004,0004,0004,000

62,79091,000

114,700135,600226,400

0.800.961.001.201.30

622622622622622

18“21"

PVN 549

54,91154,93154,92154,94154,951

8,0009,0009500

11,00012,000

17,00020,00021,00022,00025,000

4,0004,5004,7505,0006,000

88,320128,000161,300204,700332,800

0.800.961.001.201.30

650650650650650

18“21"

PVN 666

66,61166,63166,62166,64166,651

16,00020,00020,00020,00020,000

48,00048,00048,00048,00048,000

8,00010,00010,00010,00010,000

111,800162,000205,000241,400428,500

0.800.961.001.201.30

1,1001,1001,1001,1001,100

21"24"

1) the values listed in the tables refer to the characteristic values of the disc tire.2) For: T

W = 0,2 • T

KN; T = 0,8 • T

KN; f = 10 Hz; ϑ = 30 °c

3) When coupling temperatures are higher than 30°c, this value must be reduced by the temperature factor.

4) material-related tolerances as high as ±15% are possible.5) The P

KV 60

value describes the damping performance that can be absorbed over 60 minutes. The damping power that can be absorbed permanently is P

KV∞ = 0,5 • PKV 60

.

Tem

pera

ture

fact

or S

ϑPK

V

Ambient temperature [ºC]

1.0

0.9

0.8

0.7

0.6

0.5

0.4

0.3

0.220 30 40 50 6070 80 90

16

Product catalogue GKN STromaG aFl / PVN PerFormaNce TaBle >

Page 17: GKN StromaG hiGhly flexible coupliNGS for uNiverSal ShaftS

Engine housingGenerator-connection

Coupling connection in acc. with SAE

Diametermm

Lengthsmm Coupling size

Series: VNa b f c e k u t

Reference in acc. with DIN 6281

d8 k2 d1 k1 d7 d12 e2 e3

2 11,½“ 352.4 333.4 447.7 466.7 12x10.5 8x11.0 39.6 29 350/358

1

11,½“ 352.4 333.4 511.2 530.2 12x11 8x11.0 39.6 29 350/358

14“ 466.7 438.2 511.2 530.2 12x11 8x13.5 25.4 29350/358/430/

433/436

0

11,½“ 352.4 333.4 647.7 679.5 16x13.5 8x11.0 39.6 29 350/358

14“ 466.7 438.2 647.7 679.5 16x13.5 8x13.5 25.4 29350/358/430433/436/439

16“ 517.5 489.0 647.7 679.5 16x13.5 8x13.5 15.7 29 436

18“ 571.5 542.9 647.7 679.5 16x13.5 6x17.5 15.7 29 430/433

18“ 571.5 542.9 647.7 679.5 16x13.5 6x17.5 15.7 29 436/544/549

00

18“ 571.5 542.9 787.4 850.9 16x13.5 6x17.5 0 32430/433/436/

544/549

21“ 673.1 641.4 787.4 850.9 16x13.5 12x17.5 0 14.5 544/549

Sae coNNecTIoNS For eNGINeS aND GeNeraTorS >

DD_8810103 - 000

Holes for bolts k

Engine housing

Flywheel

17

Page 18: GKN StromaG hiGhly flexible coupliNGS for uNiverSal ShaftS

Housing SAE J617

G

Flywheel SAE J620

SClutch

TorqueTKN

Nm

Design lengthL

mm

Flange connectiond

mm

00

18"PVN 544

PVN 549

8,000

12,000395

250

285

315

35021“ PVN 666 20,000

0

14“

PVN 433

PVN 439

PVN 436

3,150

4,000

5,000325

180

225

250

285

31518“PVN 544

PVN 549

8,000

12,000

1

11,½“ PVN 358 2,000

225

150

165

180

225

25014“

PVN 430

PVN 433

PVN 439

PVN 436

2,000

3,150

4,000

5,000

2 11,½“PVN 350

PVN 358

1,250

2,000175

120

150

165

180

DD_881011 - 000

18

GKN STromaG aFl / PVN DImeNSIoNS TaBle >

Page 19: GKN StromaG hiGhly flexible coupliNGS for uNiverSal ShaftS

GKN STromaG IGe...FG SerIeS >

the GKN Stromag iGe...fG concept The GKN Stromag IGe...FG is a highly flexible rubber coupling with a progressive characteristic (see figure). It is ideal for the transmission of high torques with its particularly compact design and light weight.

The coupling’s external part can be connected directly to a diesel engine’s flywheel or the like. The torque is transmitted to the hub and the cardan shaft via rubber elements arranged in a star pattern. The internal part of the coupling, consisting of the hub and support flange, is radially mounted in the external part of the coupling via the shaft and bushing and fastened in the axial direction using rings.

The radial and axial forces generated by the cardan shaft are absorbed by the coupling and conveyed to the main engine bearing.

The series extends across a nominal torque range from 4000 Nm to 25000 Nm.

The GKN Stromag IGe...FG is manufactured exclusively from metal or high-quality cast parts. They are manufactured from turned parts to ensure that they run smoothly and quietly.

The GKN Stromag IGe...FG coupling is ideal for absorbing large impact torques due to the use of extremely strong rubber elements. large alternating torques are also permitted, as the damping heat is easily discharged via the space between the individual elements.

Torque

DD_881105 - 000

IGE-

Coupling size

Nominal torque

Maximumtorque

Adm. alternating

torque

Dyn. Torsion spring stiffness

Adm. Speed

Relative damping

Adm. damping

power

TKN

Nm

TKmax

Nm

TWzuL (with ...% initial load)

[kNm/rad]

CT dyn (with ...% initial load)

[kNm/rad] 1) 2)nmax

min-1

Ψ

1) 2)

pKv 60

[w] 3)

10 % 25 % 50 % 75 % 100 % 10 % 25 % 50 % 75 % 100 %

4 4,000 12,000 0.20 0.80 1.30 1.69 2.08 14.0 31.6 60.9 90.2 120 3,900 1.0 940

8 8,000 24,000 0.40 1.60 2.60 3.38 4.16 36.2 73.2 135 196 258 2,880 1.0 1,200

12.5 12500 37,500 0.63 2.50 4.06 5.28 6.50 59.9 118 214 310 406 2,500 1.0 1,380

25 25000 75,000 1.25 5.00 8.13 10.56 13.00 139 274 497 721 945 2,150 1.0 1,800

1) For: TW

= 0.2 • TKN

; f = 10 Hz

2) material-related tolerances as high as ±15% are possible.

3) The PKV 60

value describes the damping performance that can be absorbed over 60 minutes. Permanently absorbable damping performance P

KV∞ = 0.5 • PKV 60

Coupling gr. 8

Twisting angleϕ

GKN STromaG IGe...FG PerFormaNce TaBle >

19

Page 20: GKN StromaG hiGhly flexible coupliNGS for uNiverSal ShaftS

DD 881467 - 000

Coupling size 4 8 12.5 25

Cardan flange 225 250 285 315

Dia

met

erm

m

a

b

c

e1

f1

g1

g2

k1

k2

380

354

328

329

225

140

196

13.5

M16

514

486

458

460

274

140

218

17.5

M18

593

561

529

530

330

175

245

17.5

M20

690

650

610

612

400

175

280

22

M22

Leng

ths

mm

l3

n2

s1

s2

t1

w1

126

62.5

3

4

22

48

140

72

4

5

24

52

165

78

5

6

25

63

190

90

5

6

34

73

Mas

ses

kg

k1

k3

16x22.5°

8x45°

16x22.5°

8x45°

16x22.5°

8x45°

16x22.5°

8x45°

angl

e(fo

r dr

illin

g)

Gges 64 129 190 310

Mas

s m

omen

t m

om.k

gm2

Ji

Ja

0.23

0.83

0.83

3.07

1.60

5.98

3.30

13.40

A side

B side

20

GKN STromaG IGe...FG-SHaFT coNNecTIoN >

Page 21: GKN StromaG hiGhly flexible coupliNGS for uNiverSal ShaftS

TKN

The coupling’s nominal torque can be continuously transmitted over the whole permitted speed range. It must not be exceeded by the system’s nominal torque T

N.

TKN ≥ TN

TKmax1

The coupling’s maximum torque TKmax1

can be endured as a peak load and may not be exceeded by normal, non-stationary peak system torques T

max1.

a system’s normal non-stationary modes are unavoidable and occur repeatedly (e.g.: starting/stopping processes, resonance pass, switching processes, acceleration processes, etc.).

TKmax1 ≥ Tmax1

TKmax2

The coupling’s maximum torque TKmax2

can be endured as a rarely occurring peak load and may not be exceeded by normal, non-stationary peak system torques T

max2.

anomalous, non-stationary peak system torques are avoidable and are not part of the planned operating scheme (e.g.: emergency stop, sync failure, short circuit, etc.).a coupling overload due to anomalous, non-stationary peak system torques T

max2 shortens the system’s service

life and is tolerated in individual cases.

TKmax2 ≥ Tmax2

TKw

The admissible permanent alternating torque indicates the amplitude of the admissible permanent periodic torque fluctuation. This torque may be superimposed on a base load of T

KN.

In this process, the max damping power PKV

must also be checked.

cHaracTerISTIc ValueS For carDaN SHaFT couPlINGS >

DD 8700103 - 000

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CTdyn

The dynamic torsion spring stiffness indicates the ratio of torque amplitude to torsion angle amplitude during an oscillation.

The torque amplitude is superimposed on an initial load (coupling torque). For couplings with a linear characteristic (GKN Stromag Periflex® cS and aFl), the c

Tdyn value over the coupling torque is constant.

However, it changes depending on the amplitude, the frequency and the temperature of the flexible element.The c

Tdyn data relate to a coupling torque of 0.8 • T

KN, an alternating torque of 0.2 • T

KN and a frequency

of 10 Hz for a coupling at operating temperature with a surface temperature of about 50°c.The GKNm Stromag IGe coupling has a progressive characteristic. I.e. the c

Tdyn value also changes

depending on the coupling torque.

CTdyn =Tel

ϕw

Ψ

The relative damping is a measure of the ability of the coupling to convert part of the vibration energy into heat.

The damping can be determined using the damping loop (hysteresis loop).

The aD surface is a measure of the damping activity WD during a vibration cycle.

The ael surface represents the flexible strain activity Wel during a load.The data relate to a coupling torque of 0.8 • T

KN, an alternating torque of 0.2 • T

KN and a frequency of

10 Hz for a coupling at operating temperature with a surface temperature of about 50°c.

Ψ = WD

Wel=

AD

Ael

Pkv

The permitted damping performance indicates how much damping (heat) the coupling can permanently absorb and dissipate. The sum of the damping performance from every vibration order (i.e. P

Vi) must be less than the coupling’s damping performance.

The PKV 60

value indicated describes the damping performance that can be absorbed over an hour. The P

KV 60 value needs to be multiplied by a factor of 0.5 to determine the damping performance that can be permanently absorbed (P

KVr).

Pvi =π

2πΨ

2

+1

Twi2 • fi

CTdyn•

PKV ≥ ∑ PVi

22

Product catalogue cHaracTerISTIc ValueS For carDaN SHaFT couPlINGS >

Page 23: GKN StromaG hiGhly flexible coupliNGS for uNiverSal ShaftS

QueSTIoNNaIre oN THe DeSIGN oF FlexIBle couPlINGS >

main engine

engine type (electric, combustion engine, etc.)

engine make (manufacturer, type)

engine installation (rigid, flexible)

engine housing

Flywheel centering diameter (mm)

Nominal capacity (kW)

Nominal speed (min-1)

Speed range (min-1)

Nominal torque (Nm)

maximum torque (breakdown torque) (Nm)

mass moment of inertia (kgm2)

Number of start-ups or reversals every hour

cardan shaft

Deflection angle (°)

Type of cardan shaft deflection (“z” or “w”)

cardan shaft type (manufacturer, size)

length of the cardan shaft (mm)

anti-friction coating for translational gearing? Yes/No

mass moment of inertia (kgm2)

Gear unit

reduction

mass moment of inertia (kgm2)

main engine

Type (generator, ventilator, compressor, fixed or variable pitch propeller)

main or auxiliary drive

Design type (stand-alone or flange-mounted)

mass moment of inertia (kgm2)

clutch

Insertion location in the drive train (enclose schematic diagram)

ambient temperature (ºc, ºK)

classification society

Ship type

Ice class

23

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GKN

LS

52 E

N 1

114

pu

GKN Land Systems© 2015Po Box 55Ipsley HouseIpsley church laneredditchWorcestershire B98 0TlP: +44 (0)1527 517 715

Couplings Clutches Gearboxes Driveshafts

Brakes Controls Electric Wheels

Find out more about GKN Stromag global trade representatives

GKN Stromag AGHansastraße 120

59425 unna

P: +49 2303 102-0

F: +49 2303 102-201

www.gknlandsystems.com

[email protected]

The GKN Stromag aG is a company of GKN land Systems