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Indonesia Giving Water of to Life M E M B R A N E

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IndonesiaGiving Water of

toLife M E M B R A N E

About Us

We were established in the 1970’s, driven by a Vision: “to Create ‘stakeholder value’ together with us” and “to be a water, fire and environmental resources management company with the greatest value in Indonesia, which is able to satisfy and assure stakeholders”, and Our Mission is “for Generations to Come”. We commit to provide products, system and services in innovative and creative ways. We manage water and fire resources as well as to keep growing to give protection and services for society and environment to live more and more prosperous from generation to generation.

So, we are not just deliver the best products and services that meet with client’s needs, but also team that represent Our Core Values: Commitment, High standard, Achievement, Responsible, Team Spirit and Care with Heart.

Added Value:We provide tangible or intangible benefits of value, quality, service and commitment for our organization’s current and future capability to deliver on the promises it makes. Your company does not need to go anywhere for solution.

What we can provide:We provide Development, Design, Engineering, Procurement, Contracting, Installation, Commissioning, Operation and Maintenance as an EPC.

ISO & Certifications:ISO 9001 : 2008ISO 14001 : 2004OHSAS 18001 : 2007

Our partnership with HyfluxWe are glad to introduce one of our partners, Hyflux. Hyflux has the product for water treatment solution. The benefit is more than just drinking water. We aim to be the leader in treatment solution and provide world class processes to aid the treatment of water for Municipal, Industrial Water and Waste Water. It can be applied for specialty process and even food and beverages industry.

Your search for water starts and ends here. Contact our dedicated team who will advise you the various alternative products and give you recommendation of the best methods for your searching of best quality water treatment product.

Contact us and discuss with our caring team at www. indobara.co.id

1

Reverse osmosis occurs when the water is moved across the membrane against the concentration gradient, from lower concentration to higher concentration.

In this process, pressure is exerted on the side with the concentrated solution to force the water molecules across the membrane to the fresh water side.This method of filtration is fast becoming norms for commercial and residential water filtration.

It is also one of the preferred methods used worldwide to desalinate seawater. Reverse osmosis is also used in the filtration of drinking water and ultra-pure systems.

The UF membrane system operates on an out-to-in mode where the feed stream flows on the outside of the membrane with the filtrate flowing through the inside. Due to the double-skin construction of the membrane, the filtrate undergoes double filtration during the operation. The reject stream flows off the outer skin of the membrane and is concentrated along the length of the membrane. The reject stream is bled-off to prevent the build-up of solids in the membrane modules. Such feed and bleed operation allows the UF to operate continuously before the need for backwash thereby improving recovery and availability of the system.

RO System

UF System

Typical Plant System Types

2

Plant Systems

Typical Industrial Water Plant (Raw / Process / Waste)

DEMINERALISATION

PLANT USAGE

REUSED / RECYCLED WATER

DRINKING H O

WASTE WATER TREATMENT

Demineralisation & Condensed Water

Fine Screening

UF : Ultra Filtration ; RO : Reverse Osmosis

Primary Clarification Biological Treatment

PROCESS WATER RECYCLING

INDUSTRIAL PLANT UF / RO MEMBRANES

UF / RO MEMBRANES

UF / RO MEMBRANES

2

RAW WATER TREATMENTWater Intake

3

Before After

Pure Water SystemPure water system is used for pharmaceutical processes which constantly involve elevated temperature, aggressive solvents, acids and caustics. The wastewater generated often has high solid content and stickiness, which is difficult to treat to meet industrial discharge criteria.

Hence, membrane technology has been adopted in the purification process of wastewater, leading to the high recovery rate of the useful elements in the wastewater stream.

Ultra Pure SystemUsed in Semiconductor/MicroElectronics industry where high purity water such as ultra-pure water is used. Water pre-treatment, post treatments as well as water source management are priority activities for the semiconductor companies for environmental and economic purposes.

Drinking Water SystemWater used for human consumption has to meet WHO (World Healthy Organization) as well as govern-ment regulations. That is why, Hyflux includes processes like reverse osmosis, ultra-violet lights and even ultra- Filtration treatments to treat and purify water. Hyflux-IBB is able to provide small drinking (1m3/day) to municipal sized plants (500,000m3/day).

DesalinationOur team of specialists has worked hard to design and build world-class plants for Municipal govern-ments and industrial consumers globally. e.g. China, Indonesia, Algeria, Middle East, Singapore, etc...

Pre-treatmentHyflux’s pre-treatments aid the desalination process so as to avoid a system overload from the untreated water in the later processes. At this stage, the source of the untreated water that needs treatment is specified and based on that, a thorough water analysis is performed. Hyflux-IBB’s preferred pre-treatment solutions include ultra-filtration or just DAF and even Clarifiers.

a)

How does it work?

4

Reverse OsmosisThe 2-pass RO system ensures that treated water complies with World Health Organization’s drinking water quality standards. The pre-treated seawater is pumped at high pressure through semi-permeable reverse osmosis membranes. No bacteria, viruses, chemicals or dissolved minerals can pass through the membranes. 45% of the influent seawater is recovered from the 1st pass RO, for treatment in the 2nd Pass RO. The 2nd Pass RO further treats the water and recovers 90% of the water. An energy recovering system is employed to fully utilize the residual energy from the 1st Pass RO.

Post-treatmentPost-treatments help to ensure that the treated water meets the exact quality required by end-users such as Municipal governments, industry users for specialty processes and food and beverage.

b)

c)

HYFLUX MEMBRANES

Advantages of Membranes

High Quality Water Everytimecompared to conventionalmeans.

Save up to 80% space forsame amount of flow rate.

Little to Zero chemical usagefor treatment.

Lower construction civil workscompared to conventionalmeans.

Does not involve chemicaladditives

Simple in Concept andOperation

Low energy consumption

Greater efficiency for rawmaterials use and potential forrecycling of –by-products.

Seawater Desalination Pre-treatmentReplaces Conventional Treatment Method – Dissolved Air Floatation Filtration Unit (DAFF)

RO/NF pre-treatment Industrial / Municipal Wastewater Reclamation Ultra-pure water production Seawater DesalinationIon-exchange pre-treatmentPotable Water ProductionIndustrial Wastewater treatment for dischargeResource recovery from Industrial waste streams ( e.g. F & B, Sugar Refining, Paper making, textiles, Crude Palm Oil (CPO) )

Case Study

5

Turbidity & SDI Comparison between Conventional & UF Systems

SDI-15 of permeate forConventionalPretreatment

Average DailyPermeate Turbidity(NTU) by Conventional Pretreatment

SDI-15 of permeate for KRISTAL UF

Average DailyPermeate Turbidity(NTU) by KRISTAL UF

3.5

3

2.5

2

1.5

1

0.5

0

NTU

Days 0 50 100 150

Key Applications

Kristal® Polymer Hollow Fibre MembraneKristal® Polymer Hollow Fibre Membrane One of the pioneer productsm Kristal® polymeric hollow fibre membrane is fully designed and developed by Hyflux using our proprietary membrane technology. It is used in the treatment of aqua-based industrial waste stream, water purification, wastewater recycling, and seawater desalination pretreatment.

Our flagship and award-winning Kristal® membrane has been utilized in the ultrafiltration process in the Seletar NEWater Plant in Singapore and will be installed in our landmark desalination plants in Dumai, Indonesia and Magtaa and Tlemcen in Algeria. With the operation of the Magtaa plant, Kristal® will be the most widely utilized ultrafiltration pretreatment membrane for seawater desalination in the world.

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The preferred ultrafiltration membrane with unparalleledperformance in operational consistency and stability

One of the pioneer products fully designed and developed by Hyfl ux,

Kristal UF membranes have been proven to achieve consistently

optimal results in treating industrial/municipal wastewater and

seawater, even in aggressive environments.

Product Features & Benefi ts

Modifi ed polyethersulfone (PES) for greater hydrophilicity,

less fouling

Asymmetric structure for higher fl ux and permeate quality

Enhanced tolerance to cleaning chemicals

Operation Features & Benefi ts

Sharp rejection profi le

Long lifespan

Small footprint

Cross-section of Kristal hollow fi bre with magnifi ed view of its asymmetric structure

Performance Data

Sharp molecular weight cut-off

1

0.8

0.6

0.4

0.2

0

frac

tion

0 50,000 100,000 150,000 200,000 250,000 300,000

Molecular Weight (Dalton)

Performance at different temperatures

0 5 10 15 20 25 30 35

Temperature ( 0C)

1.4

1.2

1

0.8

0.6

0.4

0.2

0

Flux

Fac

tor

Consistent performance over time

0 200 400 600Operating Time (Hr)

Flux & TMP - Performance of K RISTAL Membrane

150

100

50

3

2

1Flux

(LM

H)

TMP

(bar

)

Certified by NSFPublic Drinking Water Equipment Performance

7

Case StudyBeer ClarificationReplaces Conventional Treatment Method - Kieselguhr

Laundry wastewater recyclingAcid / caustic purificationEmulsified oily water separationBeer clarificationCold sterilization of skim milk

Key ApplicationsDay 1 Day 3 Day 4 Day 5 Day 7

0 50 100 150 200

TMP

Flux

Time (Min)

200

180

160

140

120

100

80

60

40

20

0

TMP

2

CIP4,000

3,000

2,000

1,000

0

6

5

4

3

2

1

0

Flux

(LM

H)

Flux

(LM

H@

1 ba

r 250

C)

TMP

(bar

)

Pure water flux recovery after CIP

27872610

24102270 2333

CIP

CIP

InoCep® Ceramic Hollow Fibre MembraneThe award-winning InoCep® membrane is able to tolerate high temperatures and extreme pH conditions as well as high solids content. It is ideal for waste/wastewater treatment and can be used to resolve separation bottlenecks in a wide range of industries, such as the metal/steel mill, chemical process, food & beverage, and biopharmaceutical industries.

The robust design of the InoCep® membrane combines the advantages of high chemical, mechanical and thermal resistance, as well as the compactness and low cost of that of polymeric hollow fibres.

8

Long-lasting superior ceramic hollow fibre membranes for extreme conditions

FerroCep® Stainless Steel Tubular MembraneThe tubular cross-flow technology and stainless steel construction are the main reasons why Hyflux Ferrocep® is the membrane of choice for handling difficult industrial streams with high viscosity and solid contents under extreme conditions. It is ideal for fermentation broths like amino acids, antibiotics, vitamins and clarifications. This inert and highly durable inorganic membrane can withstand elevated temperatures and pressures, concentrated solvents or extreme pH conditions.

Case StudyFermentation Broth Clarification

FermentationBroth Tank

Coagulation(ZnSO4)

Plate & FrameFliter

SolventExtraction

CentrifugalSeparation

SolventCollection

ProductSolventExtraction

Traditional Processing Flow

Stainless Steel Tubular Membrane

PVA concentration in textile industryChemical reagent clarificationCatalyst recoveryFermentation broth clarificationSugar clarificationFeSugar clarification

9

Plant features (handling capacity of ~ 300 tons / day):

Key Applications

Without adding coagulant (ZnSO ), chemical-aid savings of USD ` 1,300,000 / yrReplace frame filter, filter cloth savings of the cost of USD ` 88,00 / yrErythromycin yield increased 3 – 5%, income-generation of USD ` 1,300,000 / yrErythromycin end-product selling price increased by 2%Bacteria is filtered normally in batch tankMembrane’s reject and wastewater generated do not contain ZnSO, thus decrease downstream wastewater treatment plant complexity, capacity and footprint.

4

10

The world’s toughest stainless steel membrane that provides superior separation performance under extreme process conditions

p

Branch Office KalimantanJl. Jend. Sudirman No.379, RT 23, Kelurahan Damai Balikpapan 76114,Kalimantan Timur, IndonesiaTelp : +62-542 731 205Fax. : +62-542 732 125E-mail : [email protected]

Branch Office PalembangJl. Residen Haji Abdul RojakNo. A 4 RT. 016 RW. 006 Kelurahan IlirTimur II Palembang, IndonesiaTelp : +62-711 782 6055Fax. : +62-711 782 6146E-mail : [email protected]

+62-

+62-21 +62-21 +62-21+62-21+62-21 / 425 3065+62-21

+62-

Branch Office Surabaya