gerry gluscic newmont mining corporation€¦ · 12/9/2012 · organization change management ......
TRANSCRIPT
Global Process Transformation Using SAP –
“What to Expect in Large Deployments”
Gerry Gluscic – Newmont Mining Corporation
Newmont Mining Corporation – A Company focused on
becoming the most valued and respected mining company
through industry leading performance
Based in Greenwood Village, Colorado
Approximately 43,000 employees and contractors
90+ year old company
Gold (85%) and Copper (15%) mining
Transitioning to a global operating company
Newmont culture – relationship based
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Newmont Operating Locations – Newmont operates in
a global environment and is aggressively pursuing
efficiencies in all parts of our business
Tanami Jundee
Kalgoorlie Walhl
Batu Hijau
Boddington
Ahafo
Akyem
Merian
Yanacocha
Conga
La Herradura
Nevada
Operating Regions: N. America, S. America, Africa, and Asia Pacific
6 Support Models
Pangaea Project – A business process transformation
project using SAP, focused on standardizing business
processes and leveraging best practices globally
Strategic Value low high
high
To
tal B
us
ine
ss
C
os
t
Different Processes
Different Data
Different Applications
6 Instances
6 Versions
>10,000 Reports
Can’t Benchmark
6 Support Models
Different Training
Different Processes
Different Data
6 Instances
6 Versions
> 10,000 Reports
Can’t Benchmark
6 Support Models
Different Training
Common Application
Different Application
6 Instances
6 Versions
Common Processes
Common Data
Common Reports
Benchmarking
Similar Training
Common Processes
Common Data
Common Application
2 Instances
Single Version
Common Reports
Benchmarking
1 Support Model
Standard Training
Common Processes
Common Data
Common Application
Single Instance
Single Version
Common Reports
Benchmarking
1 Support Model
Same Training
No Standard
No Standard
Weak Standard
Stronger Standard
Desired Standard
Ellipse
SAP
Newmont Mining Corporation – Strictly Confidential 9/12/2012 4
Pangaea Project Value Creation - Our global
transformation project was focused on enabling other
strategic initiatives and capabilities... A strategic platform
9/12/2012 Newmont Mining Corporation – Strictly Confidential
Creates a foundation for Newmont’s global shared services
strategy
Shared Services and Pangaea benefits estimated to save
$35 - 40 Million annually
Enables Wave 2 benefits of process and services
optimization (Estimates to be developed)
Establishes consistent processes and data globally that can
be benchmarked
Enables Newmont shareholder and growth plans
Addresses a IT platform issue with legacy software
5
Pangaea Project Scope – Global project that includes
major functions, with an aim to simplify our business and IT
operating environments
Key Functions included in the project: Finance, Payroll, Supply
Chain/Procurement, Human Resources, Maintenance
All operating sites included in scope with exception of Indonesia
Single global instance approach
Common data
Common reporting with exception of required localizations
No or limited customizations
Center of Excellence business and IT centralized support model
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Project Pangaea Scope (Phase One) – The scope of
Phase One is large, and the related process
transformation equally significant
7
Supply Chain
Purchasing
Materials Management
Materials Resource Planning
Quality Management
Supplier Relationship management
Contract Lifecycle Management
Maintenance
Multi Resource Scheduling
Work Order Process
Preventive Maintenance Processing
Shutdown Planning and Scheduling
Outside Contractor Services
Syclo Mobility
Finance
General Ledger
Accounts Payable
Accounts Receivable
Fixed Assets
Controlling
Project Systems
Business Planning and Consolidation (BPC)
HR
Benefits – US only
Personnel Administration
Training and Event Management
Organization Management
Payroll – NA, Ghana, Australia, New Zealand, Peru
Global employment
Time Management
Employee Self Service
Manager Self Service
eLearning
Technology
Portal
SAP Technical Footprint
CLM
SRM
Syclo
ESS
MSS Modules implemented
Related Extension
9/12/2012 Newmont Mining Corporation – Strictly Confidential
Pangaea Implementation Schedule – To ensure business
focus, Newmont’s approach to the implementation has been
to complete the project in a 2 year timeframe
SAP Pangaea
Implementation
2010 2011 2012
Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4
Project Life Cycle – Kickoff Oct 2010
Blueprint - Design
Realization – Build & Test
Final Preparation – Ready for Go-Live
Go-Live North America
Go-Live Peru
Go-Lives Australia/New Zealand/ & Ghana
April 2012
July 2012
Oct./Nov 2012
Newmont Mining Corporation – Strictly Confidential 9/12/2012
Minimize
initiative conflict
and employee
and consultant
turnover
8
Pangaea Project Approach – A true global program...A top
company initiative, with strong executive sponsorship...
With SAP as our implementation partner
Global program run out of Denver, with representatives from all regions
and functions relocated to Denver for 18 of the 26 months
Selected SAP as implementation partner for the project
Business and IT leadership were solid, with an experienced Newmont SAP
Project Manager and SAP Project Manager
An executive steering and governance committee was established,
including COO, CFO, CIO, Controller, Human Resources executive, and
SAP executive representation o Regular Board of Director reviews of program status
o SAP QA reviews, external and internal audit QA’s were part of the program
Special incentive compensation for employees seconded to project
Monthly project updates
Aggressive governance on managing scope
No or limited customizations – Only a few customizations
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Pangaea Project Learning – There were many things we
did well, but as a global transformation project, there was
learning worth sharing
Governance and project set-up
Team selection
Change management
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Governance & Project Set-up – What we identified as key
risks were mostly well mitigated, but we later discovered
soft spots in decisions, processes, and capabilities
While there was a strong steering committee, the cascading of
decisions, and the communication in the regions from the
steering committee members and the regional leadership
teams was inconsistent
Funding decisions points should have been phased allowing
for more accurate spend and expectation management
Aggressive time schedule left little to no room for issue
resolution - Ultimately, requiring us to revise the time schedule
Organization process maturity was low, and it showed in
assessment and performance during the project
Our support structure required knowledge and skill ramp-up
which took more time than planned
Stabilization required more resources than planned
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A very
challenging
climb
with lots of
cliffs and
overhangs
Invested more time with goal alignment with regional
management, and invested more with change management
resources including putting change resources within the streams
Asked for funding by phase... Blueprint, Realization, etc.
Scheduled our third go live (Australia/New Zealand) differently..
Post quarter end. It was scheduled to close to quarter end
Spent more time aligning the organization to a process
approach... And building process capability in functions
Brought support resources in earlier to better understand our
configuration and processes...
Additional stabilization resources would have been planned in
the structure for post go-live
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Governance & Project Set-up – What we would have
done differently...
Team Selection – Selecting and securing competent
process stream SME’s and leadership proved to be a
challenge even with attractive retention packages
Business and IT project leaders were good selections, but
some functional stream leads did not possess all the skills
necessary for success in their roles
Process expertise was not as high as we liked in some SME’s
... Including project experience
Getting SME’s to move to Denver for 18 months presented
challenges
Even though there was an early commitment to support career
development, defining paths back to operational roles has
turned out to be a challenge
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Team Selection – What we would have done
differently...
We would have spent more time addressing fit and
competencies in the functional business lead roles. Some
functions viewed it as a developmental opportunity.
Getting alignment from senior executives to sponsor their best
employees.
A significant amount of time was spent addressing employee
placement post project. A cost reduction effort was taking
place at the same time we were placing employees back in the
business. Expectations are not being met in some cases...
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Organization Change Management - Business
adoption led by organization leaders both regionally and
functionally
Stakeholder
Engagement/
Alignment
Training • Develop training curriculum
• Updated User Guide
• Job aids
• Coaching/Support
Communications
• Communication Strategy and Plan • Executive, Internal, and External
Communications
• Wiki, Newsletter and Release Updates • Timely and relevant communications
Sustainment Readiness • Superuser development and engagement;
build team to drive long term support;
• Partner with site resources
• Communicate support process to stakeholders to prepare for Go-Live
• Develop readiness tracking tools and process
• Conduct readiness checkpoints with Stakeholders
• Add and track CM components in each
readiness checkpoint
• Align roles to business
Global Alignment/Harmonization
Business adoption must be driven from leaders at the top
Leadership
Mandate
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16
OCM Strategy for Driving the Business Transformation –
Multiple levels of stakeholder change were planned and
implemented
Engage the business leaders through the Pangaea readiness process
Manage the change process with Regional Change Agents
Partner with the Regional Learning & Development teams to develop Super
Users
Work with Business Process Owners to implement the new business processes
Leverage the regional communication teams in moving the key messages to
targeted audiences
16
Build a partnership with multiple stakeholders to drive the
Business Transformation
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17
Global Engagement Model – We created an
engagement model that covered all the stakeholders
and OCM extended team
Lo
ca
l R
eso
urc
es
Current Assumption: Local resources ramped to 100% time over time
OCM Team
Project
Regional
Change
Agents
Location
Super Users
Pangaea
Readiness
Teams
Regional
Change
Agents
Location
Super Users
Pangaea
Readiness
Teams
Regional
Change
Agents
Location
Super Users
Pangaea
Readiness
Teams
Regional
Change
Agents
Location
Super Users
Pangaea
Readiness
Teams
Set overall OCM Strategy and Plan
Create communication
Design OCM stakeholder management approach, tools, templates
Monitor OCM impact/effectiveness
Coordinate information flow between project to business
Focal point for moving project communication
into business
Monitor OCM impact/effectiveness at local level
Support PRT activities/reporting
Assess process change impacts on operations
Build action plans for change
Prepare organization for change
Support and monitor PRT activities
Report on PRT activities
Support PRT activities
Update local leadership on Super User
development activities
Share project information with user group
Leads the change in the regions and sites
Advocate for the change with local
leadership team
Advocate for the change
North
America
South
AmericaAfrica APAC
Communicates changes to employees
9/12/2012 Newmont Mining Corporation – Strictly Confidential
18
End User Training - Our end user training model used
best practices and models from SAP change practice
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End users must
understand how the
process works and their
role in the process before
they start SAP training
Pangaea Readiness
Process
Changes
Procedure
Changes
SAP
Transaction
Training
End User Role
Changes
Business
leaders must
prepare end
users for
changes in
process,
procedures
and roles
Training delivered through
Instructor led and on line
classes (instructor led were
Super-users from regions
9/12/2012 Newmont Mining Corporation – Strictly Confidential
Change Management – We knew this was a critical part
of our project. We thought we prepared well enough, but
it wasn’t enough…
We had to change out our change management lead during
the project. Finding a replacement was difficult.
We previously mentioned the lack of maturity in process.
Process adoption at some sites/regions has been significantly
more difficult than in other regions. It is clear that investing
more on change management up front would have helped
early go-live sites…
We started the change process 7 months before the region
rollout, but the significance to local leadership occurred 2-3
months before implementation
Some regions wanted to appoint Newmont employees to key
regional change roles. This turned out to be a mistake as they
had no ERP change management experience
Initially, we did not have enough (or the right) key metrics in
place to measure/track progress on change and adoption
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Change Management – We knew this was a critical part
of our project. We thought we prepared well enough...
But guess what? It wasn’t enough.
Starting a change resource search earlier and building this
capability at least 12 months in advance would have made a
difference
We implemented with our most difficult region from a change
perspective first. We would have reordered this region
differently, if re-planning the implementation.
Investing more with change resources at the regional level
would have mitigated some of our challenges in process
adoption... Even if process knowledge was not present.
Training materials to cover total process (end to end process)
We would augmented external change management resources
with our Newmont change resources in our regional teams.
While we established metrics for go live, we did not put enough
rigor into the effort... Establish metrics 3 months in advance of
implementation
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Change Post-Project – Establishing Business Process
ownership roles instead of functionally aligned roles for post
project governance is essential, and underway... But not easy
Execu
tiv
e
Lev
el
Pro
gra
m L
ev
el
Pro
cess
Lead
P
rocess L
ead
Executive
Steering
Committee
Program & Project
Management
Business Process
Owner (During
Project)
Business Process
Owner (Post
Project)
■ Sponsorship, commitment and ownership ■ Alignment and prioritization across initiatives
■ Agree on project goals and objectives, scope, budget, and approve any significant changes
to scope
■ Responsible for day to day project activities and integration across all functional and technical tracks, providing operational support to the project, value/benefits, resources,
organization, communication, structure / standards
■ Prioritization criteria and deployment options ■ Risk management , Issue escalation and resolution
■ Responsible for scope management, communication, OCM and resolving critical issues
■ Accountable for delivery of the program
■ Accountable for final process design and key performance indicators (KPI) ■ Accountable for successful deployment of the common processes across the organization
Operational project staffing, planning and execution, 1st level risk mitigation & p. resolution
Users training and program support, change management, cutover support and execution
■ Time and Budget Accountability
Global Advisory Council
Newmont Mining Corporation – Strictly Confidential 9/12/2012
■ Develops strategic process and tech roadmap for process change in respective area ■ Process lead and expert and business lead on process change initiatives
■ Governance lead over all requests for process changes in their process area
■ Responsible for integration with other process leads on change impact reviews ■ Jointly creates and owns process capital plans and programs with IT and SSO
21
Change Post-Project – Establishing Business Process
ownership roles instead of functionally aligned roles for post
project governance is essential, and underway... But not easy
Execu
tiv
e
Lev
el
Pro
gra
m L
ev
el
Pro
cess
Lead
P
rocess L
ead
Executive
Steering
Committee
Program & Project
Management
Business Process
Owner (During
Project)
Business Process
Owner (Post
Project)
■ Sponsorship, commitment and ownership ■ Alignment and prioritization across initiatives
■ Agree on project goals and objectives, scope, budget, and approve any significant changes
to scope
■ Responsible for day to day project activities and integration across all functional and technical tracks, providing operational support to the project, value/benefits, resources,
organization, communication, structure / standards
■ Prioritization criteria and deployment options ■ Risk management , Issue escalation and resolution
■ Responsible for scope management, communication, OCM and resolving critical issues
■ Accountable for delivery of the program
■ Accountable for final process design and key performance indicators (KPI) ■ Accountable for successful deployment of the common processes across the organization
Operational project staffing, planning and execution, 1st level risk mitigation & p. resolution
Users training and program support, change management, cutover support and execution
■ Time and Budget Accountability
Global Advisory Council
Newmont Mining Corporation – Strictly Confidential 9/12/2012
■ Develops strategic process and tech roadmap for process change in respective area ■ Process lead and expert and business lead on process change initiatives
■ Governance lead over all requests for process changes in their process area
■ Responsible for integration with other process leads on change impact reviews ■ Jointly creates and owns process capital plans and programs with IT and SSO
Business teams have traditionally been organized around functions (even in the
project), so transitioning to a true process approach (“Procure-to-Pay”, “Record -to-
Report”, “Hire-to-Retire”), is just starting. Procure- to-Pay” has been established, but
the others have not.
22
Summary – While there were many opportunities to improve
our program, these were the key areas where we found high
impact items
• Governance and project set up
• Team selection
• Change management
9/12/2012 Newmont Mining Corporation – Strictly Confidential 23
Our program is still in the implementation phase and learning
is being applied to each new region going forward.....
Historically, adjustments on approach in these areas for our 1st or 2nd
go live would have made a difference in our program......