german-swedish testbed industrie 4 · ©fraunhofer german-swedish testbed industrie 4.0 concept for...
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German-Swedish TestbedIndustrie 4.0
Concept for an international co-operation in terms of Industrie 4.0
Axel DemmerFraunhofer IPT, Steinbachstrasse 17, 52074 Aachen (GER)
Conference on Testbeds – RTO PanelGothenburg, 30 Nov 2017
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German-Swedish Testbed for Smart Production Initiative
Meetings / Next Steps
Round Table Discussion onI4.0 TestBeds
CONCLUSION/IDEAStrategy to found a
German-Swedish I4.0-Testbed for discrete manufacturing
Workshop Swedish-German testbed for smart productionFraunhofer IPT, 26 April 2017
1st Workshop on „Digital Infrastructure“at PMH, 27 June 2017
Presentation of Concept„Swedish German Testbed“for German matching fundat BMWI, 11.07.2017
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German-Swedish Testbed Industrie 4.0 The Challenge: Decentralized (and frequently changing) production
Process Owner
Same parts, different locations
Value chain along different locations
Similar technologies in different locations
Information Information
0.1 – 10000 km Distance
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© Fraunhofer
German-Swedish Testbed Industrie 4.0 The Challenge: Decentralized (and frequently changing) production
Process Owner
Same parts, different locations
Value chain along different locations
Similar technologies in different locations
Information Information
0.1 – 10000 km Distance
How can I utilize data analytics- to speed-up process design,- to increase flexibility and- to improve productivity
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German-Swedish Testbed Industrie 4.0Utilizing Data for Manufacturing as Principle of Industrie 4.0
Information Optimization
Subsequent Insight ProjectionKnowledge
DescriptiveAnalytics
Informationcreation
What happened?
DiagnosticAnalytics
PatternRecognition
Why did it happen?
PredictiveAnalytics
Forecastingability
What will happen?
PrescriptiveAnalytics
Decision ability
What can be done to make it happen?
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Forming
GrindingMeasuring
CAD/CAM Prozess planning
Employee
Shopfloor
MillingLaserprocessing
ERP
Cloud(VFK)
Abtrag, Elektroden-verschleiß, Qualität, …
Surface Roughness Form accuracy
Digital Twin Geomtetry Material Functionality Real data
Digital Twin Geomtetry Material Functionality Real data
Temperatur, Oberfläche, Qualität, …
Force, Temperature,Tool wear
Final part
Raw part
Function Block basierteProzesskettenmodellierung
Simulations-daten
CAx FrameworkFunction Blocks
SimulationOPC-UA* SchnittstelleM2M KommunikationsprotokollSOA
Service Oriented Architecture * Open Platform Communication Unified Architecture
PLMForce, Temperature,
Tool wear
5GLow Latency
5GLow Latency
Data Analytics
Technology database
ExperienceAnalysis
Production data
German-Swedish Testbed Industrie 4.0 Target Architecture - Smart Manufacturing Plattform
TechApps
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German-Swedish Testbed Industrie 4.0 Demonstrator Project Hollow Shaft
Design & Process
planningForming Soft
MachiningHeat
TreatmentHard
MachiningMetrology & Testing
FEM-Simulations
Sparta PRO GearGrind 3D STIRAK/ZaKo3D
Radial forging machine Liebherr LC120 Liebherr LCS 380Klingelnberg P40
EOL-Test
Digital twin ofthe hollow shaft
Model based data analytics
Hollow shaftprocess chain
↑Real process data ↓Simulation results
↑ Real process data
Source: Scania, Liebherr, Fraunhofer IWU, Klingelnberg
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IPT
IWU
PMH
Operation 2
Operation 1
Operation 3
A
B
C FEM Sparta
Data Analytics &Digital Twin
Virtual Fort Knox
STIRAK
Process Owner
German-Swedish Testbed Industrie 4.0 Locations of the Interlinked Process Chain „Hollow Gear Shaft“
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German-Swedish Testbed Industrie 4.0 The Challenge: Decentralized (and frequently changing) production
Same parts, different locations
Value chain along different locations
Similar technologies in different locations
Information
Demonstrator: Hollow Gear Shaft
Source: Fraunhofer IWU
Demonstrator: Bevel Gear Demonstrator: Internal Gear
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German-Swedish Testbed Industrie 4.0Strong Commitment from all Partners and Swedish Funding Authorities
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German-Swedish Testbed Industrie 4.0 Benefits for Industry
Effectivity increase by tailored supply chains for agileManufacturing and product development
Efficiency increase in collaboration between partners by defined and standardized cloud interfaces
Data availability in Digital Twins increases the ability to involve SME’s in supply chains
Significant increase of innovation abilities of enterprises in terms of digital transformation and Industrie 4.0
Risk free trial and error of new ideas regarding technological feasibility and ready-to-market aspects
Topic related experience exchange within and outside of own sector
Setting of impulses for standardization processes(e.g. Standardization Council I4.0)
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German-Swedish Testbed Industrie 4.0 To Do‘s
Currently we are working on
General business model
Definition of detailed R&D works
Involvement of further partners
Concept for sustainable involvement of SME’s (e.g. calls for participation)
Implementation plan
Institutionalization concept
Financial commitment from funding authorities in Germany
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German-Swedish Testbed Industrie 4.0Strong Commitment from all Partners and Swedish Funding Authorities