geoss event seminar 7 nov 2012_slides
TRANSCRIPT
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CSC HOLDINGS LIMITED
Jack-in PilingEnvironmental Friendly
Piling System
Part 1 - Chris Loh
7 Nov 12
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Jack-in Piling
EnvironmentalFriendly
Low NoiseNo Vibration
Gracious Piling
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Permissible
Leq 75dB (12 hours)within 150m
How Many Decibels?
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Method of Jack-in Piling System
Installation Process
Machine Movement and Installation Process (Video)
Advantages of Jack-in Piling
Mitigating Measures
Jack-in Piling Machines
Completed High Rise Buildings Projects
Some Valued Clients
To Conclude
Contents
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Method of Jack-in Piling System
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A modern technique by which pre-formed piles (e.g. Pre-
stressed Spun Piles, Precast RC Piles, H-Piles, Steel Pipe
Piles) are hydraulically jacked into the ground as
displacement piles
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InstallationProcess
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Installation Process
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Pile is jacked into the ground with a jack-in force
adjusted in steps up to between 1.8 times - 2.5 times
working load
Jacking will continue until practical refusal where jack-inforce is released and reapplied twice
Downward movement of the
pile between the two cycles is
then measured and checkedagainst the set criteria
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Machine Movement and
Installation Process
(Video)
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Machine Movement (Video)
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Installation Process (Video)
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Advantagesof Jack-in Piling
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Environmental Friendly
- Low Noise
- Vibration Free
- Minimal Spoils Disposal
Able to achieveGood Verticality
Lower Riskof machine toppling as compared withconventional leader type machines
Every pile is jacked up to between 1.8 times - 2.5 timesworking load
Advantages of Jack-in Piling
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Mitigating
Measures
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Mitigating Measures
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Relief Boring Pre-Boring at Piling Point
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Jack-in Piling Machines
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Jack-in Piling Machines
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Low Capacity Machines - 100 to 130 tons
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Jack-in Piling Machines
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High Capacity Machines - 600 to 800 tons
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Completed High RiseBuilding Projects
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Completed High Rise Building Projects
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Livia Condominium17 Storey1510RC Piles & Spun Piles
RC Piles
250mm, 300mm, 350mmand 400mm
Spun Piles
500mm and 600mm
Piles Capacity
60tons, 85tons, 100tons,160tons, 125tons and 170tons
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Completed High Rise Building Projects
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Twin Waterfalls17 Storey1500Spun Piles
Spun Piles
400mm, 500mm and 600mm
Piles Capacity
100tons, 150tons
and 215tons
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Completed High Rise Building Projects
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Austville Residences18 Storey1105Spun Piles
RC Piles
250mm
Spun Piles
500mm and 600mm
Piles Capacity
130tons, 187tonsand 250tons
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Completed High Rise Building Projects
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DBSS @ AMK Street 5230 Storey1293Spun Piles
Spun Piles
400mm, 500mm and 600mm
Piles Capacity
118tons, 169tons
and 231tons
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Some Valued Clients
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Some Valued Clients
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To Conclude
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Environmental Friendly
Suitable for all types of Pre-formed piles
Proven to be viable foundation system for high rise
buildings
Piles are load tested during installation
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Thank You
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CSC HOLDINGS LIMITED
Jack-in PilingEnvironmental Friendly
Piling System
Part 2 Gwee Boon Hong
7 Nov 2012
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Contents.
DESIGN CONSIDERATIONS
DESIGN PARAMETERS EVALUATION BASED ON
INSTRUMENTATION RESULTS
(Case Study : Old Alluvium Formation)
JACK-IN PILE PERFORMANCE USING DIFFERENT
JACK-IN FORCE DURING INSTALLATION
(Case Study : Tuas South Avenue - Jurong Formation)
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JACK-IN PILING
DESIGN CONSIDERATIONS
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Jack-in Pile Design
Qa = 0.25 (fcu fpe) * Ac
Qa : Allowable structural axial capacity
fcu : Compressive strength of concrete at 28 days
fpe : Effective prestress in concrete
Ac : Cross-sectional area of concrete
Structural Considerations
Ultimate geotechnical capacity is determined by :
Static formula on the basis of soil test
Termination criteria using resistance measured during pile installation
Verify performance of piles designed by above methods using static load test
For quality control purpose, PDA and PIT are also carried out
Geotechnical Considerations
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Design Parameters
In Accordance with CP4:2003
Ultimate geotechnical axial capacity
Qu = fs x As + qb x Ab
Shaft Resistance :
fs = Ks.N; Ks = 2 to 5 ; (limiting to 200kPa)
Base Resistance:
qb= Kb.40.N; Kb = 6 to 9 ; (limiting to 18,000kPa for soil)
For rock, qb = lesser of strength of pile material and unconfinedcompressive strength of rock
Factor of Safety :
Shaft Resistance = 2.5
Base Resistance = 2.5
Ks and Kb are related to the characteristics of soil & method of
installation H i g h er v a l u e o f K s a n d K b m a y b e a d o p t e d i f s u b s t a n t i at e d b y
s u f f i c i en t i n s t r u m e n t ed l o a d t e s t i n s i m i l ar s o i l c o n d i t io n
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Wide variations in termination (set) criteria for jacked piles
Min jacked force = K x design working load (K varies between
1.8 to 2.5)
Holding time = 30~60 seconds
Max allowable settlement of 20mm for 2 or more consecutivecycles
In Singapore context, termination criteria using min jacked force of
2 x WL and set criteria of 20mm between two jack cycles is
commonly adopted
Fi n a l acce p t a n c e cri t e r i a f o r t h e i n st a l l ed p i l es n e ed t o b e ve ri f i ed b y st a t i c p i l e l o a d t e st
Set / Termination Criteria
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Case Study 1 - Punggol View Pri Sch (OldAlluvium)
2
12
13
10
12
17
35
35
13
23
15
17
28
3659
100
68
100
100
100
-70
-65
-60
-55
-50
-45
-40
-35
-30
-25
-20
-15
-10
-5
0 0 20 40 60 80 100
-SPT-N
CS
MS
SM
SM
CS
MS
SM
-70
-65
-60
-55
-50
-45
-40
-35
-30
-25
-20
-15
-10
-5
0 0 50 100 150 200 250
Unit Shaft Resistance (kPa)
-70
-65
-60
-55
-50
-45
-40
-35
-30
-25
-20
-15
-10
-5
0 0 5000 10000 15000
Unit End Bearing (kPa)
4430(2.1xWL)
-70
-65
-60
-55
-50
-45
-40
-35
-30
-25
-20
-15
-10
-5
0 0 2000 4000 6000 8000
Ultimate Pile Capacity (kN)
Qs - Design
Qb - Design
Qult- Design
JIF
Qult- Back Analysis (Based on InsResult)
Design
JIF=2.1xWL
Design
q Structural Capacity = 2100 kN
(Spun Pile diam. 600mm)
q Geotechnical Capacity
q fs = Ks.N ,
Ks = 2.0 to 2.5 (limited to 120 kPa)
q qb = 40. N.Kb
Kb = 5 (limited to 7500 kPa)
q F. O. S = 2 .5
Depth(m
)
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Actual
Piledid notfail at3xWL
SF>2.5
Back
Analysis
10mdifference inpile length= $$
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Load Distribution
6304
5625
4385
3468
2095
1177
858
594
430
2
12
13
10
12
17
35
35
13
23
15
17
28
3659
100
68
0
5
10
15
20
25
30
35
40
45
50
0 1000 2000 3000 4000 5000 6000 7000
Depth(m
)
Loads(kN)
Reading
SPT
Layer
CS
MS
SM
SM
CS
MS
SM
90
109
81
121
108
56
46
43
2
12
13
10
12
17
35
35
13
23
15
17
28
3659
100
0
5
10
15
20
25
30
35
40
45
50
0 50 100 150 200
Depth(m)
fs (kPa)
fs
SPT
Layer
CS
MS
SM
SM
CS
MS
SM
8.4
5.4
4.7
4.5
2.4
3.1
2.5
0
5
10
15
20
25
30
35
40
45
50
0 5 10
Depth(m)
Ks (fs/Nav)
Low unit end bearing (1520 kPa), Not fully mobilized CP4Ks = 2N
CP4
Ks = 5NAverage
Ks = 4.4N
Force
SoilLayer
Soil Layer
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Load Settlement Curve
6.35; 2090
13.54; 4326
24.12; 6304
0
1000
2000
3000
4000
5000
6000
7000
8000
0 5 10 15 20 25 30
LoadatTop(kN)
Settlement at Pile Head (mm)
Cycle-1 Cycle-2 Cycle-3
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Displacement Vs Mobilized Resistance
0
50
100
150
200
0 5 10 15 20 25
UnitShaftResistance(kPa)
Displacement (mm)
0-6m
6-12m
12-18m
18-24m
24-28.5m
28.5-31.5m
31.5-34.5m
34.5-36.5m
0
500
1000
1500
2000
0 5 10 15 20 25
UnitEndBearing(kPa)
Displacement (mm)
End Bearing
Max unit shaft friction is mobilized at average pile displacement between soil stratum
of 12mm or 2% of pile diameter.
Mobilized unit end bearing was 1520 kPa at pile toe displacement of 5.89mm or 0.9%of pile diameter.
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Design Parameters Evaluation, Ks & Kb
Assumed Measured CP-4
Ks 2 to 2.5 4.4 120 kPa 2 to 5 200 kPa
Kb 5 2.2 1520 kPa ** 6 to 9 18000 kPa
* * Not ful ly mobil ized
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CP-4Ks=2N
CP-4
Ks=5N
CP-4Ks=1.5N
CP-4Ks=3N
0
50
100
150
200
250
300
350
400
450
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90
UnitShaftRe
sistance(kPa)
N-SPT
Mobilized Shaft Resistance(Old Alluvium)
Displacement Pile (DP)
Compilation of ULT (Instrumented) results from different piling
systems within Punggol sites
Non-displacement Pile (NDP)
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CASE STUDY 2
EFFECT OF JACK-IN FORCE ON
JACK-IN PILE PERFORMANCEAT TUAS SOUTH AVENUE
- In collaboration with NUS (2009) -
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15m (25D)
8.4m(14D) 8.4
m(14D
)
TP1
TP2 TP3CPT1CPT2
CPT3
CPT1CPT2
CPT3
CPT4
CPT3 CPT2 CPT1
CPT1a
CPT2a
CPT3a
CPT4a
CPT1a
CPT2a
CPT3a
P1'
30
30
30
30
30
CPT1aCPT2a
CPT3a
CPT1b CPT1b
CPT1b
30
Pile & Instrumentation Layout Plan
Before pile installation
After pile installation
After load test
CPT1, CPT1a, CPT1b, : 2r (0.6m) from center of spun pile
CPT2, CPT2a, : 3r (0.9m) from center of spun pile
CPT3, CPT3a, : 5r (1.5m) from center of spun pile
CPT4, CPT4a ; 10r (3.0m) from center of spun pile
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FILL (Loose to Medium Dense SAND)
KALLANG FORMATION (Very Soft to Soft Marine CLAY)
Residual Soil S VI(Stiff to Very Stiff Sandy CLAY)
Completely Weathered
Siltstone/Sandstone S V
(Stiff to Very Stiff Sandy CLAY)
JURONG FORMATION, Completely Weathered Siltstone/Sandstone S V (Hard
Sandy CLAY, N>60)
12m
4m
4m
10m
SPT-N of 5 to 12
SPT-N of 2 to 4
SPT-N of 10 to 20
SPT-N of 20 to 40
Soil Stratigraphy
28.7m
29.9m 31.7m
TP1
(JIF=1.5xWL=4395kN)
TP2
(JIF = 2xWL=5860kN)
TP3
(JIF=2.25xWL=6592.5kN)
JURONG FORMATION
JURONG FORMATION
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Installation Record
13
9
4
8
8
5
2
10
10
36
40
14
16
17
19
18
29
100
14
9
-35
-30
-25
-20
-15
-10
-5
0
0 20 40 60 80 100
SM
(Fill)
marine
CLAY
CS
(S-VI)
MS
(S-V)
MS
(S-V)
CS
(S-V)
11
11
8
8
20
4
18
28
27
38
21
27
19
41
28
100
11
4
-35
-30
-25
-20
-15
-10
-5
0
0 20 40 60 80 1 00
SM
(Fill)
marine
CLAY
CS
(S-VI)
MS
(S-V)
CS
(S-V)
13
8
4
9
9
4
10
11
20
34
15
25
23
35
62
71
100
100
9
10
-35
-30
-25
-20
-15
-10
-5
00 20 40 60 80 1 00
SM
(Fill)
marine
CLAY
MS
(S-VI)
MS
(S-V)
MS
(S-V)
CS
(S-V)
TP1
(1.5xWL=4395kN)
TP2
(2xWL=5860kN)
TP3
(2.25xWL=6592.5kN)
set at 28.7m set at 29.9m set at 31.7m
0
5
10
15
20
25
30
35
0 1000 2000 3000 4000 5000 6000 7000
Depth(m)
Jack-In Force (kN)
TP-1 TP-2 TP-3
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Kentledge reaction system
(TP1 and TP3)
Jack-in rig counter-weight reaction
system (TP2)
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0
1000
2000
3000
4000
5000
6000
7000
8000
9000
10000
0 10 20 30 40 50 60 70 80 90 100
LoadatTop(kN
)
Settlement at Top (mm)
Load Settlement Curve (Combine Plot)
TP1'
TP2
TP3
AllowableSettlement
(CP4)0
1000
2000
3000
4000
5000
6000
7000
8000
9000
10000
0 10 20 30 40 50 60 70 80 90 100
LoadatTop(kN
)
Settlement at Top (mm)
Load Settlement Curve (Combine Plot)
TP1'
TP2
TP3
AllowableSettlement
(CP4)
TP1=7.5mm
TP2=6.2mm
TP3=7.4mm
1xWL (2930 kN)
2xWL (5860 kN)
2.5xWL (7325 kN)
TP1=18.8mm
TP2=18.3mm
TP3=18.0mm
TP1=29.9mm
TP2=26.0mm
TP3=26.5mm98.24mm(at2.99xWL
= 8762kN)
85.09mm(at2.62xWL
= 7690kN)
Load Test Results
98.24mm
(At 2.99xWL = 8762kN)
85.09mm
(At 2.62xWL = 7690kN)
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4475
5903
6617
76907332
8762
6298 63536025
1392 979
2737
0
1000
2000
3000
4000
5000
6000
7000
8000
9000
10000
TP1', L=28.7m TP2*, L=29.9m TP3, L=31.7m
(kN)
Force
Qtot
Qs
Qb
JIF, Qtot, Qs, and Qb
(Non failure test) (Failure test)(Failure test)
Qtot Qtot* Qtot
(JIF)
(JIF)
(JIF)
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Unit Shaft Resistance Vs Displacement
0
50
100
150
200
250
300
0 10 20 30 40 50 60 70 80 90 100
UnitShaftResistance(kPa)
Displacement(mm)
LevA to Lev B
TP1'
TP2
TP3
Lev A t o Lev B
( 1.7m t o 6. 45m)
N-ave = 10
Lev A t o Lev B ( 1. 4m
t o 6. 4m)
N - ave = 9
Lev A t o Lev B
( 1.2m t o 8. 45 m)
N-ave = 11
0
50
100
150
200
250
300
0 10 20 30 40 50 60 70 80 90 100
UnitShaftResistance(kPa)
Displacement(mm)
LevB to Lev C
TP1'
TP2
TP3
Le v B to Le v C
(6 .4 5 m to 1 4 .2 m)
N-a v e = 7
Le v B to Le v C
(6 .4 m to 1 4 .9 m)
N-a v e = 1 0
Le v B to Le v C
(8 .4 5 m to 1 5 .9 5 m)
N-a v e = 5
0
50
100
150
200
250
300
0 10 20 30 40 50 60 70 80 90 100
UnitShaftResistance(kPa)
Displacement(mm)
LevC to Lev D
TP1'
TP2
TP3
Le v C to Le v D
(14.2m to 19.7m)
N-a v e = 1 1
Le v C to Le v D
(1 4 .9 m to 2 0 .9 m)
N-a v e = 2 4
Le v C to Le v D
(1 5 .9 5 m to 2 2 .7 m)
N-a v e = 2 4
0
50
100
150
200
250
300
0 10 20 30 40 50 60 70 80 90 100
UnitShaftResistance(kPa)
Displacement (mm)
LevD to Lev E
TP1'
TP2
TP3
L e v D t o L e v E
( 1 9 .7 m t o 2 3 .2 m)
N- a v e = 2 5
L e v D t o L e v E
( 2 0 .9 m t o 2 4 .4 m)
N- a v e = 2 9
L e v D t o L e v E
( 2 2 .7 m t o 2 8 .2 m)
N- a v e = 1 6
0
50
100
150
200
250
300
0 10 20 30 40 50 60 70 80 90 100
UnitShaftResistance(kPa)
Displacement(mm)
LevF toLev G
TP1'
TP2
TP3
Le v F to Le v G
(2 6 . 2 m to 2 8 . 2 m)
N -a v e = 3 5
Le v F to Le v G
(2 7 . 4 m to 2 9 . 4 m)
N -a v e = 3 5
Le v F to Le v G
(2 9 . 2 m to 3 1 . 2 m)
N -a v e = 2 9
0
50
100
150
200
250
300
0 10 20 30 40 50 60 70 80 90 100
UnitShaftResistance(kPa)
Displacement(mm)
LevE to Lev F
TP1'
TP2
TP3
Le v E to Le v F
(2 3 .2 m to 2 6 .2 m)
N-a v e = 2 4
Le v E to Le v F
(2 4 .4 m to 2 7 .4 m)
N-a v e = 3 0
Le v E to Le v F
(2 8 .2 m to 2 9 .2 m)
N-a v e = 1 9
TP1'
TP2
TP3
L e v A to L e v B
(1 .7 m to 6 .4 5 m)
N -a v e = 1 0
L e v A to L e v B (1 .4 m
to 6 .4 m)
N - a v e = 9
L e v A to L e v B
(1 .2 m to 8 . 4 5 m)
N -a v e = 1 1
TP1'
TP2
TP3
L e v B to L e v C
(6 .4 5 m to 1 4 .2 m)
N -a v e = 7
L e v B to L e v C
(6 .4 m to 14 .9 m)
N -a v e = 10
L e v B to L e v C
(8 .4 5 m to 15 .9 5 m)
N -a v e = 5
TP1'
TP2
TP3
Le v C t o Le v D
(14.2m to 19.7m)
N-ave = 11
Le v C t o Le v D
(14.9m to 20 .9m)
N - a v e = 2 4
Le v C t o Le v D
(15.95m to 2 2.7m)
N - a v e = 2 4
TP1'
TP2
TP3
L ev D to L ev E
(19.7m to 23.2m)
N - a v e = 2 5
L ev D to L ev E
(20.9m to 24.4m )
N - a v e = 2 9
L ev D to L ev E
(22.7m to 28.2m )
N-ave = 16
TP1'
TP2
TP3
Le v E to Le v F
(2 3 .2 m to 2 6 .2 m )
N - a v e = 2 4
Le v E to Le v F
(2 4 .4 m to 2 7 .4 m )
N - a v e = 3 0
Le v E to Le v F
(2 8 .2 m to 2 9 .2 m )
N-a v e = 19
TP1'
TP2
TP3
L e v F t o L e v G
( 2 6 . 2 m t o 2 8 . 2 m )
N - a v e = 3 5
L e v F t o L e v G
( 2 7 . 4 m t o 2 9 . 4 m )
N - a v e = 3 5
L e v F t o L e v G
29. 2m to 31. 2m
N - a v e = 2 9
TP1
TP2
TP3
TP1
TP2
TP3
TP1
TP2
TP3
TP1
TP2
TP3
TP1
TP2
TP3
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Displacement (mm)Displacement (mm) Displacement (mm)
Displacement (mm)Displacement (mm) Displacement (mm)
UnitShaftResistance(kPa)
UnitShaftResistance(kPa)
UnitShaftResistance(kPa)
UnitShaftResistance(kPa)
UnitShaftResistance(kPa)
UnitShaftResistance(kPa)
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CP-4Ks=2N
CP-4Ks=5N
0
25
50
75
100
125
150
175
200
225
250
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75
UnitShaftResistance(kPa)
N-SPT
Mobilized Shaft Resistance & End Bearing(Jurong Formation)
0
1000
2000
3000
4000
5000
6000
7000
8000
9000
10000
0 10 20 30 40 50 60 70 80 90 100
UnitEndBearing(kPa)
PileBaseSettlement (mm)
TP1'
TP2
TP3
TP1TP2
TP3
Combined Plot TP1, TP2 and TP3
SPT-N
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UnitShaftResis
tance(kPa)
UnitEndBearing(kPa)
SPT-N Pile Base Settlement (mm)
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Preload Effect
Bored pile
Jack-in pile
Bored Pile
No residual pressure at
pile base during
installation
End-bearing could only
be mobilized at relatively
large displacement
Jack-In Pile
Significant residual
pressure at pile base
during installation
(higher than driven pile)
Higher end bearingcould be mobilized at
small displacement
2003 Rankine Lecture (Prof M.F. Randolph)
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Conclusions(1)
Instrumented load tests have verified that : Qu of pile > Calculated Qu adopted from driven pile
Qu of pile > JIF
Piles installed by JIF of 1.5~2.25 x WL have adequate Qu
& settlement within allowable criteria.
Qu of Jack-in pile is a function of JIF and increases as
JIF increases.
All 3 test piles showed similar load-settlement behaviour
up to 2xWL.
Higher JIF could result in higher Qu but the use of JIF 1.5xWL is enough to ensure satisfactory pile performance
up to 2xWL.
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Conclusions(2)
JIF > 2xWL could be better but may not be necessarilyneeded.
An appropriate JIF shall be established with the use of
static load test. Subsequently all piles could be installed
using this termination criteria.
Jack-in pile installation results in a preloaded pile toe
condition, hence better displacement performance.
More future research would help to provide accurate
design in the use of jack-in pile.
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CSC HOLDINGS LIMITED
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Q & A
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CSC HOLDINGS LIMITED