DIT Standard Kit Shown

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† All Engine Overhaul Kit parts are covered against defects for 12 months / 12,000 miles, whichever comes first.

Genuine OE Ford 7.3L/6.9L Diesel Engine Overhaul Kits

Model Year Application Kit Description Ford Service #

1994-2003 7.3L DIT Standard Piston & Rings 2C3Z-6R007-A

1994-2003 7.3L DIT .010 Oversized Piston & Rings 2C3Z-6R007-B

1994-2003 7.3L DIT .020 Oversized Piston & Rings 2C3Z-6R007-C

1994-2003 7.3L DIT .030 Oversized Piston & Rings 2C3Z-6R007-D

1988-94 7.3L IDI (Excluding turbo) Standard Piston & Rings 2C3Z-6R007-EB

1988-94 7.3L IDI (Excluding turbo) .030 Oversized Piston & Rings 2C3Z-6R007-FB

1983-87 6.9L IDI Standard Piston & Rings 2C3Z-6R007-GB

1983-87 6.9L IDI .030 Oversized Piston & Rings 2C3Z-6R007-HB

Extend the life of your engine!If your engine block and other major external components are in good condition, then this overhaul kit is for you. These Original Equipment (OE) engine overhaul kits deliver an affordable alternative to purchasing a rebuilt or used engine.

Competitive Advantages:100% new genuine OE parts ensure qualityComprehensive materials map visually identifies parts,materials, and their applications

OE instruction sheets for specific parts installationsKit includes oil cooler resulting in higher quality repair(not typically included in competitor’s kits)

Nationwide Warranty Coverage†

Each comprehensive kit has all the NEW parts you need for your overhaul including:Pistons Low Pressure Oil Pump*Piston Rings Seals & GasketsOil Cooler Glow Plugs*Main Bearing Seal And Much More

*DIT Kit Only

A complete bill of materials is included with each kit to help you begin with confidence, knowing that you’ll have all the parts you need.

QTY PART NUMBER PART DESCRIPTION/COMMENTS

FRONT COVER

1 1836556C1 GASKET, FRONT

1 1835376C1 SEAL, FRONT CRANKSHAFT W/ WEAR SLEEVE

1 1836551C1 SEAL, FRONT COVER O-RING (DONUT)

1 1844447C1 FRONT COVER TO DE-GASING BOTTLE O-RING (COOLANT OVERFLOW BOTTLE)

1 1840697C2 SEAL, PRESS O-RING

1 1839304C92 THERMOSTAT - W/ GASKET

1 1836550C1 O-RING, COOLANT HOSE NIPPLE ON FRONT COVER @11:00

1 1836749C1 GEROTOR ASSEMBLY

1 1844985C1 COVER, GEROTOR

1 1844986C1 SEAL, GEROTOR

2 1838766C1 PIN/DOWEL, GEROTOR

1 1836747C1 SEAL, O-RING - WATER PUMP

CYLINDER HEAD

32 1838136C2 VALVE SEAL

2 1836517C1 GASKET, ROCKER ARM CARRIER

2 1838250C1 GASKET, VALVE COVER

8 1834165C1 SEAL, INJECTOR UPPER O-RING

8 1834166C1 SEAL, INJECTOR LOWER O-RING

8 1838544C2 GASKET, INJECTOR

QTY PART NUMBER PART DESCRIPTION/COMMENTS

CYLINDER HEAD continued

2 1840463C3 GASKETS, CYLINDER HEAD - 18MM (PRE-COMMONIZED) *

4 1846591C1 DOWEL, STRAIGHT - 18MM (PRE-COMMONIZED) *

1 1171808R5 HEAD GASKET KIT INSTRUCTION SHEET (PRE-COMMONIZED) *

2 1850307C1 GASKETS, CYLINDER HEAD - 20MM (COMMONIZED) **

4 1846575C1 DOWEL, STRAIGHT - 20MM (COMMONIZED) **

1 1171851R2 HEAD GASKET KIT INSTRUCTION SHEET (COMMONIZED) **

4 1832140C1 DOWEL, STEP (18MM TO 20MM) ***

8 1838874C1 O-RING, ELECTRICAL CONNECTION - INJECTOR

20 1840773C1 BOLT, CYLINDER HEAD

2 1846758C91 TUBE ASSEMBLY, CASE-TO-HEAD

2 1855240C2 GASKET, EXHAUST MANIFOLD

1 1813354C3 CAP, OIL FILL

2 1830941C1 O-RING, SEAL OIL FILL TUBE

8 1837623C1 O-RING, GLOW PLUG HARNESS

4 1844156C1 SEAL, BREATHER TO VALVE COVER

1 1840729C1 ORING, BREATHER TUBE TO BREATHER

2 1839592C1 O-RING, FUEL RAIL PLUGS (FRONT OF HEADS)

8 1836600C1 GLOW PLUGSENSORS

1 1828345C91 SENSOR, CRANKSHAFT POSITIONING W/ O-RING

1 1845428C92 SENSOR, ICP

2 1836537C91 SENSOR, ENGINE OIL TEMP & ENGINE COOLANT TEMP W/ O-RINGS

1 1837803C1 O-RING, MAT SENSOR

1 1835985C92 SENSOR, CAMSHAFT POSITIONING W/ O-RING

1 1831259C91 SENSOR, ENGINE OIL PRESSURE W/ O-RING

CRANKCASE

10 1828310C1 PLUG, FREEZE, 38MM

5 1835010C1 PLUG, FREEZE, OIL RAIL, 16MM

1 1843258C2 SEAL, DIP STICK TUBE

1 1834256C1 O-RING, OIL PICKUP TUBE

1 1877453C91 SEAL, REAR CRANKSHAFT W/ ADAPTOR - (REFERENCE FORD MANUAL)

1 1839584C1 GASKET, OIL PAN

1 1843571C1 GASKET, UPPER OIL PAN

1 1822712C1 GASKET, OIL DRAIN PLUG

1 1835733C1 GASKET, REAR GEAR COVER

2 1833655C1 SEAL, LOWER CRANKCASE TO BEDPLATE

2 1835743C91 PLUG, COOLANT DRAIN W/ SEAL 16MM

1 1836078C1 O-RING, BLOCK HEATER

8 1843282C1 PISTON, .020 OVERSIZED

8 1828029C1 PIN, PISTON

16 1828471C1 RING, PISTON RETAINING

8 1843272C1 RING, TOP COMPRESSION

6.0L ENGINE OVERHAUL KIT BILL OF MATERIALS

2003 F-250/550 REBUILD KIT - .020 OVERSIZE

NOTE - Refer to Ford Workshop Manual for proper assembly procedures and torque specifications.

* Use Pre-commonized dowels and head gaskets with 18mm dowel holes in both head and block.

** Use Commonized dowels and head gaskets with 20mm dowel holes in both head and block.

*** Use Step Dowel with mismatched head and block dowel sizes.

1889199C91

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† All Engine Overhaul Kit parts are covered against defects for 12 months / 12,000 miles, whichever comes first.* Refer to your engine serial number to verify the correct replacement component as there are several build date breaks for 2004 through 2006 model years.

NEW 6.0L Diesel Engine Overhaul Kit

Model Year Application Engine S/N Breaks Kit Description Ford Service #F-250 / F-550

2004-07* (Late ‘04 Prod.) 6,155,637 & Up .010 Oversized Piston & Rings 4C3Z-6R007-A

2004-07* (Late ‘04 Prod.) 6,155,637 & Up .020 Oversized Piston & Rings 4C3Z-6R007-B

2003-04* (Early ‘04 Prod.) 6,000,000 to 6,155,636 .010 Oversized Piston & Rings 3C3Z-6R007-A

2003-04* (Early ‘04 Prod.) 6,000,000 to 6,155,636 .020 Oversized Piston & Rings 3C3Z-6R007-B

E Series

2004-08* All -- .010 Oversized Piston & Rings 4C3Z-6R007-A

2004-08* All -- .020 Oversized Piston & Rings 4C3Z-6R007-B

Excursion

2004-05* (Late ‘04 Prod.) 6,155,637 & Up .010 Oversized Piston & Rings 4C3Z-6R007-A

2004-05* (Late ‘04 Prod.) 6,155,637 & Up .020 Oversized Piston & Rings 4C3Z-6R007-B

2003-04* (Early ‘04 Prod.) 6,000,000 to 6,155,636 .010 Oversized Piston & Rings 3C3Z-6R007-A

2003-04* (Early ‘04 Prod.) 6,000,000 to 6,155,636 .020 Oversized Piston & Rings 3C3Z-6R007-B

F-650 / F-750

2004-07* (Late ‘04 Prod.) 137,745 & Up .010 Oversized Piston & Rings 4C4Z-6R007-A

2004-07* (Late ‘04 Prod.) 137,745 & Up .020 Oversized Piston & Rings 4C4Z-6R007-B

Extend the life of your engine!If your engine block and other major external components are in good condition, then this overhaul kit is for you. These Original Equipment (OE) engine overhaul kits deliver an affordable alternative to purchasing a rebuilt or used engine.

DSLEngOhKitSS 11-09 10MPower Stroke Diesel is a registered trademarks of Ford Motor Company

© 2009 Ford Motor Company

A complete bill of materials is included with each kit to help you begin with confidence, knowing that you’ll have all the parts you need.

Competitive Advantages:100% new genuine OE parts ensure qualityOE instruction sheets for specific parts installationsKit includes oil cooler resulting in higher quality repair (not typically included in competitor’s kits)Nationwide Warranty Coverage†

Each comprehensive kit has all the NEW parts you need for your overhaul including:Pistons Low Pressure Oil PumpPiston Rings Seals & GasketsOil Cooler Glow PlugsMain Bearing Seal And Much More