gentec cogeneration katalog_en_spread.pdf · cogeneration units, a comprehensive preparation and...

GENTEC COGENERATION

You are browsing the catalogue of GENTEC CHP s.r.o., in which we would like to present our products and services to our customers, and also to explain our values and philosophy we approach our everyday activities with, whether it is a proposal for an innovative solution in developing and designing cogeneration units, a comprehensive preparation and control of building power engineering units, or seeking the most advantageous solutions for our customers and partners.

GENTEC CHP s.r.o., Brno Office, Křižíkova 188/68,612 00 Brno, Czech Republic, [email protected], www.gentec.cz

GENTEC COGENERATION

GENTEC provides flexible solutions for the projection, delivery, operation and maintenance of combined power, heat and cold units. We manufacture our own cogeneration and trigeneration units in the range from 30 to 4 300 kWe, particu-larly with engines and gensets from the companies MAN, MTU, and MWM. We are a determined and quali fied team of-fering comprehensive services leading to real savings.We are a Czech manufacture of cogen-eration, micro-cogeneration and trigen-eration units for natural gas, biogas, and other fuels. The company’s management, development centre and manufacture are based in Brno, a major centre for sci-ence, research and innovative technolo-gies. We place the highest importance on innovations and continuous improve-ments of our products and services.

In the development and manufacture of cogeneration units, we place emphasis on flexibility and functionality of the struc-tural design. Fair conduct and partnership approach are of the same importance for us. We consult our customers and based on their individual needs we carefully en-gage in preparing the optimum design of the technical solution for installing co-generation units. Also, we continuously develop quality our after-sale custom-er services. We believe that only in this way is it possible to achieve satisfaction of our customers and partners. We will be pleased to work together with you on your projects and to convince you on the quality of our products and services.

GENTEC COMPANY

Catalogue 2018 I GENTEC Cogeneration www.gentec.cz1 - 2

CONTENTS

INTRODUCTION

OUR SOLUTIONS

GENTEC COGENERATION

ENGINES AND GENSETS

NATURAL GAS

BIOGAS

REFERENCES

SERVICES

ABOUT COGENERATION

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39

Václav KleinCEO

GENTEC CHP s.r.o.

We place the highest importance on innovations and continuous improve-ments of our products and services. In the development and manufacturing of cogeneration units, we place emphasis on the flexibility and functionality of the structural design. Take a look on what is the added value of our solutions, by which we differ from the others.

OUR SOLUTIONS


COMPACT DIMENSIONS allow installing units in

areas which do not offer much space.

HOOD / CONTAINER They are available also in the

“silence” version, which allows meeting stringent requirements for

noise parameters.

GENERATORS Leroy-Sommer generators are excellent with their quality and reliability. They are considered top-class products in the field of cogeneration units.

EXHAUST EXCHANGER is developed for us and supplied by the renowned German company Aprovis.

ENGINES We use MAN, MTU and MWM engines

which rank, with their efficiency and reliability, among the best

technologies available on the market.

„ECO“ At the present time ecological solutions are required - our “eco” models show very low emissions and they can be installed, for example, in historical urban centres.

SWITCHBOARD Supplied also outside the cogeneration unit. It can then be located on the wall or anywhere in the boiler room. This helps particularly when there is a lack of space in heating room for installation or moving the unit in.

Thanks to the wide power range of our products we can meet the needs of most of our customers. We divide the power ranges to three basic catego-ries and in the development of each of them we focus on specific elements to maximize the benefits for our clients. All units are available in frame, hood or container versions. Natural gas, biogas or other special gases can be used as the fuel.

GENTEC COGENERATION


MICRO-COGENERATION UNITS

Our micro-cogeneration units with the power output of 30 kWe have a unique construction of two separated inside chambers increasing the total efficiency of the unit. For these units, German engines D.G.E. are used.

COGENERATION UNITS - POWER OUTPUT 50 – 529 kWe

It is the power range designed for the widest group of customers. The reliable technology is based on MAN engines and LSA generators. High efficiency, compact dimensions and solution flexibility – all of this is the advantage of our cogeneration units in this power range.

COGENERATION UNITS - POWER OUTPUT OVER 529 kWe

We use the highest quality technologies also for building of these power outputs. Customers can choose between gensets of two manufacturers - MTU and MWM. The electrical efficiency of these units is at the level of up to 43%.

The heart of the each Cogeneration Unit is engine. It determines its efficien-cy and reliability. Because in both of these parameters we want to offer the best possible values for our customers, we chose engines of the world’s leading manufacturers.

ENGINES AND GENSETS


MAN ENGINES

Product Range

KE - MNG

KE - MBG

MTU GENSETS

Product Range

KE - MTUNG

KE - MTUBG

MWM GENSETS

Product Range

KE - MWMNG

KE - MWMBG

Natural gas is a standard fuel for the widest spectrum of applications. Cogeneration units using nat-ural gas reach the best efficiencies and they are maximally reliable. Browse the technical parameters of our natural gas GENTEC cogeneration units. In our product ranges, we offer power outputs in the range from 30 to 4 300 kWe with D.G.E., MAN, MTU and MWM engines. Read them carefully and if necessary, contact our specialists who will be pleased to help you to choose the suitable unit.

NATURAL GAS

9 - 10

Product range with MAN engines power range 50 – 529 kWe

Product range with MTU engines power range 776 – 2 535 kWe

Product range with MWM engines power range 600 – 4 300 kWe

Product range with D.G.E. engines power output 30 kWe

PRODUCT RANGE WITH

MAN ENGINES

POWER RANGE

50 – 529 kWe

11 - 12

NATURAL GAS

Catalogue 2018 I GENTEC Cogeneration www.gentec.cz

Type Electrical Thermal Electrical Thermal Thermal Total Total Power inputof Cogeneration output output efficiency efficiency efficiency efficiency efficiency in fuelUnit [kW] [kW] [%] w/ LT [%] w/o LT [%] w/ LT [%] w/o LT [%] [kW]

KE-MNG 50 eco 50 78 34,3 - 53,5 - 87,8 146

KE-MNG 70 eco 70 108 34,7 - 53,4 - 88,1 202

KE-MNG 100 105 137 37,7 52,2 49,3 89,9 87 278

KE-MNG 130 eco 130 191 37 - 54,4 - 91,4 351

KE-MNG 200 eco 200 304 36,6 - 55,8 - 92,4 546

KE-MNG 200 200 237 39,7 50,7 47 90,4 86,7 504

KE-MNG 260 eco 260 371 37,9 - 54,1 - 92 686

KE-MNG 350 356 426 39,4 49,1 47,2 88,5 86,6 903

KE-MNG 450 432 516 39,7 50,3 47,3 90 87 1090

KE-MNG 500 529 603 40,3 49,2 46 89,5 86,3 1310

Thermal Output is calculated using thermal output of the engine jacket and exhaust gas. Heat from the technology circuit is not included.Data are according to ISO 3046.Efficiency is based on power input in fuel (kW)Technical details are given in individual datasheets.

PRODUCT RANGE

WITH MTU ENGINES

POWER RANGE

776 – 2 535 kWe

13 - 14

NATURAL GASType Electrical Thermal Electrical Thermal Thermal Total Total Power inputof Cogeneration output output efficiency efficiency efficiency efficiency efficiency in fuelUnit [kW] [kW] [%] w/ LT [%] w/o LT [%] w/ LT [%] w/o LT [%] [kW]

KE-MTUNG 700 776 872 42,4 50,2 47,6 92,6 90 1832

KE-MTUNG 850 854 944 42,8 49,8 47,4 92,6 90,2 1993

KE-MTUNG 1000 999 1018 43,9 47,7 44,7 91,6 88,6 2275

KE-MTUNG 1200 1286 1403 43,2 50,1 47,2 93,3 90,4 2974

KE-MTUNG 1500 1523 1494 44,3 46,5 43,5 90,8 87,8 3438

KE-MTUNG 1700 1718 1899 43 50,4 47,6 93,4 90,6 3991

KE-MTUNG 2000 1999 1998 44,3 47,1 44,3 91,4 88,6 4511

KE-MTUNG 2100 2145 2405 43 51 48,2 94 91,2 4990

KE-MTUNG 2500 2535 2552 44,1 47,4 44,4 91,5 88,5 5751



PRODUCT RANGE

WITH MWM ENGINES

POWER RANGE

600 – 4 300 kWe

15 - 16

NATURAL GAS



KE - MWMNG 600 600 658 41,9 48,8 45,9 90,7 87,8 1433

KE - MWMNG 800 800 862 42,2 48,4 45,5 90,6 87,7 1895

KE - MWMNG 1200 1200 1189 43,7 47,1 43,3 90,8 87 2748

KE - MWMNG 1600 1560 1576 43,3 47,5 43,8 90,8 87,1 3600

KE - MWMNG 2000 2000 1977 43,7 47,1 43,2 90,8 86,9 4578

KE - MWMNG 3300 3333 3204 44,1 46,2 42,4 90,3 86,5 7562

KE - MWMNG 4300 4300 4165 44,1 46,4 42,7 90,5 86,8 9749


17 - 18

When using biogas, we supply units with engines specially adapted to this fuel. They differ in a de-tails and modification of various components, as well as with a different setting of the control soft-ware to achieve the maximum reliability. You can find the technical parameters of biogas GENTEC cogeneration units here. Biogas product ranges are available in the power outputs of 32 – 3 770 kWe with MAN, MTU and MWM engines. Read them carefully and, if necessary, contact our specialists who will be pleased to help you to choose the suitable unit.

BIOGAS

Product range with MAN engines power range 32 – 529 kWe

Product range with MTU engines power range 776 – 1 948 kWe

Product range with MWM engines power range 600 – 3 770 kWe

PRODUCT RANGE WITH

MAN ENGINES

POWER RANGE

32 – 529 kWe

19 - 20

BIOGAS



KE - MBG 30 32 51 31,9 - 51 - 82,9 100

KE - MBG 65 64 93 35,9 53,6 52 89,5 87,9 179

KE - MBG 100 105 135 38,3 51,5 49,3 89,8 87,6 274

KE - MBG 200 200 226 39,4 48,2 44,6 87,6 84 507

KE - MBG 350 356 412 40,5 49,5 46,9 90 87,4 878

KE - MBG 500 529 623 39,8 49,7 46,9 89,5 86,7 1329


PRODUCT RANGE WITH

MTU ENGINES

POWER RANGE

776 – 1 948 kWe

21 - 22

BIOGAS



KE - MTUBG 800 776 842 41,9 49 45,4 90,9 87,3 1854

KE - MTUBG 1000 999 1096 41,8 48,8 46,1 90,6 87,9 2384

KE - MTUBG 1200 1168 1249 42,4 48,6 45,4 91 87,8 2753

KE - MTUBG 1600 1562 1463 42,8 49,1 40,1 91,9 82,9 3652

KE - MTUBG 2000 1948 1808 42,6 48,8 39,5 91,4 82,1 4576


PRODUCT RANGE WITH

MWM ENGINES

POWER RANGE

600 – 3 770 kWe

23 - 24

BIOGAS



KE - MWMBG 600 600 576 42,5 44,3 40,8 86,8 83,3 1413

KE - MWMBG 800 800 765 42,5 44,3 40,7 86,8 83,2 1881

KE - MWMBG 1200 1200 1213 41,8 45,5 42,2 87,3 84 2870

KE - MWMBG 1600 1560 1594 41,5 45,8 42,4 87,3 83,9 3757

KE - MWMBG 2000 2000 1953 42,7 44,5 41,7 87,2 84,4 4684

KE - MWMBG 3800 3770 3525 42,9 43,8 40,1 86,7 83 8795


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REFERENCESKGJ Náchod II. Central heat supply

KGJ Náchod I. Central heat supply

KGJ Skuteč Central heat supply

KGJ Sedlecký kaolin Chemical industry

KGJ Pavlovská Central heat supply

KGJ Irkutská Central heat supply

KGJ Kosmonautů Central heat supply

KGJ Villa Castelli Agricultural and food industries

KGJ Novoli Agricultural and food industries

KGJ Zlín Chemical industry

Project name: KGJ NÁCHOD II.

Project location: Náchod

Area of application: Central heat supply

CHP type: KE - MTUNG 1000

Fuel: natural gas

Version: in anti-noise hood

Grid connection: yes, parallel mode

Electrical output: 999 kWe

Thermal output: 1 188 kWt

Project name: KGJ NÁCHOD I.

Project location: Náchod



Fuel: natural gas





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REFERENCES


Project name: KGJ SEDLECKÝ KAOLIN

Project location: Božičany, Karlovarský kraj

Area of application: Chemical industry


Fuel: natural gas


Grid connection: no, island mode

Electrical output: 900 kWe (reduced)


Project name: KGJ SKUTEČ

Project location: Skuteč


CHP type: KE - MNG 50

Fuel: natural gas




Thermal output: 78 kWt

REFERENCES


Project name: IRKUTSKÁ

Project location: Brno


CHP type: KE - MNG 240 eco

Fuel: natural gas





Project name: PAVLOVSKÁ



CHP type: KE - MNG 70 eco

Fuel: natural gas





REFERENCES


Project name: KOSMONAUTŮ



Type KGJ: KE - MNG 240 eco

Fuel: natural gas





Project name: KGJ VILLA CASTELLI

Project location: Villa Castelli, Italy

Area of application: Agricultural and food industries

CHP type: KE - MBG 100

Fuel: biogas

Version: special container




REFERENCES


Project name: KGJ NOVOLI

Project location: Novoli, Italy

Area of application: Agricultural and food industries

CHP type: KE - MBG 100

Fuel: biogas

Version: special container




Project name: KGJ ZLÍN

Project location: Zlín

Area of application: Chemical industry

CHP type: KE - MNG 400

Fuel: natural gas





REFERENCES


At our first meeting we will get familiar with the customer’s requirements and the project specifics, we will explain important information on cogen-eration and its use, and will let the customer fill in a questionnaire about their energy system. In a few days, we will provide the customer with a preliminary opinion on whether installing a cogeneration unit would be suitable in their case and what savings it would bring.

On the basis of an energy audit, we will give the customer a project design and its price and business conditions. If necessary, we can arrange creat-ing a design documentation and complete project engineering up to the building permit phase, if it is required.

We aim to fulfil a customer order in the earliest possible time. We have the best conditions in our manufacturing area and our emphasis on quality and functionality is reflected in production process of each unit.

We provide turnkey deliveries. At the customer’s request, we perform the complete installation of a cogeneration unit and connected equipment to hand over a functional unit to the customer.

The services we offer include the operation of the cogeneration unit and the entire energy system of the customer. We consider the assurance of re-liable service the standard and in this aspect, we offer the customer quality service and supervision as part of our 24/7 dispatching centre.


SERVICES

We consult our customers regarding their needs and we carefully prepare the optimum proposal and the techni-cal solution for installing cogeneration units. Also, we continuously develop our after-sale customer service such as the quality of all the services provided, including dispatching system. We be-lieve that only in this way is it possible to achieve satisfaction of our custom-ers and partners. We will be pleased to work together with you on your projects and to convince you on the quality of our products and services.

TURNKEY PROJECTS

CONSULTATION SERVICE

PROJECTION

PRODUCTION & DELIVERY

INSTALLATION & COMMISSIONING

SERVICE & OPERATION

1

2

3

4

5

37 - 38

HEATCHP

ELECTRICITY

EFFICIENCY

FUEL SAVINGSUP TO 47 %

fuel savings

ABOUT COGENERATION

COGENERATION IS HIGHLY EFFICIENT

+95 %BY INVOLVING OTHER TECHNOLOGIES

EFFICIENCY UP TO Total efficiency

approx. 90 %

Electric power production efficiency

approx. 40 %

Heat energy production efficiency

approx. 50 %

PROJEKTY NA KLÍČ

39 - 40

“Cogeneration is a highly efficient, decentralized production of heat and electricity.” When electricity is pro-duced, heat is created at the same time in the cogeneration unit. The produced electric and thermal energies are effi-ciently used in cogeneration and thus a saving is created compared to common sources. The combined production effi-ciently uses fuel energy with the mini-mum losses and, in addition, with a very low emission level.

Cogeneration units produce electricity and heat directly in the place of con-sumption with no energy losses caused by transmission an distribution.. The operators can use the produced elec-tricity for their own need, to supply it to the grid or to sell it to contracting cus-tomers. In case of a blackout, the co-generation unit can be used as a stand-by power unit.

WHAT DOES COGENERATION MEAN?

COGENERATION PROVIDES DECENTRALIZED PRODUCTION

GAS BOILER

ONLY HEAT

ONLY ELECTRICITY

EFFICIENCY 90 %

10 % LOSSES

70 % LOSSES

POWER PLANT EFFICIENCY 30 %

TOTAL EFFICIENCY

total

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