genset - g15 al final - amglink.com to amglink_com_files/catalogues... · genset engine-g15 5 item...

E-1 CYLINDER BLOCK, LINER AND OIL SUMP 2

E-2 CYLINDER HEAD 6

E-3 PISTON AND CONNECTING ROD ASSY 10

E-4 CRANK SHAFT 12

E-5 TIMING GEAR COVER & SEALING 14

E-6 TIMING GEAR & CAM SHAFT 16

E-7 FUEL SUPPLY SYSTEM 18

E-8 AIR CLEANER DRY TYPE & INTAKE MANIFOLD 22

E-9 EXHAUST SYSTEM 24

E10 DUEL FUEL FILTER SYSTEM 26

E-11 LUB OIL PUMP ASSY 28

E-12 OIL FILTER ASSY 30

E-13 THERMOSTAT 32

E-14 WATER PUMP 34

E-15 ALTERNATOR & STARTER MOTOR 36

E-16 FLYWHEEL & FLYWHEEL HOUSING 38

E-16A RADIATOR 40

E-16B ELECT.EQUIPMENT & WIRING HARNESS 42

NUMERICAL INDEX 44

CONTENTSCONTENTSCONTENTSCONTENTSCONTENTS

SHEET DESCRIPTION PAGE NO. NO.

GENSET ENGINE-G15

4

E1 CYLINDER BLOCK LINER & OIL SUMP

GENSET ENGINE-G15

5

ITEM PART NO. DESCRIPTION QTY REMARKSNo.

CYLINDER BLOCK LINER & OIL SUMP E1

1 D10036140 BLOCK ASSEMBLY CYLINDER S-312D WITHOUT LINERS 1 Assy

2 D10025600 BOLT M16x2.00x115-10.9 HEX HEAD FLANGED 6

3 D10033870 CAP CRANKSHAFT 1ST MAIN BEARING LOWER 1 Nss-1

4 D10033880 CAP CRANKSHAFT MAIN BEARING LOWER 1 Nss-1

5 D10033890 CAP CRANKSHAFT MAIN BEARING THRUST 1 Nss-1

6a D10036120 BEARING CRANKSHAFT 1ST MAIN UPPER 1 Nss-51

6b D10033980 BEARING CRANKSHAFT 1ST MAIN LOWER 1 Nss-51

7a D10036110 BEARING CRANKSHAFT MAIN LOWER 1 Nss-51

7b D10033970 BEARING CRANKSHAFT MAIN UPPER 1 Nss-51

8a D10036100 BEARING CRANKSHAFT THRUST UPPER 1 Nss-51

8b D10033960 BEARING CRANKSHAFT THRUST LOWER 1 Nss-51

8c D10033950 RING CRANKSHAFT THRUST UPPER 2 Nss-49

8d D10033940 RING CRANKSHAFT THRUST LOWER 2 Nss-49

12 D87500080 PIN 13x34 DOWEL 2

13 D10036780 WASHER CAMSHAFT SEALING 1

14 D10036280 STUD M16 162L CYLINDER HEAD MOUNTING 7

15 D10036440 WASHER 16.5x28 CYLINDER HEAD STUD 8

16 D83500340 NUT M16x1.50-8 HEX 9

17 D10040330 LINER CYLINDER S-312D-L 2

18 D10036240 WASHER 118.5x123 CYLINDER LINER 2

19 D10036250 SEAL O RING 3.00x100.00 (M/s FENNER PART NO 7833) 4

20 D10036270 STUD M16 172L CYLINDER HEAD MOUNTING 1

21 D10006570 PLUG DRAIN M14x1.5x10 1

22 D10008900 WASHER 14.3x20 FLAT VULCANISED FIBRE 1

23 D10006560 WASHER M14 FIBRE 1

24 D10025900 INDICATOR ASSEMBLY ENGINE OIL 1

25 D10007700 SEAL O RING 2.62x7.59 2

26 D10009090 TUBE ENGINE OIL INDICATOR ASSEMBLY 1

27 D10036130 SHAFT VALVE TIMING IDLER GEAR 1

28 D10033900 BUSH CAMSHAFT FRONT AND REAR 2 Nss-50

29 D10033910 BUSH CAMSHAFT INNER 1 Nss-50

33 D87500120 PIN 10x60 DOWEL 2

34 D10029950 NUT M16x1.50-8 HEX FRONT AXLE SUPPORT 4

35 D86500060 WASHER M16 SPRING LOCK 6

36 D10025640 STUD FRONT AXLE SUPPORT M16x40.5-6.6P 4

37 D81500030 BOLT M8x1.25x35-6.6 HEX HEAD 2

38 D10036770 GASKET ENGINE OIL SUMP 1

39 D10036840 SUMP ENGINE OIL 1

40 D85500050 WASHER M8 FLAT 2

GENSET ENGINE-G15

6

E1 CYLINDER BLOCK LINER & OIL SUMP

GENSET ENGINE-G15

7


CYLINDER BLOCK LINER & OIL SUMP E1

41 D83500060 NUT M8x1.25-6 HEX 2


43 D81500470 BOLT M10x1.50x115 HEX HEAD 4

44 D85500010 WASHER M10 FLAT 10

45 D10005120 WASHER M24 FLAT COPPER 1

46 D10005130 PLUG DRAIN M24x1.5x14 1



49 D10050170 SET CRANKSHAFT THRUST RING SIZE STANDARD (E-335) 1 KIT

50 D10076260 KIT ENGINE CAMSHAFT BUSH SET (E-335) 1 KIT

51 D10075820 KIT MAIN AND CONNECTING ROD BEARING SET SIZE STANDARD (ENGINE E-335) 1 KIT *51-a D10075830 KIT MAIN AND CONNECTING ROD BEARING SET SIZE 010 OVER (ENGINE E-335) 1 KIT

51-b D10075840 KIT MAIN AND CONNECTING ROD BEARING SET SIZE 020 OVER (ENGINE E-335) 1 KIT

51-c D10075850 KIT MAIN AND CONNECTING ROD BEARING SET SIZE 030 OVER (ENGINE E-335) 1 KIT

51-d D10075860 KIT MAIN AND CONNECTING ROD BEARING SET SIZE 040 OVER (ENGINE E-335) 1 KIT

52 D10074610 KIT GASKET FOR OVERHAULING WITH HEAD GASKET 1 KIT **53 D10073690 KIT GASKET FOR OVERHAULING WITH OUT HEAD GASKET 1 KIT, NI

*-Consists of Item No. 6a to 8b of E1 & 9 of E3.

**-Consists of Item No. 18 & 53 of E1 & 3 of E2.

GENSET ENGINE-G15

8

CYLINDER HEADE2

GENSET ENGINE-G15

9


CYLINDER HEAD E2

1 D10036530 VALVE AIR INTAKE 2

2 D10036520 VALVE EXHAUST 2

3 D10036550 GASKET ASSEMBLY CYLINDER HEAD E2.179D 1

4 D10040830 HEAD ASSEMBLY CYLINDER (S-312D UPGRADED) 1

5 D10050320 GUIDE ENGINE VALVE (E-335) 4

5a D10029270 SEAL VALVE STEM 9MM DIAMETER (M/s FENNER PART NO 7106) 4

6 D10025720 SPRING INLET AND EXHAUST VALVE OUTER 4

7 D10025730 SPRING INLET AND EXHAUST VALVE INNER 4

8 D10029250 RETAINER VALVE SPRING 4

9 D10029260 LOCK VALVE SPRING RETAINER 8

10 D84500020 STUD B M10x26-6.8 ZINC PASSIVATED 1

10a D81500570 BOLT M10x1.50x120-6.6 HEX HEAD 3


12 D10029240 SEAT VALVE SPRING LOWER 4

13 D83500090 NUT M10x1.50-8 HEX 1


15 D82500250 SCREW M8x1.25x35-10.9 HEX HEAD 4

18 D83500090 NUT M10x1.50-8 HEX 6

19 D10029280 STUD M10x45-8.8 NOZZLE HOLDER 3 “P” type inj.

20 D10029340 CLAMP FUEL INJECTOR NOZZLE HOLDER 3 “P” type in

21 D10022040 WASHER 8.5x17 FUEL INJECTOR NOZZLE HOLDER 3 “P” type inj.

22 D10029290 PIN FUEL INJECTOR NOZZLE HOLDER 3 “P” type inj.

24 D83500300 NUT M12x1.25 NYLOCK HEX 2

25 D10036670 WASHER 13x18 CYLINDER HEAD COVER 2

26 D83500330 NUT M12x1.25-6 HEX 2


28 D10036450 STUD B M12x120-8.8 ROCKER ARM BRACKET 2

30 D90000160 CIRCLIP A16x1.0 N 4

33 D10036680 GASKET CYLINDER HEAD COVER E2.179D 1

34 D10079330 COVER CYLINDER HEAD 1

35 D10036390 WASHER ROCKER ARM SHAFT BUSH SPACING 2

36 D10038860 BUSH ROCKER ARM E2.179D 4

37 D91000140 KEY 3x3.7 WOODRUFF 1

38 D10038870 ARM ROCKER E2.179D (FORGING) 4 NSS-47

39 D10009030 SCREW M10x1.00 ROCKER ARM ADJUSTING 4

40 D10079320 BRACKET ROCKER ARM WITH KEY WAY 1

41 D10036590 SPRING ROCKER ARM SHAFT 1

43 D10036430 SHAFT ASSEMBLY ROCKER ARM 1

44 D10079310 BRACKET ROCKER ARM SHAFT 1

45 D10036660 CAP ASSEMBLY CYLINDER HEAD VENTILATION 1

GENSET ENGINE-G15

10

CYLINDER HEADE2

GENSET ENGINE-G15

11


CYLINDER HEAD E2

47 D10036420 ARM ASSEMBLY ROCKER E2.179D 4

48 D87500090 PIN 5x30 DOWEL 6

49 D83500080 NUT M10x1.00-8 HEX 4

50 D10024070 SEAL O RING 2.40x25.00 1

51S D10073590 KIT ENGINE VALVES INLET AND EXHAUST 3 GROOVES (E-335D) 1 KIT

52S D10073850 KIT CRANK CASE VENTILATION CAP WITH SEAL O RING 1 KIT

GENSET ENGINE-G15

12

PISTON AND CONNECTING RODE3

GENSET ENGINE-G15

13


PISTON AND CONNECTING ROD E3

1 D90500100 CIRCLIP B40x1.75 N 4

2 D10138480 PISTON 1ST CYLINDER S-312D (BHARAT TREM 3) 1 “P” type inj.

3 D10138490 PISTON 2ND CYLINDER S-312D (BHARAT TREM 3) 1 For “P” type inj.

4 D10040760 RING PISTON COMPRESSION UPPER 2 Nss-15S

5 D10040770 RING PISTON COMPRESSION LOWER 2 Nss-15S

6a D10040780 RING ASSEMBLY PISTON OIL CONTROL 2 Nss-15S

7 D10040810 PIN PISTON (S-312D UPGRADED) 2 Nss-16S

8 D10036880 BUSH CONNECTING ROD E2.179D SMALL END 2 Nss-14S

9 D10036150 BEARING CONNECTING ROD E2.179D 4 Nss *10 D10036900 ROD CONNECTING E2.179D (FORGING) 2 Nss-13

11 D10036890 CAP CONNECTING ROD E2.179D (FORGING) 2 Nss-13

12 D10036910 BOLT FLANGED HEX M14x1.50x54-10.9 CONNECTING ROD 4

13 D10036160 ROD ASSEMBLY CONNECTING E2.179D 2 ASSY

14S D10074390 KIT ENGINE CONNECTING ROD SMALL END BUSHES (E-335) 1 KIT

15S D10074240 KIT PISTON RING SET (E-335 JOSH) 1 KIT

16S D10074220 KIT ENGINE SET OF PISTON, PIN, CIRCLIP AND RING (E-335 JOSH) 1 KIT

*-SUPPLIED ALONG WITH KIT MAIN AND CONNECTING ROD BEARING SETAT TABLE E1-51

GENSET ENGINE-G15

14

CRANK SHAFT AND PULLEYE4

GENSET ENGINE-G15

15


CRANK SHAFT AND PULLEY E4

1 D10033990 CRANKSHAFT S-312D 1

2 D10038790 BOLT M14x1.5x55-10.9 CRANKSHAFT COUNTER WEIGHT 8

3 D10038800 WASHER CRANKSHAFT COUNTER WEIGHT LOCK 8

4 D10038830 WEIGHT CRANKSHAFT S-312D BALANCING 4 Nss-5

5 D10025740 SLINGER CRANKSHAFT OIL SEAL REAR 1

6 D87500080 PIN 13x34 DOWEL 1

7 D10038810 SCREW M10x1.00x8 CRANKSHAFT 3 Nss-5

8 D10024110 SEAL O RING 3.00x30.20 2 Nss-5

9 D10038820 PLUG M30x1.5-6.6 CRANKSHAFT 2 Nss-5

10 D88400050 PIN 1.6x25.4 COTTER 2 Nss-5

11 D91000040 KEY 8x11 WOODRUFF 2

12 D10036860 SLINGER CRANKSHAFT OIL SEAL FRONT 1

13 D10033930 GEAR CRANKSHAFT Z-24 1

14 D10036360 GEAR CRANKSHAFT LUBE OIL PUMP DRIVE Z-38 1

15 D10036850 BUSH CRANKSHAFT PULLEY SPACING 1

16 D10103080 PULLEY ASSEMBLY CRANKSHSFT S312D/E2.179D 1

17 D10036560 BOLT M24x1.5x45 HEX HEAD CRANKSHAFT PULLEY 1

GENSET ENGINE-G15

16

TIMING GEAR COVER AND SEALINGSE 5

GENSET ENGINE-G15

17


TIMING GEAR COVER AND SEALINGS E 5

1 D10010010 STUD B M6x1x20-6.6P 6


3 D81500150 BOLT M8x1.25x70-8.8P HEX HEAD 5


5 D83500060 NUT M8x1.25-6 HEX 6

6 D10025750 COVER FIP GEAR INSPECTION 1

7 D10025650 GASKET FIP GEAR INSPECTION COVER 1

8 D10025920 COVER ENGINE VALVE TIMING GEAR 1

9 D10025660 GASKET VALVE TIMING GEAR COVER 1

10 D10025910 HOUSING ENGINE VALVE TIMING GEAR 1

11 D10025630 GASKET VALVE TIMING GEAR HOUSING 1

12 D10036650 GASKET VALVE PUSH ROD INSPECTION HOLE COVER 1

13 D10036640 COVER VALVE PUSH ROD INSPECTION HOLE 1


15 D81501090 BOLT M8x1.25x45 1


18 D10033780 SEAL OIL CRANKSHAFT FRONT (M/s FENNER PART NO 1689) 1


20 D10022010 STUD B M8x1.25x35-8.8P 1

21 D83500070 NUT M6x1.00-6 HEX 6


24 D10029980 WASHER TAB D 8.5x22x3.5 4

25 D10009900 TACHO DRIVE ASSEMBLY 1

26 D10009910 GASKET TACHOMETER DRIVE 1


28 D10036630 CUP VALVE PUSH ROD INSPECTION HOLE COVER WASHER 1

29 D10036830 WASHER VALVE PUSH ROD INSPECTION HOLE COVER 1


GENSET ENGINE-G15

18

TIMING GEARS & CAMSHAFTE 6

GENSET ENGINE-G15

19


TIMING GEARS & CAMSHAFT E 6


2 D10033740 WASHER TAB 6.5 TWIN HOLED 1

3 D10036380 PLATE VALVE TIMING IDLER GEAR SHAFT THRUST 1

4 D10023170 GEAR IDLER VALVE TIMING Z-48 1

5 D10101130 BUSH ENGINE VALVE TIMING IDLER GEAR 1

6 D10036290 BOLT M10x1.50x28-10.9 HEX AND PAN HEAD 1

7 D10036300 WASHER TAB CAMSHAFT THRUST 1

8 D10036310 PLATE CAMSHAFT THRUST 1

9 D10036320 GEAR CAMSHAFT E2.179D Z-48 1

10 D10008680 PLUG 12MM WELCH 1

11 D10025690 PLATE FLANGED CAMSHAFT THRUST 1

12 D91000020 KEY 6x9.0 WOODRUFF 1



15 D10036330 CAMSHAFT E2.179D 1

16 D10036740 ROD VALVE PUSH E2.179D 4

17 D10025940 TAPPET INTAKE AND EXHAUST VALVE 4

18 D10025930 RING CAMSHAFT THRUST PLATE 1

GENSET ENGINE-G15

20

FUEL SUPPLY SYSTEME 7

GENSET ENGINE-G15

21


FUEL SUPPLY SYSTEM E 7

1 D10071770 NOZZLE CAP NUT 2 NSS-6

2 D10056280 NOZZLE FUEL INJECTOR (9 430 034 282 335) 2 NSS-6

3 D10017510 WASHER FIP LEAK OFF TUBE (TYPE 603) 4 NSS-6

4 D10047580 BOLT HEX HEAD PIPE UNION 2 NSS-6

6 D10139020 INJECTOR ASSEMBLY FUEL S-312D-P TYPE 2 ‘P’ TYPE INJ.

8 D10072350 WASHER NOZZLE SEALING 2

8A D10017780 HOSE FUEL INJECTOR LEAK OFF 1

8B D10018180 CLAMP SPRING WIRE HOSE # 7G 2

9 D10146230 PIPE ASSEMBLY FUEL INJECTOR OVER FLOW 1 ‘P’ TYPE INJ.

10 D10139370 TUBE ASSEMBLY FUEL INJECTION 1ST CYLINDER S312D MPT (BHARAT TREM3) 1 ‘P’ TYPE INJ

11 D10139380 TUBE ASSY. FUEL INJECTION 2ND CYLINDER S312D MPT (BHARAT TREM3) 1 ‘P’ TYPE INJ.

15 D10111310 PUMP ASSEMBLY FUEL INJECTION (G15-P TYPE) 1 ‘P’ TYPE INJ.

16 D10009630 GASKET FUEL INJECTION PUMP 1

17 D10040820 HUB FIP CONE 1

18 D10023120 GEAR FUEL INJECTION PUMP Z-48 1


20 D83500040 NUT M12x1.75-6 HEX 1

21 D91000150 KEY WOODRUFF 1


23 D10009600 WASHER 8.5x22 FLAT PHOSPHATED 7

24 D83500110 NUT M8x1.25-8 HEX 4


26 D10009610 WASHER 8.5x14 FLAT ANNEALED 4


29 D10082080 TUBE ASSEMBLY FUEL TANK TO FUEL FEED PUMP 1

30 D10009620 PIPE FUEL INJECTION PUMP LEAK OFF 1

31 D10015180 BOLT PIPE UNION FUEL SUPPLY SYSTEM 3

32 D10015190 WASHER 14.2x18 FLAT COPPER 6

36 D10025760 CAP MIDDLE PROTECTION 1

37 D10009840 CAP END PROTECTION 1

39 D10052570 VALVE FUEL OVER FLOW (MICO) 1

40 D10049720 VALVE FUEL OVERFLOW (MICO PART NO 1417413012) 2

41 D10082070 TUBE ASSEMBLY FIP OVERFLOW TO FUEL TANK 1

43 D10008850 CLAMP ASSEMBLY FUEL INJECTION PIPE 1

44 D10082010 CLAMP FIP THROTTLE SETTING 1

45 D10082020 SCREW FIP THROTTLE SETTING 1

GENSET ENGINE-G15

22

AIR CLEANER DRY TYPE & INTAKE MANIFOLDE 8

GENSET ENGINE-G15

23


AIR CLEANER DRY TYPE & INTAKE MANIFOLD E8

1 D10118050 CLEANER ASSEMBLY PLASTIC ENGINE AIR DRY 1

1A D10148230 CLAMP DRY AIR CLEANER MOUNTING 1 NSS-1

1B D10159350 ELEMENT PRIMARY FILTER (DRY TYPE AIR CLEANER) 1

1C D10161230 ELEMENT SECONDARY FILTER (DRY TYPE AIR CLEANER) 1

2 D10015840 CLAMP HOSE WORM DRIVE 70 MM 4

3 D10038250 HOSE ENGINE AIR CLEANER PIPE TO INTAKE MANIFOLD 2

4 D10148240 PIPE ENGINE AIR CLEANER 1

5 D10148220 BRACKET DRY AIR CLEANER MOUNTING 1




9 D83500060 NUT M8x1.25-6 HEX 2

10 D10040790 MANIFOLD ENGINE AIR INTAKE 1

11 D10040800 GASKET ENGINE AIR INTAKE MANIFOLD 1

GENSET ENGINE-G15

24

EXHAUST SYSTEME 9

GENSET ENGINE-G15

25


EXHAUST SYSTEM E 9

1 D10036480 GASKET EXHAUST MANIFOLD 2

2 D10095990 MANIFOLD EXHAUST 1


4 D10036490 STUD B M10x23.5-6.8 EXHAUST MANIFOLD 5

5 D83500090 NUT M10x1.50-8 HEX 5

GENSET ENGINE-G15

26

DUAL FUEL FILTERE 10

GENSET ENGINE-G15

27


DUAL FUEL FILTER E 10

1 D10121510 SCREW FIXING 2

2 D10067530 WASHER C5NE9G546A 2

3 D10071950 PLATE FILTER COVER 1 Nss-21

4 D10071790 WASHER 4

5 D10071980 SCREW AIR VENTILLATION 4

6 D10071960 WASHER 2 Nss-22S

7 D10066450 FILTER FUEL PRIMARY WITH RING 1 Nss-22S

8 D10066460 FILTER FUEL SECONDARY WITH RING 1 Nss-22S

9 D10071940 HOUSING FILTER 2

12 D10015190 WASHER 14.2x18 FLAT COPPER 4

13 D10015180 BOLT PIPE UNION FUEL SUPPLY SYSTEM 2

14 D10030470 PIPE ASSEMBLY FUEL FILTER TO FIP 1

15 D10030010 PIPE ASSEMBLY FEED PUMP TO FUEL FILTER 1



18 D10015140 FILTER ASSEMBLY FUEL (MICO PART NO 9450030120) 1

19S D10073870 KIT FUEL FILTER INSERTS PRIMARY AND SECONDARY (MICO) 1 Kit Con. of items 6,7,8

GENSET ENGINE-G15

28

LUB OIL PUMP ASSEMBLYE 11

GENSET ENGINE-G15

29


LUB OIL PUMP ASSEMBLY E 11

1 - PUMP BODY 1 Nss-29

2 D10103120 GEAR LUBE OIL PUMP DRIVING 1 Nss-29

3 D91000050 KEY 4x5 WOODRUFF 2 Nss-29

5 - SHAFT DRIVING 1 Nss-29

6 D90000370 RING RETAINING 1 Nss-29

7 D10055030 GEAR LUBE OIL PUMP 1 Nss-29

8 - PIN-GEAR DRIVEN 1 Nss-29

9 - COVER, PUMP 1 Nss-29

10 D87500090 PIN 5x30 DOWEL 2 Nss-29

11 D10029150 GEAR ENGINE LUBE OIL PUMP DRIVING 1

12 D10009800 WASHER TAB D 15x32x3.5 1

13 D83500100 NUT M14x1.50-6 HEX 1

14 D10009980 WASHER LUBE OIL PUMP SUCTION STRAINER LOCK 6


16 D10052660 PISTON LUBE OIL PUMP OUTLET VALVE 1

17 D10052780 SPRING VALVE 1

18 D10052790 TUBE LUBE OIL PUMP SPRING PRESSURE ADJUSTING 1

19 D88400040 PIN 3.2x25.0 COTTER 1

20 D10009790 GASKET LUBE OIL SUCTION PIPE 1

21 D10036340 PIPE ASSEMBLY LUBE OIL SUCTION 1

23 D10025770 SHIM ENGINE LUBE OIL PUMP 0.3MM 2

24 D10030570 WASHER TAB 11.0 TWIN HOLED 1


26 D10008820 WASHER 20.5 ALUMINIUM SEALING 2

27 D10008810 ADAPTER LUBE OIL PUMP 2

28 D10036580 PIPE ASSEMBLY LUBE OIL DELIVERY 1

29 D10036350 PUMP ASSEMBLY ENGINE LUBE OIL 1

GENSET ENGINE-G15

30

OIL FILTER ASSEMBLYE 12

GENSET ENGINE-G15

31


OIL FILTER ASSEMBLY E 12

1 D10025950 GASKET LUBE OIL FILTER BODY 1

2 D10025960 BODY ENGINE LUBE OIL 1

3 D10025780 ADAPTER ENGINE LUBE OIL FILTER 1

4 D10162100 FILTER ASSEMBLY ENGINE LUBE OIL 1

7 D10072820 WASHER COPPER SEALING 2

8 D10082000 TUBE ASSEMBLY ENGINE LUBE OIL PRESSURE 1



13 D10156320 PIPE ASSEMBLY OIL FILTER BODY (S312D) 1 ‘P’ Type inj.

14 D10156330 PIPE ASSEMBLY FI PUMP (S312D) 1 ‘P’ Type inj.

15 D10156180 ADAPTER 1 ‘P’ Type inj.

16 D10160520 ADAPTER 1 ‘P’ Type inj.

17 D10035700 SENSOR UNIT TEMPERATURE GAUGE 1 ‘P’ Type inj.

18 D10045160 SCREW HOLLOW AVL 1 ‘P’ Type inj.

GENSET ENGINE-G15

32

THERMOSTATE 13

GENSET ENGINE-G15

33


THERMOSTAT E 13

1 D10037450 HOUSING THERMOSTAT 1

2 D10037440 RING THERMOSTAT SEALING RUBBER 1

3 D10013770 THERMOSTAT ASSEMBLY ENGINE COOLING 1

4 D10037430 RING THERMOSTAT SEALING ALUMINIUM 1

5 D10037460 GASKET THERMOSTAT HOUSING 1

6 D10015700 CLAMP HOSE WORM DRIVE 50MM 2

7 D10029940 HOSE WATER PUMP TO THERMOSTAT HOUSING 1



GENSET ENGINE-G15

34

WATER PUMPE 14

GENSET ENGINE-G15

35


WATER PUMP E 14

01 - BODY WATER PUMP 1 Nss-23

02 D10055300 SEAL OIL 1

03 D10055220 SEAL WATER PUMP 1

04 D10055210 IMPELLER WATER PUMP 1

05 D10055510 BEARING BALL 6203Z 1

06 - DISTASNCE BUSH 1 Nss-23

07 D10055200 SHAFT WATER PUMP 1

08 D91000150 KEY WOODRUFF 1

09 D10052850 BEARING BALL WP-6303Z 1

10 - CIRCLIP 48w 1 Nss-23

11 D10055670 SEAL WATER PUMP 1

12 - SPACER 1 Nss-23

13 D10055110 PULLEY WATER PUMP 1

14 - WASHER PLAIN 1 Nss-23

15 D83500540 NUT M14x1.50 HEX NYLOCK 1

16 D10128920 FAN ASSEMBLY WATER COOLING DIA 406MM (PUSHER TYPE) 1



19 D10025710 GASKET WATER PUMP 1



22 D10055130 CUP GREASE 1

23 D10025790 PUMP ASSEMBLY WATER 1

GENSET ENGINE-G15

36

ALTERNATOR & STARTER MOTORE 15

GENSET ENGINE-G15

37


ALTERNATOR & STARTER MOTOR E 15

1 D10015270 BELT DRIVE WATER PUMP 1

2 D10036810 BRACKET ALTERNATOR MOUNTING 1

3 D10019250 ALTERNATOR ASSEMBLY 35 AMPERE 1

4 D10009880 STARTER MOTOR ASSEMBLY (6M14) 1

10 D83500060 NUT M8x1.25-6 HEX 3


12 D10036800 LEVER ALTERNATOR ADJUSTING 1


15 D83500090 NUT M10x1.50-8 HEX 1




20 D10009600 WASHER 8.5x22 FLAT PHOSPHATED 1

GENSET ENGINE-G15

38

FLYWHEEL & FLYWHEEL HOUSINGE 16

GENSET ENGINE-G15

39


FLYWHEEL & FLYWHEEL HOUSING E 16

1 D10025670 GASKET FLYWHEEL HOUSING 1

2 D10009830 DOWEL POSITION PLAIN 8x83 1

3 D10082060 HOUSING FLYWHEEL G30 1

4 D10033790 SEAL OIL CRANKSHAFT REAR (M/s FENNER PART NO 1711) 1

5 D10145930 FLYWHEEL ASSEMBLY G30 1

6 D10025680 WASHER LOCK 27x100 (FLYWHEEL) 1


10 D10051080 RING FLYWHEEL GEAR Z-126 1



13 D10025990 WASHER TAB HOUSING FLYWHEEL 10

14 D10007370 PLUG 1/4" TAPER 2

15 D10009890 GASKET STARTER MOTOR 1

16 D84500020 STUD B M10x26-6.8 ZINC PASSIVATED 3


18 D83500090 NUT M10x1.50-8 HEX 3


GENSET ENGINE-G15

40

RADIATORE 16A

GENSET ENGINE-G15

41


RADIATOR E 16A

1 D10159410 RADIATOR SUPPORT 1

2 D10014540 RUBBER PAD 300x40 1

3 D10091270 TANK ASSEMBLY COOLANT EXPANSION 1

4 D10053110 CAP ASSEMBLY RADIATOR PRESSURE 1

5 D10081480 RADIATOR AND SHROUD ASSEMBLY 1

6 D10015700 CLAMP HOSE WORM DRIVE 50MM 6

7 D10030030 HOSE RADIATOR UPPER 1

8 D10029960 HOSE ELBOW WATER PUMP TO RADIATOR 1

9 D10029970 PIPE WATER PUMP TO RADIATOR 1

10 D10008910 TAP ENGINE BLOCK WATER DRAIN 1 NSS-14

11 D10008900 WASHER 14.3x20 FLAT VULCANISED FIBRE 1 NSS-14

12 D10151210 HOSE RADIATOR TO WATER PUMP 1

13 D10015690 WASHER CUP RADIATOR MOUNTING 4

14 D10015680 PAD RADIATOR SUPPORT BOTTOM 4

15 D83500170 NUT M10x1.50 NYLOCK HEX 2

16 D10115050 BRACKET RADIATOR MOUNTING 1

GENSET ENGINE-G15

42

ELECT. EQUIPMENT & WIRING HARNESSE 16B

GENSET ENGINE-G15

43


ELECT. EQUIPMENT & WIRING HARNESS E-16B

1 D10035700 SENSOR UNIT WATER TEMPERATURE GAUGE 1

2 D10034500 GAUGE ASSEMBLY WATER TEMPERATURE 1

3 D10088060 AMMETER ASSEMBLY 1

4 D10015470 CABLE ASSEMBLY TACHOMETER DRIVE 1

5 D10088040 GAUGE ASSEMBLY ENGINE LUBE OIL TEMPERATURE 1

6 D10015520 SWITCH ASSEMBLY - ENGINE START 1

7 D10015480 LAMP ASSEMBLY WARNING INDICATOR 1

8 D10015460 TACHOMETER ASSEMBLY 1

9 D10015440 GAUGE ASSEMBLY ENGINE OIL PRESSURE 1

10 D10087250 BOX INSTRUMENT PANEL G30 1

11 D10081990 HARNESS ASSEMBLY ELECTRICAL (G30) 1

Page No. 44 Publication No. : EPC-29/JAN-2006

PART NO. SHEET ITEM

GENSET ENGINE-G15

NUMERCIAL INDEXNUMERCIAL INDEXNUMERCIAL INDEXNUMERCIAL INDEXNUMERCIAL INDEX

PART NO. SHEET ITEM PART NO. SHEET ITEM

D10005120 E1 45D10005130 E1 46D10006560 E1 23D10006570 E1 21D10007150 E 16 11D10007370 E 16 14D10007700 E1 25D10008440 E 16 12D10008680 E 6 10D10008810 E 11 27D10008820 E 11 26D10008850 E 7 43D10008900 E 16A 11D10008900 E1 22D10008910 E 16A 10D10009030 E2 39D10009090 E1 26D10009600 E 15 20D10009600 E 7 23D10009610 E 7 26D10009620 E 7 30D10009630 E 7 16D10009790 E 11 20D10009800 E 11 12D10009830 E 16 2D10009840 E 7 37D10009880 E 15 4D10009890 E 16 15D10009900 E 5 25D10009910 E 5 26D10009920 E 16 8D10009980 E 11 14D10010010 E 5 1D10010050 E 15 17D10013770 E 13 3D10014540 E 16A 2D10015140 E 10 18D10015180 E 10 13D10015180 E 7 31D10015190 E 10 12D10015190 E 7 32D10015270 E 15 1D10015440 E-16B 9D10015460 E-16B 8D10015470 E-16B 4D10015480 E-16B 7D10015520 E-16B 6D10015680 E 16A 14D10015690 E 16A 13D10015700 E 13 6D10015700 E 16A 6D10015840 E8 2D10017510 E 7 3D10017780 E 7 8AD10018180 E 7 8BD10019250 E 15 3D10022010 E 5 20D10022040 E2 21D10023120 E 7 18D10023170 E 6 4D10024070 E2 50D10024110 E4 8D10025600 E1 2D10025630 E 5 11D10025640 E1 36D10025650 E 5 7D10025660 E 5 9D10025670 E 16 1

D10025680 E 16 6D10025690 E 6 11D10025710 E 14 19D10025720 E2 6D10025730 E2 7D10025740 E4 5D10025750 E 5 6D10025760 E 7 36D10025770 E 11 23D10025780 E 12 3D10025790 E 14 23D10025900 E1 24D10025910 E 5 10D10025920 E 5 8D10025930 E 6 18D10025940 E 6 17D10025950 E 12 1D10025960 E 12 2D10025990 E 16 13D10029150 E 11 11D10029240 E2 12D10029250 E2 8D10029260 E2 9D10029270 E2 5aD10029280 E2 19D10029290 E2 22D10029340 E2 20D10029940 E 13 7D10029950 E1 34D10029960 E 16A 8D10029970 E 16A 9D10029980 E 5 24D10030010 E 10 15D10030030 E 16A 7D10030470 E 10 14D10030570 E 11 24D10033740 E 6 2D10033780 E 5 18D10033790 E 16 4D10033870 E1 3D10033880 E1 4D10033890 E1 5D10033900 E1 28D10033910 E1 29D10033930 E4 13D10033940 E1 8dD10033950 E1 8cD10033960 E1 8bD10033970 E1 7bD10033980 E1 6bD10033990 E4 1D10034500 E-16B 2D10035700 E 12 17D10035700 E-16B 1D10036100 E1 8aD10036110 E1 7aD10036120 E1 6aD10036130 E1 27D10036140 E1 1D10036150 E3 9D10036160 E3 13D10036240 E1 18D10036250 E1 19D10036270 E1 20D10036280 E1 14D10036290 E 6 6D10036300 E 6 7D10036310 E 6 8

D10036320 E 6 9D10036330 E 6 15D10036340 E 11 21D10036350 E 11 29D10036360 E4 14D10036380 E 6 3D10036390 E2 35D10036420 E2 47D10036430 E2 43D10036440 E1 15D10036450 E2 28D10036480 E 9 1D10036490 E 9 4D10036520 E2 2D10036530 E2 1D10036550 E2 3D10036560 E4 17D10036580 E 11 28D10036590 E2 41D10036630 E 5 28D10036640 E 5 13D10036650 E 5 12D10036660 E2 45D10036670 E2 25D10036680 E2 33D10036740 E 6 16D10036770 E1 38D10036780 E1 13D10036800 E 15 12D10036810 E 15 2D10036830 E 5 29D10036840 E1 39D10036850 E4 15D10036860 E4 12D10036880 E3 8D10036890 E3 11D10036900 E3 10D10036910 E3 12D10037430 E 13 4D10037440 E 13 2D10037450 E 13 1D10037460 E 13 5D10038250 E8 3D10038790 E4 2D10038800 E4 3D10038810 E4 7D10038820 E4 9D10038830 E4 4D10038860 E2 36D10038870 E2 38D10040330 E1 17D10040760 E3 4D10040770 E3 5D10040780 E3 6aD10040790 E8 10D10040800 E8 11D10040810 E3 7D10040820 E 7 17D10040830 E2 4D10045160 E 12 18D10047580 E 7 4D10049720 E 7 40D10050170 E1 49D10050320 E2 5D10051080 E 16 10D10052570 E 7 39D10052660 E 11 16D10052780 E 11 17

Page No. 45 Publication No. : EPC-29/JAN-2006

PART NO. SHEET ITEM

GENSET ENGINE-G15

NUMERCIAL INDEXNUMERCIAL INDEXNUMERCIAL INDEXNUMERCIAL INDEXNUMERCIAL INDEX

PART NO. SHEET ITEM PART NO. SHEET ITEMD10052790 E 11 18D10052850 E 14 9D10053110 E 16A 4D10055030 E 11 7D10055110 E 14 13D10055130 E 14 22D10055200 E 14 7D10055210 E 14 4D10055220 E 14 3D10055300 E 14 2D10055510 E 14 5D10055670 E 14 11D10056280 E 7 2D10066450 E 10 7D10066460 E 10 8D10067530 E 10 2D10071770 E 7 1D10071790 E 10 4D10071940 E 10 9D10071950 E 10 3D10071960 E 10 6D10071980 E 10 5D10072350 E 7 8D10072820 E 12 7D10073590 E2 51SD10073690 E1 53D10073850 E2 52SD10073870 E 10 19SD10074220 E3 16SD10074240 E3 15SD10074390 E3 14SD10074610 E1 52D10075820 E1 51D10075830 E1 51-aD10075840 E1 51-bD10075850 E1 51-cD10075860 E1 51-dD10076260 E1 50D10079310 E2 44D10079320 E2 40D10079330 E2 34D10081480 E 16A 5D10081990 E-16B 11D10082000 E 12 8D10082010 E 7 44D10082020 E 7 45D10082060 E 16 3D10082070 E 7 41D10082080 E 7 29D10087250 E-16B 10D10088040 E-16B 5D10088060 E-16B 3D10091270 E 16A 3D10095990 E 9 2D10101130 E 6 5D10103080 E4 16D10103120 E 11 2D10111310 E 7 15D10115050 E 16A 16D10118050 E8 1D10121510 E 10 1D10128920 E 14 16D10138480 E3 2D10138490 E3 3D10139020 E 7 6D10139370 E 7 10D10139380 E 7 11D10145930 E 16 5

D10146230 E 7 9D10148220 E8 5D10148230 E8 1AD10148240 E8 4D10151210 E 16A 12D10156180 E 12 15D10156320 E 12 13D10156330 E 12 14D10159350 E8 1BD10159410 E 16A 1D10160520 E 12 16D10161230 E8 1CD10162100 E 12 4D81500030 E 15 14D81500030 E 7 27D81500030 E1 37D81500060 E1 48D81500070 E1 42D81500110 E 5 23D81500110 E 7 22D81500120 E 5 30D81500150 E 5 3D81500430 E 13 9D81500430 E 5 17D81500460 E1 47D81500470 E 11 25D81500470 E1 43D81500570 E2 10aD81500590 E8 8D81501030 E 6 13D81501090 E 5 15D82500040 E 14 18D82500060 E 12 12D82500070 E 11 15D82500070 E 5 27D82500080 E 14 21D82500090 E 10 16D82500100 E 5 19D82500110 E 15 18D82500220 E 6 1D82500250 E2 15D83500040 E 7 20D83500060 E 15 10D83500060 E 5 5D83500060 E1 41D83500060 E8 9D83500070 E 5 21D83500080 E2 49D83500090 E 15 15D83500090 E 16 18D83500090 E 9 5D83500090 E2 13D83500090 E2 18D83500100 E 11 13D83500110 E 7 24D83500170 E 16A 15D83500300 E2 24D83500330 E2 26D83500340 E1 16D83500540 E 14 15D84500020 E 16 16D84500020 E2 10D85500010 E1 44D85500050 E 14 17D85500050 E 5 14D85500050 E1 40D85500050 E2 14D85500050 E8 6

D86500020 E 10 17D86500020 E 16 19D86500020 E 7 19D86500020 E2 27D86500030 E 13 8D86500030 E 14 20D86500030 E 15 11D86500030 E 5 4D86500030 E 6 14D86500030 E 7 25D86500030 E8 7D86500040 E 5 2D86500050 E 12 11D86500050 E 15 16D86500050 E 16 17D86500050 E 9 3D86500050 E2 11D86500060 E1 35D87500080 E1 12D87500080 E4 6D87500090 E 11 10D87500090 E2 48D87500120 E1 33D88400040 E 11 19D88400050 E4 10D90000160 E2 30D90000370 E 11 6D90500100 E3 1D91000020 E 6 12D91000040 E4 11D91000050 E 11 3D91000140 E2 37D91000150 E 14 8D91000150 E 7 21

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