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Flexi TUFFPOLYCARBONATE SHEETS

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Flexituff Industries are pioneers in the field of manufacturing polycarbonate profiled / corrugated sheets. The company commenced its business in 1998. We continue to be the largest in terms of installed capacity & also dimensions that can be processed. Our sheets have been supplied to some of the most discerning customers across the country and installed in some of the most prestigious projects in India.

A Brief Introduction -

The success of our firm is endorsed by the fact that we continue to service our customers who began purchasing polycarbonate corrugated sheets from us more than a decade ago. Our valued and cherished customers include leading industries, major contractors, top construction companies and government bodies.

Polycarbonate Profiled / Corrugated SheetsA combination of the desirable features of polycarbonate and availability in shapes matching to almost all types of conventional roofing profiles, makes the sheets easy to install. Today these sheets are the first choice for industrial Skylights, North Light Glazing and other Daylight Solutions.

8 Defining Future -Available in all conventionally used roofing profiles.8

8 Tailor-made Dimensions -Can be made as per customer’s requirement to suit different applications. Eg. Skylight, Continuous Strip Lights or North Light Glazing.

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8 Wide Range of Light Transmission -From a high 90% light transmission of the clear sheets, to mid level of 58% for the embossed bronze to the minimum 35% of the opal white sheets, polycarbonate can be deployed to suit a wide variety ofdaylight applications.

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8 Easy Tooling -Can be cut & drilled using conventional, manual or power tools and compatible for fixing with Self Drilling Fasteners.

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8 Long Term Economy -Durability extends to more then five times the life of conventional translucent sheets used for Skylights.

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8 It Pays for Itself and Saves Money Too -Savings in the cost of artificial lighting not only recovers the money you have paid for the sheets but also continues to save money for you, year after year. Expected cost recovery time is just 17 months.

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Leadership through Innovation...Leadership through Innovation...

Leadership through Service...Leadership through Service...

Leadership through Commitment...Leadership through Commitment...

Polycarbonate Profiled / Corrugated Sheets

Polycarbonate Base Plate

Polycarbonate Compact Sheets

Polycarbonate Sheet The

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Product Range

Polycarbonate Multiwall Standing Seam Systems

Polycarbonate Embossed Sheets

Gyro’ Wind Driven Turbo Ventilators

Palram Rigid PVC Sheets (Anti microbial) Multiwall Sheets

“ We call it ...Transparent Steel “

20 m

m

18 mm

20 m

m

20 mm

16 m

m

16 mm

16 m

m

20 mm

10 m

m

10 mm

10 m

m

16 mm

8 m

m

10 mm

6 m

m

6 mm

Typical applications include -

Multiwall SheetsFlexituff Polycarbonate is a unique engineering thermoplastic which combines a high level of mechanical, optical and thermal properties. The versatility of this material makes it suitable for many engineering applications. When extruded in sheet form, its optical and impact properties in particular render this material an ideal candidate for a wide range of glazing applications. Flexituff has developed a whole range of products to suit the most demanding of these application needs.

Commercial Greenhouses•• Industrial Roofs and Sidewalls Sunroom, Swimming Pool and

Conservatory Roofing••

Stadium Roofing Rooflights

•• Railway / Metro Station

•• Shopping Center Roofing

* Can be customized as per customer requirements.

Thickness Available Colours

6 mm Clear / Bronze / Blue / GreenMettalic Grey / Opal White

Clear / Bronze / Blue / GreenMettalic Grey / Opal White

Clear / Bronze / Blue / GreenMettalic Grey / Opal White

Clear / Bronze / Blue / GreenMettalic Grey / Opal White

X Structure

SC - IR Block

Clear / Bronze / Blue / GreenMettalic Grey / Opal White

8 mm

10 mm

16 mm

16 mm

16 mm

20 mm

Size (mtrs.) U - Value Weight

1.22 / 2.1 x 11.8

1.22 / 2.1 x 11.8

1.22 / 2.1 x 11.8

1.2 x 11.8

1.2 x 11.8

1.2 x 11.8

1.2 x 11.8

3.56

3.26

3.02

2.27

2.10

2.27

1.61

1.30 2(Kg. / m )

1.50 2(Kg. / m )

1.70 2(Kg. / m )

2.70 2(Kg. / m )

2.70 2(Kg. / m )

2.70 2(Kg. / m )

3.00 2(Kg. / m )

Few typical application areas -

Polycarbonate Profiled / Corrugated SheetsPolycarbonate Profiled Sheets are used principally in industrial applications which include Industrial Skylights, Strip lighting and North light glazing. However, these corrugated roofing sheets may also be used in commercial buildings, infra-structural complexes and residential applications. It is preferable to use transparent Polycarbonate Profiled Sheet. It’s the simplest method of getting natural light through a roof, controlled light transmission is achieved by embossed translucent sheets. It is required to save energy wherever possible. Artificial light is not used in day time resulting in huge saving in energy bills.

Skylights for Large Warehouses Natural Lighting for operational areas in Airports,

Ports, Cargo Complexes etc. Terrace Coverings, Chajjas and Private Extensions.

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Skylights in Railway Stations & Bus Stands

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Green Houses for critical cash crops, sensitive to climatic changes.

Schools & Educational Institutions. Weather protection for Aquaculture Ponds. Bus Q Shelters

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Profile Sheets Overall Width

Greca 1035Metacolour 800 / 750Uttam Profile 1126Zamil Profile 590Gripon Profile 550Kalzip Alternate 386Metacolour 1006Safintra COMAX

10061060

Rigidal 6 Profile 955

Manlal Babulal 1080 / 1090

Kirby Kr 1077 1077

Bhushan Profile 1060

Kirby KW 1059 1059

Rinac Profile 1095Ganga Roof ProfilePolysteel ProfileInterarch

10951020 / 800 / 1060

10571060

AC Profile 1050Sinus Profile 1052 / 900

Profile Sheets Overall Width

Satyam Profile 1060Metfoam 1160MP 1020 1060Ispat Nippon 1060 / 875JSW 980 1066JSW 950 950Tiger Steel ProfileSintex Panel Profile

10701075

Finolex Profile 1054

CRIL Hispan 1060 / 550

Kolormetal 1060 1126

Tile Profile 1070 1172

Kolormetal 1000 1087

CRIL HistrinManakshia ProfileIndal 38/125

1060 / 8651060920

RMR 985 920Multiclad Profile 1016

Steelfab Profile 1000 1090

Profile SheetsHawco 1040Japan Deck 765Tracdek Hi Rib 1000Tata Motors Cliplock 710Trimdeck 1060Tata Cliplock 824Tim TP 250 1090Tim TP 264 1130Profile PE 1000 1092Profile PW 900 950Metacolour 1100 1100Century Profile 1070Wall roof Devam 1100Lioyd Deck 1040 / 452V N Roofing 1090Metcon Profile 1140Essar BhushanSafintra Trimflute

10501070

Overall Width

Zamil Steel 1095

Interarch 1100 Bluescope Trimdeck Profile 1060

Sinus Profile AC Profile

FRP Baseplate start yellowing rapidly on exposure to sunlight and the light transmission level drops considerably

Comparison of PropertiesPOLYCARBONATE BASEPLATE Vis-a-Vis FRP BASEPLATE

On weathering, FRP Baseplates develop pitting in which dust accumulation takes place. This dust / grime is nearly impossibleto clean without damaging the sheet.

Property

Impact Resistance Excellent Good

Weather Resistance Excellent Poor

Temperature Range Upto 130ºC Below 100ºC

Thermal Expansion Good Poor

Light Transmission Upto 89% Fades Fast

Fire Performance Self Extinguishing Flammable

Sheet Thickness Uniform Varies

Maintenance Easy Difficult *

TAC Approval 10 % 2 %

Polycarbonate Baseplate FRP Baseplate

Polycarbonate Base PlateFlexituff Industries is India's no. 1 manufacturer of Polycarbonate Base plates for Turbo Ventilators. It gives 4 times the life of FRP Base Plates. Polycarbonate is an excellent replacement for FRP, these base plates are virtually unbreakable, fire retardant, UV resistant and easy to handle and install. We can make these base plates in customized profile for our clients. Temperature

o o resistance is - 40 C to + 130 C.

Salient Features -

High impact strength Weather resistant

o Can with-stand high temperature up to 130 C

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Available in almost all types of roofing profiles ••••

Suitable to accommodate thermal movement Fire retardant Excellent durability Precision matching, thus eliminating the possibility of leakage

We take great pride in introducing ‘GYRO’ Turbo Ventilators. Designed as per latest international technology, ‘GYRO’ Trubo Ventilators play a pivotal role in providing proper ventilation and air circulation in factory shed, ware-house, public infrastructure buildings, stations, schools etc. ‘GYRO’ performs where doors and windows prove inadequate in dispersing hot air, fumes and stale odours that build up inside these structures.

‘GYRO’ Turbo Ventilators, draws air upwards. This creates a convection current which ensures that hot air, smoke, fumes and dust particles are removed from the internal environment of the building. The convection current also creates suction for fresh air through the windows and doors of the building, thereby improving the air quality within the building. The convention current is thus completed and results in a vastly improved internal environment.

Gyro’ Wind Driven Turbo Ventilators

‘GYRO’ Turbo Ventilators have a pay - back period of 2 years in term of power cost saving, when compared to electrically poweredventilator fans of similar capacity.

‘GYRO’ Turbo Ventilators carry a 10 years performance warranty against manufacturing defects

Warranty -

Thermoformed Domes / Pyramids We make Polycarbonate Domes and Pyramids in different sizes and for different purposes. They are used in architectural and engineering requirement of the building structure. It offers the advantages of natural light, energy saving, longer life and ease of installation. Domes and Pyramids can be fixed up in bunglows, restaurants, hotels, office buildings, malls and industrial buildings.

DOME

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Advantages -

Easy to install Strong & Stable structure Design Options

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Light Weight ••••

Aesthetics Leak Proof Maintenance free And many more...

Transparent Polycarbonate Sheets

Translucent Polycarbonate Sheets

Flexituff Industries continues to meet any industry’s challenge to provide glazing materials of the highest optical quality, while meeting specific industry requirements. Virtually unbreakable, high optical quality polycarbonate (PC) sheet materials from Flexituff Industries are often a top choice due to the versatile glazing solutions. It combines crystal clear transparency with value - added performance that features light weight, high stiffness, design freedom, impact and fire resistance and weatherability. This high-tech solid sheet product, with highly specialized properties, is an excellent candidate to help answer the specific needs of a variety of structures. we can offer a range of innovative polycarbonate sheet glazing materials for flat or curved applications from train windows, to motorcycle windshields & specialty vehicle glazing. We offer materials for glazing solutions that fulfill common application requirements and also specific industry requirements, from specialty products offering superior weatherability or anti-fog properties, to grades providing enhanced impact or graffiti resistance. We have been a key supplier of top of the range high optical quality Polycarbonate Sheets. These products are able to meet all the application requirements . Our polycarbonate sheets can be easily cut-to-size and milled using standard machine equipment.

Transparent Sheet Upto 3mm Width - (1220mm x 2050mm, Length 3050mm) / Tailored

Above 3mm Width - (1220mm x 2050mm, Length 3050mm) / Tailored

Compact Sheets 1mm to 10mm

Solid IR Block 3mm to 10mm

Bronze 2mm to 10mm

Thickness Size

Translucent Sheet Upto 3mm Width - (1220mm x 2050mm, Length 3050mm) / Tailored

Above 3mm Width - (1220mm x 2050mm,Length 3050mm) / Tailored

Embossed Sheet 1.5mm to 6mm

Clear / Bronze / Blue / Green

Thickness Size

Salient Features -

Fire Retardant (Self Extinguishing) Excellent Weather Resistance (UV Resistant)

o 0 Temperature Resistance (- 40 C to + 130 C) Design Freedom (Can be Cold Curved) Margard Sheet (Scratch Proof)

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Virtually Unbreakable ••••••

Lexgard Sheet (Bullet Proof) Wide range of Light Transmission available Easy to Store, Handle & Install Saves Energy & is ECO Friendly Wide Spectrum of Products Can be Tailor made as per Customer requirement

Polycarbonate Standing Seam SystemThis system includes all the modular systems provided with a specific connector, depending on the type of application. All systems are supplied complete with a range of accessories to ensure correct installation. They are particularly suitable for largeareas, translucent façades and glazing applications. It consists of four wall polycarbonate panels with UV Protection on two sides and thickness of 8-10 and 12mm. We give ten years limited warranty.

Polycarbonate Sound BarriersPolycarbonate Sound / Acoustic Barrier is an exterior structure designed to protect sensitive land uses from noise pollution. These are the most effective methods of reducing roadway, railway and industrial noise sources. UV protected transparent polycarbonate sheet products have ideal properties for demanding sound screen and noise reduction barrier applications in urban, road, rail and airport environments.

Few typical application areas -

Pool Pump noise fence Flyovers and Highways near to residential areas

and Street Traffic noise Loading Dock noise Delivery Truck noise Shopping Centers

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AC Unit noise fence

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Dust Collector / Blower noise Compressor / Roof Top Fans or HVAC Equipment Industrial Mechanical equipment noise Rail line noise Generator sound control Electrical Sub Station / Transformers noise Real Estate Development and construction

Palopaque PVC Wall Cladding System

Few of our products

Palopaque PVC Wall Cladding System with Antibacterial & Antimicrobial Protection - Palopaque HYG Products are installed as wall cladding in a wide range of applications for use in medical facilities like Clinics, Hospitals, Operation Theaters, Pharmaceutical Clean Rooms, Laboratories, Commercial kitchens and food processing plants. Palopaque HYG can also be thermoformed and fabricated into items intended for use in medical facilities, clean rooms and food processing plants.

Standard PALOPAQUE™ Colors* -

• White / Beige / Light Grey / Dark Grey / Black Soft / Light Green / Light Blue•

PALOPAQUE™ Main Benifits -

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Active antimicrobial protection - Kills microbes Eliminates many types of mold, fungi and bacteria, including

antibiotic resistant microbes (e.g. MRSA, VRE etc.) Long life service of the antimicrobial action Proven biocidal capabilities through independent tests Resistant to a wide range of chemicals Withstands frequent cleaning Not digestible by bacteria (Rigid PVC) High fire resistance

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Allows for excellent adhesion Wide service temperature range Easy to install and maintain Excellent resistance to... mineral acids, alkalis, plating

solutions, paper making chemicals, pickling solutions, other inorganic solutions and fumes thereof.

Good resistance to... alcohols, aliphatic hydrocarbons, glycols, amines, phenols

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* Custom dimensions are available, subject to minimum quantity

Standard PALOPAQUE™ Dimensions -

Width x Length (mm)1220 x 2440 1 to 151000 x 2000 1 to 101500 x 3000 1 to 6

Thickness (mm)

Area of Applications

Shopping Malls Railway Stations Schools & Colleges Sports Dugouts Bus Shelters

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Green Houses ••••••

Security Glazing Skylight Domes & Atria Industrial Skylights Skywalks / Walkway Roofing Partition panels in high vibration areas Aircraft Staircase Roofing / Airports

9 Good Reasons

Energy Saving Fire Retardant

(Self Extinguishing)

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Virtually Unbreakable

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Excellent Weather Resistance (UV Protected)

Superb Temperature Resistance Wide range of Light transmission

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Max Design Freedom Handle with Ease Broad Product Spectrum

Sound Barriers Gazebos Patios & Entrance canopies Vertical Daylight Panels Northlight Panels And many more...

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Flexi TUFFPOLYCARBONATE SHEETS

H. O. - 201, Dharmakshetra - 1, Factory Lane, Off. Shimpoli Road, Borivali (West), Mumbai - 400 092.

Tel. - (+91 22) 2899 2899 / 2898 3535 • Telefax -

E-Mail - sales@flexituff.net • Website - www.flexituffindustries.com

(+91 22) 2898 3535

MUMBAI | DELHI | CHENNAI | KOLKATA | AHMEDABAD | PUNE

Dry Glazing Systems -

WARNING!

The advantage of dry systems is that the rubber gaskets snap-fit into the glazing strips which then allows free movement of the sheet during expansion and contraction.

Due to the migration of additives from soft PVC, the Sheet can be chemically affected resulting in surface cracks or even sheet breakage.

Thermoclear

A wide range of easy to use glazing bars and fixing accessories, designed specifically for glazing Thermoclear Sheet, is available from most of the approved Thermoclear Sheet distributors and specialized installers.

This selection illustrates some glazing proposals using commercially available profiles which have proven to be successful in combination with Thermoclear Sheets. Situations may occur where sheet expansion exceeds sealant limitations and, often for aesthetic reasons, this type of ‘Dry’ Glazing System provides an ideal solution.

Do not use PVC gaskets.

Wet Glazing Systems -

With standard metal profiles or wooden sections, in combinationwith glazing tapes and glazing compounds, many different configurations are possible.

When using glazing compounds it is essential that the sealant system accepts a certain amount of movement, to allow for thermalexpansion, without loss of adhesion to the frame or sheet. Siliconesealants are generally recommended for use with Thermoclear Sheet, but it is strongly advised when using sealing compounds to check compatibility before use.

Care should be taken not to use amine nor benzamide curing silicone sealants, which are not compatible with Flexituff Sheetand result in crazing, particularly when stress is involved, for suitable sealant.

This type of installation system is mainly used in small domestic type applications, car ports, warehouses, conservatories and other glass replacement situations.

Self Taping / Drilling Screw

Aluminium TopSection

Aluminium BottomSection

Recommended Sheet Fixing Details

Polycarbonate Sheet

EPDM Packing

Rivet

M. S. Tube