generator package weight - · pdf filecummins power generation commercial generator ... dqcb...
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Generator Package Weight
Weight in Pounds
Weight in Kilograms
Generator Wet Weight (oil & coolant) 13,973.00 6,338.04Enclosure & Exhaust Silencer 10,000.00 4,535.92Fuel Tank 6,500.00 2,948.35
Accessories 244.00 110.68
Weight in Pounds
Weight in Kilograms
Total Ship Weight without Fuel 30,717.00 13,932.99
Weight in Pounds
Weight in Kilograms
Total Pad Weight with Fuel 35,917.00 16,291.68
Generator Package Dimensions
Length Width HeightOverall Dimensions (Inches) 270 111.5 124
Length WidthFootprint On Pad (Inches) 270 100
*These dimension do not include inlet or outlet air clearance, which must be accounted for.
Line Qty. Part Number1
2 Diesel Genset: 60Hz-800kW 3 1 U.S. EPA, Stationary Emergency Application Install-US-Stat4 Genset-Diesel,60Hz,800kW 800DQCC5 Duty Rating-Standby Power A331-26 Listing-UL 2200 L090-27 Emissions Certification, EPA, Tier 2, NSPS CI L170-28 Stationary Emergency9 Voltage-277/480,3 Phase,Wye,4 Wire R002-210 Alternator-60Hz,3 Phase,Wye,Limited Range125/105C B276-211 Generator Set Control-PowerCommand 2.3 H703-212 Display Language-English H536-213 Display-Control, LCD H678-214 Relays-Genset Status, User Configured K631-215 Relay - Alarm Shutdown KU32-216 Control Mounting-Front Facing H679-217 CB or EB or TB-Right And Left KU95-218 CB-1200A,3P,600/690V,UL/IEC,ServEnt,100%UL,Left KP89-219 CB or EB or TB-Top Entry, Left KB71-220 CB-1200A,3P,600/690V,UL/IEC,ServEnt,100%UL,Right KP88-221 CB or EB or TB-Top Entry, Right KB70-222 Separator-Fuel/Water C127-223 Engine Cooling-Radiator, 50C Ambient E074-224 Shutdown-Low Coolant Level H389-225 Coolant Heater-208/240/480V, Below 40F Ambient Temp H557-226 Engine Air Cleaner-Normal Duty D041-227 Genset Warranty- Base L028-228 Literature-English L050-229 Packing-None A358-230 Common Parts Listing CP01-231 Product Revision - P SPEC-P32 1 Annunciator - (RS485) 0300-5929-0233 2 Starting Battery Kit, Lead Acid, Group 8D 8D-MHD3435
Description
12/20/2017 JRVD CRM Project #: 68784
Line Qty. Part Number36
37 Transfer Switch-Power Command: 800A/1000A 38 1 Transfer Switch-Onan,PwrCmd,1000 Amp OTPC100039 Poles-4 A029-740 Application-Genset To Genset A037-741 Listing-UL 1008/CSA Certification A046-742 Frequency-60 Hertz A044-743 System-3 Phase,3 Wire Or 4 Wire A042-744 Voltage-480 Vac R026-745 Cabinet-Type 1 B001-746 Control-Transfer Switch,Level 2 C024-747 Display-Digital M018-748 Module-Relay Signal M023-749 Auxiliary Relay-Switch In Emergency Position-24VDC L102-750 Auxiliary Relay-Switch In Normal Position-24VDC L103-751 Transfer Switch Warranty - Yr 0-5: Comprehensive, G013-752 Yr 6-10: Main Contacts Only53 Common Parts Listing CP01-754 Product Revision - A SPEC-A55
56
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58 1 Circuit Breaker, 400AF, 300AT59 Located on Right Side of Alternator60
61 1 Start up and Four Hour Testing w/ Resistive Load Bank62
63
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68
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71
Description
12/20/2017 JRVD CRM Project #: 68784
Line Qty. Part Number72
73 Weather Protective Enclosure, UL2200 Listed74 1 Sound Attenuated Genset Enclosure - Level III, 75dBA at 23ft 4072001-L375 (When Tested In A Free Field Environment)76 UL2200 Listed & Labeled77 14 Gauge Steel Construction78 Four Point Lifting System For Enclosure Only79 Two Sets of Double 72" Doors Per Side80 One Single 36" Door Per Side81 Fixed Air Inlet on Exterior Accupac82 Gravity Radiator Discharge Louver With Screen83 Vertical Air Discharge Duct With Screen (Radiator)84 Interior Mounted Exhaust Silencer85 Paint Color: DESERT TAN (Tank needs to match)86
87 Exhaust System88 1 Harmony Series Super Critical Grade Cool Series - Silencer QTE 170914R1
89 Compressed Thermal/Acoustical Fiberglass Packed- OPI-16-0135
90 Shell With 2" Compressed Internal Packing91 Stainless Steel Corrugated Flex Connectors and Rain Cap92 Nut, Bolt and Gasket Hardware93
94 Vibration Isolators95 8 ACE Seismic Vibration Control Spring Isolators 822-H96
97 Engine Starting System98 2 Battery Boxes 0416-126399 1 SENS 10A Battery Charger NRG
100 (Battery Boxes Should be Ordered From PowerCom with Genset, CRM-Shop to Inst101
102 Engine Starting Batteries Warming Pads103 2 Kim Battery Warming Pads, 120 VAC, 75 Watt Each KB7515104 1 Thermostat, On at 40°F, Off at 60°F DIT46105
106
107
Description
12/20/2017 JRVD CRM Project #: 68784
Line Qty. Part Number108
109 Genset Enclosure Electrical110 1 125A 120/208VAC 3PH Distribution Load Center Panel Q0330MQ125RB111 NEMA 3R Enclosure, WITH 125A Main Breaker112 4 Circuit Breaker-15 Amp SQD-QO115113 1 Circuit Breaker-20 Amp SQD-QO120114 2 Circuit Breaker-30 Amp, 2 POLE SQD-QO230115 5 AC Lighting Package- vapor tight fixture, Stonco VCXL21GC116 5 AC Lighting Package- LED Lights, A19 11W Gela 3243766117 3 GFI Receptacles, HUB-GFTWRST201 20A GFTWRST20I118 2 Emergency Lighting with Two LED Lamp Heads ELM2-LED119 INSTALL ELECTRICAL120
121 Genset Sub-Base Fuel Tank Reference:122 1 Double Wall Sub-Base Fuel Tank SST04686123 UL-142 Listed & Labeled124 XXXXG Useable Capacity, 650G Maximum Capacity125 8 Hour Useable Full Load Capacity126 Integral Welded Fuel Fill Spill Containment127 Stub-Up Zone128 Pads for ACE Mountings Vibration Isolators129 1 2" Normal Vent-Fuel Cell - C&B 401-01-2000130 1 2" Normal Vent-Containment Basin - C&B 401-01-2000131 1 6" Emergency Vent-Fuel Cell - OPW 201M-6081132 1 6" Emergency Vent-Containment Basin - OPW 201M-6081133 Extend Normal Cell Vent Per NFPA134 1 Mechanical Fuel Level Gauge - Krueger KRG135 1 Low Level Float Switch - 50% Fuel Level - Madison M4500-01BK70136 1 High Level Float Switch - 90% Fuel Level - Madison M4500-01BK70137 1 High Level Float Switch - 95% Fuel Level - Madison M4500-01BK71138 1 Basin Leak Detection Float Switch - Madison M4500-01BK70139 1 2" Solenoid Valve, 24VDC - Fuel Shut Off; N.C. S271AF15V5JJ2140 1 Solenoid Control/ High Level Alarm Box- Audible HLA2141 1 2" Camlock Locking Cap - OPW 3LX40142 1 Inlet Spout 3LX34143 1 Exterior Color - DESERT TAN Paint
Description
12/20/2017 JRVD CRM Project #: 68784
Line Qty. Part Number144
145 1 Day tank Supply & Return- Controls & Return Pump146 Day tank Controls 5000907147 7-8 GPM Return Pump and Motor148 4 Float Array for Pump Control (Installed in Sub-Base Day Tank)149 Fuel Connection Plumbed to exterior of Enclosure150 Hoffman Box Pump Electrical J-Box AHYA6151 (Pumps mounted, wired and plumbed by others)152 1 Wiegmann Nema 3R Enclosure 12"Tx12"Wx6"D A12R126HCR
153 2 Single Pole Relay RH1BU
154 2 Double Pole Relay RH2BU
155 2 Three Pole Relay RH3BU-IL
156 1 Illuminated Push Button, Green XB4BW33B5
157 1 Illuminated Push Button, Red XB4BW34B5
158 2 Float Switches M4500
159
160
161
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164 1 ProtoNode Interfacing Cummins PCC-2300 to A042B096165 BAS BACnet MS/TP, IP FPC-N34-0863166
167
168
169 1 Preventative Maintenance, Five Years170 Year One: Inspection171 Year Two: Two Visits, Inspection, Full Service172 Year Three: Two Visits, Inspection, Full Service & Battery173 Year Four: Two Visits, Inspection, Full Service174 Coolant Heater Replacement & Heater Hoses175 Year Five: Two Visits, Inspection, Full Service176
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Description
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Generator
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Specification sheet
Diesel generator set QSK23 series engine
600 kW - 800 kW 60 Hz Standby
Description
Cummins Power Generation commercial generator sets are fully integrated power generation systems providing optimum performance, reliability, and versatility for stationary standby and prime power applications.
Features
Cummins® heavy-duty engine - Rugged 4-cycle, industrial diesel delivers reliable power, low emissions, and fast response to load changes.
Alternator - Several alternator sizes offer selectable motor starting capability with low reactance 2/3 pitch windings, low waveform distortion with non-linear loads and fault clearing short-circuit capability.
Permanent magnet generator (PMG) - Offers enhanced motor starting and fault clearing short-circuit capability.
Circuit Breakers - Option for manually-and/or electrically-operated circuit breakers
Control system - The PowerCommand® electronic control is standard equipment and provides total genset system integration including automatic remote starting/stopping, precise frequency, and voltage regulation, alarm and status message display, AmpSentry™ protection, output metering, auto-shutdown at fault detection and NFPA 110 Level 1 compliance.
Peer-to-Peer Paralleling - For applications where two or more generators with PowerCommand 3.3 control can be combined with an electrically operated circuit breaker and a combination of transfer switch(s).
Cooling system - Standard integral set-mounted radiator system, designed and tested for rated ambient temperatures, simplifies facility design requirements for rejected heat.
Enclosures - Optional weather protective and sound attenuated enclosures are available.
NFPA - The genset accepts full rated load in a single step in accordance with NFPA 110 for Level 1 systems.
Warranty and service - Backed by a comprehensive warranty and worldwide distributor network.
Standby rating Prime rating Continuous rating Data sheets
Model 60 Hz kW (kVA) 60 Hz kW (kVA) 60 Hz kW (kVA) 60 Hz
DQCA 600 (750) 545 (681) D-3352
DQCB 750 (938) 680 (850) D-3353
DQCC 800 (1000) 725 (906) D-3354
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Generator set specifications
Governor regulation class ISO 8528 Part 1 Class G3
Voltage regulation, no load to full load ± 0.5%
Random voltage variation ± 0.5%
Frequency regulation Isochronous
Random frequency variation ± 0.25%
Radio frequency emissions compliance IEC 61000-4-2: Level 4 Electrostatic discharge IEC 61000-4-3: Level 3 Radiated susceptibility
Engine specifications
Bore 169.9 mm (6.69 in)
Stroke 169.9 mm (6.69 in)
Displacement 23.15 liters (1413 in3)
Configuration Cast iron, in line 6 cylinder
Battery capacity 1400 amps minimum at ambient temperature of 0 °C to 10 °C (32 °F to 50 °F)
Battery charging alternator 35 amps
Starting voltage 24 volt, negative ground
Fuel system Direct injection: number 2 diesel fuel, fuel filter, automatic electric fuel shutoff
Fuel filter Spin-on fuel filters with water separator
Air cleaner type Dry replaceable element with restriction indicator
Lube oil filter type(s) Fleet guard dual venturi spin-on, combination full flow and bypass filters
Standard cooling system High ambient radiator
Alternator specifications
Design Brushless, 4 pole, drip proof, revolving field
Stator 2/3 pitch
Rotor Single bearing flexible discs
Insulation system Class H
Standard temperature rise 125 ºC standby at 40 °C ambient
Exciter type PMG (permanent magnet generator)
Phase rotation A (U), B (V), C (W)
Alternator cooling Direct drive centrifugal blower fan
AC waveform total harmonic distortion < 5% no load to full linear load, < 3% for any single harmonic
Telephone influence factor (TIF) < 50 per NEMA MG1-22.43
Telephone harmonic factor (THF) < 3
Available voltages
60 Hz line-neutral/line-line
• 110/190
• 115/200
• 120/208
• 127/220
• 139/240
• 220/380
• 230/380
• 240/416
• 255/440
• 277/480
• 347/600
Note: Consult factory for other voltages.
Generator set options and accessories
Engine � 208/240/480 V coolant
heater for ambient above 4.5 ºC (40 ºF)
� Fuel/water separator � Heavy duty air cleaner
Alternator
� 80 °C rise
� 105 °C rise
� 125 °C rise � 120/240 V anti-
condensation heater
� Temperature sensor - alternator bearing RTD
Control Panel � PC3.3 � PC3.3 with MLD � 120/240 V 100 W control anti-
condensation heater � Ground fault indication � Remote fault signal package � Run relay package � Run time display
Cooling system
� 50 °C ambient
Exhaust System � Industrial grade exhaust
silencer (12 to 18 dBA) � Residential grade exhaust
silencer (18 to 25 dBA) � Critical grade exhaust
silencer (25 to 35 dBA) � Super critical exhaust
silencer (35 to 45 dBA)
Generator set � AC entrance box � Battery � Battery rack with hold-down
� Circuit breaker - set mounted � Remote annunciator panel � Spring isolators � 2 year warranty � 5 year warranty � 10 year major components
warranty
Note: Some options may not be available on all models - consult factory for availability.
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PowerCommand 2.3 Control System
PowerCommand 2.3 control - An integrated generator set control system providing voltage regulation, engine protection, generator protection, operator interface, and isochronous governing (optional). Control - Provides battery monitoring and testing features and smart-starting control system. InPower™ - PC based service tool available for detailed diagnostics. PCCNet RS485 - Network interface (standard) to devices such as remote annunciator for NFPA 110 applications. Control boards - Potted for environmental protection. Ambient operation - Suitable for operation in ambient temperatures from -40 °C to +70 °C and altitudes to 13,000 feet (5000 meters). Prototype tested - UL, CSA, and CE compliant.
AC protection
• AmpSentry protective relay• Over current warning and shutdown• Over and under voltage shutdown• Over and under frequency shutdown• Over excitation (loss of sensing) fault• Field overload• Overload warning• Reverse kW shutdown• Reverse Var shutdown• Short circuit protection
Engine protection
• Over speed shutdown• Low oil pressure warning and shutdown• High coolant temperature warning and shutdown• Low coolant level warning or shutdown• Low coolant temperature warning• High, low and weak battery voltage warning• Fail to start (over crank) shutdown• Fail to crank shutdown• Redundant start disconnect• Cranking lockout• Sensor failure indication• Low fuel level warning or shutdown• Fuel-in-rupture-basin warning or shutdown
Operator/display panel
• Manual off switch• 128 x 128 Alpha-numeric display with push button access for
viewing engine and alternator data and providing setup,controls and adjustments (English or international symbols)
• LED lamps indicating generator set running, not in auto,common warning, common shutdown, manual run mode andremote start
• Suitable for operation in ambient temperatures from-20 ºC to +70 ºC
Alternator data
• Line-to-neutral AC volts• Line-to-line AC volts• 3-phase AC current• Frequency• kVA, kW, power factor
Engine data
• DC voltage• Lube oil pressure• Coolant temperature
Other data
• Generator set model data• Start attempts, starts, running hours• Fault history• RS485 Modbus®
interface• Data logging and fault simulation (requires
InPower service tool)• Total kilowatt hours• Load profile
Digital governing (optional)
• Integrated digital electronic isochronous governor• Temperature dynamic governing
Digital voltage regulation
• Integrated digital electronic voltage regulator• 3-phase line-to-line sensing• Configurable torque matching• Fault current regulation under single or three
phase fault conditions
Control functions
• Time delay start and cool down• Glow plug control (some models)• Cycle cranking• PCCNet interface• (4) Configurable inputs• (4) Configurable outputs• Remote emergency stop• Battle short mode• Load shed• Real time clock with exerciser• Derate
Options
� Auxiliary output relays (2) � 120/240 V, 100 W anti-condensation heater � Remote annunciator with (3) configurable inputs
and (4) configurable outputs � PMG alternator excitation � PowerCommand for Windows® remote
monitoring software (direct connect) � AC output analogue meters � PowerCommand 2.3 and 3.3 control with
AmpSentry protection
For further detail on PC 2.3, see document S-1569. For further detail on PC 3.3, see document S-1570.
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Emergency standby power (ESP): Applicable for supplying power to varying electrical load for the duration of power interruption of a reliable utility source. Emergency Standby Power (ESP) is in accordance with ISO 8528. Fuel Stop power in accordance with ISO 3046, AS 2789, DIN 6271 and BS 5514.
Limited-time running power (LTP): Applicable for supplying power to a constant electrical load for limited hours. Limited Time Running Power (LTP) is in accordance with ISO 8528.
Prime power (PRP): Applicable for supplying power to varying electrical load for unlimited hours. Prime Power (PRP) is in accordance with ISO 8528. Ten percent overload capability is available in accordance with ISO 3046, AS 2789, DIN 6271 and BS 5514.
Base load (continuous) power (COP): Applicable for supplying power continuously to a constant electrical load for unlimited hours. Continuous Power (COP) in accordance with ISO 8528, ISO 3046, AS 2789, DIN 6271, and BS 5514.
This outline drawing is for reference only. See respective model
data sheet for specific model outline drawing number.
Do not use for installation design
Dimensions and weights with standard cooling system
Model
Dim “A”
mm (in.)
Dim “B”
mm (in.)
Dim “C”
mm (in.)
Set Weight*
dry kg (lbs.)
Set Weight*
wet kg (lbs.)
DQCA 4395.4 (173) 1855.5 (73) 2065.7 (81) 6075 (13395) 6337 (13973)
DQCB 4395.4 (173) 1855.5 (73) 2065.7 (81) 6075 (13395) 6337 (13973)
DQCC 4395.4 (173) 1855.5 (73) 2065.7 (81) 6075 (13395) 6337 (13973)
Dimensions and weights with optional cooling system with seismic feature codes L228-2 and/or L225-2
Model
Dim “A”
mm (in.)
Dim “B”
mm (in.)
Dim “C”
mm (in.)
Set Weight*
dry kg (lbs.)
Set Weight*
wet kg (lbs.)
DQCA 4395.4 (173) 1715 (68) 2060.1 (81.1) 6377 (14061) 6518 (14372)
DQCB 4395.4 (173) 1715 (68) 2060.1 (81.1) 6377 (14061) 6518 (14372)
DQCC 4395.4 (173) 1715 (68) 2060.1 (81.1) 6377 (14061) 6518 (14372)
* Weights represent a set with standard features. See outline drawings for weights of other configurations.
North America 1400 73rd Avenue N.E. Minneapolis, MN 55432 USA Phone 763 574 5000 Fax 763 574 5298
Our energy working for you. TM ©2016 Cummins Power Generation Inc. All rights reserved.
Cummins Power Generation and Cummins are registered trademarks of Cummins Inc. PowerCommand, AmpSentry, InPower
and “Our energy working for you.” are trademarks of Cummins Power Generation. Other company, product, or service names
may be trademarks or service marks of others. Specifications are subject to change without notice.
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Codes and standards Codes or standards compliance may not be available with all model configurations – consult factory for availability.
This generator set is designed in facilities certified to ISO 9001 and manufactured in facilities certified to ISO 9001 or ISO 9002.
The generator set is available listed to UL 2200, Stationary Engine Generator Assemblies for all 60 Hz low voltage models. The PowerCommand control is listed under UL 508 - Category NITW7 for U.S. and Canadian usage. Circuit breaker assemblies are UL 489 Listed for 100% continuous operation and UL 869A Listed Service Equipment.
The Prototype Test Support (PTS) program verifies the performance integrity of the generator set design. Cummins Power Generation products bearing the PTS symbol meet the prototype test requirements of NFPA 110 for Level 1 systems.
U.S. EPA
Engine certified to Stationary Emergency U.S. EPA New Source Performance Standards, 40 CFR 60 subpart IIII Tier 2 exhaust emission levels. U.S. applications must be applied per this EPA regulation.
All low voltage models are CSA certified to product class 4215-01.
International Building Code
The generator set package is available certified for seismic application in accordance with the following International Building Code: IBC2000, IBC2003, IBC2006, IBC2009, and IBC2012.
Warning: Back feed to a utility system can cause electrocution and/or property damage. Do not connect to any building’s electrical system
except through an approved device or after building main switch is opened.
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Generator set data sheet
Model:
Frequency:
Fuel type:
KW rating:
Emissions level:
DQCC
60
Diesel 800 Standby
725 Prime
EPA NSPS Stationary Emergency Tier 2
Exhaust emission data sheet: EDS-1088
Exhaust emission compliance sheet: EPA-1122
Sound data sheet: MSP-1160
Sound data sheet – with seismic feature codes L228-2 (IBC) and/or L225-2 (OSHPD): MSP-1014
Cooling system data in various ambient conditions: MCP-249
Cooling system data in various ambient conditions – with seismic feature codes L228-2 (IBC) and/or L225-2 (OSHPD): MCP-175
Prototype test summary data sheet: PTS-160
Fuel consumption Standby Prime Continuous
kW (kVA) kW (kVA) kW (kVA)
Ratings 800 (1000) 725 (906)
Load 1/4 1/2 3/4 Full 1/4 1/2 3/4 Full Full
US gph 17.0 29.0 41.0 53.0 15.5 27.5 38.0 48.0
L/hr 64.4 109.8 155.2 200.6 58.7 104.1 143.8 181.7
Engine Standby rating
Prime rating
Continuous rating
Engine manufacturer Cummins Inc.
Engine model QSK23-G7 NR2
Configuration Cast Iron, in line 6 cylinder
Aspiration Turbocharged and air-to-air aftercooled
Gross engine power output, kWm (bhp) 910 (1220) 809 (1085)
BMEP at set rated load, kPa (psi) 2510 (364) 2282 (331)
Bore, mm (in) 170 (6.69)
Stroke, mm (in) 170 (6.69)
Rated speed, rpm 1800
Piston speed, m/s (ft/min) 10.21 (2010)
Compression ratio 16:1
Lube oil capacity, L (qt) 102 (108)
Overspeed limit, rpm 2100
Regenerative power, kW 93
Fuel flow Maximum fuel flow, L/hr (US gph) 685 (181)
Maximum fuel inlet restriction, kPa (in Hg) 13.44 (4)
Maximum fuel inlet temperature, °C (°F) 71 (160)
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Air Standby rating
Prime rating
Continuous rating
Combustion air, m3/min (scfm) 64 (2265) 62 (2201)
Maximum air cleaner restriction, kPa (in H2O) 6.2 (25)
Alternator cooling air, m3/min (cfm) 117 (4156)
ExhaustExhaust flow at set rated load, m3/min (cfm) 155 (5455) 147 (5191)
Exhaust temperature, °C (°F) 483 (902) 461 (862)
Maximum back pressure, kPa (in H2O) 10.1 (40.8)
Standard set-mounted radiator cooling (non-seismic)Ambient design, °C ( °F) 50 (122)
Fan load, kWm (HP) 24 (32)
Coolant capacity (with radiator), L (US gal) 109.5 (29)
Cooling system air flow, m3/min (scfm) 998 (35233)
Total heat rejection, MJ/min (Btu/min) 33.52 (31793) 30.22 (28672)
Maximum cooling air flow static restriction, kPa (in H2O) 0.12 (0.5)
Maximum fuel return line restriction kPa (in Hg) 30.47 (9)
Optional set-mounted radiator cooling (with seismic feature codes L228-2 (IBC) and/or L225-2 (OSHPD)) Ambient design, °C (°F) 45 (113)
Fan load, kWm (HP) 27 (36)
Coolant capacity (with radiator), L (US gal) 89 (23.5)
Cooling system air flow, m3/min (scfm) 1252 (44183)
Total heat rejection, MJ/min (Btu/min) 33.52 (31793) 30.22 (28672)
Maximum cooling air flow static restriction, kPa (in H2O) 0.12 (0.5)
Maximum fuel return line restriction, kPa (in Hg) 30.47 (9)
Optional heat exchanger cooling Set coolant capacity, L (US gal)
Heat rejected, jacket water circuit, MJ/min (Btu/min)
Heat rejected, aftercooler circuit, MJ/min (Btu/min)
Heat rejected, fuel circuit, MJ/min (Btu/min)
Total heat radiated to room, MJ/min (Btu/min)
Maximum raw water pressure, jacket water circuit, kPa (psi)
Maximum raw water pressure, aftercooler circuit, kPa (psi)
Maximum raw water pressure, fuel circuit, kPa (psi)
Maximum raw water flow, jacket water circuit, L/min (US gal/min)
Maximum raw water flow, aftercooler circuit, L/min (US gal/min)
Maximum raw water flow, fuel circuit, L/min (US gal/min)
Minimum raw water flow at 27 °C (80 °F) inlet temp, jacket water circuit, L/min (US gal/min)
Minimum raw water flow at 27 °C (80 °F) inlet temp, aftercooler circuit, L/min (US gal/min)
Minimum raw water flow at 27 °C (80 °F) inlet temp, fuel circuit, L/min (US gal/min)
Raw water delta P at min flow, jacket water circuit, kPa (psi)
Raw water delta P at min flow, aftercooler circuit, kPa (psi)
Raw water delta P at min flow, fuel circuit, kPa (psi)
Maximum jacket water outlet temp, °C (°F)
Maximum aftercooler inlet temp, °C (°F)
Maximum aftercooler inlet temp at 25 °C (77 °F) ambient, °C ( °F)
Maximum fuel return line restriction, kPa (in Hg)
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Optional remote radiator cooling1 Standby rating
Prime rating
Continuous rating
Set coolant capacity, L (US gal)
Max flow rate at max friction head, jacket water circuit, L/min (US gal/min)
Max flow rate at max friction head, aftercooler circuit, L/min (US gal/min)
Heat rejected, jacket water circuit, MJ/min (Btu/min)
Heat rejected, aftercooler circuit, MJ/min (Btu/min)
Heat rejected, fuel circuit, MJ/min (Btu/min)
Total heat radiated to room, MJ/min (Btu/min)
Maximum friction head, jacket water circuit, kPa (psi)
Maximum friction head, aftercooler circuit, kPa (psi)
Maximum static head, jacket water circuit, m (ft)
Maximum static head, aftercooler circuit, m (ft)
Maximum jacket water outlet temp, °C (°F)
Maximum aftercooler inlet temp at 25 °C (77 °F) ambient, °C (°F)
Maximum aftercooler inlet temp, °C (°F)
Maximum fuel flow, L/hr (US gph)
Maximum fuel return line restriction, kPa (in Hg)
Weights2
Unit dry weight Kgs (lbs.) 6075 (13395)
Unit wet weight Kgs (lbs.) 6337 (13973)
Notes: 1 For non-standard remote installations contact your local Cummins Power Generation representative. 2 Weights represent a set with standard features. See outline drawing for weights of other configurations.
Derating factors
Standby Engine power available up to 1137 m (3730 ft) at ambient temperatures up to 40 °C (104 °F). Above these elevations, derate at 4.4% per 305 m (1000 ft). Above 40 °C (104 °F), derate 10% per 10 °C (18 °F).
Prime Engine power available up to 754 m (2475 ft) at ambient temperatures up to 40 °C (104 °F). Above these elevations, derate at 4.5% per 305 m (1000 ft). Above 40 °C (104 °F), derate 20.9% per 10 °C (18 °F).
Continuous
Ratings definitionsEmergency standby power (ESP):
Limited-time running power (LTP):
Prime power (PRP): Base load (continuous) power (COP):
Applicable for supplying power to varying electrical load for the duration of power interruption of a reliable utility source. Emergency Standby Power (ESP) is in accordance with ISO 8528. Fuel Stop power in accordance with ISO 3046, AS 2789, DIN 6271, and BS 5514.
Applicable for supplying power to a constant electrical load for limited hours. Limited Time Running Power (LTP) is in accordance with ISO 8528.
Applicable for supplying power to varying electrical load for unlimited hours. Prime Power (PRP) is in accordance with ISO 8528. Ten percent overload capability is available in accordance with ISO 3046, AS 2789, DIN 6271, and BS 5514.
Applicable for supplying power continuously to a constant electrical load for unlimited hours. Continuous Power (COP) is in accordance with ISO 8528, ISO 3046, AS 2789, DIN 6271, and BS 5514.
North America
1400 73rd Avenue N.E.
Minneapolis, MN 55432
USA
Phone 763 574 5000
Fax 763 574 5298
Our energy working for you. TM ©2016 Cummins Power Generation Inc. All rights reserved.
Cummins Power Generation and Cummins are registered trademarks of Cummins Inc. PowerCommand, AmpSentry, InPower
and “Our energy working for you.” are trademarks of Cummins Power Generation. Other company, product, or service names
may be trademarks or service marks of others. Specifications are subject to change without notice.
D-3354j (10/16)
power.cummins.com
Alternator data
Voltage Connection1
Temp rise
degrees C Duty2
Single phase
factor3
Max surge
kVA4 Winding No.
Alternator
data sheet
Feature
Code
277/480 Wye 125/105 S/P 2944 312 ADS-309 B276-2
277/480 Wye 105 S 3313 312 ADS-310 B280-2
347/600 Wye 125/105 S/P 2944 7 ADS-309 B550-2
220/380 Wye 105/80 S/P 4234 312 ADS-312 B599-2
277/480 Wye 80 S 3866 312 ADS-311 B601-2
347/600 Wye 105/80 S/P 3866 7 ADS-311 B603-2
347/600 Wye 80 S 3866 7 ADS-311 B604-2
220/380 Wye 80 P 3866 312 ADS-311 B687-2
277/480 Wye 80 P 3866 312 ADS-311 B694-2
208/416 Wye 125/105 S/P 3313 311 ADS-310 B732-2
208/416 Wye 105/80 S/P 3866 311 ADS-311 B733-2
208/416 Wye 80 S 4234 311 ADS-312 B734-2
220/380 Wye 125 P 3313 312 ADS-310 B736-2
220/380 Wye 125/105 S/P 3866 312 ADS-311 B737-2
255/440 Wye 125/105 S/P 3313 312 ADS-310 B741-2
Notes: 1 Limited single phase capability is available from some three phase rated configurations. To obtain single phase rating, multipy the three phase kW rating by the Single Phase Factor3. All single phase ratings are at unity power factor.
2 Standby (S), Prime (P) and Continuous ratings (C).
3 Factor for the Single Phase Output from Three Phase Alternator formula listed below.
4 Maximum rated starting kVA that results in a minimum of 90% of rated sustained voltage during starting.
Formulas for calculating full load currents:
Three phase output Single phase output
Warning: Back feed to a utility system can cause electrocution and/or property damage. Do not connect to any building’s electrical system
except through an approved device or after building main switch is opened.
Voltage
1000 x eFactorSinglePhas x kW
0.8 x 1.73 x Voltage
1000 x kW
ALTERNATOR DATA SHEET Frame Size: HC6GCHARACTERISTICS
WEIGHTS:
EXCITATION CURRENT:
INSULATION SYSTEM:
Wound Stator AssemblyRotor AssemblyComplete Alternator
Full Load
Class H Throughout
Amps2.5
lb1998lb1689lb4240
kg900kg761kg1910
No Load Amps0.5
MAXIMUM SPEED: rpm2250
3 Ø RATINGS (0.8 power factor) 60 Hz
240/416
665831
640800
580725
730913
700875
650813
50 Hz
220/380 254/440240/415
656820
640800
600750
656820
640800
600750
656820
640800
600750
(Based on specified temperature rise at 40ºC ambient temperature)
150ºC Rise Ratings
125ºC Rise Ratings
105ºC Rise Ratings
kWkVA
kWkVA
kWkVA
220/380110/190* 120/208*
277/480
8371046
8001000
730913
139/240*347/600
8371046
8001000
730913
110/190* 120/208* 127/220*
REACTANCES (per unit, ±10%)
(Based on full load at 125ºC Rise Rating 240/416
3.870.310.230.270.03
3.530.280.210.240.03
220/380110/190* 120/208*
220/380 254/440240/415
3.140.250.170.210.03
2.630.210.150.180.02
2.340.190.130.160.02
277/480
3.030.240.180.210.03
139/240*347/600
2.960.220.160.200.03
110/190* 120/208* 127/220*
SynchronousTransientSubtransientNegative SequenceZero Sequence
MOTOR STARTING Broad Range Broad Range600
Maximum kVA (90% Sustained Voltage) 2944 2944 2000
Broad Range Broad Range600
0.1850.025
0.1850.025
0.1850.025
TIME CONSTANTSTransientSubtransientOpen circuitDC
2.3500.040
2.3500.040
2.3500.040
Broad Range Broad Range600
0.00741.3700
0.01101.3700
0.00741.3700
WINDINGSStator ResistanceRotor ResistanceNumber of Leads 6 (12 Optional) 6 6 (12 optional)
(Sec)
(@ 20ºC )
(Ohms per phase)( Ohms)
80ºC Rise Ratings kWkVA
520650
568710
632790
520650
520650
520650
632790
ADS - 309F
* 12 lead reconnectible option is required to obtain low (parallel wye) voltages.
Cummins Power Generation Specification May change WIthout Notice.
NEWAGE INTERNATIONAL
THERMAL DAMAGE CURVE
1.00
10.00
100.00
1000.00
10000.00
1 2 3 4 5 6 7 8
FAULT CURRENT (per unit)
MA
XIM
UM
DU
RA
TIO
N O
F FA
ULT
(sec
)
THERMAL DAMAGE CURVE
The curve is drawn for the following conditions
a) 1 per unit current is referred to class F rating at minimum volts.
b) Windings are assumed to be either hot or cold in an ambient of 30C.
c) For overload and short circuit capacities of each frame, refer to sales literature.
d) Once tripped, the Newage protection unit takes 8 - 10 sec to operate, irrespective of stator overload current value, it should therefore be regarded only as a BACK-UP to whatever system the customer chooses to install. It is ADVISABLE for customer to provide independent means of protection for overload current up to 3 per unit. It is IMPERATIVE to provide separate protection beyond 3 per unit in order to cover for L-L or L-N short circuits.
e) The curve is intended only as a guidance towards selection of protectivedevices and values taken from it should not be taken as absolute or guaranteed.
1 hour
30 min
10 min
5 min
2 min
1 min
10 sec
©2010 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation and Cummins are registered trademarks of Cummins Inc. PowerCommand, AmpSentry, InPower and “Our energy working for you.” are trademarks of Cummins Power Generation. Other company, product, or service names may be trademarks or service marks of others. Specifications are subject to change without notice. S-1569a (5/10) Page 1 of 7
PowerCommand®
2.3 control system
Control system description Features The PowerCommand® control system is a microprocessor-based generator set monitoring, metering and control system designed to meet the demands of today’s engine driven generator sets. The integration of all control functions into a single control system provides enhanced reliability and performance, compared to conventional generator set control systems. These control systems have been designed and tested to meet the harsh environment in which gensets are typically applied.
• 320 x 240 pixels graphic LED backlight LCD.
• Multiple language support.
• AmpSentry™ Protective Relay - True alternatorovercurrent protection.
• Real time clock for fault and event time stamping.
• Exerciser clock and time of day start/stop.
• Digital voltage regulation. Three phase full wave FETtype regulator compatible with either shunt or PMGsystems.
• Generator set monitoring and protection.
• 12 and 24 VDC battery operation.
• Modbus® interface for interconnecting to customerequipment.
• Warranty and service. Backed by a comprehensivewarranty and worldwide distributor service network.
• Certifications - Suitable for use on generator sets thatare designed, manufactured, tested and certified torelevant UL, NFPA, ISO, IEC, Mil Std., CE and CSAstandards.
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PowerCommand digital generator set control PCC 2300
Description The PowerCommand generator set control is suitable for use on a wide range of generator sets in non-paralleling applications. The PowerCommand control is compatible with shunt or PMG excitation style. It is suitable for use with reconnectable or non-reconnectable generators, and it can be configured for any frequency, voltage and power connection from 120-600 VAC line-to-line.
Power for this control system is derived from the generator set starting batteries. The control functions over a voltage range from 8 VDC to 30 VDC.
Features
• 12 and 24 VDC battery operation. • Digital voltage regulation - Three phase full wave FET
type regulator compatible with either shunt or PMG systems. Sensing is three phase.
• Full authority engine communications (where applicable) - Provides communication and control with the Engine Control Module (ECM).
• AmpSentry protection - for true alternator overcurrent protection.
• Common harnessing - with higher feature Cummins Power Generation controls. Allows for easy field upgrades.
• Generator set monitoring - Monitors status of all critical engine and alternator functions.
• Digital genset metering (AC and DC). • Genset battery monitoring system to sense and warn
against a weak battery condition. • Configurable for single or three phase AC metering. • Engine starting - Includes relay drivers for starter, fuel
shut off (FSO), glow plug/spark ignition power and switch B+ applications.
• Generator set protection – Protects engine and alternator.
• Real time clock for fault and event time stamping. • Exerciser clock and time of day start/stop. • Advanced serviceability - using InPower™, a PC-based
software service tool.
• Environmental protection - The control system is designed for reliable operation in harsh environments. The main control board is a fully encapsulated module that is protected from the elements.
• Modbus interface for interconnecting to customer equipment.
• Configurable inputs and outputs - Four discrete inputs and four dry contact relay outputs.
• Warranty and service - Backed by a comprehensive warranty and worldwide distributor service network.
• Certifications - Suitable for use on generator sets that are designed, manufactured, tested and certified to relevant UL, NFPA, ISO, IEC, Mil Std., CE and CSA standards.
Base control functions
HMI capability Operator adjustments - The HMI includes provisions for many set up and adjustment functions.
Generator set hardware data - Access to the control and software part number, generator set rating in KVA and generator set model number is provided from the HMI or InPower.
Data logs - Includes engine run time, controller on time, number of start attempts, total kilowatt hours, and load profile. (Control logs data indicating the operating hours at percent of rated kW load, in 5% increments. The data is presented on the operation panel based on total operating hours on the generator.)
Fault history - Provides a record of the most recent fault conditions with control date and time stamp. Up to 32 events are stored in the control non-volatile memory.
Alternator data
- Voltage (single or three phase line-to-line and line-to-neutral)
- Current (single or three phase) - kW, KVAR, power factor, KVA (three phase and total) - Frequency
Engine data
- Starting battery voltage - Engine speed - Engine temperature - Engine oil pressure - Engine oil temperature - Intake manifold temperature - Comprehensive Full Authority Engine (FAE) data
(where applicable)
Service adjustments - The HMI includes provisions for adjustment and calibration of generator set control functions. Adjustments are protected by a password. Functions include:
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Service adjustments (continued) - Engine speed governor adjustments- Voltage regulation adjustments- Cycle cranking- Configurable fault set up- Configurable output set up- Meter calibration- Display language and units of measurement
Engine control
SAE-J1939 CAN interface to full authority ECMs (where applicable). Provides data swapping between genset and engine controller for control, metering and diagnostics.
12 VDC/24 VDC battery operations - PowerCommand will operate either on 12 VDC or 24 VDC batteries.
Temperature dependent governing dynamics (with electronic governing) - modifies the engine governing control parameters as a function of engine temperature. This allows the engine to be more responsive when warm and more stable when operating at lower temperature levels.
Isochronous governing - (where applicable) Capable of controlling engine speed within +/-0.25% for any steady state load from no load to full load. Frequency drift will not exceed +/-0.5% for a 33 °C (60 °F) change in ambient temperature over an 8 hour period.
Droop electronic speed governing - Control can be adjusted to droop from 0 to 10% from no load to full load.
Remote start mode - It accepts a ground signal from remote devices to automatically start the generator set and immediately accelerate to rated speed and voltage. The remote start signal will also wake up the control from sleep mode. The control can incorporate a time delay start and stop.
Remote and local emergency stop - The control accepts a ground signal from a local (genset mounted) or remote (facility mounted) emergency stop switch to cause the generator set to immediately shut down. The generator set is prevented from running or cranking with the switch engaged. If in sleep mode, activation of either emergency stop switch will wakeup the control.
Sleep mode - The control includes a configurable low current draw state to minimize starting battery current draw when the genset is not operating. The control can also be configured to go into a low current state while in auto for prime applications or applications without a battery charger.
Engine starting - The control system supports automatic engine starting. Primary and backup start disconnects are achieved by one of two methods: magnetic pickup or main alternator output frequency. The control also supports configurable glow plug control when applicable.
Cycle cranking - Is configurable for the number of starting cycles (1 to 7) and duration of crank and rest
periods. Control includes starter protection algorithms to prevent the operator from specifying a starting sequence that might be damaging.
Time delay start and stop (cooldown) - Configurable for time delay of 0-300 seconds prior to starting after receiving a remote start signal and for time delay of 0-600 seconds prior to shut down after signal to stop innormal operation modes. Default for both time delayperiods is 0 seconds.
Alternator control
The control includes an integrated three phase line-to-line sensing voltage regulation system that is compatible with shunt or PMG excitation systems. The voltage regulation system is a three phase full wave rectified and has an FET output for good motor starting capability. Major system features include:
Digital output voltage regulation - Capable of regulating output voltage to within +/-1.0% for any loads between no load and full load. Voltage drift will not exceed +/-1.5% for a 40 ºC (104 ºF) change in temperature in an eight hour period. On engine starting or sudden load acceptance, voltage is controlled to a maximum of 5% overshoot over nominal level. The automatic voltage regulator feature can be disabled to allow the use of an external voltage regulator.
Droop voltage regulation - Control can be adjusted to droop from 0-10% from no load to full load.
Torque-matched V/Hz overload control - The voltage roll-off set point and rate of decay (i.e. the slope of the V/Hz curve) is adjustable in the control.
Fault current regulation - PowerCommand will regulate the output current on any phase to a maximum of three times rated current under fault conditions for both single phase and three phase faults. In conjunction with a permanent magnet generator, it will provide three times rated current on all phases for motor starting and short circuit coordination purpose.
Protective functions On operation of a protective function the control will indicate a fault by illuminating the appropriate status LED on the HMI, as well as display the fault code and fault description on the LCD. The nature of the fault and time of occurrence are logged in the control. The service manual and InPower service tool provide service keys and procedures based on the service codes provided. Protective functions include:
Battle short mode
When enabled and the battle short switch is active, the control will allow some shutdown faults to be bypassed. If a bypassed shutdown fault occurs, the fault code and description will still be annunciated, but the genset will
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not shutdown. This will be followed by a fail to shutdown fault. Emergency stop shutdowns and others that are critical for proper operation are not bypassed. Please refer to the Control Application Guide or Manual for list of these faults.
Derate
The Derate function reduces output power of the genset in response to a fault condition. If a Derate command occurs while operating on an isolated bus, the control will issue commands to reduce the load on the genset via contact closures or Modbus. Configurable alarm and status inputs
The control accepts up to four alarm or status inputs (configurable contact closed to ground or open) to indicate a configurable (customer-specified) condition.
The control is programmable for warning, shutdown or status indication and for labeling the input.
Emergency stop
Annunciated whenever either emergency stop signal is received from external switch.
Full authority electronic engine protection
Engine fault detection is handled inside the engine ECM. Fault information is communicated via the SAE-J1939 data link for annunciation in the HMI.
General engine protection
Low and high battery voltage warning - Indicates status of battery charging system (failure) by continuously monitoring battery voltage.
Weak battery warning - The control system will test the battery each time the generator set is signaled to start and indicate a warning if the battery indicates impending failure.
Fail to start (overcrank) shutdown - The control system will indicate a fault if the generator set fails to start by the completion of the engine crack sequence.
Fail to crank shutdown - Control has signaled starter to crank engine but engine does not rotate.
Cranking lockout - The control will not allow the starter to attempt to engage or to crank the engine when the engine is rotating.
Alternator protection
AmpSentry Protective relay - A comprehensive monitoring and control system integral to the PowerCommand Control System that guards the electrical integrity of the alternator and power system by providing protection against a wide array of fault conditions in the generator set or in the load. It also provides single and three phase fault current regulation so that downstream protective devices have the maximum current available to quickly clear fault
conditions without subjecting the alternator to potentially catastrophic failure conditions. See document R1053 for a full size time over current curve.
High AC voltage shutdown (59) - Output voltage on any phase exceeds preset values. Time to trip is inversely proportional to amount above threshold. Values adjustable from 105-125% of nominal voltage, with time delay adjustable from 0.1-10 seconds. Default value is 110% for 10 seconds. Low AC voltage shutdown (27) - Voltage on any phase has dropped below a preset value. Adjustable over a range of 50-95% of reference voltage, time delay 2-20 seconds. Default value is 85% for 10 seconds. Function tracks reference voltage. Control does not nuisance trip when voltage varies due to the control directing voltage to drop, such as during a V/Hz roll-off during synchronizing.
Under frequency shutdown (81 u) - Generator set output frequency cannot be maintained. Settings are adjustable from 2-10 Hz below reference governor set point, for a 5-20 second time delay. Default: 6 Hz, 10 seconds. Under frequency protection is disabled when excitation is switched off, such as when engine is operating in idle speed mode.
Over frequency shutdown/warning (81o) - Generator set is operating at a potentially damaging frequency level. Settings are adjustable from 2-10 Hz above nominal governor set point for a 1-20 second time delay. Default: 6 Hz, 20 seconds, disabled.
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Overcurrent warning/shutdown - Thresholds and time delays are configurable. Implementation of the thermal damage curve with instantaneous trip level calculated based on current transformer ratio and application power rating.
Loss of sensing voltage shutdown - Shutdown of generator set will occur on loss of voltage sensing inputs to the control.
Field overload shutdown - Monitors field voltage to shutdown generator set when a field overload condition occurs.
Over load (kW) warning - Provides a warning indication when engine is operating at a load level over a set point. Adjustment range: 80-140% of application rated kW, 0-120 second delay. Defaults: 105%, 60 seconds.
Reverse power shutdown (32) - Adjustment range:5-20% of standby kW rating, delay 1-15 seconds.Default: 10%, 3 seconds.
Reverse Var shutdown - Shutdown level is adjustable: 15-50% of rated Var output, delay 10-60 seconds. Default: 20%, 10 seconds.
Short circuit protection - Output current on any phase is more than 175% of rating and approaching the thermal damage point of the alternator. Control includes algorithms to protect alternator from repeated over current conditions over a short period of time.
Field control interface Input signals to the PowerCommand control include:
- Coolant level (where applicable)- Fuel level (where applicable)- Remote emergency stop- Remote fault reset- Remote start- Battleshort- Rupture basin- Start type signal- Configurable inputs - Control includes (4) input signals
from customer discrete devices that are configurablefor warning, shutdown or status indication, as well asmessage displayed
Output signals from the PowerCommand control include:
- Load dump signal: Operates when the generator set isin an overload condition.
- Delayed off signal: Time delay based output which willcontinue to remain active after the control has removedthe run command. Adjustment range: 0 - 120seconds. Default: 0 seconds.
- Configurable relay outputs: Control includes (4) relayoutput contacts (3 A, 30VDC). These outputs can beconfigured to activate on any control warning orshutdown fault as well as ready to load, not in auto,common alarm, common warning and commonshutdown.
- Ready to load (generator set running) signal: Operateswhen the generator set has reached 90% of ratedspeed and voltage and latches until generator set isswitched to off or idle mode.
Communications connections include:
- PC tool interface: This RS-485 communication portallows the control to communicate with a personalcomputer running InPower software.
- Modbus RS-485 port: Allows the control tocommunicate with external devices such as PLCsusing Modbus protocol.
Note - An RS-232 or USB to RS-485 converter isrequired for communication between PC and control.
- Networking: This RS-485 communication port allowsconnection from the control to the other CumminsPower Generation products.
Mechanical drawings
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PowerCommand human machine interface HMI320
Description This control system includes an intuitive operator interface panel that allows for complete genset control as well as system metering, fault annunciation, configuration and diagnostics. The interface includes five generator set status LED lamps with both internationally accepted symbols and English text to comply with customers needs. The interface also includes an LED backlit LCD display with tactile feel soft-switches for easy operation and screen navigation. It is configurable for units of measurement and has adjustable screen contrast and brightness.
The run/off/auto switch function is integrated into the interface panel.
All data on the control can be viewed by scrolling through screens with the navigation keys. The control displays the current active fault and a time-ordered history of the five previous faults.
Features: • LED indicating lamps
- genset running - remote start - not in auto - shutdown - warning - auto - manual and stop
• 320 x 240 pixels graphic LED backlight LCD.
• Four tactile feel membrane switches for LCD defined operation. The functions of these switches are defined dynamically on the LCD.
• Seven tactile feel membrane switches dedicated screen navigation buttons for up, down, left, right, ok, home and cancel.
• Six tactile feel membrane switches dedicated to control for auto, stop, manual, manual start, fault reset and lamp test/panel lamps.
• Two tactile feel membrane switches dedicated to control of circuit breaker (where applicable).
• Allows for complete genset control setup.
• Certifications: Suitable for use on generator sets that are designed, manufactured, tested and certified to relevant UL, NFPA, ISO, IEC, Mil Std., CE and CSA standards.
LCD languages supported: English, Spanish, French, German, Italian, Greek, Dutch, Portuguese, Finnish, Norwegian, Danish, Russian and Chinese Characters.
Communications connections include:
- PC tool interface - This RS-485 communication port allows the HMI to communicate with a personal computer running InPower.
- This RS-485 communication port allows the HMI to communicate with the main control board.
Mechanical drawing 299. 6 (11.8)
234. 6 (9.24)
38. 75 (1.53)
HMIDimensions: mm ( inches)
Software
InPower (beyond 6.5 version) is a PC-based software service tool that is designed to directly communicate to PowerCommand generator sets and transfer switches, to facilitate service and monitoring of these products.
Environment The control is designed for proper operation without recalibration in ambient temperatures from -40 ºC to +70º C (-40 ºF to 158 ºF) and for storage from -55 ºC to +80 ºC (-67 ºF to 176 ºF). Control will operate with humidity up to 95%, non-condensing.
The HMI is designed for proper operation in ambient temperatures from -20 ºC to +70 ºC (-4 ºF to 158 ºF) and for storage from -30 ºC to +80 ºC (-22 ºF to 176 ºF).
The control board is fully encapsulated to provide superior resistance to dust and moisture. Display panel has a single membrane surface, which is impervious to effects of dust, moisture, oil and exhaust fumes. This panel uses a sealed membrane to provide long reliable service life in harsh environments.
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The control system is specifically designed and tested for resistance to RFI/EMI and to resist effects of vibration to provide a long reliable life when mounted on a generator set. The control includes transient voltage surge suppression to provide compliance to referenced standards.
CertificationsPowerCommand meets or exceeds the requirements of the following codes and standards:
- NFPA 110 for level 1 and 2 systems.- ISO 8528-4: 1993 compliance, controls and
switchgear.- CE marking: The control system is suitable for use on
generator sets to be CE-marked.- EN 50081-1,2 residential/light industrial emissions or
industrial emissions.- EN 50082-1,2 residential/light industrial or industrial
susceptibility.- ISO 7637-2, level 2; DC supply surge voltage test.- Mil Std 202C, Method 101 and ASTM B117: Salt fog
test.- UL 508 recognized or Listed and suitable for use on UL
2200 Listed generator sets.- CSA C282-M1999 compliance- CSA 22.2 No. 14 M91 industrial controls.- PowerCommand control systems and generator sets
are designed and manufactured in ISO 9001 certifiedfacilities.
Warranty All components and subsystems are covered by an express limited one year warranty. Other optional and extended factory warranties and local distributor maintenance agreements are available.
See your distributor for more information
Cummins Power Generation
Americas 1400 73rd Avenue N.E. Minneapolis, MN 55432 USA Phone: 763 574 5000 Fax: 763 574 5298
Europe, CIS, Middle East and Africa Manston Park Columbus Ave. Manston Ramsgate Kent CT 12 5BF United Kingdom Phone 44 1843 255000 Fax 44 1843 255902
Asia Pacific 10 Toh Guan Road #07-01 TT International Tradepark Singapore 608838 Phone 65 6417 2388 Fax 65 6417 2399
Warning: Back feed to a utility system can cause electrocution and/or property damage. Do not connect to any building’s electrical system except through an approved device or after building main switch is open.
Accessories
Data sheet
Circuit breakers Description
This data sheet provides circuit breaker manufacturer part numbers and specifications. The circuit breaker box
description is the rating of that breaker box installation on a Cummins generator. Please refer to the website of
the circuit breaker manufacturer for breaker specific ratings and technical information.
Applicable models
Engine Models
QSK19-G8 DQPAA DQPAB
QSK23-G7 DQCA DQCB DQCC
QST30-G5 DQFAA DQFAB DQFAC DQFAD
QST30-G17 DQFAE DQFAF DQFAG DQFAH
QSK50-G5 DQGAE DQGAF
QSK50-G8 DQGAR DQGAS
QSK60-G6 DQKAD DQKAE
QSK60-G16 DQKAK DQKAL
QSK60-G17 DQKAM
Instructions
1. Locate the circuit breaker feature code or part number and use the charts below to find the corresponding
manufacturer circuit breaker catalog number.
2. Use the first letter of the circuit breaker catalog number to determine the "frame" of the breaker. If the first
letter is an “N”, use the second letter. Then follow the corresponding website link from the table below to find
the breaker catalog number description.
Please refer to the catalog numbering systems page, which is given in the chart, to understand the nomenclature
of the catalog number.
Frame Catalog name* Catalog number
description page(s)
0612CT010
P and R 1 16-17
http://www.schneider-
electric.us/en/download/document/0612CT0101/
0611CT100
L 1 8-9
http://www.schneider- electric.us/en/download/document/0611CT1001/
*The following link may also be used to search specifically by the breaker part number or for the catalog name listed above.
http://products.schneider-electric.us/technical-library/
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©2017 Cummins Power Generation Inc. | NAS-6237-EN (7/17) | A056F945
3. Search the catalog by using the first 3 letters of the breaker catalog number and the first 5 numbers to find
information such as trip curves, accessories, and dimensional details regarding the circuit breaker.
*If the catalog number starts with “N”, skip the N and begin your search with the second letter.
*If the first 3 letters are “PJP,” the search will not work. You will need to start with just “PJ” and use the description pages to obtain the information you are looking for on the “PJP.”
Example
After finding your circuit breaker catalog number to be "PJL36120U33EACUKMOYB," navigate to the P-frame catalog by using the link provided.
Look at pages 16-17 of the pdf catalog to find the nomenclature of the breaker.
Search the P-frame spec sheet using the search "PJL36120.”
Our energy working for you. ™ power.cummins.com ©2017 Cummins Power Generation Inc. | NAS-6237-EN (7/17) | A056F945
Mechanically operated breakers
Feature Code Plug
Breaker Box Description Cummins Part # Manufacturer Breaker Catalog Number Trip Unit Type 0320-2164-01,
KP82-2 CB-2500,Right,3P,UL600,IEC 415,UL Serv Ent,100% A054K364 Schneider Electric RLF36250U33F MicroLogic 5.0 LI F
0320-2164-01, KP83-2 CB-2500A,Left,3P,600,IEC 415, UL Serv Ent, 100% A054K364 Schneider Electric RLF36250U33F MicroLogic 5.0 LI F
0320-2164-02, KP84-2 CB-2000,Right,3P,UL 600,IEC 415,UL Serv Ent 100% A054K366 Schneider Electric RLF36200U33F MicroLogic 5.0 LI F
0320-2164-02, KP85-2 CB-2000,Left,3P,UL 600,IEC 415,UL Serv Ent,100% A054K366 Schneider Electric RLF36200U33F MicroLogic 5.0 LI F
0320-2164-03, KP86-2 CB-1600A,Right,3P,UL 600,IEC 415,UL Serv Ent 100% A054K368 Schneider Electric RLF36160U33F MicroLogic 5.0 LI F
0320-2164-03, KP87-2 CB-1600,Left,3P,UL 600,IEC 415,UL Serv Ent 100% A054K368 Schneider Electric RLF36160U33F MicroLogic 5.0 LI F
KP88-2 CB-1200,Right,3P,UL 600,IEC 415,UL Serv Ent,100% 0320-2183 Schneider Electric PJP36120U31E MicroLogic 3.0 LI E
KP89-2 CB-1200,Left,3P,UL 600,IEC 415,UL Serv Ent,100% 0320-2183 Schneider Electric PJP36120U31E MicroLogic 3.0 LI E
KP90-2 CB-800A,Right,3P,UL 600,IEC 415,UL Serv Ent 100% 0320-2182 Schneider Electric PJP36080U31F MicroLogic 3.0 LI F
KP91-2 CB-800A,Left,3P,UL 600,IEC 415,UL Serv Ent,100% 0320-2182 Schneider Electric PJP36080U31F MicroLogic 3.0 LI F
KP92-2 CB-600A,Right,3P,UL 600,IEC 690,UL Serv Ent 100% A044T468 Schneider Electric NLGL36600U33X-600A MicroLogic 3.3S N/A
KP93-2 CB-600A,Left,3P,UL 600,IEC 690,UL Serv Ent,100% A044T468 Schneider Electric NLGL36600U33X-600A MicroLogic 3.3S N/A
KU62-2 CB-3000A,3P,600/690V,UL/IEC,ServEnt,100%UL,Right A029B150 Schneider Electric RLF36300U31A MicroLogic 3.0 LI F
KU68-2 CB-3000A, 3P, 600/690V, UL/IEC, ServEnt,100%UL,Left A029B150 Schneider Electric RLF36300U31A MicroLogic 3.0 LI F
Our energy working for you. ™ power.cummins.com
©2017 Cummins Power Generation Inc. | NAS-6237-EN (7/17) | A056F945
The Smart Choice for Mission-Critical Engine Starting
Fast, accurate, mission-critical charging – gives best starting reliability 4-rate, temperature-compensated output – offers longest battery life Replace nearly any charger – without planning ahead Industry-first battery-fault alarm – helps dispatch service early Lasting reliability – field MTBF > 1 million hours with industry-best warranty IBC seismic certification – meets latest building codes, no installation delays Optional OSHPD pre-approval – already approved for California hospital projects
S
E I S M I C
C
E R T I F I E
D
IBC2006
2000 2003
STORED ENERGY SYSTEMS
NRGIntelligent Engine Start Battery Charger
Failure to start due to battery problems is the leading cause of inoperable engine generator sets.
SENS NRG battery charger maximizes starting system reliability while slashing genset servicing costs:
One NRG replaces almost any charger without extra site visits. Installers can select or change at any time 120, 208 or 240 volts AC input, 12 or 24-volt battery and output settings optimized for nearly any lead-acid or nickel cadmium battery.
Easy to understand user interface provides state-of-the-art system status – including digital metering, NFPA 110 alarms and a battery fault alarm that can send service personnel to the site before failure to start.
Batteries charged by NRG give higher performance and last longer. In uncontrolled environments precision charging by SENS increases battery life and watering intervals 400% or more.
NRG meets all relevant industry standards – including UL, NFPA 110 and CE. Seismic Certification per International Building Code (IBC) 2000, 2003, 2006. All units are C-UL listed. 50/60 Hz units add CE marking to UL agency marks.
EnerGenius reliability technology built into every charger includes:
and available 10-year complete warranty with reimbursement of field service costs
Earn the best return on your charger investment – choose SENS NRG
NRG Battery Charger Benefits and Features
NRG SpecificationsAC InputVoltage 110-120/208-240 VAC, +10%, single phase, field selectableInput current 10A charger: 6.6/3.3 amps maximum
20A charger: 12.6/6.3 amps maximumFrequency 60 Hz +5% standard; 50/60 Hz +5% optionalInput protection 1-pole fuse, soft-start, transient suppression
Charger OutputNominal voltage ratings 12 or 24 volt nominalOptional voltage rating 12/24 volt, field selectableBattery settings Six discrete battery voltage programs
- Low or high S.G. flooded- Low or high S.G. VRLA- Nickel cadmium 9, 10, 18, 19 or 20 cells
Regulation +0.5% (1/2%) line and load regulationCurrent 10 or 20 amps nominalElectronic current limit 105% rated output typical – no crank disconnect requiredCharge characteristic Constant voltage, current limited, 4-rate automatic equalizationTemperature compensation Enable or disable anytime, remote sensor optionalOutput protection Current limit, 1-pole fuse, transient suppression
User Interface, Indication and AlarmsDigital meter Automatic meter alternately displays output volts, amps4
Accuracy +2% volts, +5% ampsAlarms LED and Form C contact(s) per table:
Front panel status display
Standard4-rate charging
1. Alarms “1” available only on 10A charger2. Form C contact provides summary alarm of these conditions. BBHH
chargers include this alarm configuration. Contacts rated 2A @ 30 VDC resistive3. Battery fault alarm indicates these fault conditions:
- Battery disconnected - Battery polarity reversed - Mismatched chargerbattery voltage - Open or high resistance charger to battery connection- Open battery cell or excessive internal resistance
4. Three-position jumper allows user to select from three display settings:alternating volts / amps (normal), constant volts, or constant amps
ControlsAC input voltage select Field-selectable switchOptional 12/24-volt output select Field-selectable two-position jumper Battery program select Field-selectable six-position jumper Meter display select Field-selectable three-position jumperFast charger enable/disable Field-selectable two-position jumper Temp compensation enable Standard. Can be disabled or re-enabled in the fieldRemote temp comp enable Connect optional remote sensor to temp comp port
EnvironmentalOperating temperature -20C to +60C, meets full specification to +45COver temperature protection Gradual current reduction to maintain safe power device temperatureHumidity 5% to 95%, non-condensingVibration (10A unit) UL 991 Class B (2G sinusoidal)Transient immunity ANSI/IEEE C62.41, Cat. B, EN50082-2 heavy industrial, EN 61000-6-2Seismic Certification IBC 2000, 2003, 2006, 2009 Maximum Sds of 2.28 g, Optional OSHPD pre-approval
Agency StandardsSafety C-UL listed to UL 1236 (required for UL 2200 gensets), UL Category BBGQ, CSA standard 22.2 no. 107.2-M89 CE: 50/60 Hz units DOC to EN 60335Agency marking 60 Hz: C-UL-US listed 50/60 Hz: C-UL-US listed plus CE markedEMC Emissions: FCC Part 15, Class B; EN 50081-2 Immunity: EN 61000-6-2NFPA standards NFPA 70, NFPA 110. (NFPA 110 requires Alarms “C”)Optional agency compliance Units with Alarms “1” configuration available with additional compliance to
UL Categories BBHH, QWIR, and NFPA 20 OSHPD pre-approval
ConstructionHousing/configuration Material: Non-corroding aluminum. Configuration options:
Packaging Open-frame and Slimline configurations only available in bulk OEM quantities and packagingDimensions See Drawings and Dimensions page for detailsPrinted circuit card Surface mount technology, conformal coatedCooling Natural convectionProtection degree Listed housing: NEMA-1 (IP20). Optional IP21 drip shield. Optional NEMA 3R enclosureDamage prevention Fully recessed display and controls Electrical connections Compression terminal blocks
Warranty Standard warranty Three year parts and labor warranty (10 years magnetics and power semiconductors) from date of shipmentOptional warranty If specified at time of order, warranty coverage can be increased to reimburse customer’s documented field service costs up to the original charger price or increased to 5 or 10 years with field service cost reimbursement. Contact the factory for full details
Optional features Input Input frequency, 50/60 Hz Remote temp comp sensor Recommended where battery and charger are in different locationsDrip shield meets s/b (IP21) Protects from dripping waterNEMA 3R housing Enables outdoor installation (remote temp sensor recommended)UL BBHH listing Available in 10A units with Alarms “1”Field service warranty Reimbursement of customer field service expenses up to charger price for 3, 5, or 10 years
Simple field adjustments
Drawings and Dimensions
10A Chargers
20A Chargers
Contact InformationFor information and service on any SENS product, please contact us at:
Output voltage12: 12 volts24: 24 volts22: 12/24-volt field selectable
Model Output current10: 10 amps20: 20 amps
AC inputR: 120/208-240 VAC, 60 HzH: 120/208-240 VAC, 50/60 Hz
Alarm system code1: LED and single Form C contactC: LEDs and Form C contacts to meet
NFPA 110
Housing/AgencyL: Enclosed: C-UL listed
UL category codeS: UL category BBGQ (standard)P: UL categories BBHH, QWIR (Alarms “1” only)
Option codeE: OSHPD Pre-Approved
All models offer field-selectable input 120/208-240 volts. 60 Hz input is standardwith C-UL listing. Optional 50/60 Hz inputincludes C-UL listing and adds CE mark.
111009 G
Contact SENS or your local sales representative for additional specification, engineering and installation information. Check the SENS web site for latest available data. Specification is subject to change without notice.
STORED ENERGY SYSTEMS
S
E I S M I C
C
E R T I F I E
D
IBC2006
2000 2003
©2009 Cummins Power Generation Inc. All rights reserved. Cummins Power Generationand Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy working for you.” are trademarks of Cummins Power Generation. Other company, product, or service names may be trademarks or service marks of others. Specifications are subject to change without notice. S-1472e (8/09)
PowerCommand® Annunciator Discrete Input or PCCNet
Description Features
The Universal Annunciator Module provides visual and audible indication of up to 20 separate alarm or status conditions, based on discrete (relay) inputs or network inputs. Each LED can be controlled by either a discrete wire input or by a signal on the PCCNet network sent from an external device, such as a PCC1301 or PCC2100 (version 2.4 or later) control.
In addition to the LEDs, the annunciator can control four custom relays based on signals received over the PCCNet. When one of the annunciator’s discrete inputs is activated, the annunciator will broadcast that information over the network. By taking advantage of the network, discrete inputs and custom relays, the annunciator can be used as expanded I/O for a genset controller.
Easily installed in a location to give immediate notification of an alarm or warning status. Designed to give operating/monitoring personnel quick-glance status information. The module directly senses battery voltage to provide green/yellow/red alarm and status information for that parameter.
Genset controller complies with NFPA level two requirements when used with the display but without the annunciator panel. When used with the annunciator it meets NFPA level one requirements (emergency and standby power systems). The annunciator module can also be used for monitoring of transfer switch or other equipment status.
• Visual and audible warnings of up to 20 separate alarmor status conditions.
• LEDs can be controlled either via PCCNet or discreteinput.
• Status of discrete inputs is broadcast on network.• Four custom relays can be controlled over the PCCNet
network.• Configurable LED color (red, yellow or green) and
selectable horn operation allows maximum flexibility.• Standard NFPA 110 label, field configurable for other
alarm status and conditions.• Each audible alarm is annunciated, regardless of the
number of existing alarm conditions displayed.• Sealed membrane panel design provides environmental
protection for internal components and is easy to clean.• Configurable for negative (ground) input or positive
input.• Integral DC voltage sensing.• Flush or surface mount provisions.• UL Listed and labeled; CSA certified; CE marked.
Our energy working for you.™
www.cumminspower.com ©2009 Cummins Power Generation Inc. All rights reserved. Cummins Power Generationand Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy working for you.” are trademarks of Cummins Power Generation. Other company, product, or service names may be trademarks or service marks of others. Specifications are subject to change without notice. S-1472e (8/09)
Specifications
Signal requirements Positive - Input impedance is 1.82 kOhms to ground; maximum input voltage = 31 VDC.
Negative - Input impedance is 1.82 kOhms to Bat+: inputs are at Bat+ level when open.
Sink/source current threshold for detection - 150 uA minimum, 3 mA maximum.
Typical conductor size: 16 ga for 304.8 m (1000 ft)
Max conductor size for terminal: 12 ga
Relay outputs 0.2 A at 125 VAC and 1 A at 30 VDC
Network connections Use Belden 9729 two pair, stranded, shielded 24 AWG twisted pair cable for all PCCNet connections. Total network length can not exceed 1219 m (4000 ft). Up to 20 nodes can be connected to the network.
Note: Any communications wire connected to the generator set should be stranded cable.
Power Maximum consumption: 15 watts
Battery voltage Functional range - Audible and visual conditions operational from 6.5 to 31 VDC.
Low voltage setting - 12.0 VDC for 12 Volt nominal systems; 24.0 for 24 Volt nominal systems.
High voltage setting - 16.0 Volt for 12 Volt nominal systems; 32.0 Volt for 24 Volt nominal systems.
Alarm horn Sound level: 90 dB at 30 cm
Physical Weight (with enclosure): 1.4 kg (3.0 lbs)
Temperature
-20 °C to +70 °C (-4 °F to +158 °F)
Humidity 10% to 95% RH (non-condensing)
Default lamp configurations
Can be configured for current NFPA 110 standard or as a replacement for Legacy (pre-2001) NFPA 110 annunciator (300-4510 or 300 4511)
NFPA 110 Lamp Description Color Horn Flash DS1 Customer fault 1 Green No No DS2 Customer fault 2 Amber No No DS3 Customer fault 3 Red No No DS4 Genset supplying load Amber No No DS5 Charger AC failure Amber Yes No DS6 Low coolant level Amber Yes No DS7 Low fuel level Red Yes No DS8 Check generator set Amber No No DS9 Not in auto Red Yes Yes DS10 Generator set running Amber No No DS11 High battery voltage Amber Yes No DS12 Low battery voltage Red Yes No DS13 Weak battery Red Yes No DS14 Fail to start Red Yes No DS15 Low coolant temp Red Yes No DS16 Pre-high engine temp Amber Yes No DS17 High engine temp Red Yes No DS18 Pre-low oil pressure Red Yes No DS19 Low oil pressure Red Yes No DS20 Overspeed Red Yes No
Our energy working for you.™
www.cumminspower.com ©2009 Cummins Power Generation Inc. All rights reserved. Cummins Power Generationand Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy working for you.” are trademarks of Cummins Power Generation. Other company, product, or service names may be trademarks or service marks of others. Specifications are subject to change without notice. S-1472e (8/09)
Typical installation
Our energy working for you.™
www.cumminspower.com ©2009 Cummins Power Generation Inc. All rights reserved. Cummins Power Generationand Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy working for you.” are trademarks of Cummins Power Generation. Other company, product, or service names may be trademarks or service marks of others. Specifications are subject to change without notice. S-1472e (8/09)
Dimensions
6.25"(159mm)
4.50"(114mm)
3.50"(88.9mm)
5.25"(133mm)
3.00
"(7
6mm
)
0.219" (5.6mm)MOUNTING HOLES
Dimensions: in (mm)
Ordering informationPart number Description 0300-5929-01 Panel mount0300-5929-02 Panel with enclosure
See your distributor for more information.
Cummins Power Generation
Americas 1400 73rd Avenue N.E. Minneapolis, MN 55432 USA Phone: 763 574 5000 Fax: 763 574 5298
Europe, CIS, Middle East and Africa Manston Park Columbus Ave. Manston Ramsgate Kent CT 12 5BF United Kingdom Phone 44 1843 255000 Fax 44 1843 255902
Asia Pacific 10 Toh Guan Road #07-01 TT International Tradepark Singapore 608838 Phone 65 6417 2388 Fax 65 6417 2399
Drawings
Depth of Fuel Approx. Depth of Fuel Approx. Depth of Fuel Approx. Depth of Fuel Approx.
(Inches) Gallons (Inches) Gallons (Inches) Gallons (Inches) Gallons
1 61
2 123
3 184
4 245
5 307
6 368
7 430
8 491
9 552
10 614
10 5/8 652
This chart is for approximation only. More accurate results will be obtained from a correctly callibrated dispenser.
Tank Chart05915 Da Vita Tacoma
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FILE MH E336241 CUMMINS ROCKY MOUNTAIN, LLC
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6 I 7 CUSTOMER PROJECT NO: TITLE:
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CRM PROJECT NO:
6 8 7 8 4
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SCALE: NTS
THIS DRAWING CONTAINS INFORMATION THAT IS PROPRIETARY TO CRM, THIS INFORMATION IS TO BE HELD IN CONFIDENCE. NO DISCLOSURE OR OTHER USE OF THIS DRAWING IS TO BE MADE WITHOUT PRIOR WRITTEN CONSENT OF CRM.
I 8
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0 C 1 I 2 I 3 I 4 I 5 I 6 I 7 I 8 s: zen en NONE OF THE RIGGING OR RATINGS ARE CUMMINS ROCKY MOUNTAIN'S
RESPONSIBILITY- MUST USED PROPERLY RATED EQUIPMENT. MUST RIG TO
REVISIONS
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PICK LEVEL. MUST LIFT BY ALL POINTS; CUMMINS ROCKY MOUNTAIN TAKES NO RESPONSIBILITY FOR RIGGING AND CONNECTIONS. ESTIMATED SHIPPING WEIGHT;
LIFT POINT ALIGNS WITH CENTER OF GRAVITY OF - -LIFT ASSEMBLY
t LIFT POINT
4 ,1
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CONTRACTOR NAME:
4 I CONTACT NAME:
CONTACT NO:
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6 CUSTOMER PROJECT NO:
CRM PROJECT NO:
68784 THIS DRAWING CONTAINS INFORMATION THAT IS PROPRIETARY TO CRM, THIS INFORMATION IS TO BE HELD IN CONFIDENCE. NO DISCLOSURE OR OTHER USE OF THIS DRAWING IS TO BE MADE WITHOUT PRIOR WRITTEN CONSENT OF CRM.
I
I DATE I APPROVED
D
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\ l A
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TITLE: GENERAL ARRANGEMENT
s � E IDWG NO:P 2 0 1 7 - 0 1 2 5 A IREV:A
scALE: NTS I D o NOT SCALE 1sHEET: 4 OF 4 TB-B-07 REV-D
Sheet 1 of 4Part Name: A054H775 Revision: B
Drawing Name: A054H776 Revision: B
Sheet 2 of 4Part Name: A054H775 Revision: B
Drawing Name: A054H776 Revision: B
CKD
FIRST USED ONFOR INTERPRETATIONOF DIMENSIONING ANDTOLERANCING, SEE
APVD
DWNSIM TOUNLESS OTHERWISE SPECIFIED, ALLDIMENSIONS ARE IN MILLIMETERS
17.50-24.99 +0.30/-0.13
10.00-17.49 +0.25/-0.13
5.00- 9.99 +0.20/-0.10
0.00- 4.99 +0.15/-0.08
DIM
HOLE
ANG TOL
DO NOT SCALE PRINT
SCALE
SITE CODE
CUMMINS POWER GENERATION
SIZEDWG
D
DATE
A054F847
6 5 4 3 2 1
D
C
B
A
6 5 4 3 2 1
D
C
B
A
PTC Creo ParametricR R
THIS DOCUMENT (AND THE INFORMATION SHOWN THEREON) ISCONFIDENTIAL AND PROPRIETARY AND SHALL NOT BE DISCLOSED TO OTHERSIN HARD COPY OR ELECTRONIC FORM, REPRODUCED BY ANY MEANS, ORUSED FOR ANY PURPOSE WITHOUT WRITTEN CONSENT OF CUMMINS INC.
R
OF
CAD SHEET
1 3
NOREVREL NO DATEAPVDCKDDWNREVISION
469.518.48[ ]
2X
LIFTING
2007.87[ ]
2X
LIFTING
38.11.5[ ]
FLOOR
25410[ ]
(38.1)
LIFTING
2X (469.5)
2X
INSIDE STUB UP
811.131.93[ ]
(469.5)
2X
INSIDE STUB UP
314.812.4[ ]
34313.5[ ]
34313.5[ ]
331.3[ ]
331.3[ ]
2X
ENCLOSURE
1133.444.62[ ]
699.227.53[ ]
DIM A
SEE SHEET 3
DIM FSEE SHEET 3
2XDIM E
ENCLOSURESEE SHEET 3
392.815.46[ ]
320.212.6[ ]
390.215.36[ ]
720.728.37[ ]
1X �#�
0.8 .X �#�
0.38 .XX�#�
1.0 3/32 DQCA/B/CASME Y14.5-2009
09SEP16
J.BRODY
P.HERRLEY
R.PAUTZKE
OUTLINE,GENSET(CIRCUIT BREAKER 23L)
ECO-165018 C 1 SEE SHEET 3 RAP PCH J.BRODY 05OCT16
PGF
A040V225
NOTE: 1. DIMENSIONS SHOWN IN [ ] ARE IN INCHES. 2. COMMON REFERENCE POINT ON GENSET SKID ( ). POINTS TO ANCHORING HOLE ON SKID. SEE GENSET_OUTLINE (FOUNDATION) FOR DETAILS. 3. LISTED TORQUE VALUES ARE FOR MAXIMUM CONDUCTOR SIZES ACCOMMODATED. CONSULT UL 486 TABLE 7-4, 7-5 AND 7-6 FOR SMALLER CONDUCTOR SIZES. 4. ALL ITEMS SHOWN IN ILLUSTRATION ARE FOR REFERENCE ONLY. 5. ELECTRICAL CONDUITS MUST: - PROVIDE FLEXIBLE CONNECTION (USING FLEXIBLE CONDUIT AND CABLES). - INSTALLED IN A WAY THAT IT WILL ABSORB OR REDUCE VIBRATION CONDITIONS, FOR EXAMPLE: ADD OFF-SET BENDS, BETWEEN THE MOUNTING SURFACE OF THE CIRCUIT BREAKER ENCLOSURE AND THE STUB AREA ORIGINATING IN CONCRETE OR THE TYPE OF BASE FLOORING. 6. FLEXIBILITY IN CONDUIT AND CABLE INSTALLATION SHOULD BE PROVIDED TO ACCOUNT FOR MOVEMENT BETWEEN GENSET AND GROUND. 7. AREA SHOWN INDICATES APPROXIMATE OFFSET PLACEMENT OF THE ELECTRICAL FLEXIBLE CONDUIT STUB-UP AREA ORIGINATING IN CONCRETE OR OTHER TYPE OF BASE FLOORING RELATIVE TO CIRCUIT BREAKER LOCATION WITHIN ENCLOSURE TO PROVIDE VIBRATION PROTECTION. 8. WIRE-CONDUIT COMBINATIONS MEET NEC AND CEC. TO USE OTHER COMBINATIONS, REFER TO APPLICABLE CODES TO ENSURE THAT WIRE AMPACITY, BEND SPACE AND GUTTER SPACE MEET THE REQUIREMENTS. 9. SHUNT TRIP UNITS CAN BE OPERATED AT 75% OF NOMINAL VOLTAGE AND WILL ACCEPT MOMENTARY OR CONTINUOUS APPLIED VOLTAGE. 10. SHUNT TRIP UNITS CAN BE OPERATED AT 70% TO 100% OF NOMINAL VOLTAGE AND WILL ACCEPT MOMENTARY OR CONTINUOUS APPLIED VOLTAGE. 11. ALL DIMENSIONS SHOWN FOR RIGHT SIDE ENTRY ALSO APPLY TO LEFT SIDE ENTRY IN MIRROR ORIENTATION. 12. ALTERNATOR MODEL HC634G & R-FRAME CIRCUIT BREAKER ARE BEING SHOWN FOR DRAWING SIMPLICITY. 13. "NS" SHUNT TRIP HAS NO INTERNAL CONTACTS, IT MUST BE USED IN CONJUNCTION WITH AUXILIARY CONTACTS TO ACCEPT CONTINUOUS APPLIED VOLTAGE. IT CAN OPERATE AT 75% OF NOMINAL VOLTAGE. 14. 800 AMP BREAKER: A LUG ACCEPTING (2) 3/0-600 kcmil CONDUCTORS IS AVAILABLE THRU ACCESSORIES. PGA PART NUMBER 0332-4278. 15. 1200 AMP BREAKER: A LUG ACCEPTING (3) 3/0-600 kcmil CONDUCTORS IS AVAILABLE THRU ACCESSORIES. PGA PART NUMBER 0332-4279. 16. STANDARD FEATURE ON SCHNEIDER ELECTRIC NW BREAKER.
RIGHT SIDE ENTRY
A A
VIEW A-A(ROTATED 180�$�)
LEFT SIDE ENTRY11
B B
C C
7
7
ECO-165018 Sheet 1 of 4Part Name: A054F847 Revision: C
Drawing Name: A054F848 Revision: C
CKD
FIRST USED ONFOR INTERPRETATIONOF DIMENSIONING ANDTOLERANCING, SEE
APVD
DWNSIM TOUNLESS OTHERWISE SPECIFIED, ALLDIMENSIONS ARE IN MILLIMETERS
17.50-24.99 +0.30/-0.13
10.00-17.49 +0.25/-0.13
5.00- 9.99 +0.20/-0.10
0.00- 4.99 +0.15/-0.08
DIM
HOLE
ANG TOL
DO NOT SCALE PRINT
SCALE
SITE CODE
CUMMINS POWER GENERATION
SIZEDWG
D
DATE
A054F847
6 5 4 3 2 1
D
C
B
A
6 5 4 3 2 1
D
C
B
A
PTC Creo ParametricR R
THIS DOCUMENT (AND THE INFORMATION SHOWN THEREON) ISCONFIDENTIAL AND PROPRIETARY AND SHALL NOT BE DISCLOSED TO OTHERSIN HARD COPY OR ELECTRONIC FORM, REPRODUCED BY ANY MEANS, ORUSED FOR ANY PURPOSE WITHOUT WRITTEN CONSENT OF CUMMINS INC.
R
OF
CAD SHEET
2 3
NOREVREL NO DATEAPVDCKDDWNREVISION
533.521[ ]
DIM D
SEE SHEET 3
DIM F
SEE SHEET 3
1X �#�
0.8 .X �#�
0.38 .XX�#�
1.0 3/32 DQCA/B/CASME Y14.5-2009
09SEP16
J.BRODY
P.HERRLEY
R.PAUTZKE
OUTLINE,GENSET(CIRCUIT BREAKER 23L)
ECO-165018 C -- ----- RAP PCH J.BRODY 05OCT16
PGF
A040V225RIGHT SIDE
TOP ENTRY ROUTING EXAMPLESCALE 1/8
RIGHT SIDEBOTTOM ENTRY ROUTING EXAMPLE
SCALE 1/8
VIEW B-BTOP ENTRANCESCALE 3/32 VIEW C-C
BOTTOM ENTRANCESCALE 3/32
5
6
6
ECO-165018 Sheet 2 of 4Part Name: A054F847 Revision: C
Drawing Name: A054F848 Revision: C
CKD
FIRST USED ONFOR INTERPRETATIONOF DIMENSIONING ANDTOLERANCING, SEE
APVD
DWNSIM TOUNLESS OTHERWISE SPECIFIED, ALLDIMENSIONS ARE IN MILLIMETERS
17.50-24.99 +0.30/-0.13
10.00-17.49 +0.25/-0.13
5.00- 9.99 +0.20/-0.10
0.00- 4.99 +0.15/-0.08
DIM
HOLE
ANG TOL
DO NOT SCALE PRINT
SCALE
SITE CODE
CUMMINS POWER GENERATION
SIZEDWG
D
DATE
A054F847
6 5 4 3 2 1
D
C
B
A
6 5 4 3 2 1
D
C
B
A
PTC Creo ParametricR R
THIS DOCUMENT (AND THE INFORMATION SHOWN THEREON) ISCONFIDENTIAL AND PROPRIETARY AND SHALL NOT BE DISCLOSED TO OTHERSIN HARD COPY OR ELECTRONIC FORM, REPRODUCED BY ANY MEANS, ORUSED FOR ANY PURPOSE WITHOUT WRITTEN CONSENT OF CUMMINS INC.
R
OF
CAD SHEET
3 3
NOREVREL NO DATEAPVDCKDDWNREVISION
TABLE 3
GENSET MODEL ALTERNATOR MODEL DIM "A"
DQCA
DQCB
DQCC
HC634G115.3[4.54]
HC634H115.3[4.54]
HC634J115.3[4.54]
HC634K14.3[.56]
TABLE 1UL/IEC LUGS ACCESSORY SPECIFICATIONS
LUG FRAME MAX AMPSWIRE RANGE
COPPER
DIM D
[1.0]
DIM E �#�25[1.0]
DIM F �#�25[1.0]
ACCESSORYDESCRIPTION
CONTACTRATING
INRUSHCONNECTION
TYPE
SQUARE DNLGL
W/ MICROLOGIC3.3S TRIP UNIT
600A 3-POLE 2/0-350 KCMIL554
[21.8]1092
[43.02]351.1
[13.82]
24 VDC SHUNT TRIP ---------- 10ACOMPRESSION TERMINALS#20-16 AWG OR SMALLER
TORQUE: 10 LB-IN1 EA. FORM C1 AUX CONTACT +1 TRIP ALARM
6A AT 240 VAC, 6A AT 480 VAC,3A AT 600 VAC, 2.5A AT 48 VDC,0.8A AT 125VDC, 0.3A AT 250 VDC
----
SQUARE DP 800
W/MICROLOGIC5.0 TRIP UNIT
800A 3-POLE 3/0-500 KCMIL599
[23.5]1092
[43.02]351.1
[13.82]
24 VDC SHUNT TRIP ---------- 200VACOMPRESSION TERMINALSFOR 1 OR 2 #18-14 AWG.
TORQUE: 10 LB-IN
1 EA. FORM C1 AUX CONTACT +1 TRIP ALARM
6A AT 240 VAC, 6A AT 480 VAC,3A AT 600 VAC, 2.5A AT 48 VDC,0.8A AT 125VDC, 0.3A AT 250 VDC
----COMPRESSION TERMINALSFOR 1 OR 2 #18-16 AWG.
TORQUE: 10 LB-IN
SQUARE DP 1200
W/MICROLOGIC5.0 TRIP UNIT
1200A 3-POLE 3/0-500 KCMIL556
[21.8]1092
[43.02]351.1
[13.82]
24 VDC SHUNT TRIP ---------- 200VACOMPRESSION TERMINALSFOR 1 OR 2 #18-14 AWG.
TORQUE: 10 LB-IN
1 EA. FORM C1 AUX CONTACT +1 TRIP ALARM
6A AT 240 VAC, 6A AT 480 VAC,3A AT 600 VAC, 2.5A AT 48 VDC,0.8A AT 125VDC, 0.3A AT 250 VDC
----COMPRESSION TERMINALSFOR 1 OR 2 #18-16 AWG.
TORQUE: 10 LB-IN
SCHNEIDER ELECTRICNW 3000/2500/2000/1600(ELECTRICALLY OPERATED) 1600-3000 AMP BREAKERS
BUS BARS STANDARDW/MICROLOGIC 5.0 TRIP UNIT
NEMAHOLE PATTERN
473.2[18.63]
1242.6[48.92]
201.1[7.92]
24 VDC SHUNT TRIP ---------- 200VAPUSH-IN TERMINALS
FOR 1 OR 2 #18-14 AWG.
1 EA. FORM C4 AUX CONTACT +1 TRIP ALARM
6A AT 240 VAC, 6A AT 480 VAC,3A AT 600 VAC, 2.5A AT 48 VDC,0.8A AT 125VDC, 0.3A AT 250 VDC
----PUSH-IN TERMINALS
FOR 1 OR 2 #18-16 AWG.
SQUARE DR 2500/2000/1600 3-POLE
1600-2500 AMPBUS BARS STANDARD
W/MICROLOGIC 5.0 TRIP UNIT
NEMAHOLE PATTERN
490[19]
1092[43.02]
351.1[13.82]
24 VDC SHUNT TRIP ---------- 200VACOMPRESSION TERMINALSFOR 1 OR 2 #18-14 AWG.
TORQUE: 10 LB-IN
1 EA. FORM C4 AUX CONTACT +1 TRIP ALARM
6A AT 240 VAC, 6A AT 480 VAC,3A AT 600 VAC, 2.5A AT 48 VDC,0.8A AT 125VDC, 0.3A AT 250 VDC
----COMPRESSION TERMINALSFOR 1 OR 2 #18-16 AWG.
TORQUE: 10 LB-IN
SCHNEIDER ELECTRICNW 3000/2500/2000/1600
(ELECTRICALLY OPERATED) W/OPTIONAL LUG
1600-3000AMP BREAKERSTORQUE 375 IN LBS [42 Nm]
#2-600 KCMIL473.2
[18.63]1242.6[48.92]
201.1[7.92]
24 VDC SHUNT TRIP ---------- 200VAPUSH-IN TERMINALS
FOR 1 OR 2 #18-16 AWG.
1 EA. FORM C4 AUX CONTACT +1 TRIP ALARM
6A AT 240 VAC, 6A AT 480 VAC,3A AT 600 VAC, 2.5A AT 48 VDC,0.8A AT 125VDC, 0.3A AT 250 VDC
----PUSH-IN TERMINALS
FOR 1 OR 2 #18-16 AWG.
SQUARE DR 2500/2000/1600 W/OPTIONAL LUG1600-2500 AMP
BREAKERSTORQUE 375 IN LBS [42 Nm]
#2-600 KCMIL490[19]
1092[43.02]
351.1[13.82]
24 VDC SHUNT TRIP ---------- 200VACOMPRESSION TERMINALSFOR 1 OR 2 #18-14 AWG.
TORQUE: 10 LB-IN
1 EA. FORM C4 AUX CONTACT +1 TRIP ALARM
6A AT 240 VAC, 6A AT 480 VAC,3A AT 600 VAC, 2.5A AT 48 VDC,0.8A AT 125VDC, 0.3A AT 250 VDC
----COMPRESSION TERMINALSFOR 1 OR 2 #18-16 AWG.
TORQUE: 10 LB-IN
TABLE 2
TYPICAL CONDUIT AND WIRE SIZE BASED ON NEC 2014,ARTICLE 310.15, TABLES 310.15 (B)(16) AND 310.15 (B)(3)(a),FOR 90C TEMPERATURE
RATED CONDUCTOR AT 30C AMBIENT, AND ANNEX C WITH 4 CURRENT-CARRYING CONDUCTORS IN EACH CONDUIT
MAXBRKRAMPS
WIRE (COPPER) CABLE AMPACITY
TOTAL NUMBER OF CONDUITS
QTY SIZE QTY SIZE (IN INCHES)
3000A 8 600 KCMIL 380 8 4
2500A 7 600 KCMIL 380 7 4
2000A 6 500 KCMIL 344 6 4
1600A 6 350 KCMIL 280 6 3 1/2
1200A 4 400 KCMIL 304 4 3 1/2
800A 3 350 KCMIL 280 3 3
600A 3 4/0 AWG 208 3 3
TYPICAL CONDUIT AND WIRE SIZE BASED ON NEC 2014, ARTICLE 310.15 AND TABLE 310-16 FOR 90C TEMPERATURE RATED CONDUCTOR AT 40C
AMBIENT AND ANNEX C
MAXBRKRAMPS
WIRE (COPPER) CABLE AMPACITY
TOTAL NUMBER OF CONDUITS
QTY SIZE QTY SIZE (IN INCHES)
3000A 8 700 KCMIL 379 8 4
2500A 8 500 KCMIL 313 8 4
2000A 8 350 KCMIL 255 8 3
1600A 7 300 KCMIL 233 7 3
1200A 4 500 KCMIL 313 4 4
800A 4 250 KCMIL 211 4 3
600A 3 250 KCMIL 211 3 3
1X �#�
0.8 .X �#�
0.38 .XX�#�
1.0 3/32 DQCA/B/CASME Y14.5-2009
09SEP16
J.BRODY
P.HERRLEY
R.PAUTZKE
OUTLINE,GENSET(CIRCUIT BREAKER 23L)
ECO-165018 C 1 UPDATED TABLE 2 COLUMN CABLE AMPACITY RAP PCH J.BRODY 05OCT16
PGF
A040V225
10
10
10
10
3
14
15
8
8
109 13
9 13
9 13
9 13
9 13
9 13
9 13
9 13
9 13
9 13
9 13
9 13
9 13
9 13
16
16
16
16 10
3
ECO-165018 Sheet 3 of 4Part Name: A054F847 Revision: C
Drawing Name: A054F848 Revision: C
Sheet 1 of 2Part Name: 0500-4022 Revision: B
Drawing Name: 0500-4022 Revision: B
Warranty
Warranty Statement
Global Commercial Warranty Statement
Generator Set
EnglishOriginal Instructions 8-2013 A028U870 (Issue D)
Effective Date: 01-August-2013 Page 1 of 2 A028U870 Issue D
Limited Warranty
Commercial Generating Set This limited warranty applies to all Cummins Power
Generation branded commercial generating sets and associated accessories (hereinafter referred to as "Product").
This warranty covers any failures of the Product, under normal use and service, which result from a defect in material or factory workmanship.
Warranty Period: The warranty start date† is the date of initial start up, first rental, demonstration or 18 months after factory ship date, whichever is sooner. See table for details.
Continuous Power (COP) is defined as being the maximum power which the generating set is capable of delivering continuously whilst supplying a constant electrical load when operated for an unlimited number of hours per year. No overload capability is available for this rating.
Prime Power (PRP) is defined as being the maximum power which a generating set is capable of delivering continuously whilst supplying a variable electrical load when operated for an unlimited number of hours per year. The permissible average power output over 24 hours of operation shall not exceed 70% of the PRP. For applications requiring permissible average output higher than stated, a COP rating should be used.
Limited-Time Running Power (LTP) is defined as the maximum power available, under the agreed operating conditions, for which the generating set is capable of delivering for up to 500 hours of operation per year.
Emergency Standby Power (ESP) is defined as the maximum power available during a variable electrical power sequence, under the stated operating conditions, for which a generating set is capable of delivering in the event of a utility power outage or under test conditions for up to 200 hours of operation per year. The permissible average power output over 24 hours of operation shall not exceed 70% of the ESP.
Environmental Protection Agency – Stationary Emergency (EPA-SE) is defined as being the maximum power available during a variable electrical power sequence, under the stated operating conditions, for which a generator set is capable of delivering in the event of a utility power outage or under test conditions and used in strict accordance with the EPA NSPS for stationary engines, 40 CFR part 60, subparts IIII and JJJJ, where a reliable utility must be present. The permissible average power output over 24 hours of operation shall not exceed 70% of the EPA-SE.
Data Center Continuous (DCC) is defined as the maximum power which the generator is capable of delivering continuously to a constant or varying electrical load for unlimited hours in a data center application.
Base Warranty Coverage Duration (Whichever occurs first)
Rating Months Max. Hours COP 12 Unlimited PRP 12 Unlimited LTP 12 500 hrs ESP 24 400 hrs
EPA-SE 24 Unlimited DCC 24 Unlimited
† Warranty start date for designated rental and oil and gas model
Products is determined to be date of receipt of Product by the end customer.
Cummins Power Generation Responsibilities: In the event of a failure of the Product during the warranty period due to defects in material or
workmanship, Cummins Power Generation will only be responsible for the following costs:
� All parts and labor required to repair the Product.
� Reasonable travel expenses to and from the Product site location.
� Maintenance items that are contaminated or damaged by a warrantable failure.
Owner Responsibilities: The owner will be responsible for the following:
Effective Date: 01-August-2013 Page 2 of 2 A028U870 Issue D
� Notifying Cummins Power Generation distributor or dealer within 30 days of the discovery of failure.
� Installing, operating, commissioning and maintaining the Product in accordance with
Cummins Power Generation’s published policies and guidelines.
� Providing evidence for date of commissioning.
� Providing sufficient access to and reasonable ability to remove the Product from the installation in the event of a warrantable failure.
� Incremental costs and expenses associated with Product removal and reinstallation resulting from non-standard installations.
� Costs associated with rental of generating sets used to replace the Product being repaired.
� Costs associated with labor overtime and premium shipping requested by the owner.
� All downtime expenses, fines, all applicable taxes, and other losses resulting from a warrantable failure.
Limitations: This limited warranty does not cover Product failures resulting from:
� Inappropriate use relative to designated power rating.
� Inappropriate use relative to application guidelines.
� Inappropriate use of an EPA-SE application generator set relative to EPA’s standards.
� Normal wear and tear. � Improper and/or unauthorized installation. � Negligence, accidents or misuse. � Lack of maintenance or unauthorized repair. � Noncompliance with any Cummins Power
Generation published guideline or policy. � Use of improper or contaminated fuels,
coolants or lubricants. � Improper storage before and after
commissioning. � Owner’s delay in making Product available
after notification of potential Product problem. � Replacement parts and accessories not
authorized by Cummins Power Generation. � Use of Battle Short Mode. � Owner or operator abuse or neglect such as:
operation without adequate coolant or lubricants; overfueling; overspeeding; lack of maintenance to lubricating, cooling or air intake systems; late servicing and maintenance; improper storage, starting, warm-up, run-in or shutdown practices, or for progressive damage resulting from a defective shutdown or warning device.
� Damage to parts, fixtures, housings, attachments and accessory items that are not part of the generating set.
This limited warranty does not cover costs resulting from:
� Difficulty in gaining access to the Product. � Damage to customer property.
A “Data center” is defined as a dedicated facility that house computers and associated equipment for data storage and data handling.
Reliable utility is defined as utility power without routine or regularly scheduled black-outs.
Please contact your local Cummins Power
Generation Distributor for clarification concerning these limitations.
CUMMINS POWER GENERATION RIGHT TO FAILED COMPONENTS:
Failed components claimed under warranty remain
the property of Cummins Power Generation.
Cummins Power Generation has the right to reclaim any failed component that has been replaced under warranty.
Extended Warranty: Cummins Power Generation offers several levels of Extended Warranty Coverage. Please contact your
local Cummins Power Generation Distributor for details. www.cumminspower.com
THE WARRANTIES SET FORTH HEREIN ARE THE SOLE WARRANTIES MADE BY CUMMINS
POWER GENERATION IN REGARD TO THE
PRODUCT. CUMMINS POWER GENERATION MAKES NO OTHER WARRANTIES, EXPRESS OR IMPLIED, OR OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
IN NO EVENT IS CUMMINS POWER
GENERATION LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES.
This limited warranty shall be enforced to the maximum extent permitted by applicable law. This limited warranty gives the owner specific rights that may vary from state to state or from jurisdiction to jurisdiction.
Product Model Number:_______________________ Product Serial Number:________________________ Date in Service:______________________________
Notes:
________________________________________________________________
________________________________________________________________
Power Electronics Extended Warranty Statement
English Effective Date: 01-October-2009
Power Electronics Extended Warranty Statement
Feature Code
G013
Effective Date: 01-October-2009
Limited 10 Year Extended Warranty 1-5 Comprehensive 6-10 Main Contacts Only – G013
Transfer Switch and Paralleling Systems When purchased, this limited extended warranty applies to all Cummins Power Generation branded Transfer Switches, Paralleling Systems and associated accessories (hereinafter referred to as "Product").
This limited extended warranty covers any failures of the Product, under normal use and service, which result from a defect in material or factory workmanship.
Warranty Period: The limited extended warranty start date is the date of commissioning†, demonstration or 18 months after factory ship date, whichever is sooner. The coverage duration is 10 years from warranty start date. † Date of commissioning not to exceed date of Generator Set initial start-up.
Cummins Power Generation Responsibilities: In the event of a failure of the Product during the limited extended warranty period due to defects in material or workmanship, Cummins Power Generation will only be responsible for the following costs:
Years 1 & 2 Base coverage.
Years 3-5 All parts required to repair the Product.
Years 6–10 Main contacts only.
Owner Responsibilities: The owner will be responsible for the following:
Notifying Cummins Power Generationdistributor or dealer within 30 days of thediscovery of failure.
Installing, operating, commissioning andmaintaining the Product in accordance withCummins Power Generation’s publishedpolicies and guidelines.
Providing evidence for date ofcommissioning.
Providing sufficient access to and reasonableability to remove the Product from theinstallation in the event of a warrantablefailure.
In addition, the owner will be responsible for:
Incremental costs and expenses associatedwith Product removal and reinstallationresulting from non-standard installations.
Costs associated with rental of powergenerating equipment used to replace theProduct being repaired.
Costs associated with labor overtime andpremium shipping requested by the owner.
Labor and travel after the base warrantyperiod expires.
All components other than main contacts inyears 6-10.
All downtime expenses, fines, all applicabletaxes, and other losses resulting from awarrantable failure.
Limitations: This limited extended warranty does not cover Product failures resulting from:
Inappropriate use relative to designatedpower rating.
Inappropriate use relative to applicationguidelines.
Non-conformance to applicable industrystandards for installation.
Normal wear and tear. Improper and/or unauthorized installation. Owner’s or operator’s negligence, accidents
or misuse. Lack of maintenance or unauthorized repair. Noncompliance with any Cummins Power
Generation published guideline or policy. Damage caused by improper handling.
Effective Date: 01-October-2009
Improper storage before and aftercommissioning.
Owner’s delay in making Product availableafter notification of potential Product problem.
Use of steel enclosures within 60 miles of thecoast of salt water when aluminum or analternate non-corrosive material enclosureoption is available.
Replacement parts and accessories notauthorized by Cummins Power Generation.
Owner or operator abuse or neglect such as:late servicing and maintenance and improperstorage.
Damage to parts, fixtures, housings,attachments and accessory items that arenot part of the transfer switch or parallelingsystem.
This limited extended warranty does not cover costs resulting from:
Difficulty in gaining access to the Product. Repair of cosmetic damage to enclosures.
CUMMINS POWER GENERATION RIGHT TO FAILED COMPONENTS: Failed components claimed under warranty remain the property of Cummins Power Generation. Cummins Power Generation has the right to reclaim any failed component that has been replaced under warranty.
www.cumminspower.com
THE WARRANTIES SET FORTH HEREIN ARE THE SOLE WARRANTIES MADE BY CUMMINS POWER GENERATION IN REGARD TO THE PRODUCT. CUMMINS POWER GENERATION MAKES NO OTHER WARRANTIES, EXPRESS OR IMPLIED, OR OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
IN NO EVENT IS CUMMINS POWER GENERATION LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES.
This limited extended warranty shall be enforced to the maximum extent permitted by applicable law. This limited warranty gives the owner specific rights that may vary from state to state or from jurisdiction to jurisdiction.
Product Model Number:_______________________
Product Serial Number:________________________
Date in Service:______________________________
Notes:
________________________________________________________________
________________________________________________________________
Transfer Switch
power.cummins.com
©2017 Cummins Inc. | S-1270 (10/17)
Specification sheet
OTPC Transfer switch open and closed transition
125 - 800 Amp
Description Features
OTPC transfer switches are designed for operation and switching of electrical loads between primary power and Standby generator sets. They are suitable for use in emergency, legally required and optional Standby applications. The switch monitors both power sources, signals generator set startup, automatically transfers power, and returns the load to the primary power source when the utility returns and stabilizes.
OTPC transfer switches are available with closed transition transfer. By briefly connecting the two sources (for 100 msec or less), the transfer from the alternate source back to the normal source occurs without interruption in the power supply to loads.
PowerCommand® control – A fully featured
microprocessor-based control with digital display. Controls allow operator to enter settings and make adjustments to software-enabled features easily and accurately. Accommodates up to eight event schedules.
Programmed transition – Open transition timing can
be adjusted to completely disconnect the load from both sources for a programmed time period, as recommended by NEMA MG-1 for transfer of inductive loads.
Advanced transfer switch mechanism – Unique bi-
directional linear actuator provides smooth, Continuous transfer switch action during automatic operation.
Robust control system design – Optically isolated
logic inputs and isolation transformers for AC power inputs provide high-voltage surge protection.
Main contacts – Heavy-duty silver alloy contacts
with multi-leaf arc chutes are rated for motor loads or total system load transfer. They require no routine contact maintenance.
Continuous load current not to exceed 100% of switch rating and Tungsten loads not to exceed 30% of switch rating.
Communications capability – The transfer switch is
capable of communicating with other transfer switches, SCADA and remote monitoring systems, or Cummins generators utilizing LonWorks
® protocol.
Easy service/access – Single-plug harness
connection and compatible terminal markings simplify servicing. Access space is ample. Door-mounted controls are field-programmable; not tool is required.
Complete product line – Cummins offers a wide
range of equipment, accessories and services to suit virtually any backup power application.
Warranty and service - Products are backed by a
comprehensive warranty and a worldwide network of distributors with factory-trained service technicians.
power.cummins.com
©2017 Cummins Inc. | S-1270 (10/17)
Transfer switch mechanism Transfer switch mechanism is electrically operated and mechanically held in
the source 1 and source 2 positions. The transfer switch incorporateselectrical and mechanical interlocks to prevent inadvertent interconnection ofthe sources.
Independent break-before-make action is used for both 3-pole and 4-pole/switched neutral switches. This design allows use of sync check operationwhen required, or control of the operating speed of the transfer switch forproper transfer of motor and rectifier-based loads (programmed transitionfeature).
True 4-pole switching allows for proper ground (earth) fault sensing andconsistent, reliable operation for the life of the transfer switch. The neutralpoles of the transfer switch have the same ratings as the phase poles andare operated by a common crossbar mechanism, eliminating the possibilityof incorrect neutral operation at any point in the operating cycle, or due tofailure of a neutral operator.
High pressure silver alloy contacts resist burning and pitting. Separate arcingsurfaces further protect the main contacts. Contact wear is reduced bymultiple leaf arc chutes that cool and quench the arcs. Barriers separate thephases to prevent interphase flashover. A transparent protective coverallows visual inspection while inhibiting inadvertent contact with energizedcomponents
Switch mechanism, including contact assemblies, is third party certified toverify suitability for applications requiring high endurance switching capabilityfor the life of the transfer switch. Withstand and closing ratings are validatedusing the same set of contacts, further demonstrating the robust nature ofthe design
Specifications
Voltage rating 600 VAC, 50 or 60 Hz.
Arc interruption Multiple leaf arc chutes provide dependable arc interruption.
Neutral bar A full current-rated neutral bar with lugs is standard on enclosed 3-pole transfer switches.
Auxiliary contacts Two isolated contacts (one for each source) indicating switch position are provided for customer use. Contacts are normally open, and close to indicate connection to the source. Wired to terminal block for easy access. Rated at 10 amps Continuous and 250 VAC maximum. UL recognized, and CSA-certified.
Operating temperature -40 ˚F (-40 ˚C) to 140 ˚F (60 ˚C)
Storage temperature -40 ˚F (-40 ˚C) to 140 ˚F (60 ˚C)
Humidity Up to 95% relative, non-condensing
Altitude Up to 10,000 ft (3,000 m) without derating
Surge withstand ratings Voltage surge performance and testing in compliance with the requirements of IEEE C62.41 (Category B3) and IEEE C62.45.
Total transfer time (source-to-source)
Will not exceed 6 cycles at 60 Hz with normal voltage applied to the actuator and without programmed transition enabled.
Manual operation handles Transfer switches rated through 1000 amps are equipped with permanently attached operating handles and quick-break, quick-make contact mechanisms suitable for manual operation. Transfer switches over 1000 amps are equipped with manual operators. All switches must be de-energized before manual operation is attempted.
power.cummins.com
©2017 Cummins Inc. | S-1270 (10/17)
Transition modes
Open transition/programmed: Controls the time required for the device to switch from source to source, so that the load
generated voltages decay to a safe level before connecting to an energized source. Recommended by NEMA MG-1 to prevent nuisance-tripping breakers and load damage. Adjustable 0-60 seconds, default 0 seconds. Programmed transition is standard on 150-1200 amp switches, and optional on 1600-4000 amps.
Open transition/in-phase: Initiates open transition transfer when in-phase monitor senses both sources are in phase.
Operates in a break-before-make sequence. Includes ability to enable programmed transition as a back-up. If sources are not in phase within 120 seconds, switches from 40-1200 amps will transfer using programmed transition (not available on open transition switches over 1200 amps).
Closed transition: Used in applications where loads are sensitive to the momentary power interruption that occurs when
performing open transition between sources. Closed transition is accomplished by briefly (<100 msec) paralleling two good sources to eliminate the momentary break in the power supply. Closed transition is only available as an option on OTPC models from 1000-4000 amps.
Genset-to-genset: Either genset can be designated as the lead genset. If the lead genset goes down or is taken offline,
the transfer switch starts the second genset and transfer the load. The control can be programmed to alternate between the two gensets at a set interval up to 336 hours (2 weeks).
PowerCommand control
PowerCommand controls are microprocessor based and developed specifically for automatic transfer switch operation. The control includes all of the features and options required for most applications.
LED lamps indicate source availability, source connected, exercise mode and test mode.
Flash memory stores the control settings.
Contents of the memory are not lost even if power to the controller is lost.
On-board battery maintains the real-time clock setting and the engine start time delay.
Choice of two control packages allows selection of the most suitable control for the application.
power.cummins.com
©2017 Cummins Inc. | S-1270 (10/17)
Control functions
Level 1 control (C023) Level 2 control (C024)
Open transition (in-phase)
Open transition (programmed)
Utility-to-genset applications
Software adjustable time delays:
Engine start: 0 to 120 sec
Transfer normal to emergency: 0 to 120 sec Re-transferemergency to normal: 0 to 30 min
Engine stop: 0 to 30 min
Programmed transition: 0 to 60 sec
Undervoltage sensing: 3-phase normal, 1-phase
emergency
Accuracy: =/- 2%
Pickup: 85% to 100% of nominal voltage
Dropout: 75% to 98% of pickup setting
Dropout time delay: 0-4 sec
Overvoltage sensing: 3-phase normal, 1-phase
emergency
Accuracy: =/- 2%
Pickup: 95% to 99% of dropout setting
Dropout: 105% to 135% of nominal voltage
Dropout time delay: 0 to 120 sec
Over/under frequency sensing:
Accuracy: ±0.05 Hz
Pickup: ±5% to ±20% of nominal frequency
Dropout: 1-5% beyond pickup
Dropout time delay: 0.1 to 15.0 sec
Programmable genset exerciser: One event/schedule
with or w/o load
Basic indicator panel:
Source available/connected LED indicators
Test/exercise/override buttons
Digital display – optional (M018)
Analog bar graph meter display – optional (D009)
Date/time-stamped event recording: 50 events
Load sequencing: Optional with network communications
module M031. Provides control for eight steps of load withan adjustable time delay for each step on transfer, re-transfer or both.
Open transition (in-phase)
Open transition (programed)
Closed transition: Includes fail-to-disconnect timer to prevent extended paralleling with the utility
Utility-to-genset applications
Utility-to-utility applications
Genset-to-genset applications
Software adjustable time delays:
Engine start: 0 to 120 sec
Transfer normal to emergency: 0 to 120 sec
Re-transfer emergency to normal: 0 to 30
min Engine stop: 0 to 30 min
Programmed transition: 0 to 60 sec
Undervoltage sensing: 3-phase normal, 3-phase
emergency
Accuracy: +/- 2%
Pickup: 85% to 100% of nominal voltage
Dropout: 75% to 98% of pickup setting
Dropout time delay: 0-4 sec
Overvoltage sensing: 3-phase normal, 3-phase
emergency
Accuracy: ± 2%
Pickup: 95% to 99% of dropout setting
Dropout: 105% to 135% of nominal voltage
Dropout time delay: 0 to 120 sec
Over/under frequency sensing:
Accuracy: =/- 0.05 Hz
Pickup: ±5% to ±20% of nominal frequency
Dropout: 1-5% beyond pickup
Dropout time delay: 0.1 to 15.0 sec
Voltage imbalance sensing:
Dropout: 2% to 10%
Pickup: 90% of dropout
Time delay: 2.0 to 20.0 sec
Phase rotation sensing:
Time delay: 100 msec
Loss of single phase detection:
Time delay: 100 msec
Programmable genset exerciser: Eight events/schedules
with or w/o load
Basic indicator panel:
Source available/connected LED indicators
Test/exercise/override buttons
Digital display – standard
Analog bar graph meter display – optional (D009)
Date/time-stamped event recording: 50 events
Load sequencing: Optional with network communications
module M031. Provides control for eight steps of load withan adjustable time delay for each step on transfer, re-transfer, or both.
Genset-to-genset: Same functions as above for lead andsecondary generators.
Utility-to-utility: Same functions as above, for preferred
and alternate source
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Time-delay functions
Engine start: Prevents nuisance genset starts due to momentary power system variation or loss. Not included in utility-to-utility systems.
Transfer normal to emergency: Allows genset to stabilize before application of load. Prevents power interruption if
normal source variation or loss is momentary. Allows staggered transfer of loads in multiple transfer switch systems. For genset-to-genset applications, delays transfer of load from lead to secondary generator.
Re-transfer emergency to normal: Allows the utility to stabilize before re-transfer of load. Prevents needless power
interruption if return of normal source is momentary. Allows staggered transfer of loads in multiple transfer switch systems. For genset-to-genset applications, delays re-transfer of load from secondary back to lead generator.
Engine stop: Maintains availability of the genset for immediate reconnection if the normal source fails shortly after retransfer. Allows gradual genset cool down by running unloaded. Not included in utility-to-utility systems.
Elevator pre-transfer signal: Requires optional relay signal module (M023). Signals elevator system that transfer is pending and delays transfer for pre-set interval of 0-60 seconds to prevent a power interruption during elevator operation
User interfaces
Basic interface panel
LED indicators provide at-a-glance source and transfer switch status for quick summary of system conditions. Test and override buttons allow delays to be bypassed for rapid system checkout.
Digital display (M018)
The digital display provides a convenient method for monitoring load power conditions, adjusting transfer switch parameters, monitoring PowerCommand network status or reviewing transfer switch events. Password protection limits access to adjustments to authorized personnel. The digital display is optional with the PowerCommand Level 1 control and comes standard with the Level 2 control.
User interface options
Front panel security key (M017)
Locks front panel to prohibit access to digital control settings. Prevents unauthorized activation of transfer or test functions.
Bar graph meter display (D009)
An LED bar graph display provides an easy-to-read indicator of the level of power being supplied to the load. Information displayed includes: 3-phase voltage and current, frequency, power factor, and kilowatts. Green, amber, and red LEDs provide at-a-glance indication of system acceptability. Available as an option with the Level 2 PowerCommand microprocessor control.
Control options
Relay signal module (M023)
Provides relay output contacts for sending information to the building monitoring and control system. Relay outputs include: source 1 connected/available, source 2 connected/available, not in auto, test/exercise active, failed to disconnect, failed to synchronize, failed to transfer/re-transfer, and elevator control pre-transfer signal.
Loadshed (M007)
Removes the load from the emergency power source by driving the transfer switch to the neutral position when signalled remotely. Transfers load back to the emergency source when the signal contacts open. Immediately re-transfers back to the primary source when available. Available for utility-to-genset applications only.
PowerCommand network interface (M031)
Provides connection to the PowerCommand network. LonWorks compatible for integration with building monitoring and control system.
Load power and load current monitoring (M022)
Measures load phase and neutral current, power factor, real power (kW) and apparent power (kVA). Warns of excessive neutral current resulting from unbalanced or nonlinear loads. Minimum current level detection is 3%.
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UL withstand and closing ratings
OTPC transfer switches must be protected by circuit breakers or fuses. Referenced drawings include detailed listings of specific breakers or fuse types that must be used with the respective transfer switches. Consult with your distributor/dealer to obtain the necessary drawings. Withstand and closing ratings (WCR) are stated in symmetrical RMS amperes.
Transfer switch ampere
MCCB protection Special circuit breaker protection
WCR @ volts max with specific
manufacturers MCCBs
Max MCCB ratings
Drawing reference
With specific current limiting
breakers (CLB)
Max CLB
rating Drawing reference
40, 70, 125 3-pole 14,000 at 480 225 A A050J441
200,000 at 480 225 A A048J566
14,000 at 600 100,000 at 600
40, 70, 125 4-pole 30,000 at 480
400 A A048E949 200,000 at 480
400 A A051D533 30,000 at 600 100,000 at 600
150, 225, 260 30,000 at 480
400 A A048E949 200,000 at 480
400 A A051D533 30,000 at 600 100,000 at 600
300, 400, 600 65,000 at 480 1200 A A056M829 200,000 at 480 1200 A A048J564
65,000 at 600 100,000 at 600
800, 1000 open 65,000 at 480 1400 A A056M821 150,000 at 480 1400 A A048J562
50,000 at 600 100,000 at 600
1000, 1200 closed 85,000 at 480 1600 A 0098-7312 85,000 at 480 1600 A 0098-7312
65,000 at 600* 65,000 at 600
1200 open, delayed
85,000 at 480 1600 A A056M825
65,000 at 600*
1600, 2000, 3000, 4000
These amperages don’t have specific circuit breaker ratings. See 3 cycle ratings table.
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Fuse protection
Transfer switch ampere
WCR @ volts max. with
current limiting fuses
Max fuse, size and type Drawing reference
40, 70, 125
3- and 4-pole
200,000 at 480 200 A Class, J, RK1, RK5, T A050J441
200,000 at 600
150, 225, 260 200,000 at 480 600 A Class, J, RK1, RK5
1200 A Class L or T A048E949
200,000 at 600
300, 400, 600 200,000 at 480 600 A Class, RK1 or RK5
1200 A Class L or T A056M829
200,000 at 600
800, 1000 open 200,000 at 480 600 A Class, J, RK1 or RK5
1200 A Class T
2000 A Class L
A056M821
200,000 at 600
1000, 1200 closed 200,000 at 480** 3000 A Class L A052L319
1200 open 200,000 at 480 600 A Class, J, RK1 or RK5
1200 A Class T
2000 A Class L
A056M825
200,000 at 600*
1600, 2000 200,000 at 480** 2500 A Class L A052L322
3000 200,000 at 480** 4000 A Class L A052L322
4000 200,000 at 480** 6000 A Class L A052L324
200,000 at 600*
*CSA only
**UL only
3-cycle ratings
Transfer switch ampere
WCR @ volts max 3 cycle rating
Max MCCB rating Drawing reference
300, 400, 600 25,000 at 600 1200 A A056M829
800, 1000 35,000 at 600 1400 A A056M821
1000, 1200 closed 50,000 at 480 1600 A A052L319
42,000 at 600*
1200 open 50,000 at 480 1600 A A048E947
42,000 at 600
1600, 2000 100,000 at 480 4000 A A052L322
85,000 at 600*
3000 100,000 at 480 4000 A A052L322
85,000 at 600*
4000 100,000 at 480 5000 A A052L324
85,000 at 600*
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Transfer switch lug capacities
All lugs accept copper or aluminum wire unless indicated otherwise.
Amp rating Cables per
phase Size
40, 70, 125 3-pole 1 #12 AWG-2/0
40 4-pole 1 #14 AWG-2/0
70, 125 4-pole 1 #6 AWG - 300 MCM
150, 225 1 #6 AWG - 300 MCM
260 1 #6 AWG - 400 MCM
300, 400 2 Two hole lug, one accepts 3/0 – 600 MCM and the other accepts #4 AWH – 250 MCM
600 2 250 - 500 MCM
800, 1000 open, delayed
4 250 - 500 MCM
1000, 1200 closed 4 #2 AWG to 600 MCM
1200 open, delayed
4 # 2 AWG to 600 MCM, standard (Feature N045)
1/0 AWG to 750 MCM, optional (Feature N066)
Compression Lug Adapter, optional (feature N032)**
1600, 2000 8 #2 AWG to 600 MCM (lugs optional)
3000 8 #2 AWG to 600 MCM (lugs optional)
4000 12 1/0 AWG to 750 MCM (lugs optional)
**Recommended Compression lugs (½” stud , 1-3/4” centers) Lug mounting hardware included
750 MCM 600 MCM 500 MCM Manufacturer
CRA- 750L2 CRA-600L2 CRA-500L2
ILSCO 2ACL-750 2ACL-600 2ACL-500
2IACL-750 2IACL-600 2IACL-500
54223 54289 54286
THOMAS & BETTS
60278 60275 60273
60278N 60278N 60278N
LCN75 LCN600 LCN500
ATL502 ATL602 ATL5002
YA39-2LN YA36-2LN YA34-2LN
BURNDY
YA39-2N YA36-2N YA34-2N
YA44L-2NTC-LD - YA38L-2NTC-FX
YAG44L-2NTC-LD - YAG38L-2NTC-LD
YA44-2N-FXB - YA38-2N-FXB
YA39A5 And YA39AM2 YA36A3 YA34A3
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Enclosures
Dimensions - transfer switch in UL type 1 enclosure
Amp rating
Height Width Depth Weight 3-pole
type Outline drawing
Door closed Door open
in mm in mm in mm in mm lb kg
40, 70, 12 5 3-pole
27.0 686 20.5 521 12.0 305 31.5 800 82 37 0310-0544
40, 70, 125 4-pole
35.5 902 26.0 660 16.0 406 41.0 1042 165 75 0500-4896
150, 225 35.5 902 26.0 660 16.0 406 41.0 1042 165 75 0310-0414
260 43.5 1105 28.5 724 16.0 406 43.0 1093 170 77 0310-0540
300, 400, 600
54.0 1372 25.5 648 18.0 457 42.0 1067 225 102 0310-1307
800, 1000 open
68.0 1727 30.0 762 20.6 524 48.5 1232 360 163 0310-0417
1000, 1200 closed
76.3 1937 36.0 915 22.7 577 54.0 1372 450 204 0310-0482
1200 open
90.0 2290 39.0 991 27.5 699 64.7 1644 730 331 A030L605
1600, 2000*
90.0 2290 39.0 915 48.0 1219 84.0 2134 1100 499 0310-0483
3000* 90.0 2290 36.0 915 48.0 1219 84.0 2134 1250 567 0310-0484
4000* 90.0 2290 46.5 1180 60.0 1520 106 2700 1850 839 0500-4485
Dimensions - transfer switch in UL type 3R, 4, 4x, or 12 enclosure
Amp rating
Height Width Depth
Weight Cabinet
type Outline drawing
Door closed Door open
in mm in mm in mm in mm lb kg
40, 70, 125 3-pole
34.0 864 26.5 673 12.5 318 36.5 927 125 57 3R, 12 0310-0453
4 0310-0445
40, 70, 125 4-pole
42.5 1080 30.5 775 16.0 406 44.0 1118 190 86 3R, 12 0500-4896
4 0500-4896
150, 225 42.5 1080 30.5 775 16.0 406 44.0 1118 215 97 3R, 12 0310-0454
4 0310-0446
260 46.0 1168 32.0 813 16.0 406 46.0 1168 255 102 3R, 12 0310-0455
4 0310-0447
300, 400, 600
59.0 1499 27.5 699 18.5 419 41.5 1054 290 132 3R, 12 0310-1315
4 0310-1316
800, 1000 open
73.5 1867 32.5 826 20.8 529 49.5 1257 410 186 3R, 12 0310-0457
4 0310-0449
1000, 1200 closed
76.3 1937 36.0 915 22.7 577 54.0 1372 450 204 3R, 12, 4 0310-0482
1200 open
90.0 2290 39.0 991 27.5 699 64.7 1644 730 331 3R, 12 A030L605
4 A041N372
1600, 2000*
90.0 2290 38.0 826 50.9 1293 80.0 2032 1100 499 3R, 12, 4 0310-0744
3000* 90.0 2290 38.0 965 51.0 1295 84.5 2146 1250 567 3R 0310-0745
4000* 90.0 2290 49.0 1244 60.0 1524 105 2654 1850 839 3R 0500-4486
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Dimensions - transfer switch in UL type 4X stainless steel enclosure
Amp rating
Height Width Depth
Weight Cabinet
type Outline drawing
Door closed Door open
in mm in mm in mm in mm lb kg
40, 70, 125 3-pole
46.0 1168 32.0 813 16.0 406 46.0 1168 255 102 4X 0500-4184
40, 70, 125 4-pole
46.0 1168 32.0 813 16.0 406 46.0 1168 1168 255 4X 0500-4896
150, 225 46.0 1168 32.0 813 16.0 406 46.0 1168 255 102 4X 0500-4184
260 46.0 1168 32.0 813 16.0 406 46.0 1168 255 102 4X 0500-4184
300, 400, 600
73.5 1867 32.5 826 19.5 495 49.5 1257 410 186 4X 0500-4185
800, 1000 open
73.5 1867 32.5 826 19.5 495 49.5 1257 410 186 4X 0500-4185
1000, 1200 closed
7.0 1778 40.0 1016 19.8 502 59.0 1499 450 204 4X 0310-0482
1200 open
90.0 2290 39.0 991 27.5 699 64.7 1644 730 331 4X A041N372
1600, 2000*
90.0 2290 35.5 826 50.9 1293 80.0 2032 1100 499 4X 0310-0744
* Rear and side access is required for installation. Dimensions shown are for 4-pole. For information on 3-pole switches, call factory.
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Submittal detail
Amperage ratings
40
70
125
150
225
260
300
400
600
800
1000
1200
1600
2000
3000
4000
Voltage ratings
R020 120*
R038 190
R021 208
R022 220
R023 240
R024 380
R025 416
R035 440
R026 480
R027 600
* Single phase connection (not available on 1200-4000 amps)
Pole configuration
A028 Poles - 3 (solid neutral)
A029 Poles - 4 (switched neutral)
Frequency
A044 60 Hertz
A045 50 Hertz
Transfer mode
A077 Open transition/in-phase
A078 Open transition/programmed
A079 Closed transition (available 1000-4000 amps, for closedtransition below 1000 amps, see CHPC spec sheet S-1437)
Application
A035 Utility to genset
A036 Utility to utility
A037 Genset to genset
System options
A041 Single Phase, 2-wire or 3-wire(not available 1200- 4000 amps)
A042 Three Phase, 3-wire or 4-wire
Enclosure
B001 Type 1: Indoor use, provides some protection against dirt(similar to IEC type IP30)
B002 Type 3R:Intended for outdoor use, provides someprotection from dirt, rain and snow (similar to IEC type IP34)
B003 Type 4: Indoor or outdoor use, provides some protectionfrom wind-blown dust and water spray (similar to IEC type IP65)
B004 Open Construction: No enclosure – includes automatictransfer switch and controls (call factory for dimensions)
B010 Type 12: Indoor use, some protection from dust (similar toIEC type IP61)
B025 Type 4X: Stainless steel, indoor or outdoor use, providessome protection from corrosion (similar to IEC Type IP65)
Standards
A046 UL 1008/CSA certification
A064 NFPA 20 compliant (not available on 1200-4000 ampswitches)
A080 Seismic certification
Controls
C023 PowerCommand control - Level 1
C024 PowerCommand control - Level 2
Control options
M017 Security key - front panel
M018 Digital display
M022 Load monitoring (min current level 3%)
M023 Relay signal module. Includes pre-transfer module forelevator control
M031 LonWorks network communications module (FTT-10)
Meter
D009 Analog bar graph meter
Battery chargers
K001 2 amps, 12/24 volts
KB59 15 amps, 12 volts
KB60 12 amps, 24 volts Protective relays (closed transition)
M045 Paralleling timer and lock-out relays, ANSI/IEEE62PL and 86
M046 Paralleling timer, lock-out and reverse power relays, singlephase, ANSI/IEEE 62PL, 86 and 32R
M047 Paralleling timer, lock-out and reverse power relays, threephase, ANSI/IEEE 62PL, 86 and 32R
Auxiliary relays - Relays are UL listed and factory installed. Allrelays provide two normally closed isolated and two normallyopen contacts rated 10 amps at 600 VAC. Relay terminalsaccept from one 18 gauge to two 12 gauge wires per terminal.
L101 24 VDC coil - installed, not wired (for customer use).
L102 24 VDC coil - emergency position - relay energized whenswitch is in Source 2 (emergency) position.
L103 24 VDC coil - normal position - relay energized whenswitch is in Source 1 (normal) position
L201 12 VDC coil - installed, not wired
L202 12 VDC coil - emergency position - relay energized whenswitch is in Source 2 (emergency) position
L203 12 VDC coil - normal position - relay energized whenswitch is in Source 1 (normal) position
Miscellaneous options
M003 Terminal block - 30 points (not wired)
N020 Terminal block – re-transfer inhibit
M007 Load shed - from emergency - drives switch to neutralposition when remote signal contact closes
N009 Power connect - bus stabs (150-1200 amp openconstruction only)
N013 Extension harness (open construction only) Lug kits(select one)
N008 Cable lugs, mechanical, 600 MCM, 8 per pole
N032 Lug adapters, compression, ½ stab (1200A only)
N045 Cable lugs, mechanical, 600 MCM, 4 per pole(1200A only)
N066 Cable lugs, mechanical, 750 MCM, 4 per pole(1200A only)
Warranty
G010 Years 0-2: Parts, labor and travel Years 3-5: Parts onlyYears 6-10: Main contacts only
G013 Years 0-5: Comprehensive Years 6-10: Main contacts only
Shipping
A051 Packing - export box
Accessories
AC-167 Accessories specifications sheet
For more information contact your local Cummins distributor or visit power.cummins.com
©2017 Cummins Inc. All rights reserved. Cummins is a registered trademark of Cummins Inc. PowerCommand, AmpSentry, InPower and “Our energy working for you.” are trademarks of Cummins Inc. Other company, product, or service names may be trademarks or service marks of others. Specifications are subject to change without notice.
S-1270 (10/17)
Certification
All switches are UL 1008 Listed with UL Type Rated cabinets and UL Listed CU-AL terminals.
All switches comply with NEMA ICS 10.
All switches are certified to CSA 282 Emergency Electrical Power Supply for Buildings, up to 600 VAC.
All switches comply with IEEE 446 Recommended Practice for Emergency and Standby Power Systems.
Suitable for use in emergency, legally required and Standby applications per NEC 700, 701 and 702.
This transfer switch is designed and manufactured in facilities certified to ISO9001.
All switches comply with NFPA 70, 99 and 110 (Level 1).
Sheet 2 of 3
ECO-150717 Sheet 1 of 6Part Name: 0626-2313 Revision: G
Drawing Name: 0626-2313 Revision: G
ECO-150717 Sheet 2 of 6Part Name: 0626-2313 Revision: G
Drawing Name: 0626-2313 Revision: G
Sheet 1 of 2Part Name: A048J562 Revision: A
Drawing Name: A048J563 Revision: A
Sheet 1 of 2Part Name: A048E953 Revision: A
Drawing Name: A048E954 Revision: A