generation€¦ · trinity street, off tat bank road, oldbury, west midlands, b69 4la tel: 0800 779...

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Futuro Ring System Supplemental Guide LW - PH / 11.19 GENERATION Generation UK Ltd Trinity Street, Off Tat Bank Road, Oldbury, West Midlands, B69 4LA Tel: 0800 779 7113 Email: [email protected] www.generationuk.co.uk

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Page 1: GENERATION€¦ · Trinity Street, Off Tat Bank Road, Oldbury, West Midlands, B69 4LA Tel: 0800 779 7113 ... Audited by the NASC, Futuro meets or exceeds the criteria to satisfy the

Futuro Ring SystemSupplemental Guide

LW - PH / 11.19

GENERATION

Generation UK LtdTrinity Street, Off Tat Bank Road,

Oldbury, West Midlands, B69 4LATel: 0800 779 7113

Email: [email protected]

Page 2: GENERATION€¦ · Trinity Street, Off Tat Bank Road, Oldbury, West Midlands, B69 4LA Tel: 0800 779 7113 ... Audited by the NASC, Futuro meets or exceeds the criteria to satisfy the

Raising the Standard

The Altrad group have been manufacturing Futuro ring system for over 20 years, with German engineering to the highest standards this hot dipped galvanised system meets with European standards EN12810 and EN12811-1.

Audited by the NASC, Futuro meets or exceeds the criteria to satisfy the code of practice for proprietary system scaffolds within the UK. Futuro is the ideal choice for domestic/ commercial / industrial and civil applications.

Due to the eight available connection points per optimised disc, the flexibility of this system with its in-built loading class capability and high point loading capacities makes Futuro capable of dealing with all aspects of the construction and infrastructure markets.

Utilising the galvanised steel perforated decks along with drop forged claws and integrated deck retainers the Futuro ring system offers a range of up to eight bay lengths, this enables maximum accuracy on virtually any project.

Along with a possible saving of up to 40% on erection time against traditional tube and fitting and significant reduction in the manual handling of quantities and weights, the tubular support system benefits from using various components for multiple tasks giving a further reduction in components required on site.

Please Note:Altrad Futuro Ring System (Tubular Support) is available for hire & sale within the UK.Altrad Futuro U-System (U Support) is available on a sale only basis.Please contact your nearest Altrad Generation branch for further information and availability.

Page 3: GENERATION€¦ · Trinity Street, Off Tat Bank Road, Oldbury, West Midlands, B69 4LA Tel: 0800 779 7113 ... Audited by the NASC, Futuro meets or exceeds the criteria to satisfy the

Please refer to the main Futuro User Guide for more information.

Basic Product Component Poster ����������������������������������������������������������������������������������������������������������3

Component Listing ��������������������������������������������������������������������������������������������������������������������������������4-14

System Deck Configuration ������������������������������������������������������������������������������������������������������������������� 15

Vertical Brace Dimensions ����������������������������������������������������������������������������������������������������������������16-18

Loading Bay Image Example ����������������������������������������������������������������������������������������������������������������� 19

Loading Bay Drawing 6kn/m2 (2�57m x 2�57m) ����������������������������������������������������������������������������� 20

Loading Bay Drawing 10kn/m2 (3�07m x 2�07m) �����������������������������������������������������������������������21-22

Loading Bay Erection Guide 10Kn/m² ������������������������������������������������������������������������������������������������� 23

Loading Bay Drawing 15kn/m2 (3�07m x 2�07m) ����������������������������������������������������������������������24-25

Loading Bay Erection Guide 15kn/m2 ������������������������������������������������������������������������������������������������� 26

10Kn/m² Loading Tower Kit List Matrix (1�5m / 2m) �����������������������������������������������������������������27-28

External Corner Bay Set-Up with 1 x Inside Deck ���������������������������������������������������������������������������� 29

External Corner Bay Set-Up with 2 x Inside Deck ��������������������������������������������������������������������������� 30

Customer Kit List Order Form Example ��������������������������������������������������������������������������������������������� 31

Contents

Page 4: GENERATION€¦ · Trinity Street, Off Tat Bank Road, Oldbury, West Midlands, B69 4LA Tel: 0800 779 7113 ... Audited by the NASC, Futuro meets or exceeds the criteria to satisfy the

3 www.generationuk.co.uk

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Basic Product Component Poster

Page 5: GENERATION€¦ · Trinity Street, Off Tat Bank Road, Oldbury, West Midlands, B69 4LA Tel: 0800 779 7113 ... Audited by the NASC, Futuro meets or exceeds the criteria to satisfy the

40800 779 7113

Code Description Weight207005 6 Ton Base Jack 4.7kg207200 6 Ton Swivel Base Jack 4.3kg

Code Description Weight591007 230mm Starting Collar 1.6kg

Code Description Weight591000 0.5m Standard (1 x Disc) 3.2kg591001 1m Standard (2 x Disc) 5.4kg591002 1.5m Standard (3 x Disc) 7.7kg591003 2m Standard (4 x Disc) 9.9kg591005 3m Standard (6 x Disc) 14.4kg591006 4m Standard (8 x Disc) 18.8kg

Code Description Weight591022 1m Open Ended Standard (2 x Disc) 4.5kg591023 1.5m Open Ended Standard (3 x Disc) 6.7kg

Component Listing

6 Ton Adjustable Base JacksUsed at the base of the scaffolding for the levelling of the kicker lift in conjunction with the starting collar.

230mm Starting CollarUsed for the ease of basing out a scaffolding once placed onto the jack, this item can also be used in conjunction with twin headed hop up brackets for standard location points amongst other uses.

Vertical Standard with fixed spigot48.3mm x 3.2mm galvanised steel tube with 8 hole connecting discs at 0.5m centres along the total length. The small openings on the connecting disc are predominantly used for ledgers & transom locations with the larger openings being used for splayed scaffolding and vertical braces.Standards with the option of a bolted spigot are also available upon request.

Vertical Open-Ended Standard48.3mm x 3.2mm galvanised steel tube with 8 hole connecting discs at 0.5m centres along the total length. The small openings on the connecting disc are predominantly used for ledgers & transom locations with the larger openings being used for splayed scaffolding and vertical braces.

Page 6: GENERATION€¦ · Trinity Street, Off Tat Bank Road, Oldbury, West Midlands, B69 4LA Tel: 0800 779 7113 ... Audited by the NASC, Futuro meets or exceeds the criteria to satisfy the

5 www.generationuk.co.uk

Component ListingO Ledger / Transom48.3mm x 3.2mm galvanised steel tube manufactured in a series of lengths from 0.15m - 3.07m, this component is used as a ledger / transom & guardrail. Lengths up to 1.40m are used as deck supporting transoms due to the tubular nature of the Futuro ‘O’ system.

Double Ledger / Transom (DBL) 210mm HeightThis component is used when greater loadings are required or when system decks are to be supported over longer spans. Ideally used when erecting crash decks or creating cantilevered scaffolds.

NEW Double Ledger / Transom (DBL) 105mm HeightWith a reduced height giving greater head clearance this component is used when greater loadings are required or when system decks are to be supported over longer spans. Ideally used when erecting crash decks or creating cantilevered scaffolds.

Code Description Weight595148 0.15m Ledger / Double Wedge Head 1.1kg591439 0.39m Ledger 1.8kg591030 0.42m Ledger / Transom 2.0kg591031 0.73m Ledger / Transom 3.0kg591033 1.09m Ledger / Transom 4.1kg591035 1.40m Ledger / Transom 5.4kg591037 1.57m Ledger 5.6kg591038 2.07m Ledger 7.2kg591039 2.57m Ledger 8.8kg591040 3.07m Ledger 10.3kg

Code Description Weight 591050 1.40m Double Ledger 8.9kg591043 1.57m Double Ledger 9.9kg591045 2.07m Double Ledger 13.1kg591046 2.57m Double Ledger 16.2kg591047 3.07m Double Ledger 19.4kg

Code Description Weight595195 1.40m Double Ledger 9.2kg595196 2.07m Double Ledger 13.7kg595197 2.57m Double Ledger 17.2kg

Ledger to Ledger Intermediate TransomThe intermediate transom enables the splitting of a bay in order to create an opening between decked platforms, this component locates over the ledgers between each set of standards. This item is also used for the supporting of Timber scaffolding boards when system decks are not used.

Code Description Weight591049 1.09m Intermediate Transom 5.1kg591415 1.40m Intermediate Transom 6.2kg591051 1.57m Intermediate Transom 6.8kg591559 2.07m Intermediate Transom 10.3kg591416 2.57m Intermediate Transom 12.5kg591560 3.07m Intermediate Transom 15kg

Page 7: GENERATION€¦ · Trinity Street, Off Tat Bank Road, Oldbury, West Midlands, B69 4LA Tel: 0800 779 7113 ... Audited by the NASC, Futuro meets or exceeds the criteria to satisfy the

60800 779 7113

Component Listing

Ledger to Deck Intermediate TransomThe ledger to deck transom allows for the creation of an opening to the side of a decked platform with one side connecting over the scaffolding ledger and the other side being connected to a steel deck. This item is often used when creating an opening for traditional ladder points through decked platforms.

Deck to Deck Intermediate TransomThe deck to deck transom allows for the creation of an opening in the middle of a decked platform with both ends of the transom being connected to a steel deck. Ideally used for creating openings in decked platforms for pipe work and construction support beams.

Vertical Brace48.3mm x 2.7mm galvanised steel tube with a swivel wedge fitting to either end, sometimes referred to as a face brace. Available to fit all bay lengths with up to 4 different height sizes. Designed to reinforce a scaffolding structure vertically, this item can also be used for supporting scaffolding fans and the erection of cantilevered scaffolds.

Code Description Weight591531 1 Deck Support Ledger to Deck Transom 2.7kg591532 2 Deck Support Ledger to Deck Transom 3.8kg591533 3 Deck Support Ledger to Deck Transom 5.0kg

Code Description Weight591531 1 Deck Support Ledger to Deck Transom 2.7kg591532 2 Deck Support Ledger to Deck Transom 3.8kg591533 3 Deck Support Ledger to Deck Transom 5.0kg

Code Description Weight591090 0.5m H x 2.07m L Vertical Brace 7.8kg591089 1.0m H x 1.09m L Vertical Brace 6.0kg591550 1.0m H x 1.40m L Vertical Brace 6.8kg591084 1.0m H x 1.57m L Vertical Brace 7.1kg591085 1.0m H x 2.07m L Vertical Brace 8.4kg591086 1.0m H x 2.57m L Vertical Brace 9.8kg591087 1.0m H x 3.07m L Vertical Brace 11.2kg591078 1.5m H x 1.57m L Vertical Brace 8.1kg591079 1.5m H x 2.07m L Vertical Brace 9.2kg591080 1.5m H x 2.57m L Vertical Brace 10.5kg591081 1.5m H x 3.07m L Vertical Brace 11.8kg591071 2.0m H x 0.73m L Vertical Brace 8.2kg591072 2.0m H x 1.09m L Vertical Brace 8.5kg591073 2.0m H x 1.40m L Vertical Brace 9.0kg591074 2.0m H x 1.57m L Vertical Brace 9.3kg591075 2.0m H x 2.07m L Vertical Brace 10.3kg591076 2.0m H x 2.57m L Vertical Brace 11.4kg591077 2.0m H x 3.07m L Vertical Brace 12.6kg

Page 8: GENERATION€¦ · Trinity Street, Off Tat Bank Road, Oldbury, West Midlands, B69 4LA Tel: 0800 779 7113 ... Audited by the NASC, Futuro meets or exceeds the criteria to satisfy the

7 www.generationuk.co.uk

Component Listing

Horizontal Brace (Non-Square Bay with Angled Wedge Head)48.3mm x 3.2mm galvanised steel tube with fixed angled wedge heads to either end, used to create rigidity in the horizontal plane when decks are not required. Also used for the basing out as this item aligns the scaffolding structure at right angles so that the bays are square, often referred to within the UK as a plan brace.

Plan Brace (Square Bay with Standard in-Line Wedge Head)48.3mm x 3.2mm galvanised steel tube with fixed wedge heads to either end, used to create rigidity in the horizontal plane when decks are not required. Also used for the basing out as this item aligns the scaffolding structure at right angles so that the bays are square.

320mm O System Ledger Deck (standard deck)A high load bearing steel perforated deck, fully galvanised with drop forged connecting claws to fit 48.3mm diameter scaffolding tube. Integrated anti-lift & anti-tilt devices with a minimum 5KN/m² working load capacity.

190mm O System Ledger Deck (skinny deck)A high load bearing steel perforated deck, fully galvanised with drop forged connecting claws to fit 48.3mm diameter scaffolding tube. Integrated anti-lift & anti-tilt devices with a minimum 5KN/m² working load capacity.

Code Description Weight591096 2.57m x 1.09m Horizontal Brace 9.6kg591100 3.07m x 1.09m Horizontal Brace 11.1kg591540 3.07m x 1.40m Horizontal Brace 11.4kg

Code Description Weight591106 2.57m x 2.57m Plan Brace 12.2kg

Code Description Weight591107 0.73m x 320mm Steel Deck (class 6) 7.2kg591108 1.09m x 320mm Steel Deck (class 6) 9.3kg591109 1.40m x 320mm Steel Deck (class 6) 11.2kg591110 1.57m x 320mm Steel Deck (class 6) 12.3kg591111 2.07m x 320mm Steel Deck (class 6) 15.3kg591112 2.57m x 320mm Steel Deck (class 5) 18.3kg591113 3.07m x 320mm Steel Deck (class 4) 21.3kg

Code Description Weight591114 1.09m x 190mm Steel Deck (class 6) 7.3kg591139 1.40m x 190mm Steel Deck (class 6) 8.7kg591115 1.57m x 190mm Steel Deck (class 6) 9.5kg591116 2.07m x 190mm Steel Deck (class 6) 11.7kg591117 2.57m x 190mm Steel Deck (class 5) 14.1kg591118 3.07m x 190mm Steel Deck (class 4) 16.4kg

Page 9: GENERATION€¦ · Trinity Street, Off Tat Bank Road, Oldbury, West Midlands, B69 4LA Tel: 0800 779 7113 ... Audited by the NASC, Futuro meets or exceeds the criteria to satisfy the

80800 779 7113

Component Listing

O System 4 Wedge Head Steel Lattice BeamUsed for bridging clear spans of up to 6.14m between two sets of standards. Commonly used on system loading bays or when cantilevering out from buildings.

Alloy Ladder DeckFull aluminium frame & deck with drop forged connecting claws to fit 48.3mm diameter scaffolding tube, complete with fully integrated drop-down ladder, 640mm wide platform will replace 2 x 320mm Steel decks.

Corner Infill DeckA galvanised steel deck that works in conjunction with the hop-up bracket at a 90° internal or external corner.

0.39m & 0.73m Hop Up Bracket with spigotUsed to extend the depth of a scaffold by 1 x 320mm deck / 2 x 320mm deck. If required the spigot will then allow for the fitting of a 1m standard with 2 x 0.39m / 0.73m guardrails.

Hop Up Extension Bracket (190mm)Used in conjunction with the 0.39m / 0.73m hop up bracket with spigot. The bracket slots down over the hop up bracket spigot allowing for a 190mm deck extension to be added.

Code Description Weight591571 2.57m x 0.5m Steel Lattice Beam 4 HD 29.7kg595150 3.07m x 0.5m Steel Lattice Beam 4 HD 37.1kg595135 4.14m x 0.5m Steel Lattice Beam 4 HD 49.2kg595153 6.14m x 0.5m Steel Lattice Beam 4 HD 69.1kg

Code Description Weight591119 2.57m x 640mm Alloy Ladder Deck 29.6kg591120 3.07m x 640mm Alloy Ladder Deck 33.3kg

Code Description Weight591351 1 Board Corner Infill Deck 5.7kg591352 2 Board Corner Infill Deck 12.3kg

Code Description Weight591179 0.39m Hop Up Bracket with Spigot 3.9kg591420 0.73m Hop Up Bracket with Spigot 5.9kg

Code Description Weight591177 190mm Hop Up Extension Bracket 0.85kg

Page 10: GENERATION€¦ · Trinity Street, Off Tat Bank Road, Oldbury, West Midlands, B69 4LA Tel: 0800 779 7113 ... Audited by the NASC, Futuro meets or exceeds the criteria to satisfy the

9 www.generationuk.co.uk

Variable Hop Up Bracket (1&2 deck)Used to extend the depth of a scaffold the variable hop-up bracket can be used as a 1 x 320mm deck or a 2 x 320mm deck support. By removing the wedge head and re-inserting in the opposite direction the bracket can very easily be adapted to do the job of two separate components.

0.73m Double Wedge Head Hop Up BracketUsed to extend the depth of a scaffold by 2 x 320mm decks, due to having a double wedge head this item can also be used as a ledger / transom or an alloy stair flight support.

1.09m Cantilever BracketUsed to extend the depth or length of a scaffold by 3 x 320mm decks, with 3 wedge heads this bracket is attached to the standards at two points with the third wedge head allowing for starting collars or vertical standards to be attached.

Timber Toe Board150mm high timber toe board with galvanised steel fixing plates to either end.

Code Description Weight591182 Variable Hop Up Bracket 1 & 2 Deck 5.6kg

Code Description Weight591181 0.73m Hop Up Bracket 2 HD 4.9kg

Code Description Weight591180 1.09m Cantilever Bracket with 3 HD 9.7kg

Code Description Weight591150 0.73m x 150mm Timber Toe Board 1.6kg591151 1.09m x 150mm Timber Toe Board 2.3kg591152 1.40m x 150mm Timber Toe Board 2.8kg591153 1.57m x 150mm Timber Toe Board 3.1kg591154 2.07m x 150mm Timber Toe Board 4.1kg591155 2.57m x 150mm Timber Toe Board 5.0kg591156 3.07m x 150mm Timber Toe Board 5.9kg

Component Listing

Page 11: GENERATION€¦ · Trinity Street, Off Tat Bank Road, Oldbury, West Midlands, B69 4LA Tel: 0800 779 7113 ... Audited by the NASC, Futuro meets or exceeds the criteria to satisfy the

100800 779 7113

Component Listing

Guardrail Post Off-SetUsed to create access points mid bay, a second ledger must be installed below the decked lift so that the post can be attached at two points. This will enable the fitting of double guardrails and a ladder safety gate.

Code Description Weight591167 Guardrail Post / Ladder Gate Post Off-set 8.1kg

Suspended Scaffold ConnectorThe suspended scaffold connector is designed for bridging the connection of two standards, always used in pairs this component is ideally used when a scaffolding structure is to be suspended or craned into position. This fitting creates a positive connection to the discs either side of the joint in order to combat the tension that will be placed upon it.

Code Description Weight591029 Scaffold Connector 500mm 3.0kg

Steel Gap Cover PlateA perforated 320mm x 12.5mm steel plate for bridging gaps between decks of up to 140mm, this plate is held in place with the aid of over-sized plastic screw plugs.

Steel Gap Cover DeckA perforated 320mm x 25mm steel deck for bridging gaps between decks, this plate is held in place with the aid of over-sized plastic screw plugs.

Code Description Weight595157 0.73m x 320mm Gap Cover Plate 2.4kg595158 1.09m x 320mm Gap Cover Plate 3.4kg595159 1.57m x 320mm Gap Cover Plate 5.4kg595160 2.07m x 320mm Gap Cover Plate 7.4kg595161 2.57m x 320mm Gap Cover Plate 9.4kg595162 3.07m x 320mm Gap Cover Plate 11.4kg

Code Description Weight595166 1.09m x 320mm Gap Cover Deck 6.44kg

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0.15m Ledger / Double Wedge Head FittingUsed for connecting standards together for double legged scaffolding or off setting standards in order to avoid obstructions when erecting, giving a centre to centre of standard measurement of 154mm.

Clampable Disc Coupler Fitting (22mm)This fitting allows for the connection of up to six ledgers or braces at any point along a Futuro standard.

Support Spigot with Fitting (22mm)A 300mm spigot with half coupler fitting, generally used when attached to a lattice beam or ledger to allow for the connection of a standard at any chosen point.

Support Spigot with WedgeA 360mm spigot with a wedge connection, this spigot is used to fix a standard to a steel lattice beam at pre-determined positions that are located along the top cord of the beam. Due to the wedge fitting locating through the top cord of the beam the standards are un-able to swivel at the joint.

Code Description Weight595148 0.15m Ledger / Double Wedge Head 1.1kg

Code Description Weight591440 Clampable Disc Coupler Fitting 1.1kg

Code Description Weight591220 300mm Support Spigot with Fitting 1.6kg

Code Description Weight591222 300mm Support Spigot with Wedge 2.1kg

Component Listing

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Threaded Spindle with Fitting (22mm)A 500mm adjustable spindle that enables the levelling of standards when working from un-even starting points.

Toe Board BracketThis fitting is attached to the standards and hooked over the toe board to enable a more permanent and secure fixing connection.

Wedge with Swivel Fitting (22mm)Used for attaching traditional scaffold tube to the disc of the standard, allows the conversion of scaffolding tube into vertical braces or the tying-in of standards to ledgers on fly past returns.

Distance Coupler Fitting (22mm)Used for attaching two standards together with a distance of 85mm. This fitting allows the indents of the discs on the standard to sit tight up against the other standard with the discs being positioned at different heights.

Code Description Weight591318 500mm Threaded Spindle with Fitting 2.9kg

Code Description Weight591430 Toe Board Bracket Fitting 1.2kg

Code Description Weight591301 Wedge with Swivel Fitting 1.2kg

Code Description Weight591291 Distance Coupler Fitting 1.4kg

Component Listing

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Component Listing

Aluminium Staircase UnitComplete with upper and lower landings, drop forged connecting claws to fit 48.3mm diameter scaffolding tube. This 640mm wide staircase has a loading capacity of 2kn/m².

Stair Head Guardrail (Double)This guard rail frame is attached to the inside stringer of the top flight of stairs to create a safe fixed exit route.

Stair Outer Guardrail Frame (Double Rail Option)One guardrail frame is required per staircase unit, this is attached over the landing handrails top and bottom.

Stair Outer Guardrail (Single Rail Option)Two guardrails are required per staircase unit, these are fixed top and bottom to the discs of the outside standards.

Code Description Weight591255 1m x 640mm Alloy Staircase 13.7kg591256 2.57m x 640mm Alloy Staircase 30kg591258 3.07m x 640mm Alloy Staircase 35kg

Code Description Weight591281 Stair Head Guardrail Frame 14.7kg

Code Description Weight591270 2.57m x 2m Double Outer Guardrail 22.8kg591271 3.07mtr x 2mtr Double Outer Guardrail 25.1kg

Code Description Weight591269 3.07m x 2m Single Outer Guardrail 13.4kg

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Component Listing

Stair Inner Guardrail (Double)This guard rail frame is attached to the inside stringer of each staircase unit.

Stair Well Guardrail FrameThis guardrail frame can be attached to the underside of a alloy staircase unit to close off the void below.

Staircase Guardrail AdaptorUsed in pairs and attached to the outer standard of the stair tower to enable the fitting of the stair outer guardrail frame.

Code Description Weight591283 Inner Guardrail 2.57m & 3.07m x 2m 14.8kg

Code Description Weight595184 Stair well Guardrail Frame 4.6kg

Code Description Weight591568 Staircase Guardrail Adaptor 0.95kg

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System Deck Configuration

Transom Length ~ Deck Width

• 0.42m ~ 1 x 320mm

• 0.73m ~ 2 x 320mm or 1 x 640mm

• 1.09m ~ 3 x 320mm or 1 x 640mm + 1 x 320mm

• 1.40m ~ 4 x 320mm or 2 x 640mm

• 1.57m ~ 4 x 320mm + 1 x 190mm

• 2.07m ~ 6 x 320mm

• 2.57m ~ 7 x 320mm and 1 x 190mm

• 3.07m ~ 9 x 320mm or 8 x 320mm + 2 x 190mm

• 4.14m ~ 12 x 320mm and 1 x 190mm

• 5.14m ~ 15 x 320mm and 1 x 190mm

• 6.14mtr ~ 18 x 320mm and 1 x 190mm

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Vertical Brace DimensionsAll dimensions are taken from the actual tube lengths.

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Vertical Brace DimensionsAll dimensions are taken from the actual tube lengths.

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Vertical Brace DimensionsAll dimensions are taken from the actual tube lengths.

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Futuro Loading Bay's

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Loading Bay 6Kn/m² (2.57m x 2.57m)

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Loading Bay 10Kn/m² (1.5m lifts)

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Loading Bay 10Kn/m² (2m lifts)

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3.07m Length x 2.07m Depth (10kn/m²)

1. Place 4 jacks with starting collar in a rectangle formation on sole pads.

2. Create kicker lift with 2 x 3.07m ledgers & 2 x 2.07m ledgers.

3. Make sure this is square, measure corner to corner.

4. Drop in standards as required.

5. At 1st platform lift, fitt 2 x 3.07m x 0.5m steel lattice beams front & back of loading bay.

(Decks will sit on these).

6. Fitt 2 x 2.07m ledgers to connect the front & back of loading bay.

7. Fitt diagonal braces to front & both sides.

8. Deck out 1st lift with 8 x 2.07m x 320mm deck & 2 x 2.07m x 190mm deck.

9. Fit double handrail to both sides of decked platform.

10. Fit timber toe boards.

11. Fit system 2.8m up & over loading bay gate as required.

For 2m multiple lifts ~ Remove lattice beams and replace with ledgers, then fitt the next lift as you have fitted the 1st lift, bracing front & sides with the appropriate diagonal braces.For ease of erection & dismantle leave 4 x decks behind on non working lifts running front to back each side of loading bay.Single SG4 handrails must be fitted to non working lifts.

Note ~ On Multiple loading bay working lifts only one platform can be fully loaded, One further platform may be loaded but this must be reduced by 50% capacity.

Live Load = 10.0kn/m² U.D.LTotal Loading Capacity = 6.3 Ton U.D.L

Futuro Loading Bay Erection Guide (10kn)

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Loading Bay 15Kn/m² (1.5m lifts)

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Loading Bay 15Kn/m² (2.0m lifts)

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3.07m Length x 1.57m Depth / 0.73m Rear Extension (15kn/m²)

1. Place 4 jacks with starting collar in a rectangle formation on sole pads.2. Create kicker lift with 2 x 3.07m ledgers & 2 x 0.73m ledgers.3. Make sure this is square, measure corner to corner.4. Fitt a double wedge head fitting to both inner standard starting collars (small hole).5. Now place a further 2 pads & jacks roughly 1.57m away from the double wedge head

fittings.6. Coming off the wedge heads complete kicker formation with the use of 2 x 1.57m ledgers

& 2 x 3.07m ledger, square up as previously done.7. Drop in standards as required.8. 0.73m bay ~ At 1st platform lift, fitt x 3.07m double ledgers (DBL) front & back of loading

bay, (Decks will sit on these).9. 1.57m bay ~ At 1st platform lift, fitt 2 x 3.07m x 0.5m steel lattice beams front & back of

loading bay, (Decks will sit on these).10. Fitt double wedge head fittings between inner standards at 2m vertical spacings. 11. Fitt 0.73m / 1.57m ledgers connecting front & back of loading bay.12. Fitt diagonal braces to front & both sides.13. Deck out 1st lift with 9 x 0.73m & 9 x 1.57m x 320mm decks.14. Fit double handrail to both sides of decked platform.15. Fix 3.07m x 320mm steel deck cover plate between two decked bays.16. Fit timber toe boards.17. Fit system 2.8m up & over loading bay gate as required.

For 2m multiple lifts ~ Remove lattice beams and replace with ledgers, then fitt the next lift as you have fitted the 1st lift, bracing front & sides with the appropriate diagonal braces.For ease of erection & dismantle leave 4 x decks behind on non working lifts running front to back each side of loading bay.Single SG4 handrails must be fitted to non working lifts.

Note ~ On Multiple loading bay working lifts only one platform can be fully loaded, One further platform may be loaded but this must be reduced by 50% capacity.

Live Load = 15.0kn/m² U.D.LTotal Loading Capacity = 7.2 Ton U.D.L

Futuro Loading Bay Erection Guide (15kn)

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10Kn/m² Loading Tower Kit List Matrix (1.5m lifts)

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10Kn/m² Loading Tower Kit List Matrix (2.0m Lifts)

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External Corner Bay Set-Up with 1 x Inside Deck

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External Corner Bay Set-Up with 2 x Inside Deck

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Customer Kit List Order Form Example

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Notes

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Notes

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Notes

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GlasgowDuchess Road, Rutherglen,Glasgow, G73 1AUT: 0141 647 6969 F: 0141 647 5851 E: [email protected]

GraysEuropa Business Park, Magnet Road, Grays, Essex, RM20 4DBT: 01375 312 120 F: 01375 386 844 E: [email protected]

LeedsUnit 2 Ledger Park, Haigh Park Road, Stourton, Leeds LS10 1RTT: 0113 277 8822 F: 0113 277 7545 E: [email protected]

London (East)Unit H, Hangman’s Wood Ind Park, Stifford Road, South Ockendon, Essex, RM15 6RLT: 020 7473 6056 F: 01708 858 493E: [email protected]

NewcastleForward House, Portobello Road,Portobello Industrial Estate, Birtley,Tyne and Wear, DH3 2SNT: 0191 492 1190 F: 0191 411 1148 E: [email protected]

NorthamptonKingsfield Way, Dallington,Northampton, NN5 7QNT: 01604 580 444 F: 01604 580 487 E: [email protected]

SalsburghDuntilland Road, Shotts, Salsburgh, North Lanarkshire, ML7 4NZT: 01698 870 200 F: 01698 870 159 E: [email protected]

GENERATION UK LtdGeneration Head Office, Trinity Street, Off Tat Bank Road, Oldbury, West Midlands, B69 4LA - United KingdomTel. 0121 543 2950 - Fax. 0121 543 2953 - [email protected]

Hire and Sale Branches Freephone:

0800 779 7113

GROUNDWORKSG

Birmingham (West)Trinity Street, Off Tat Bank Road, Oldbury, West Midlands, B69 4LAT: 0121 544 3355 F: 0121 544 3131 E: [email protected]

Birmingham (East)87-93 Amington Road, Birmingham, West Midlands, B25 8ETT: 0121 706 0000 F: 0121 706 9832 E: [email protected]

BristolUnit 7, 12-16 Foundry Lane, Fishponds,Bristol, BS5 7UET: 0117 972 4550 F: 0117 972 4502 E: [email protected]

CardiffMartin Road, Tremorfa Industrial Estate,Cardiff, CF24 5SDT: 029 2046 3835 F: 029 2046 3246 E: [email protected]

Edinburgh4 Westerton Road,East Mains Industrial Estate, Broxburn, West Lothian, EH52 5AUT: 01506 863 864 F: 01506 863 916 E: [email protected]

Frimley (West London)22-30 Sturt Road, Frimley Green,Camberley, GU16 6HYT: 01252 838 696 F: 01252 837 614 E: [email protected]

GatesheadStoneygate Lane, Abbotsford Road,Felling, Gateshead, NE10 0EXT: 0191 469 7504 F: 0191 469 8237 E: [email protected]

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StockportUnit 4, Vauxhall Industrial Estate,Greg Street, Reddish, Stockport, SK5 7BRT: 0161 477 0131 F: 0161 477 7618 E: [email protected]

West Thurrock (East London)4 Riverside Ind. Park, Oliver Road, West Thurrock, RM20 3EDT: 020 7476 4760 F: 020 7476 3157 E: [email protected]

WidnesPitt Street, West Bank, Widnes, Cheshire, WA8 0TGT: 0151 420 3331 F: 0151 495 2298 E: [email protected]

Altrad Training Services Unit 20B, Greens Industrial Park, Calder Vale Road, Wakefield, WF1 5PHT: 01924 370 640 F: 01924 377 530Freephone: 0800 587 5224 E: [email protected]

Generation ExportTrinity Street, Off Tat Bank Road,Oldbury, West Midlands, B69 4LAT: +44 (0) 121 543 2964E: [email protected]

Generation UK Head Office Trinity Street, Off Tat Bank Road,Oldbury, West Midlands, B69 4LAT: 0121 543 2950 F: 0121 543 2953 E: [email protected]

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LW/2019