generalspecification - conveyor chains, sprockets .... stainlesssteelbacked uhmw-peguiderails...

16
20.6 17 31.8

Upload: vantuong

Post on 17-May-2018

222 views

Category:

Documents


1 download

TRANSCRIPT

Page 1: GeneralSpecification - Conveyor Chains, Sprockets .... StainlessSteelBacked UHMW-PEGuideRails AllGuideRailsareofsoliddesignandaremanufacturedusing 14gauge304stainlesssteelbacking,with1000gradeUHMWPolyethyleneinserttogiveoutstanding

20.6

17

31.8

Page 2: GeneralSpecification - Conveyor Chains, Sprockets .... StainlessSteelBacked UHMW-PEGuideRails AllGuideRailsareofsoliddesignandaremanufacturedusing 14gauge304stainlesssteelbacking,with1000gradeUHMWPolyethyleneinserttogiveoutstanding

100 Series Stainless Steel Guide Rail Page 1–3

200 Series UHMW-PE 1000 Grade Extrusions Page 4–12

300 Series MoS2 Lubricated Nylon Extrusions Page 11

500 Series Slat Band Chain Conveyor Wear Strip Page 9

600 Series Aluminium Extrusions Page 4–5

700 Series Prem-Lube Self Lubricated Food Grade UHMW-PE Page 12

General SpecificationPENNINE INDUSTRIAL EQUIPMENT LTD of Huddersfield, England has been involved with the design,manufacture and supply of UHMW-PE (Ultra High Molecular Weight Polyethylene) extruded Wear Stripsand Guide Rail extrusions for over 25 years.Over that time we have gathered a vast wealth of knowledge which enables our Sales Staff to assist in the correct selection of boththe individual profile required and best grade of material to meet the demands of the Material Handling Industry in the 21st century.

Pennine Industrial currently hold over 85 different extruded UHMW-PE profiles and carry large stocks of the profiles shown withinthis catalogue, available for next day shipping throughout the United Kingdom and into Mainland Europe. As a major internationalexporter, selling to over 50 countries worldwide, we can also pack and ship our range of extrusions for despatch by either air or seato any part of the world. We are constantly increasing our range of standard extrusions and would be pleased to discuss any newdesigns or modifications to meet individual customer requirements.

UHMW-PE Profiles have outstanding resistance to impact and have an excellent combination of both Physical and Mechanicalproperties which are maintained over a wide temperature range.

They have excellent self lubricating properties and are highly resistant to corrosion in chemically active environments.The properties of UHMW-PE make it the most wear resistant non metallic material available to the Material Handling Industry.All of the extruded UHMW-PE profiles shown in the catalogue are approved to FDA & USDA standards and suitable for direct contactwith food and pharmaceutical products.

The figures below indicate the abrasive wear rate compared with other Engineering plastics and a chart showing the PhysicalProperties can be found on Page 14.

Material Average Wear Rate mm/min

UHMW-PE 0.13

Prem-Lube (lubricated UHMW-PE) 0.24

Polypropylene 0.28

Nylon 66 0.30

Acetal 0.64

H.D Polyethylene 0.81

The test compared materials for loss of thickness when abraded against an80 grit paper sliding at 244m/min against a 6.9KN/m2 load

Alongside the standard White 1000 grade extrusions, Pennine Industrial also offer a range of special UHMW-PE grades, with aselection of additives to increase performance depending on individual applications and our customer’s needs. A number of theseare available ex stock from our UK warehouse and are shown throughout the catalogue. Other extruded profiles can be produced onrequest. Please consult our Sales Team for more information on special products.

Standard 1000 grade UHMW-PE: Excellent wear resistance up to a surface speed of 30m/min and suitable for constant usebetween – 240 / +85 deg C, Standard Colour White (Pages 1–12) & Blue (Page 11).

Prem-Lube: UHMW-PE and a food grade fluid lubricant are blended together to produce a high speed, very low friction, wearresistant material suitable for surface speeds between 30m/min and 152m/min. During operation an oil film is generated on thesurface of the material and this significantly reduces friction by up to 50%. Standard Colour Grey (Page 12).

Glass Filled UHMW-PE: Designed and developed for high impact applications often used on Canning and Bottling lines whereimpact is at the greatest on corners and can twists. Standard Colour Blue (Page 6).

MoS2 filled Nylon: Used in the Canning and Bottling Industries for its impact strength. Standard Colour Brown (Page 11).

Antistatic Grades (Black), Silicon Free Grades (Translucent White), Nylon and Nylon 6.6 (Natural & Black) are also availableon request.

Page 3: GeneralSpecification - Conveyor Chains, Sprockets .... StainlessSteelBacked UHMW-PEGuideRails AllGuideRailsareofsoliddesignandaremanufacturedusing 14gauge304stainlesssteelbacking,with1000gradeUHMWPolyethyleneinserttogiveoutstanding

Stainless Steel BackedUHMW-PE Guide RailsAll Guide Rails are of solid design and are manufactured using14 gauge 304 stainless steel backing, with 1000 grade UHMW Polyethylene insert to give outstandingresistance to impact and wear.

All Guide Rails are FDA, USDA approved for direct contact with food. Although these profiles aresupplied as standard in White 1000 grade UHMW-PE, they are also available in anti-static UHMW-PE,lubricated UHMW-PE and custom colours.

Standard length is 10ft, however other lengths are available on request.

1

+4

4(0)1484 86473

3

Phone

[email protected]

rg

E-mail

+4

4(0)1484 8652

35

Fax

E

17

17

17

11.9

17

17

11.9

17

25.4

17

17 17

20.6

19 25.4

20.6

17

1.45

11.2

36.9

17

20.6

17

31.8

20.6

42.9

17

20.6

17

57.216.3

16.8

17 17

31.8

21.2

30.7

PIE 100

PIE 121

PIE 123

PIE 105 PIE 125 PIE 126

PIE 104 PIE 124

PIE 122 PIE 103

PIE 101 PIE 102

Page 4: GeneralSpecification - Conveyor Chains, Sprockets .... StainlessSteelBacked UHMW-PEGuideRails AllGuideRailsareofsoliddesignandaremanufacturedusing 14gauge304stainlesssteelbacking,with1000gradeUHMWPolyethyleneinserttogiveoutstanding

Stainless Steel Backed UHMW-PE Guide Railswith Locking Insert suitablefor rolling and bending

2

• Locking design adds strength, prevents insert from sliding.

• Low friction, wear resistant.

• Noise reducing ultra smooth surface finish.

• USDA and FDA compliant.

• Manufactured from 18 gauge 304 Stainless Steel, making bending easier.

• Rolling and bending machines can be hired from Pennine, contact our Sales Department.

Custom colours and sizes available

25.4

20.6

17

PIE 130 PIE 131 PIE 132

20.6

19

17

20.6

17

31.75

17

17

PIE 133 PIE 134 PIE 135

12

17

17

12

17

17

PIE 102 PIE 134

PIE 101 PIE 135

PIE 100 PIE 133

PIE 238 PIE 237

Page 5: GeneralSpecification - Conveyor Chains, Sprockets .... StainlessSteelBacked UHMW-PEGuideRails AllGuideRailsareofsoliddesignandaremanufacturedusing 14gauge304stainlesssteelbacking,with1000gradeUHMWPolyethyleneinserttogiveoutstanding

Clamps and SplicingSleeves for Stainless SteelBacked Guide Rails

3

+4

4(0)1484 86473

3

Phone

[email protected]

rg

E-mail

+4

4(0)1484 8652

35

Fax

E

Reinforced NylonSelf-Tightening Clamp

Double Guide Rail Clamp55

90

20100

64

27

Seat

forn

utM

10

Pd

With pin Without pin

27

25

36

17

100Nut M10

Pd

2659

936

M8

26

9

19,5

29

24

Ø8

19

304 SS Single Rail Clamp11

39.5

30

Ø8.5

38.5

304 SS Splice Sleeve/Connector

Single Guide Rail Clamp

205/80814 With 12mm Dia Pin205/80817 Without Pin

Guide Rail Clamp for 25 x 8 Flat Support

A

21

11.5

A

PIE 106 2 inch long (50mm)

PIE 108 4 inch long (100mm)

PIE 110PIE 111

230/80684 With 12mm Dia Pin230/80611 Without Pin

232/80688

Page 6: GeneralSpecification - Conveyor Chains, Sprockets .... StainlessSteelBacked UHMW-PEGuideRails AllGuideRailsareofsoliddesignandaremanufacturedusing 14gauge304stainlesssteelbacking,with1000gradeUHMWPolyethyleneinserttogiveoutstanding

4

Aluminium Guide Rails and Wear StripsAll Guide Rails are manufactured from high quality Aluminium and are available separately or suppliedwith a choice of 1000 grade UHMW Polyethylene Wear Strips which have outstanding resistance toimpact and wear.

All UHMW-PE Wear Strips are FDA and USDA approved for direct contact with food. Although theseprofiles are supplied as standard in White 1000 grade UHMW-PE they are also available inanti-static UHMW-PE, lubricated UHMW-PE and custom colours. Standard lengths 10ft and 20ft,however, other lengths are available on request.

also available for ANSI standard chain – drawings on request

28.7

20.3

57.7

25.4

28.7

20.3

38.154

10.4

PIE 630/PIE 207

PIE 600/PIE 200

PIE 610/PIE 204

PIE 600/PIE 201

PIE 610/PIE 205

PIE 600/PIE 202

PIE 620/PIE 206PIE 600/PIE 254PIE 600/PIE 247

PIE 640 – 08B-1for 1/2” Pitch Chain

PIE 640 – 10B-1for 5/8” Pitch Chain

PIE 640 – 12B-1for 3/4” Pitch Chain

36.5

34.9

8.7

7.1

1.6

10.8

8.9

36.5

34.91.6

12.7

12

36.5

34.91.6

Page 7: GeneralSpecification - Conveyor Chains, Sprockets .... StainlessSteelBacked UHMW-PEGuideRails AllGuideRailsareofsoliddesignandaremanufacturedusing 14gauge304stainlesssteelbacking,with1000gradeUHMWPolyethyleneinserttogiveoutstanding
Page 8: GeneralSpecification - Conveyor Chains, Sprockets .... StainlessSteelBacked UHMW-PEGuideRails AllGuideRailsareofsoliddesignandaremanufacturedusing 14gauge304stainlesssteelbacking,with1000gradeUHMWPolyethyleneinserttogiveoutstanding

6

Standard UHMW-PE Extruded Wear Strips1000 grade UHMW Polyethylene wear strips with outstanding resistance to impact and wear.

All UHMW-PE Wear Strips are FDA and USDA approved for direct contact with food. Although theseprofiles are supplied as standard in White 1000 grade UHMW-PE they are also available in anti-staticUHMW-PE, lubricated UHMW-PE and custom colours. Available in coils up to 500ft.

Round Bar Cover

Half Round Bar Cover

3.3

3.3

ø7.9 ø9.4

ø12.7ø15.7

3.3

3.3

ø26.9

3.3

PIE 2085/16” or 8mm Bar

PIE 2093/8” or 10mm Bar

PIE 2101/2” or 12mm Bar

PIE 2115/8” or 16mm Bar

PIE 2121” or 25mm Bar

(supplied in 20ft lengths)

PIE 2453/4” or 19mm Bar

Ø25.4Ø19.05

3.3

0.8

9.7

R8.4

R10.4 3.3

0.812.7

R9.7R11.9

PIE 2135/8” Half Round

PIE 2143/4” Half Round

PIE 213-RC-BGF5/8” Half Round reverse coiled

PIE 213-RC5/8” Half Round reverse coiled

White 1000 grade UHMW Polyethylene

Blue Glass filled UHMW PolyethyleneAbrasion resistant for can twists.Reverse coiled for ease of installation.(only available in 500ft coils)

White 1000 grade UHMWPolyethylene.Reverse coiled for ease of installation(only available in 500ft coils)

3.3

0.8

9.7

R8.4

R10.43.3

0.8

9.7

R8.4

R10.4

Page 9: GeneralSpecification - Conveyor Chains, Sprockets .... StainlessSteelBacked UHMW-PEGuideRails AllGuideRailsareofsoliddesignandaremanufacturedusing 14gauge304stainlesssteelbacking,with1000gradeUHMWPolyethyleneinserttogiveoutstanding

Standard UHMW-PEExtruded Wear Strips1000 grade UHMW Polyethylene Wear Strips with outstandingresistance to impact and wear.

All UHMW-PE Wear Strips are FDA USDA approved for direct contact with food. Although these profilesare supplied as standard in White 1000 grade UHMW-PE they are also available in anti-static UHMW-PE,lubricated UHMW-PE and custom colours. Standard lengths 10ft, 20ft or coils up to 500ft.

7

+4

4(0)1484 86473

3

Phone

[email protected]

rg

E-mail

+4

4(0)1484 8652

35

Fax

E

PIE 2416mm Snap On

PIE 2428mm Snap On

PIE 24310mm Snap On

6.4

6.4

3.3

4.8

8.415.2

6.4

8.6

6.4

3.32

8.6

12.7

3.3

12.7

3.3

12.7

12.7

PIE 2151/16” or 1.5mm Snap On

PIE 2163/32” or 2.3mm Snap On

PIE 2171/16” or 1.5mm Snap On

PIE 2181/8” or 3.0mm Snap On

PIE 2203/16” or 4.8mm Snap On

PIE 2211/4” or 6.4mm Snap On

PIE 2223/8” or 9.5mm Snap On

7.9

3.3

12.7

3.3

PIE 2191/8” or 3.0mm Snap On

19.19.5

16

3.3

15.7

19.1

4.813.2

PIE 2231/2” or 12.7mm Snap On

22.9

27.7

5.3

6.44.8

15.7

19.814.2

5.1

PIE 2484mm Snap On

12.7

12.74

9.5

12.78

9.512.7

18.510

3.5

16

12.5

12

1013.5

6

PIE 2325mm Snap On

PIE 2335mm Snap On

Page 10: GeneralSpecification - Conveyor Chains, Sprockets .... StainlessSteelBacked UHMW-PEGuideRails AllGuideRailsareofsoliddesignandaremanufacturedusing 14gauge304stainlesssteelbacking,with1000gradeUHMWPolyethyleneinserttogiveoutstanding

8

Standard UHMW-PE Extruded Wear Strips1000 grade UHMW Polyethylene Wear Strips with outstanding resistance to impact and wear.

All UHMW-PE Wear Strips are FDA and USDA approved for direct contact with food. Although theseprofiles are supplied as standard in White 1000 grade UHMW-PE they are also available in anti-staticUHMW-PE, lubricated UHMW-PE and custom colours. Standard lengths 10ft, 20ft or coils up to 500ft.

10.2 4.3

50.8

1.5 3.3

10.2 4.3

19

1.53.3

3.3

18.8

1.53.3

10.2 4.3

10.2

9.612.7

9.6

22.3

3.3

3.31.54.3

10.2 4.3

25.1

1.53.3

10.2

38.1

25.13.3 3.3

1.5 3.3

6.3

All the above J Leg profiles are to suit 3mm or 1/8” Steel Section

PIE 234

PIE 238

PIE 240PIE 239

PIE 236PIE 237

PIE 235

76.2

3.3

10.2 4.31.5

PIE 244

10.2 4.3

22.3

19.04

1.5 3.3

6.3

PIE 255

Page 11: GeneralSpecification - Conveyor Chains, Sprockets .... StainlessSteelBacked UHMW-PEGuideRails AllGuideRailsareofsoliddesignandaremanufacturedusing 14gauge304stainlesssteelbacking,with1000gradeUHMWPolyethyleneinserttogiveoutstanding

Wear Strips for Slat BandChain ConveyorsThe profiles shown below are manufactured as standard from1000 grade UHMW-PE Green but can also be supplied in Black, if required.

The L, Z, T and Double-Z profiles are available from stock or on very short deliveries and are supplied incoils of 10 or 50 metres in length.

Standard UHMW-PE Extruded Wear Strips1000 grade UHMW Polyethylene Wear Strips with outstanding resistance to impact and wear.

All UHMW-PE Wear Strips are FDA and USDA approved for direct contact with food. Although theseprofiles are supplied as standard in White 1000 grade UHMW-PE they are also available in anti-staticUHMW-PE, lubricated UHMW-PE and custom colours. Standard lengths 10ft and 20ft.

9

+4

4(0)1484 86473

3

Phone

[email protected]

rg

E-mail

+4

4(0)1484 8652

35

Fax

E

5.5

20

3

2 3

2

2

85.5

20

3 6

4

40

3

4

35.540

7.52

3.3

25.4

25.4

PIE 2261/4” x 1” Bar

PIE 2271” x 1” Bar

6.9 3.3

25.9

PIE 501-GreenPIE 501-Black

PIE 503-GreenPIE 503-Black

PIE 504-GreenPIE 504-Black

PIE 502-GreenPIE 502-Black

C Section and Box Section

Type L-PROFILE Type Z-PROFILE

Type DOUBLE Z-PROFILEType T-PROFILE

Page 12: GeneralSpecification - Conveyor Chains, Sprockets .... StainlessSteelBacked UHMW-PEGuideRails AllGuideRailsareofsoliddesignandaremanufacturedusing 14gauge304stainlesssteelbacking,with1000gradeUHMWPolyethyleneinserttogiveoutstanding

Standard UHMW-PE Extruded Wear Strips(continued)

10

3.3

38.4

38.4

3.3

51

38

3.3

31.8

31.8

TYP

13.2

2.338.6

PIE 2281/2” x 11/2” Bar

PIE 22911/4” x 11/4” Bar

PIE 23011/2” x 11/2” Bar

PIE 23111/2” x 2” Bar

PIE 25150 x 3mm Bar

62

54

27

14

3.5 15

5.39

PIE 25640 x 6mm Bar

49

25

6.516.5

10

41.5

Page 13: GeneralSpecification - Conveyor Chains, Sprockets .... StainlessSteelBacked UHMW-PEGuideRails AllGuideRailsareofsoliddesignandaremanufacturedusing 14gauge304stainlesssteelbacking,with1000gradeUHMWPolyethyleneinserttogiveoutstanding

11

+4

4(0)1484 86473

3

Phone

[email protected]

rg

E-mail

+4

4(0)1484 8652

35

Fax

EBlue UHMW-PE ExtrudedWear Strips1000 grade UHMW Polyethylene Wear Strips with outstandingresistance to impact and wear.

All UHMW-PE Wear Strips are FDA and USDA approved for direct contact with food.

PIE 227 – B1” x 1” Bar

PIE 253

101.6

6.8

17.5

6.25

5.25

44.25

20

PIE 252

6.25

5.25

76.2

44.25

20

8

17.5

PIE 25150 x 3mm Bar

62

54

27

14

3.5 15

5.39

3.3

25.4

25.4

7.8 4.8

25.41.5

7.1 5.8

1.7

R9.2

R7.9

9.5

12.2

Nylon Lubricated MoS2 Extrusions(Brown in colour as standard)Impact resistant Wear Strips used in Canning etc.

PIE 300Lubricated Nylon

PIE 301Lubricated Nylon

PIE 302Lubricated Nylon

15.1

4

6.42.3

5.6

0.8

PIE 303Lubricated Nylon

Page 14: GeneralSpecification - Conveyor Chains, Sprockets .... StainlessSteelBacked UHMW-PEGuideRails AllGuideRailsareofsoliddesignandaremanufacturedusing 14gauge304stainlesssteelbacking,with1000gradeUHMWPolyethyleneinserttogiveoutstanding

12

18.81.5

9.7

3.3

15.7

19.814.2

5.1

22.9

27.7

5.3

6.44.8

PIE 700 Lubricated PIE 701 Lubricated PIE 702 Lubricated PIE 706 Lubricated

PIE 703 Lubricated

8.4

6.4

Prem-Lube Extruded Wear StripsLubricated UHMWUHMW Polyethylene and a food grade fluid lubricant are blended together to produce a high speed, very lowfriction, wear resistant material.

It is particularly useful in applications where high speeds (up to 152m/min) are involved and the effectivenessof standard UHMW Polyethylene is limited.

During operation an oil film is generated on the surface of the material and this can significantly reduce frictionby up to 50%. This reduction means that conveyor lengths can be increased and chain wear reduced.

This material also reduces noise levels which are generated when using other grades of plastic. The material isalso fully FDA and USDA approved for applications where it comes in direct contact with food.

Neck Guides – Prem-LubeUsed in air blown Conveyor Lines for PET bottles. Prem-Lube reduces friction and is suitable for highspeed applications.

Other Extrusions for the Canning and Bottling Industry

PIE 707 Lubricated

12.6

6.1 2.5

PIE 708 Lubricated

6.35

12.7

PIE 710 Lubricated

2.312

6.6

2.8

PIE 246Grey Bottle Guide

11

4 4.2

PIE 249White 1000 Grade

16.9

6

11

5.4 3.7

2.3

3

7.7

PIE 250White 1000 Grade

12.6

8.2 3.8

3.7

6.5

11

2.95

PIE 257available in a

choice of materials

32

5.0

5.08.0

10

6.4

3.3

8.6

20.3

11.9

6.4

20.3

11.9

6.4

PIE 704 Lubricated PIE 705 Lubricated

Self-lubricated UHMW-PE (Grey in colour as standard)

Page 15: GeneralSpecification - Conveyor Chains, Sprockets .... StainlessSteelBacked UHMW-PEGuideRails AllGuideRailsareofsoliddesignandaremanufacturedusing 14gauge304stainlesssteelbacking,with1000gradeUHMWPolyethyleneinserttogiveoutstanding

Slit Tape (In White UHMW-PE)

Pennine Industrial Equipment can supplythis unique and universal product.

This product has all the excellent wearproperties of UHMW-PE in a convenienttape with a pressure sensitive backing.

Thickness available from 0.010 inch(0.25mm) to 0.125 inch (3mm).

Width 0.500 inch (12.7mm) to 6.00 inch(152mm).

Standard roll 50ft.

Standard Sizes

Part Number Thickness Width

HT-0132PS 0.25mm x 50.8mm (2”)

HT-0196PS 0.25mm x 152.4mm (6”)

HT-0208PS 0.5mm x 12.7mm (1/2”)

HT-0216PS 0.5mm x 25.4mm (1”)

HT-0232PS 0.5mm x 50.8mm (2”)

HT-0240PS 0.5mm x 63.5mm (21/2”)

HT-0416PS 1.0mm x 25.4mm (1”)

HT-0432PS 1.0mm x 50.8mm (2”)

HT-0816PS 2.0mm x 25.4mm (1”)

HT-0822PS 2.0mm x 34.9mm (13/8”)

Other sizes are available

Typical physical properties

Properties Units 1000 grade Self-lubricated PTFE NylonUHMW-PE UHMW-PE

Tensile Yield Strength MN/m2 23.44 18.34 31.02

Ultimate Elongation % 450 360 300

Specific Gravity @ 23°C .94 .94 2.16

Hardness Shore ‘D’ 64 64 54

Impact Strength Nm/m of notch 1600 1175

Water Absorption % by weight Gain/24 hrs NIL .01 .02

Thermal Expansion Rate 10–4 m/ m/°C 2.0 2.3 2.1

Operating Temp. Range °C –240/85 0/60 –240/230 –40/100

Avg. Coeff. of Friction Journal .15/.25 .05/.12 .20

Static Load Capacity KN/m2 150 87 150

Max. Surface Speed m/min. 30 152 30

Page 16: GeneralSpecification - Conveyor Chains, Sprockets .... StainlessSteelBacked UHMW-PEGuideRails AllGuideRailsareofsoliddesignandaremanufacturedusing 14gauge304stainlesssteelbacking,with1000gradeUHMWPolyethyleneinserttogiveoutstanding

Pennine Industrial Equipment LimitedManor Croft House, Commercial Road, Skelmanthorpe, Huddersfield, West Yorkshire, UK, HD8 9DTTel: +44 (0) 1484 864733 Fax: +44 (0) 1484 [email protected] www.pennine.org

Other Plastic Productsfrom Pennine

Other Plastic Productsfrom Pennine

Chain and Belt GuidesChain and Belt Guides

Custom MadeMachined Plastic PartsCustom MadeMachined Plastic Parts

Conveyor RollersConveyor Rollers