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Function diagram 8 7 6 5 4 3 2 1 - 010 - General view SINAMICS G150 12.08.08 A5E00197559A AG General view Setpoint channel Closed-loop control Main menu SINAMICS SIEMENS 7 1 4 8 5 2 3 6 9 0 . +/- AOP 30 Local Remot e M ~ Diagnosis Functions Protection functions Monitoring functions Alarms/ warnings Cabinet operator panel Input terminals -A60 TM31 PROFIBUS Output terminals -A60 6 7 5 8 10 9 First start-up Chapter of the Instruction Manual (BA) Function block diagram number [610] [621-623] [630-635] [700-710] [800-810] [901] [902-903] p0700 = PROFIdrive p0700 = TM31 [641] NAMUR terminals X2 p0700 = NAMUR Switchover on the AOP LOCAL / REMOTE p1000 = PROFIdrive p1000 = TM31 p1000 = TM31 Technology controller [904]

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Function diagram87654321

- 010 -General view

SINAMICS G15012.08.08

A5E00197559A AG

General view

Setpoint channel Closed-loop controlMain menu

SIN

AMIC

S

SIEMENS

7

1

4

8

5

2 3

6

9 0

.

+/- AOP 30

Local Remot

e M ~

Diagnosis FunctionsProtection functions

Monitoring functions

Alarms/warnings

Cabinet operator panel

Input terminals -A60 TM31

PROFIBUS

Output terminals -A60

6 7 5

8

10 9

First start-up

Chapter of the Instruction

Manual (BA)

Function block diagram number

[610]

[621-623]

[630-635]

[700-710]

[800-810]

[901] [902-903]

p0700 = PROFIdrive

p0700 = TM31

[641]

NAMUR terminals X2

p0700 = NAMUR

Switchover on the AOP LOCAL / REMOTE

p1000 = PROFIdrive

p1000 = TM31

p1000 = TM31

Technology controller

[904]

Function diagram87654321

- 610 -Drive control

SINAMICS G15012.08.08Control via operator panel (LOCAL mode) - Chapter 6 of the Instruction Manual (OI)A5E00197559A AG

Jog

AOP30

LOCAL REMOTE

I

O

RS232

1

0

&

0: REMOTE 1: LOCAL

Internal sequential control

Converter control

Speed setpoint

Control word

Control via operator panel (LOCAL mode)

Control "LOCAL"

Control "REMOTE"

Speed setpoint

Control word via operator panel

[700.1]

Setpoint input [630]

Control word [631/622]

-U1 -A10

0: REMOTE 1: LOCALr0807.0

Switchover during operation can be disabled via the AOP settings

p0806 block master control

-X140

Function diagram87654321

- 621 -Communication via PROFIdrive

SINAMICS G15012.08.08General - Chapter 6 of the Instruction Manual (OI)A5E00197559A AG

Communication via PROFIdrive

PROFIBUS

NSOLL_A

Input of the slave address

DIP switch on CU

DP ADDRESS

10

1 2 4 8 16 32 64

POWER ON

Storage

SET

Significance

-S1

Cyclic message frames from the master

Setpoint message frame

Actual value message frame

2

-U1 -A10-X126

r2054 (PROFIBUS status)

1)

1)r2054: 0=OFF 1=no connection 2=baudrate detected 3=cyclic connection to master 4=cyclic data OK

6

[622]

p0922=20

Standard speed controller message frame

Standard NAMUR message frame

Standard message frame PCS 7

Free message frame selection

[623]

Selection of standard message frame

p0922

Slave address p0918

NIST_GLATT IAIST_GLATT MIST_GLATT PIST_GLATT MELD_NAMUR

NSOLL_A unused unused

NIST_GLATT IAIST_GLATT MIST_GLATT WARN_CODE FAULT_CODE

unused unused

NSOLL_A

NIST_A

Standard message frame for business metal

NSOLL_B STW2_BM

NIST_A IAIST MIST WARN_CODE FAULT_CODE

M_ADD M_LIM unused unused unused unused

ZSW2_BM unused unusedunused

STW1_BM

ZSW1_BM

STW1

ZSW1

STW1

ZSW1

2

2p0922=1

10

10p0922=220

6

6p0922=352STW1

ZSW1

unusedx

xp0922=999 unused

unused

unused

PZD 1 PZD 2 PZD 3 PZD 4 PZD 5 PZD 6 PZD 7 PZD 8 PZD 9 PZD 10

Function diagram87654321

- 622 -Control via PROFIdrive

SINAMICS G15012.08.08Receive p0700 = 70005 - Chapter 6 of the Instruction Manual (OI)A5E00197559A AG

Control via PROFIdrive (REMOTE mode)

No coasting (no OFF2)

No rapid stop (no OFF3)

Enable operation

Ramp-function generator enable

Start ramp-function generator

Enable speed setpoint

Master control requested

Motor potentiometer down (MOP DN)

Motor potentiometer up (MOP UP)

1)4000h = 100% = (p2000) default: n_max

[630.1]

[630.1]PROFIdrive setpoint 1)

STW1

Receive message frame

p1142

r2050[0]

p0844

p0848

p0852

p1140

p1141

p0840

p1113

p2103

p0854

Control word

0=OFF (OFF1) 1=ON

Acknowledgment of faults, reset (0->1)

p1035

r2090.0

r2090.1

r2090.2

r2090.3

r2090.4

r2090.5

r2090.6

r2090.7

r2090.10

r2090.11

r2090.13

Setpoint control

[610.4]

r2050[1]

PZD1

PZD2

NSOLL_A

p1036r2090.14

Setpoint inversion

Function diagram87654321

- 623 -Control via PROFIdrive

SINAMICS G15012.08.08PROFIdrive transmission - Chapter 6 of the Instruction Manual (OI)A5E00197559A AG

n: p2000Normalizations:

U: p2001 I: p2002 M: p2003 P: p2004 Temperature: 100°C100 %, 4000h(W), 4000 0000(DW), 1.0 (F) =...

Selection of the transmit message frames

NACT_A: Actual speed value (100%=4000h=p2000)

I_ACT: Actual current value (100%=4000h=p2000)

FAULT: For fault number (r0947), see fault list

M_ACT: (100%=4000h=p2003) actual torque value

Ready to start

Warning

.0

.6

.12

.13

.1

.2

.3

.4

.5

.7

.8

.9.10.11

.14

Ready to runEnable operationFaultOFF2 not activeOFF3 not activeStart block

No setpoint-actual value deviationPZD master control requestedReference value reachedM/I/P limitation not active

Warning overtemp. motor (none)Clockwise

-

.15 Warning overtemp. converter (none)

Status word 1 (ZSW 1)

P_ACT: (100%=4000h=p2004) actual active power value

Temperature motor

Motor speed

Power section overload I2TSpeed setpoint before filter

Signal list

r0036r0060r0061

r0035

Speed setpoint after filterActual speed value after filteringSystem deviation speed controllerSlip frequency

r0062r0063r0064r0065

Frequencey of the Uoff

Actual DC link voltage value

Maximum output currentActual absolute current value unfiltered

r0067r0068r0070

r0066

Converter output voltage r0072Actual field-producing current value

Actual torque value

Actual torque-producing current valueTotal torque setpoint

r0078r0079r0080

r0076

Actual active power valueSetpoint before ramp generatorSpeed setpoint speed controllerPresent fault code

r0082r1119r1438r2131

Present warning code

Status word 1 (ZSW1)

Input value of the analog inputsActual temperature value (TM31)

r4055r4105r2089 [0]

r2132

Status of digital inputs of the TM31 r4022Status of digital outputs of the TM31 r4047

Default assignment of the transmit message frames depending on p09221)

p2051[0]PZD 1

p2051[1]PZD 2

p2051[2]PZD 3

p2051[3]PZD 4

p2051[4]PZD 5

p2051[5]PZD 6

Status word 1 (ZSW1) r2089 [0]

Actual speed value (NIST_GLATT) r0063[1]

Selection per signal list r0068[1]

Selection per signal list r0080[1]

Selection per signal list r0082[1]

Selection per signal list r2131

1)

1)

1)

1)

1)

1)

Transmit telegram

2) IAIST_GLATT

2) MIST_GLATT

2) PIST_GLATT

2) FAULT_CODE

2)

2)

Factory setting: transmit message frame p0922 = 999 with default assignment as in diagram2)

1

p0922

20220352999

r2089[0]

PZD 1p2051[0]

unused

r2089[0]

unused

r2089[0]r2089[0]

r0063[0]

PZD 2p2051[1]

r0063[1]r0063[0]r0063[1]

unused

---

PZD 3p2051[2]

r0068[1]r0068[0]r0068[1]

unused

---

PZD 4p2051[3]

r0080[1]r0080[0]r0080[1]

unused

---

PZD 5p2051[4]

r0082[1]r2132r2132

unused

---

PZD 6p2051[5]

r3113r2131r2131

---

---

PZD 7p2051[6]

---r2089[1]

------

---

PZD 8p2051[7]

---unused

------

---

PZD 9p2051[8]

---unused

------

---

PZD 10p2051[9]

---unused

---

Software error

Bus error

.0

.6

.12

.13

.1

.2

.3

.4

.5

.7

.8

.9.10.11

.14

Line supply faultDC link overvoltageFault drive converter power electronicsDrive converter overtemperatureGround faultMotor overload

External safety-relevant shutdownMot encoder faultError internal communicationsInfeed fault

reservedreserved

reserved

.15 Other faults

r3113: NAMUR message bit bar

Function diagram87654321

- 630 -Speed setpoint selection

SINAMICS G15012.08.08Setpoint input (REMOTE-MODE) - Chapter 6 of the Instruction Manual (OI)A5E00197559A AG

Analog input 0 [635] r4055[0]

- A60Module type: TM31

Motor potentiometer (MOP)

p1003 (1500 rpm) p1002 (600 rpm)p1001 (300 rpm)

Fixed speed setpoints

0 0 0 0 1 1 0 1 1

p1070Main setpoint

p2000

r1050

Normalization

r1024

OFF

r4055

r1024

r1050

-X521AI 0+

AI 0-

1

2

r1078

r2050[1]

Motor potentiometer up

Motor potentiometer down

Fixed setpoint bit 1

Fixed setpoint bit 0Setpoint control terminal block: [631.8] PROFIdrive : [622.8] NAMUR : [641.8]

PROFIdrive setpoint [622]

0

p1075

Additional setpoint

r4055

r1024

r1050

r2050[1]

0OFF

r1073

r1077

Setpoint input [610.4]

Default assignment of the setpoint selection depending on p10001)

1)

1)

p1000

p1070p1075

100001PROFIdrive

r2050[1]0

100002AI 0

r40550

100003MOPr1050

0

100004FSWr1024

0

Function diagram87654321

- 631 -Control via terminal block TM31 (-A60)

SINAMICS G15012.08.08p0700 = 70006 - Chapter 6 of the Instruction Manual (OI)A5E00197559A AG

DI 0

4

3

2

1

DI 1

DI 3

DI 2

5 M1

6 M

X520

1)

1)

Jumper between M1 and M2 or remove M2 and M, if ext. 24V DC power supply is applied

p0840

p1035/p1020

Control word

r4022.0

r4022.1

1=Fixed speed setpoint selection bit 0 (FSW_0)

0=OFF (OFF1) 1=ON

Acknowledgment of faults, reset (0->1)

1=Motor potentiometer up (MOP UP)

1=Fixed speed setpoint selection bit 1 (FSW_1)

Enable operation

Setpoint control

[630.1]

r4022.4

r4022.5

r4022.6

r4022.7

p1036/p1021

p2104

DI 4

4

3

2

1

DI 5

DI 7

DI 6

5 M1

6 M

X530

1)

r4022.2

r4022.3

1=Motor potentiometer down (MOP DN)

P24

Status digital inputs r4021

[610.4]

Default

Control via terminal block (REMOTE mode)

- A60

Module type: TM31

CU320: r0722.3 -> p0845: OFF2 r0722.2 -> p0849: OFF3 r0722.1 -> p2106: external fault 1 r0722.0 -> p2112: external warning 1

p0852

Function diagram87654321

- 635 -Speed setpoint input

SINAMICS G15012.08.08Setpoint input via AI 0 (scaling of the analog inputs) - Chapter 6 of the Instruction Manual (OI)A5E00197559A AG

TM31.AI_T_filtering AI 00.0...1000.0 ms

p4053[0] (0.0)

A

D

TM31.AI_type AI 0

p4056[0] (2)

S5.0 +

-

AI 0X521.2

Analog input wirebreak

F3505

TM31.AI_act U/I AI 0

r4052[0]

X521.1

S5.0S5.1

VII

V

Scaling

TM31.AI_char. x1 -20.000...+20.000 (V/mA)

p4057[0] (0.000)

TM31.AI_char. x2 -20.000...+20.000 (V/mA)

p4059[0] (0.000)

TM31.AI_char. y2 -1000.00...+1000.00 %

p4060[0] (0.00) x yx1

y2

x2

y1

y

x

[%]

TM31.AI_char. y1 -1000.00...+1000.00 %

p4058[0] (0.00)

[630.4]

2)

2) Reference speed: 100 % = (p2000) default: n_max

1)0: Voltage input (0 to +10 V) 2: Current input (0 to +20 mA) 3: Current input (4 to +20 mA) monitored 4: Voltage input (-10 V ... +10 V) 5: Current input (-20 mA ... +20 mA)

1)

Offset -20.000...20.000 p4063[0] (0.000)

+

+ 4,53

0,2

4mA

TM31.AI_response_threshold0.0...20.00 mA p4061[0] (2.0)

r1482

TM31.AI_act_value AI 0

Default assignment of the scaling depending on p40563)

3)

3)

3)

3)

p4056

0...10 V0...20 mA4...20 mA-10...10 V

-20...20 mA

p4057

0 V0 mA4 mA0 V

0 mA

p4058

0 %0 %0 %0 %0 %

p4059

10 V20 mA20 mA10 V

20 mA

p4060

100 %100 %100 %100 %100 %

Function diagram87654321

- 641 -Control via NAMUR terminal block

SINAMICS G15012.08.08p0700 = 70007 - Chapter 6 of the Instruction Manual (OI)A5E00197559A AG

DI 0

4

3

2

1

DI 1

DI 3

DI 2

5 M1

6 M

X520

1)

1)Jumper between M1 and M2 or remove M2 and M, if ext. 24 V DC power supply is applied

p0840

Control word

r4022.0

r4022.1

0=OFF (OFF1) 1=ON

Acknowledgment of faults, reset (0->1)

1=Motor potentiometer up (MOP UP)

0=OFF 2 (coast down) 1=OFF2 not active

Setpoint control

[630.1]

r4022.4

r4022.5

r4022.6

r4022.7

DI 4

4

3

2

1

DI 5

DI 7

DI 6

5 M1

6 M

X530

1)

p0844

r4022.2

r4022.3

1=Motor potentiometer down (MOP DN)

P24

Status digital inputs r4021

[610.4]

Default

Control via the NAMUR terminal block (REMOTE mode)

- A60

Module type: TM31

p0848

p1113

0=interlock (OFF 3) 1=no interlock

0=clockwise 1=counterclockwise

A1-X2.10

.12

.13

.14

.15

.16

.11

ON/OFF

OFF

MOP faster

MOP slower

Reset

Interlock

Counterclockwise

NAMUR terminals

p1035 / p1020

p1036 / p1021

p2104 1=Fixed speed setpoint selection bit 0 (FSW_0)

1=Fixed speed setpoint selection bit 1 (FSW_1)

CU320: r0722.3 -> p0845: OFF2 r0722.1 -> p2106: external fault 1 r0722.0 -> p2112: external warning 1

Function diagram87654321

- 700a -Setpoint channel, closed-loop control, limitation, motor

SINAMICS G15012.08.08General view without encoder - Chapter 7 of the Instruction Manual (OI)A5E00197559A AG

Ramp generator

Minimum speed p1080

Speed limitation

r1119

n/f(act) r0063

Ramp-up time p1120

Ramp-down time p1121

–x y

Asyc. mot. 3~

Torque limitation

+

r0065Slip frequency

Motor model

Closed-loop control and limitationGating unit

Current limitp0640

i(act) r0068

Ua r0072

Udcl(act) r0070

f(out) r0066

Setpoint channel

Isq-1

r1150r1114Speed setpoint

n/f(max,pos.DR) p1082

nLimit_pos p1083

nLimit_neg p1086n/f(max,neg.DR)

p1082

Setpoint channel, closed-loop control, motor

Starting current - flux calculation

Iset

[710]

[610.6]

Skip speed

[701]

n_act

n_set

Converter control[610.7]

Setpoint inversion

Speed controller

[702] [703]

[705]

[706]

-1

[904]

Technology controller

SetAct

++

Function diagram87654321

- 700b -Setpoint channel, closed-loop control, limitation, motor

SINAMICS G15012.08.08General view with encoder - Chapter 7 of the Instruction Manual (OI)A5E00197559A AG

Ramp generator

Minimum speed p1080

Speed limitation

r1119

n/f(act) r0063

Ramp-uptime

p1120

Ramp-downtime

p1121

–x y

Asyc. mot. 3~

Torque limitation

+

r0065Slip frequency

Motor model

Closed-loop control and limitationGating unit

Current limitp0640

i(act) r0068

Ua r0072

Udcl(act) r0070

f(out) r0066

Setpoint channel

Isq

-1r1150r1114Speed setpoint

n/f(max,pos.DR) p1082

nLimit_pos p1083

nLimit_neg p1086n/f(max,neg.DR)

p1082

Setpoint channel, closed-loop control, motor

Starting current - flux calculation

Iset

[710]

[610.6]

Skip speed

[701]

n_act

n_set

Converter control[610.7]

Setpoint inversion

Speed controller

[702] [703]

[705]

[706]

Optional pulse

encoder

[704]

-1

[904]

Technology controller

SetAct

++

Function diagram87654321

- 701 -Setpoint channel

SINAMICS G15012.08.08Skip and minimum speed - Chapter 7 of the Instruction Manual (OI)A5E00197559A AG

Skip value 2 p1092 (0.000)

Skip value 3 p1093 (0.000)

Skip value 1 p1091 (0.000)

Skip value 4 p1094 (0.000)

p1101 (0.000) skip frequency band

Minimum speed n_min

p1080 (0.00)

-1

xy r1114

n_set_2 of rotation direction limitation and switchover

1)

1)

1)

1)

|x|

|y|

w

w

w

w

x

y

2)

2)

Minimum limitation

x y[700.3] [700.3] / [702.1]

A skip value of "0" deactivates the skip frequency band. 1)

2)If the drive is shut down not by the input setpoint but by open-loop control intervention, the following ramp-up follows the lower part of the hysteresis loop.

Function diagram87654321

- 702 -Setpoint channel

SINAMICS G15012.08.08Speed limitation - Chapter 7 of the Instruction Manual (OI)A5E00197559A AG

y

x[700.3] / [701.8] [700.4] / [703.1]x

y

-1

Maximum speed n_max_pos

p1083

Maximum speed n_max p1082

p1086 n_max_neg

maximum speed

r1084

r1087

r1119

Ramp generator setpoint at the input

x

y

x

y

Min

Max

Speed limiter

Function diagram87654321

- 703a -Setpoint channel

SINAMICS G15012.08.08Single ramp-function generator (p1115 = 0) - Chapter 7 of the Instruction Manual (OI)A5E00197559A AG

yx

[700.4] / [702.8] [700.5] / [705.1]

r0898.5

r1119

Ramp generator setpoint at the input

Ramp-up time T_up

p1120 (20 sec)

Ramp-down time T_dn

p1121 (30 sec)

OFF3 - Ramp-down time on rapid stop

p1135 (10 sec)

1) 1) 1)

1 = enable ramp generator

1 = Ramp generator start

1 = enable speed setpoint

Control word [610.7]

r0898.4

1

00 n_set_4

&1 = no OFF 1

1 = no OFF 31 = internal enables

1

00

r0898.6

r0898.0

r0898.2

1)With reference to n_max p1082

Ramp generator

t

y

p1143

p1144

Set ramp generator

Ramp generator set value

0

0

Function diagram87654321

- 703b -Setpoint channel

SINAMICS G15012.08.08Extended ramp-function generator (p1115 = 1) - Chapter 7 of the Instruction Manual (Oi)A5E00197559A AG

yx

[700.4] / [702.8] [700.5] / [705.1]

r0898.5

r1119

Ramp generator setpoint at the input

Ramp-up time T_up

p1120 (20 sec)

Ramp-down time T_dn

p1121 (30 sec)

OFF3 - Ramp-down time on rapid stop

p1135 (10 sec)

1) 1)

3)

1 = enable ramp generator

1 = ramp generator start

1 = enable speed setpoint

Control word [610.7]

r0898.4

1

00 n_set_4

&1 = no OFF 1

1 = no OFF 31 = internal enables

1

00

r0898.6

r0898.0

r0898.2

1) With reference to n_max p1082

Ramp generator with rounding

t

y

Initial rounding p1130 (0 sec)

3)Final rounding p1131 (0 sec)

1)

OFF 3 Initial rounding

p1136 (0 sec)

OFF 3 Final rounding

p1137 (0 sec)

2)2)

Rounding type p1134

4)

p1143

p1144

Set ramp generator

Ramp generator set value

0

0

Rounding only active for OFF 3 command

Rounding always active except for OFF 3 command

p1134 = 0 -> Rounding is always active; overshooting possible.

p1134 = 1 -> Final rounding not active in the case of sudden reduction of input value during ramp-up.

2)

3)

4)

Function diagram87654321

- 704 -Closed-loop control

SINAMICS G15012.08.08Actual speed value acquisition - Chapter 7 of the Instruction Manual (OI)A5E00197559A AG

[700.6] / [705.1]

r0063[1]

Pulse encoder evaluation r0063[0]

Actual speed value n_act

1 msX521

12345678

Track ATrack A*Track BTrack B*Track NTrack N*CTRL

M

X53112345678

UbM

Temp -Temp +

HTL/TTL p0405.1 (0)

uni/bipolar p0405.0 (1)

Resolution p0408 (1024)

1)p0405.1 = 0 -> HTL -> Ub = 24 V p0405.1 = 1 -> TTL -> Ub = 5 V

1) 2)

2)p0405.0 = 0 -> bipolar -> connection A/A*, B/B* p0405.0 = 1 -> unipolar -> connection A/M , B/M In the case of a unipolar connection, inputs A*, B*, and N* must be connected to ground GND.

Pulse encoder connection to SMC 30

Inversion of actual speed value

p0410.0n_act_filtering

p1441 (0.0)

Actual speed value of motor model

0

1

1

0

1

[700.5]

1 = sensorless closed-loop speed control active

Motor speed r0061

r1407.1

Direction of rotationp1821

1

0

1

Function diagram87654321

- 705 -Closed-loop control

SINAMICS G15012.08.08Speed controller - Chapter 7 of the Instruction Manual (OI)A5E00197559A AG

n/f cont.Kp1 p1460 p1470

n/f cont.Tn p1462 p1472

[700.5] [703a.8] [703b.8]

[700.6] / [706.1]–

[700.5] / [704.8]

Filt.n/f(set) p1416

r1438 r0064 r1150

Setpoint from ramp generator

p1155

p1160Additional setpoint 2

Additional setpoint 1

0

0

+

+

+

+

+

0

r0898.6

r0898.4 &

1

0

1 = enable ramp generator

1 = enable speed setpoint

Control word [610.7]

r0063[0]

Actual speed value n_act

r1482

Speed controller I_component

r1170

Filt.n_ist p1442 p1452

r1445

PI speed controller

Only for sensorless vector control<1>

<1> <1>

<1>

Function diagram87654321

- 706 -Closed-loop control

SINAMICS G15012.08.08Torque and current limitation - Chapter 7 of the Instruction Manual (OI)A5E00197559A AG

[700.6] / [705.8][700.7]

[710a.1] [710b.1]

p1511M suppl. 1

0

+

+

r1515

Torque limitation

Torque setpoint from speed controller

y

y

xxr1508

Max

Min

p1522Mmax_motoring

M Iq

p1523Mmax_generating

M Iq

-1

Current limitp0640

M_limit 1 p1520

M_limit 2 p1521

Mmax_scal. p1524

Mmax_scal. p1525

r1538

r1539

r0079

M_set total

p1513M suppl. 2

0

++

+

+

Frict input ctrlp1569

FP [7010] Friction characteristic

Function diagram87654321

- 710a -Closed-loop control

SINAMICS G15012.08.08Flux calculation without encoder - Chapter 7 of the Instruction Manual (OI)A5E00197559A AG

x y

Udcl(act) r0070

Isq

Flux calculation

Efficiency opt. 0 ... 100 [%]

p1580 (0)

Mset, static 0.0 ... 200.0 [%]

p1610 (50.0)Msuppl,accel

0.0 ... 200.0 [%] p1610 (0.0)

30 ms

r0071U_out max [V]

[700.7] / [706.8]

[700.8]

r0079

M_set totalr0077

Static starting torque in controlled range1)

1)

2)

Dynamic starting torque in controlled range2)

Isd r0075

Ua r0072

Flux setpoint 50.0 ... 200.0 [%]

p1570 (100.0)

Function diagram87654321

- 710b -Closed-loop control

SINAMICS G15012.08.08Flux calculation with encoder - Chapter 7 of the Instruction Manual (OI)A5E00197559A AG

x y

Udcl(act) r0070

Isq

Flux calculationEfficiency opt. 0 ... 100 [%]

p1580 (0)

r0071U_out max [V]

[700.7] / [706.8]

[700.8]

r0079

M_set totalr0077

Isd r0075

Ua r0072

Flux setpoint 50.0 ... 200.0 [%]

p1570 (100.0)

Function diagram87654321

- 800 -Output terminal block (-A60)

SINAMICS G15012.08.08General view - Chapter 8 of the Instruction Manual (OI)A5E00197559A AG

User wiring

AO 0V+

4321

AO 0-

AO 1V+AO 0C+

5AO 1-6AO 1C+

X522

7+ Temp- Temp 8

DO 0

DO 1

X541

DO 8DI 9

DI 11

+

DI 10

- A60

X542

(scaling and offset)

AD

AD

p4073[0]

p4073[1]p4071[1]

p4071[0]

p4076[1]

p4076[0]

M

p4048.8...10

1

p4048.0

1

1

1

0

p4048.1

V

AV

A

Signal selection Filtering Type

Signal selection Inversion123456

Ready to start

4321

56

Operation

No fault

(r0063) n_act

(r0068) i_act

Speed setpoint

Output frequencyActual speed value

Basic signals: Analog

r0063r0066

r0060

Output currentDC link voltageTorque setpointOutput power

r0068r0070r0079r0082

Default

Motor current

10 V = n max

10 V = I max

20 mA = n max

20 mA = I max

Motor speed

(r0899.0)

(r0899.11)

(r2139.3)

Output terminal block (-A60)

n: p2000Normalizations:

U: p2001 I: p2002 M: p2003 P: p2004 Temperature: 100°C

100 %, 4000h(W), 4000 0000(DW), 1.0 (F) =...

1=ready to start

1=fault active

1=ready to run1=enable operation

Signal selection: Digital

r0899.1r0899.2r2139.3

r0899.0

0=coasting active (OFF2)0=rapid stop active (OFF3)1=switch-on disable1=warning active

r0899.4r0899.5r0899.6r2139.7

Spare for resistance brake monitoring

1)2)2)2)

1) Programmed as output2) Programmed as input

Actual torque value r0080

1=speed setpoint-actual value deviation in tolerance band1=master control requested to PLC

r2197.7

r0899.91=f or n reference value reached or exceeded

0=warning therm. overload power t.

1=I, M or P limit reached0=warning overtemperature motor

r1407.7r2129.14r2129.15

1=enable pulses1=n_act<=p21551=n_act>p21551=ramp-up/ramp-down ended

r0899.11r2197.1r2197.2r2199.5

1=n_act<p21611=torque setpoint<p2174

r2199.0r2198.10

r2199.1

1=LOCAL MODE active r0807.0

[805]

[810]

- A60

p4038p4039p4040p4041

p4030[0]

p4031[0]

Function diagram87654321

- 805 -Output terminal block

SINAMICS G15012.08.08Scaling of the analog outputs - Chapter 8 of the Instruction Manual (OI)A5E00197559A AG

D

A

AO 0V+

AO 0A+

AO 0 ref

X522.1

X522.2

X522.3

Voltage output

Current output

+-10V

+-20mA

Filtering

TM31.AO_T_filtering AO0

0...1000 ms p4073[0] (0)

TM31.AO_signal AO0

p4071[0] (r0063)

TM31.AO_pre. U/I AO0 [%] r4072[0]

r0060 speed setpoint

r0066 output frequency

...............

r0063 actual speed value

Scaling

TM31.AO_char. x1 -100.00...+100.00 %

p4077[0] (0.00)

TM31.AO_char. x2 -100.00...+100.00 %

p4079[0] (100.00)

TM31.AO_char. y2 -20.000...+20.000 (V/mA)

p4080[0] (20.000)x y

x1

y2

x2

y1

y

x

[%]

TM31.AI_char. y1 -20.000...+20.000 (V/mA)

p4078[0] (0.000)

0: Current output (0... +20 mA ) 1: Voltage output (0 to +10 V) 2: Current output (4... +20 mA ) monitored 3: Current output ( -20 mA... +20 mA) 4: Voltage output ( -10 V... +10 V)

2)

p4083[0] (0.000) -20.000...20.000

offset

r4074[0]y

++3,40,1,2

Type of analog outputs p4076[0]

2) - A60

Normalizations: 100% = n : p2000 U : p2001 I : p2002 M: p2003 P: p2004

Default assignment of the scaling depending on p40761)

1) 1)

1)

1)

Example of AO 0 of the TM31

r0068 output current

p4076

0...10 V0...20 mA

4...20 mA

-10...10 V-20...20 mA

p4077

0 V

0 mA4 mA

0 V

0 mA

p4078

0 %0 %0 %0 %0 %

p4079

10 V20 mA

20 mA

10 V20 mA

p4080

100 %100 %100 %100 %100 %

Function diagram87654321

- 810 -Output terminal block

SINAMICS G15012.08.08Digital inputs/outputs - Chapter 8 of the Instruction Manual (OI)A5E00197559A AG

0V

X541.2TM31.DO8_inversion

p4048.8 (0)

TM31.DO8_signal p4038 (r0899.0)

TM31.DO8 r4047.8

r0899.0 ready to start

r0899.2 operation

...............

r0899.1 ready to run

...............

- A60

DI/DO p4021. p4022. p4023. p4028.

8 8 8 8 89 9 9 9 9

10 10 10 10 1011 11 11 11 11

Index assignment depending on inputs/outputs 8 to 111)

1)

1)-1

0

1

X541.1

X541.6

P24

DI/DO 8

DI 8

DO 8

TM31.DI/O8_switchover DI <---> DO

p4028.8

0

1

1

TM31.DI8

r4022.8

TM31.DI8 inv.

r4023.8

p4047.

89

1011

p4048.

891011

1)

TM31.DI8 r4021.8

1)

2)

DI/DO Selection output

8 p40389 p4039

10 p404011 p4041

2) Parameter for selecting the digital outputs

Example of DI/DO 8 of the TM31

Function diagram87654321

- 901 -Monitoring functions

SINAMICS G15012.08.08Speed monitoring functions - Chapter 9 of the Instruction Manual (OI)A5E00197559A AG

r1170

Input ramp generator

r2169n_act

+ –

T 0

ON delay 0.000...500.000 ms

p2166 (200.000)

Tolerance threshold p2163 (90.00 rpm)

p2164 (1.50 rpm)

0

1

0

0

1

p2150 (2.00 rpm)

Motor rotates forward (n_act ³ 0)r2197.3

0

1

0

1

p2141(5.00 rpm)

p2142 (2.000 rpm)

Speed reference valuereached or exceeded

r2199.1

Tolerance threshold (900.00 rpm)

p2155

p2140 (90.00 rpm)

0

1

p2161 (5.00 rpm)

0

1 n_act < p2161r2199.0

n_act

p2150

Default-assigned as standstill signal

n_act<=p2155

r2197.1

Speed setpoint-actual valuedeviation in tolerance band

r2197.7

Function diagram87654321

- 902 -Protection function

SINAMICS G15012.08.08Motor temperature monitoring (1) - Chapter 9 of the Instruction Manual (OI)A5E00197559A AG

Sensorresistance

r4101 A

D

0

1

0

1 &

Warning threshold overtemperature motor

p0604 (120 °C)

Fault thresholdovertemperature motor

p0604 (155 °C)

A7910 warning overtemperature motor

F7011 fault overtemperature motor

Skip fault p0610 = 0

Thermal motor model (only for asynchonous

machines)

0

1

11

3

2

10

KTY/PTC

X522

8

Correction (for KTY only)

- A60

Source T_mot p0600 (0)

T_mot r0035

-50 °C

0

1

Sensor type p4100 (0)

PTC resistance threshold 1650 ohm

T

R

1

0

250 °C

KTY

PTC

248 °C

-140 °C

7

0: evaluation deactivated 1: PTC 2: KTY

2

1

00

KTY

0

1

Warning thresholdovertemperature

motor 250 °C

A7910 warning overtemperature motor

T 0

T_motover time p0606

F7011 fault overtemperature motor

PTC

A07820 warning "Temperatur sensor not connected"

A07015 warning "Temperature sensor fault"

F07016 fault "Temperature sensor fault"

-140 °C

p0607 (0.1 s) <2>

T 0

<1> p0610 = 0: only warning, without Imax reduction p0610 = 1: fault and warning, with Imax reduction p0610 = 2: fault and warning, without Imax reduction

<2> p0607 = 0 masks fault F07016 (on asynchronous machines). <3> If no sensor is connected, the temperature is taken from the model. <4> In the case of KTY, the calculated temperature is output; in the case of PTC, the temperatur calculated from the thermal motor model

<1>

<3>

250 °C

<4>

Function diagram87654321

- 903 -Protection function

SINAMICS G15012.08.08Block protection and stall protection - Chapter 9 of the Instruction Manual (OI)A5E00197559A AG

r2169n_act

0.00...210 000.00 rpm p2175 (120.00)

n_act < p2175

T 0

p2177 (1.000) 0.000...65.000 s

ON delay

F7900

Motor blockedr2198.6

Speed controller at limit

r1407.7&

<20

&Current limiting controller active

r0056.12

Control type p1300

T 0

p2178 (0.010) 0.000...1.000 s

ON delay

F7902

Motor stalledr2198.71

Motor stalled

r1408.12

Error EMF

r1408.11

1) p1300 ³ 20 -> vector controls p1300 < 20 -> V/Hz characteristics

2) Only for vector control with sensor

1)

2)

- 904 -Function diagram

87654321A5E00197559A AGExtended functions

SINAMICS G15012.08.08Technology controller - controller (r0108.16 = 1)

+

+

+

<1> P, I, and D component can be deactivated by entering a zero.

<1>

r2294

Output technologycontroller

Tec_cont t_ramp-up p2257 (1.00)

Tec_cont t _ramp-down p2258 (1.00)

Tec_cont set T p2261 (0.00)

Tec_cont act T p2265 (0.00)

Tec_cont Max_lim

p2291 (100.00)

Tec_cont Min_lim

p2292 (0.00)

Tec_cont ramp-up/down p2293 (1.00)

Tec_cont Kp p2280 (1.000)

<1>

Tec_cont Tn p2285 (0.000)

+

-1r2266

r2262 r2273r2260

p2200Enable of technology controller

r0899.2

[705.1]

p2253

Setpoint technology controller

0

p2254

Setpoint2technology controller

0

p22640

Actual valuetechnology controller

PZD3 ... PZD16

Fixed setpoint1 ... 15

Signal list

Active fixed setpoint

AI1 TB30/TM31AI0 TB30/TM31

PZD3 ... PZD16

Signal list

r2050.2 ... 15

AI1 TB30/TM31r4055.0r4055.1

AI0 TB30/TM31

Motor potentiometer T controller

p2263 (0): 0 = D-action component in the actual value signal 1 = D-action component in the fault signal

p2274 (0.0 s): D-action component

r2224r2201 ... 15

r2050.2 ... 15

r4055.0r4055.1r2250