general specifications of hydraulic cylinders

8
PENNAR INDUSTRIES LIMITED HYDRAULIC PRODUCTS CUSTOMIZED SOLUTIONS FOR VARIED APPLICATIONS

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General Specifications of Hydraulic Cylinders types and there specific details as per requirement

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Page 1: General Specifications of Hydraulic Cylinders

PENNAR INDUSTRIES LIMITED

HYDRAULIC PRODUCTS

CUSTOMIZED SOLUTIONSFOR VARIED APPLICATIONS

Page 2: General Specifications of Hydraulic Cylinders

ABOUT US

Pennar Industries is a multi-product, multi-location enterprise manufacturing a wide

range of value-added sheet metal products, including:

• Cold rolled formed steel profi les

• Engineered components

• Fabricated steel products

• Precision tubes

• Cold rolled steel strips

With our ISO 9000-certifi ed manufacturing units spread across India - and more

being planned nationally as well as internationally - Pennar Industries has an

impressive presence in diverse industries such as railways, automobiles, building &

construction, pollution control equipment, infrastructure, road safety systems, and

general engineering.

BUSINESS VERTICALS

Steel products: Narrow and special grade cold rolled steel strips, engineered

profi les such as ESP electrodes, building products, road safety systems, sheet piles

and automobile panels & profi les

Tubes: Precision tubes, CDW/ERW tubes and GP tubes

Industrial components: Pressed steel precision components for auto, industrial,

white goods and general engineering segments

Systems and Projects: Systems for rail wagons and coaches (roof, furnishing, side

walls, coach body components, under frame and chassis members) and solar PV

structural solutions

Pre-engineered buildings: Pre-engineered building structures, industrial

buildings, warehouses, airports and aircraft hangars, turnkey buildings and leak-

proof roofi ng sheets

Pennar Enviro: Water treatment solutions, water treatment chemical solutions and

fuel additives

Years ofexperience

30

1000Precisely

engineered products

2500Tools and Dies

2000Employees

Manufacturingplants across

India

5

500Customers

Page 3: General Specifications of Hydraulic Cylinders

PRESENCE IN THE AUTOMOBILE INDUSTRY

Pennar specializes in pressed steel products for the automobile industry. Over the

years Pennar has evolved to become a one-stop-shop for a range of products to

several OEMs of LCVs, MCVs and HCVs in India. Pennar’s vast portfolio for the

automobile industry includes tubes for bus body builders, fl oor panels, side panels,

bumpers for LCVs and MCVs, sheet metal components, fabricated items along with

fl oor products.

Ashok Leyland

BEML

Brakes India

Endurance

Fleet Guard

Ford

Hero

Honda

Hyundai

IFB

INEL

Lucas-TVS

Mahindra

Maruti Suzuki

Tata Motors

Toyota

Eicher

Wabco

OUR CUSTOMERS

Page 4: General Specifications of Hydraulic Cylinders

ABOUT HYDRAULICS BUSINESS

The young and dynamic engineering team at Pennar has a cumulative experience

of over 15 years in the hydraulic cylinder industry across product design and

manufacturing.

Our strengths lie in our ability to conceptualize and design complex cylinders across

user segments.

WHAT WE OFFER:

• Welded and tie-rod cylinders and components with bore sizes from 38 mm to

300 mm, with strokes up to 6000 mm

• We can incorporate valves, springs, and a wide range of mounting options

along with custom coating and packing options into our designs

• A wide product range with applications across industries such as agriculture,

construction, mining, marine, ship building and bulk cargo handling, off

highway and earth movers

Page 5: General Specifications of Hydraulic Cylinders

HYDRAULIC CYLINDERS MANUFACTURING

A strong focus on processes and quality has helped Pennar deliver superior products

over the years. The hydraulics manufacturing facility is ISO 9001:2008 BVQI ANAB

certifi ed. We specialize in quick turnarounds of ‘Made to order’ and ‘Made to stock’

products.

The manufacturing standards at our facility include:

• CNC lathes and machines along with CAD/CAM

• High quality honing, grinding & friction welding machines

• Demand fl ow and continuous fl ow manufacturing techniques

• Lean manufacturing techniques

• Cross functional employee involvement through Kaizen events

• 5S practices & Kanban systems

• RCI (Rapid Continuous Improvement)

PLANNINGAND

DESIGNEVALUATION

DESIGNPROCESS &

EVALUATION

KNOWINGTHE CTQS

(CRITICAL TOQUALITY)

PROCESSDESIGN(FMEA)

PROTOTYPEAND

VALIDATION

PRODUCTDESIGN

APPROVAL

PROCESSDESIGNREVIEW

(PFMEA, DOE)

PREPRODUCTION

MASS PRODUCTION

Page 6: General Specifications of Hydraulic Cylinders

TELESCOPIC CYLINDERS

• Manufacture of single acting and double acting telescopic

hydraulic cylinders

• Bore sizes range from 2” to 10” (50 mm -250 mm)

• Working pressures of up to 170 bar (2500 psi), which can

be customized according to customer needs

• Up to 5 stages, with a maximum stroke length of 6 meters

in double acting applications

DUMP HOIST CYLINDERS

• Design and manufacture of single acting dump hoist cylinders for

pushing a load of 35 tonnes or more

• Maximum bore diameter of 9.8” (250 mm) and rod diameter of

3.9” (100 mm)

STANDARD WELDED CYLINDERS

• High quality welded cylinders designed for heavier loads

• Bore size ranging from 1.5” to 8” (38 mm - 203 mm)

• Stroke range of 4” to 96” (100 mm - 2440 mm)

m 2” to 10” (50 mm -250 mm)

up to 170 bar (2500 psi), which can

ding to customer needs

a maximum stroke length of 6 meters

ications

Page 7: General Specifications of Hydraulic Cylinders

STANDARD TIE-ROD CYLINDERS

• Bore size of 2” to 5” (50 mm - 127 mm)

• Stroke range of 4”to 60” (100 mm - 1524 mm)

with 3000 psi of rated working pressure

PIGGY BACK CYLINDERS:

• Used in applications that require a long

extension-short retraction area

• Bore size of 2” to 3” (50 mm - 76 mm)

• Stroke range of 40” (1016 mm)

INTEGRATED VALVE CYLINDERS

• We design and build cylinders that utilize load holding cartridge valve,

position valve, and sequence valve

• Manufacturing capability to build cylinders from 3” to 8” (76 mm -

203 mm) for application on large vehicles like boom lifts, outriggers

and boom extenders

po

• Manufacturing

203 mm) for a

and boom ext

YLINDERS:

ns that require a long

etraction area

o 3” (50 mm - 76 mm)

40” (1016 mm)

Page 8: General Specifications of Hydraulic Cylinders

PENNAR HYDRAULIC PRODUCTSNo. 40, Wing “B”, 2nd Main Road, Ambattur Industrial Estate, Chennai - 600 058, India.T: +91 44 2625 4053 | E: [email protected]

Corporate Office: 3rd Floor, DHFLVC Silicon Towers, Kondapur, Hyderabad - 500084, India. T: +91 40 4006 1621/22/23/24 | F: +91 40 4006 1618 | E: [email protected]

PENNAR FACILITIES & OFFICESManufacturing Plants

Sales Offices• Chennai • Delhi • Hyderabad • Kolkata • Mumbai • Pune • Bengaluru • Baroda • Ahmedabad • Coimbatore • Indore • Aurangabad • Faridabad • Vizag