1 / 37

COŞKUNÖZ HOLDING

Automotive Non Automotive

Belka A.Ş

Coşkunöz Metal Form A.Ş

Coşkunöz - MA A.Ş

Coşkunöz Alabuga LLC

Coşkunöz Education

Foundation

2014 Turnover :300M€

2014 Automotive Turnover :235M€

Export Rate :% 40

No. of Employees :2500

Cem Transport A.Ş.

Coşkunöz Defence & Aerospace A.Ş

Coşkunöz Solar A.Ş.

Sınırsız Enerji A.Ş.

Coşkunöz Radiator A.Ş.

General Information

2 / 37

Social Responsibility

Established in 1988 by M.Kemal Coşkunöz in Bursa.

Main aims : to provide the qualified

workers to employ for the metal industries in Bursa

Student Capacity : 20 students/ year

Total graduates : 301 students

COŞKUNÖZ EDUCATION FOUNDATION

3 / 37

M.Kemal Coşkunöz High School completely financed by Coşkunöz Group,

established in 1997 with the capacity of 800 students, is one of our contributions to

the National Education of Turkey.

COŞKUNÖZ TECHNICAL HIGH SCHOOL

Social Responsibility

4 / 37

Coşkunöz Alabuga

( Russia )

Total 98.000 m2 ( 20.000 m² closed )

Established in 2012

SOP in July ,2014

5 / 37

2 press lines ( full robotic automation 2000 ton )

Exclusive supplier of Ford Sollers for 5 models

Coşkunöz Alabuga

( Russia )

6 / 37

65 YEARS EXPERIENCE IN METAL FORMING

2014

7 / 37

2014 Figures

Turnover :198M€

Total Closed Area :100K sqm.

No of Employees :1,610

Steel Comsumption :86K/Year

Number of End Items :1,730

No of Delivered Parts :56M

Export Rate :18%

Coşkunöz Metal Form A.Ş.

8 / 37

Customers

9 / 37

Customers & Turnovers

Ford 32%

RNPO 31%

TOFAŞ 16%

Mercedes , 2%

Radyatör, 2%

CSL + GKN , 1%

Autoliv , 1%

VW , 1%

Others 14%

10 / 37

600 Ton Blanking Line

Press Lines

11 / 37

Press Lines

G1 Press Line

2500 Ton Transfer Press

G2 Press Line

G2 Press Lines

Progressive Press Lines

Assembly Lines

Robotic Spot Welding

Manuel Spot Welding

Nut / Bolt Welding

Stud Welding Robotic

PVC Coating

Robotic Sealing

Robotic Mig-Mag Welding

12 / 37

13 / 37

Production Staffs

350

Maintenance Staffs

45

Production Quality Staffs

30

Number Of Spot Welding

250 Million Spot / Year

Lenght Of Mig-Mag Welding

145 Million Meter / Year

Number Of Assembly Parts

514

Assembly Lines Figures

14 / 37

Quality System

15 / 37

AQAP-2070 2009 MSB

AQAP-4 1984 MSB

ISO 9002 1995 Bureau Veritas

EN ISO 9001 1997 Bureau Veritas

VDA 6.1 1998 Bureau Veritas

ISO 14001 2003 Bureau Veritas

TS EN ISO 9001:2008 2009 TSE

TS 16949-2002 2003 Bureau Veritas

FORD Q1 2004 FORD

OHSAS 18001 2009 Bureau Veritas

Quality System

16 / 37

BIW

Chassis

Modules

Progressive

Products

17 / 37

Products-BIW

Side Frame Tailgate

Hood Door

Roof Roof

18 / 37

Products-BIW

Inner Doors

Wheel House B - D Pillars

Panel Floor

Front Pillar

19 / 37

Products-Clinching

Hemming&Clinching

20 / 37

Products-Chassis&Rear Axle

Spring Seat

Side Member

Engine Shield

Lower – Upper Shell

Cross Member

21 / 37

Products-Suspension

Rear Axle Beam

Front Suspension Arm

Rear Suspension Arm

22 / 37

Products-Modules

Car Cross Beam

Fuel Tank

23 / 37

Products- Progressive Parts

Brackets , Reinforcements

24 / 37

Products- Export Parts

Export Parts

25 / 37

Main Activities Machine Park Products

-Design -NC/CNC 3D-2D Machines -Tandem Tools

-Planning -CNC 3-5 Axes Machines -Transfer Tools

-Machining -CNC 5 Axes Laser Cutting -Progressive Tools

-Die Assembly -Wire EDM -Checking Fixtures

-Die Spotting -High Speed Milling -Welding Fixtures

-Try-Out

Tooling Group

26 / 37

Die Spotting &Try-Out Presses

Tooling Group

27 / 37

5 Axes Laser Cutting Center

Tooling Group

28 / 37

Products-Transfer Tools

29 / 37

Products-Tandem Tools

30 / 37

Products- Progressive Tools

31 / 37

TOOL PRODUCTION

PSA

RENAULT

ALLGAIER

DACIA

FIAT

FORD

TOYOTA

BMW

AUDI

References

32 / 37

ORGANIZATION

AUTOMOTIVE TEAM

AUTOMATION TEAM

MACHINERY TEAM

FINITE ELEMENT ANALYSIS

PROCESS DEVELOPMENT

MATERIAL DEVELOPMENT

TEST

& PROTOTYPE

INTELLECTUAL PROPERTIES

SIMULATION

PROCESS DEVELOPMENT

TOOL & DIE DESIGN

CAM

NC CNC PLC

HMI

ROBOTIC APPLICATIONS

TOOL & DIE TEAM

PRODUCT DEVELOPMENT

PRESS MACHINES AND

REFURBISHMENT

SYSTEM & DOCUMENTATION

R&D Center

33 / 37

Computer Aided Design

Optimization

Test Verification

Data Acquisition

Reverse Engineering

Computer Aided Analysis

Prototyping

Benchmarking

R&D Center Capabilities

34 / 37

MACHINERY TEAM

AUTOMATION TEAM

TOOLING TEAM

AUTOMOTIVE TEAM

CAD Catia V5 – 43 license

SolidWorks - 14 license

UniGraphics - 1 license

Tebis - 11 licence

FORMING Autoform

Hyperform

Pamstamp

FEA HyperMesh

Radioss,

Optistruct (Optimization)

Accusolve CFD

TOOL KINEMATIC Expressus

BENCHMARKING A2MAC1

70

Capabilities

R&D Center

35 / 37

Laser Welding

R&D Center

36 / 37

Rear Axle Arm Production With Curl Forming Process Rear Axle Arm

Process Development

R&D Center

-

Provided Services

• Process Definition

• Forming Simulation

• Prototype Production

• Tests

CMF1 Radar Support Bracket X98 ESP Bracket CMF1 Caranage Tool

37 / 37

www.coskunoz.com.tr

Thank you....