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Global Chemicals Shifts to the U.S.
Due to the Shale Revolution
Tom Gellrich TopLine Analytics
© 2015 TopLine Analytics. All rights reserved.
June 7th 2018 Canonsburg, PA
1973 Energy Shock
Source EIA
3.2x Increase
1979 Energy Shock
Source EIA
2.0x Increase
2008 – 2012 Shale Shock
3.8x Decrease
Source EIA Natural Gas
North American Advantage
Source: World Bank Pink Sheet Average natural gas prices $/MBtu
2018 Q1
$2.8 $6.9
$8.8$3.1
2008
$10.3 $11.4
$14.4$1.3
Natural Gas
+$4 to 6
Shale Gas drivesthe Chemical Industry
0%
20%
40%
60%
80%
100%
Chemical Feedstock
Methane
Ethane
Propane
Fuel
Typical Shale Gas
Source: Typical Shale Gas: Western Marcellus Shale Gas: Chesapeake Investor Presentation 2011
Global Chemical Shift
• “The feedstock cost for new crackers in [Saudi Arabia] will be around $6/MBtu as there’s not enough ethane availability … this cost will be much higher than the US gas price, which is currently at $3.50-4.00/MBtu”
– Jamal Malaikah, president and COO, National Petrochemical Industrial Co (NATPET), Apr 2013
• “The shale gas revolution initiated in the US… is now reshaping not only the energy industry, but global economy and geopolitics as well.” This could cause “a great deal of discomfort” to Asia’s petrochemical sector.
– Yoshimitsu Kobayashi, chairman of the Japanese Petrochemical Industry Association at APIC, May 2013
• “The shale gas revolution in the US has turned the global petrochemical industry inside out…Basic petrochemicals can now be made in the United States for about half the cost as in Europe”
– Tom Crotty, Ineos group director, ChemWeek Interview October 2013
• “The supply of low-priced products that are based on coal and shale gas will become a threat to the existing petrochemical industry and will bring a significant change in its structure.”
– Han-Hong Ban, chairman of the Korea Petrochemical Industry at APIC, May 2013
Dramatic Cost Shift
Ethylene
1980-2010
Middle East N America China W Europe NW Asia
Old Normal:Middle East half the cost of the rest of the world
2015
New Normal:• Middle East and
NA at parity• Rest of the world
at >2x cost
Changes in Global Industry
• M&A: Axiall (Georgia Gulf + PPG Chlor-Alkali)• JV: PPT Global Chem + Marubeni Corp• Doubling down on investments: LyondellBasell• Relocating existing plants to U.S.: US Methanol• Middle East investment in U.S.: SABIC• Commercialization of new technologies: PDH BDH• European + Asian shutdowns: Total Carling • Increased NA investments: Formosa• Non – Gulf Coast U.S. investment: Shell• U.S. Ethane exports: Ineos• U.S. Backward Integration: BASF
“due to U.S. shale gas”
Chemical Industry U.S. Announced Investments
• $185 billion in capital investment, 301 projects
• 464 thousand direct and indirect new jobs by 2025
• $310 billion increase in economic output
• $26 billion in new tax revenue by 2025
Source: American Chemistry Council January 2018
60% investment foreign
50% + capacity increase
50% of construction spending by manufacturing
Appalachian Basin Plastics
Source: Shell Graphic
Ethane advantage $12/Bbl• M. Belvieu price $26/Bbl• Cost transport via ATEX $14/Bbl
Polyethylene LLDPE advantage $0.07/lb• Texas spot $0.65/lb• Cost rail transport $0.07/lb
Appalachian Basin Ethane1,000s Bbl
World demand is for 4 to 5 new world scale crackers per year
0
200
400
600
800
Shell
Rejected by 2020
Rejected future Growth by 2030
Mariner East
ATEX
Mariner West
World Scale Crackers Total 7.8
5.5 Conceivable Appalachian Basin
2.3 Unlikely PotentialAppalachian Basin
Chemical Industry Drives the Next Wave
Shal
e G
as Ethane
Methane
Propane
Butane
Ammonia
Methanol
Ethylene
Propylene
N-Butylene
Isobutylene
Market Sectors
Apparel and Accessories
Beverages and Tobacco Products
Chemicals
Computer and Electronics
Fabricated Metal Products
Food and Kindred Products
Leather and Allied Products
Machinery, Except Electrical
Nonmetalic Mineral Products
Paper
Petroleum and Coal Products
Pharmaceuticals
Plastics and Rubber Products
Primary Metal Manufacturing
Printed Matter and Related Products
Textile and Fabrics
Textile Mill Products
Transportation Equipment
Wood Products
Product Categories
Fertilizers
Adhesives / Sealants
Alkyd Resins
Solvents
Corrosion Inhibitors
Textiles
Inks, Adhesives
Shampoos, Detergents, Soaps
Paints
Coatings
Pipes, Hoses, Wire Coating
Coolant, Antifreeze
Films, Packaging, Bottles
Paint Remover
Plastics
Tires and Rubber
Lubricant Additives
Solvent, Industrial Cleaners
Source: PwC and TopLine Analytics