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  • 7/22/2019 Gearbox 6N

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    Gearbox identificationCode letters, gearbox allocation, ratios, capacities

    1) France

    Manual gearbox 5-Speed 085

    Code letters CJC CKE 1) CLJ

    Manufacturedfromto

    06.9409.94

    06.9409.94

    06.9409.94

    Allocation Model Polo 1995 Polo 1995 Polo 1995

    Engine 1.3 l - 40 kW 1.6 l - 55 kW 1.6 l - 55 kWRatio: Z2 : Z1 Final drive 62 : 16 = 3.875 61 : 17 = 3.588 61 : 17 = 3.588

    1st gear 38 : 11 = 3.455 38 : 11 = 3.455 38 : 11 = 3.455

    2nd gear 44 : 21 = 2.095 43 : 22 = 1.955 44 : 21 = 2.095

    3rd gear 42 : 29 = 1.448 40 : 32 = 1.250 42 : 29 = 1.448

    4th gear 45 : 41 = 1.098 41 : 46 = 0.891 45 : 41 = 1.098

    5th gear 40 : 47 = 0.851 37 : 50 = 0.740 40 : 47 = 0.851

    6th gear - - -

    Reverse gear 44 : 13 = 3.384 44 : 13 = 3.384 44 : 13 = 3.384

    Speedometerdrive

    12 : 20 = 0.600 12 : 20 = 0.600 12 : 20 = 0.600

    Code letters CJC CKE CLJ

    Capacity 3.1 ltr.

    SpecificationGearbox oil G 50 SAE75W-90 (Synthetic oil)

    Gearbox oil G 50 SAE75W-90 (Synthetic oil)

    Gearbox oil G 50 SAE75W-90 (Synthetic oil)

    Clutch control Mechanical Mechanical Mechanical

    Clutch plate 190 mm 200 mm 200 mm

    Drive shaft flange 90 mm 90 mm 90 mm

    Overall ratio in top gear 3.289 2.655 3.053

    Manual gearbox 5-Speed 085

    Code letters CWN CWS CWT

    Manufacturedfromto

    09.9412.95

    09.9407.95

    09.9407.95

    Allocation Model Polo 1995 Polo 1995 Polo 1995

    Engine 1.05 ltr. - 33 kW 1.6 ltr. - 55 kW1.9 ltr. - 47 kW

    Diesel

    Ratio: Z2 : Z1 Final drive 64 : 15 = 4.267 61 : 17 = 3.588 61 : 17 = 3.588

    1st gear 38 : 11 = 3.455 38 : 11 = 3.455 38 : 11 = 3.455

    2nd gear 44 : 21 = 2.095 43 : 22 = 1.955 43 : 22 =1.955

    3rd gear 42 : 29 = 1.448 40 : 32 = 1.250 40 : 32 = 1.250

    4th gear 45 : 41 = 1.098 41 : 46 = 0.891 41 : 46 = 0.891

    5th gear 41 : 46 = 0.891 37 : 50 = 0.740 37 : 50 = 0.740

    6th gear - - -

    Reverse gear 44 : 13 = 3.384 44 : 13 = 3.384 44 : 13 = 3.384

    Speedometerdrive

    12 : 20 = 0.600 12 : 20 = 0.600 12 : 20 = 0.600

    Code letters CWN CWS CWT

    Capacity 3.1 ltr. 1)

    Page 1 of 85-speed manual gearbox 085

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    1) From gearbox build date 23 10 5 the oil capacity has been reduced to 2.7 ltr., => Page 34-76modification forgearbox housing

    2) Two-part flywheel

    1) From gearbox build date 23 10 5 the oil capacity has been reduced to 2.7 ltr., => Page 34-76modification forgearbox housing

    SpecificationGearbox oil G 50 SAE75W-90 (Synthetic oil)

    Gearbox oil G 50 SAE75W-90 (Synthetic oil)

    Gearbox oil G 50 SAE75W-90 (Synthetic oil)

    Clutch control Mechanical Mechanical Mechanical

    Clutch plate 190 mm 200 mm 175 mm2)

    Drive shaft flange 90 mm 90 mm 90 mm

    Overall ratio in top gear 3.802 2.655 2.655

    Manual gearbox 5-Speed 085

    Code letters CWU CWV CZG

    Manufacturedfromto

    09.9407.95

    09.9407.95

    08.9512.95

    Allocation Model Polo 1995 Polo 1995 Polo 1995

    Engine 1.3 ltr. - 40 kW 1.6 ltr. - 55 kW 1.6 ltr. - 55 kW

    Ratio: Z2 : Z1 Final drive 62 : 16 = 3.875 61 : 17 = 3.588 60 : 18 = 3.333

    1st gear 38 : 11 = 3.455 38 : 11 = 3.455 38 : 11 = 3.455

    2nd gear 44 : 21 = 2.095 44 : 21 = 2.095 44 : 21 = 2.095

    3rd gear 42 : 29 = 1.448 42 : 29 = 1.448 42 : 29 = 1.448

    4th gear 45 : 41 = 1.098 45 : 41 = 1.098 45 : 41 = 1.098

    5th gear 40 : 47 = 0.851 40 : 47 = 0.851 41 : 46 = 0.891

    6th gear - - -

    Reverse gear 44 : 13 = 3.384 44 : 13 = 3.384 44 : 13 = 3.384

    Speedometerdrive

    12 : 20 = 0.600 12 : 20 = 0.600 12 : 20 = 0.600

    Code letters CWU CWV CZG

    Capacity 3.1 ltr. 1)Specification

    Gearbox oil G 50 SAE75W-90 (Synthetic oil)

    Gearbox oil G 50 SAE75W-90 (Synthetic oil)

    Gearbox oil G 50 SAE75W-90 (Synthetic oil)

    Clutch control Mechanical Mechanical Mechanical

    Clutch plate 190 mm 200 mm 200 mm

    Drive shaft flange 90 mm 90 mm 90 mm

    iOverall ratio in top gear 3.298 3.053 2.970

    Manual gearbox 5-Speed 085

    Code letters DCT 1) DDH DDJ

    Manufacturedfromto

    08.9512.95

    08.9512.95

    08.9512.95

    Allocation Model Polo 1995 Polo 1995 Polo 1995

    Engine1.9 ltr. - 47 kW

    Diesel1.4 ltr. - 40 kW1.4 ltr. - 44 kW

    1.6 ltr. - 55 kW

    Ratio: Z2 : Z1 Final drive 61 :17 = 3.588 62 : 16 = 3.875 61 : 17 = 3.588

    1st gear 38 : 11 = 3.455 38 : 11 = 3.455 38 : 11 = 3.455

    2nd gear 43 : 22 = 1.955 43 : 22 = 1.955 43 : 22 = 1.955

    3rd gear 39 : 33 = 1.182 40 : 32 = 1.250 40 : 32 = 1.250

    Page 2 of 85-speed manual gearbox 085

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    1) Cable control gear selection =>Page 34-23

    2) From gearbox build date 23 10 5 the oil capacity has been reduced to 2.7 ltr., => Page 34-76modification forgearbox housing

    3) Two-part flywheel

    1) Cable control gear selection =>Page 34-23

    2) Sun differential wheels larger; allocate components via parts catalogue

    4th gear 40 : 47 = 0.851 42 : 45 = 0.933 42 : 45 = 0.933

    5th gear 36 : 51 = 0.706 37 : 50 = 0.740 37 : 50 = 0.740

    6th gear - - -

    Reverse gear 44 : 13 = 3.384 44 : 13 = 3.384 44 : 13 = 3.384

    Speedometerdrive

    12 : 20 = 0.600 12 : 20 = 0.600 12 : 20 = 0.600

    Code letters DCT DDH DDJ

    Capacity 3.1 litre 2)

    SpecificationGearbox oil G 50 SAE75W-90 (Synthetic oil)

    Gearbox oil G 50 SAE75W-90 (Synthetic oil)

    Gearbox oil G 50 SAE75W-90 (Synthetic oil)

    Clutch control Mechanical Mechanical Mechanical

    Clutch plate 175 mm 3) 190 mm 200 mm

    Drive shaft flange 90 mm 90 mm 90 mm

    Overall ratio in top gear 2.533 2.868 2.655

    Manual gearbox 5-Speed 085

    Code letters CWL CWX 1) DCA2)

    Manufacturedfromto

    10.9512.95

    06.9609.98

    01.9609.98

    Allocation Model Polo 1995 Polo 1995 Polo 1995

    Engine 1.05 ltr. - 33 kW 1.4 ltr. - 74 kW 1.05 ltr. - 33 kW

    Ratio: Z2 : Z1 Final drive 64 : 15 = 4.267 62 : 16 = 3.875 64 : 15 = 4.267

    1st gear 38 : 11 = 3.455 38 : 11 = 3.455 38 : 11 = 3.455

    2nd gear 43 : 22 = 1.955 44 : 21 = 2.095 43 : 22 = 1.955

    3rd gear 40 : 32 = 1.250 42 : 29 = 1.448 40 : 32 = 1.250

    4th gear 41 : 46 = 0.891 45 : 41 = 1.098 41 : 46 = 0.891

    5th gear 37 : 50 = 0.740 41 : 46 = 0.891 37 : 50 = 0.740

    6th gear - - -

    Reverse gear 44 : 13 = 3.384 44 : 13 = 3.384 44 : 13 = 3.384

    Speedometerdrive

    12 : 20 = 0.600 12 : 20 = 0.600 12 : 20 = 0.600

    Code letters CWL CWX DCA

    Capacity 3.1 litre3) 2.7 litre

    SpecificationGearbox oil G 50 SAE75W-90 (Synthetic oil)

    Gearbox oil G51SAE75W-90 (Synthetic oil)

    4)

    Gearbox oil G 50 SAE75W-90 (Synthetic oil)

    Clutch control Mechanical Mechanical Mechanical

    Clutch plate 190 mm 200 mm 190 mm

    Drive shaft flange 90 mm 90 mm 90 mm

    Page 3 of 85-speed manual gearbox 085

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    3) From gearbox build date 23 10 5 the oil capacity has been reduced to 2.7 ltr., => Page 34-76modification forgearbox housing

    4) This gearbox may only be topped up using gear oil G 51.

    From 01.96 larger sun differential wheels; allocate components via parts catalogue

    1) Cable control gear selection =>Page 34-23

    2) Two-part flywheel

    Overall ratio in top gear 3.158 3.453 3.158

    Manual gearbox 5-Speed 085

    Code letters DCC DCD DCH1)

    Manufacturedfromto

    01.9608.96

    01.9608.96

    01.9609.98

    Allocation Model Polo 1995 Polo 1995 Polo 1995

    Engine 1.6 ltr. - 55 kW 1.05 ltr. - 33 kW1.9 ltr. - 47 kW

    Diesel

    Ratio: Z2 : Z1 Final drive 60 : 18 = 3.333 64 : 15 = 4.267 61 : 17 = 3.588

    1st gear 38 : 11 = 3.455 38 : 11 = 3.455 38 : 11 = 3.455

    2nd gear 44 : 21 = 2.095 44 : 21 = 2.095 43 : 22 = 1.955

    3rd gear 42 : 29 = 1.448 42 : 29 = 1.448 39 : 33 = 1.182

    4th gear 45 : 41 = 1.098 45 : 41 = 1.098 40 : 47 = 0.851

    5th gear 41 : 46 = 0.891 41 : 46 = 0.891 36 : 51 = 0.706

    6th gear - - -

    Reverse gear 44 : 13 = 3.384 44 : 13 = 3.384 44 : 13 = 3.384

    Speedometerdrive

    12 : 20 = 0.600 12 : 20 = 0.600 12 : 20 = 0.600

    Code letters DCC DCD DCH

    Capacity 2.7 litre

    Specification Gearbox oil G 50 SAE75W-90 (Synthetic oil)

    Gearbox oil G 50 SAE75W-90 (Synthetic oil)

    Gearbox oil G 50 SAE75W-90 (Synthetic oil)

    Clutch control Mechanical Mechanical Mechanical

    Clutch plate 200 mm 190 mm 175 mm2)

    Drive shaft flange 90 mm 90 mm 90 mm

    Overall ratio in top gear 2.969 3.802 2.533

    Manual gearbox 5-Speed 085

    Code letters DCG DCJ DHB

    Manufactured fromto

    01.9608.96

    01.9609.98

    01.9608.96

    Allocation Model Polo 1995 Polo 1995 Polo 1995

    Engine 1.6 ltr. - 55 kW 1.3 ltr. - 40 kW1.4 ltr. - 40 kW1.4 ltr. - 44 kW

    Ratio: Z2 : Z1 Final drive 61 : 17 = 3.588 62 : 16 = 3.875 62 : 16 = 3.875

    1st gear 38 : 11 = 3.455 38 : 11 = 3.455 38 : 11 = 3.455

    2nd gear 43 : 22 = 1.955 44 : 21 = 2.095 43 : 22 = 1.955

    3rd gear 40 : 32 = 1.250 42 : 29 = 1.448 40 : 32 = 1.250

    4th gear 42 : 45 = 0.933 45 : 41 = 1.098 42 : 45 = 0.933

    Page 4 of 85-speed manual gearbox 085

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    1) Cable control gear selection =>Page 34-23

    5th gear 37 : 50 = 0.740 40 : 47 = 0.851 37 : 50 = 0.740

    6th gear - - -

    Reverse gear 44 : 13 = 3.384 44 : 13 = 3.384 44 : 13 = 3.384

    Speedometerdrive

    12 : 20 = 0.600 12 : 20 = 0.600 12 : 20 = 0.600

    Code letters DCG DCJ DHB

    Capacity 2.7 litre

    Specification Gearbox oil G 50 SAE75W-90 (Synthetic oil)

    Gearbox oil G 50 SAE75W-90 (Synthetic oil)

    Gearbox oil G 50 SAE75W-90 (Synthetic oil)

    Clutch control Mechanical Mechanical Mechanical

    Clutch plate 200 mm 190 mm 190 mm

    Drive shaft flange 90 mm 90 mm 90 mm

    Overall ratio in top gear 2.655 3.298 2.868

    Manual gearbox 5-Speed 085

    Code letters DED1) DKC1) DKE1)

    Manufacturedfromto

    05.9609.98

    08.9609.98

    08.9609.98

    Allocation Model Polo 1995

    Polo 1995

    Polo 1995

    Engine

    1.9 ltr. - 47 kWDiesel

    1.7 l - 44 kWDiesel

    1.0 ltr. - 37 kW 1.6 ltr. - 55 kW

    Ratio: Z2 : Z1 Final drive 60 : 18 = 3.333 64 : 15 = 4.267 61 : 17 = 3.588

    1st gear 38 : 11 = 3.455 38 : 11 = 3.455 38 : 11 = 3.455

    2nd gear 43 : 22 = 1.955 43 : 22 = 1.955 43 : 22 = 1.955

    3rd gear 40 : 32 = 1.250 40 : 32 = 1.250 40 : 32 = 1.250

    4th gear 42 : 45 = 0.933 41 : 46 = 0.891 42 : 45 = 0.933

    5th gear 37 : 50 = 0.740 37 : 50 = 0.740 37 : 50 = 0.740

    6th gear - - -Reverse gear 44 : 13 = 3.384 44 : 13 = 3.384 44 : 13 = 3.384

    Speedometerdrive

    12 : 20 = 0.600 12 : 20 = 0.600 12 : 20 = 0.600

    Code letters DED DKC DKE

    Capacity 2.7 litre

    SpecificationGearbox oil G 50 SAE75W-90 (Synthetic oil)

    Gearbox oil G 50 SAE75W-90 (Synthetic oil)

    Gearbox oil G 50 SAE75W-90 (Synthetic oil)

    Clutch control Mechanical Mechanical Mechanical

    Clutch plate 190 mm 190 mm 200 mm

    Drive shaft flange 90 mm 90 mm 90 mm

    Overall ratio in top gear 2.466 3.158 2.655

    Manual gearbox 5-Speed 085

    Code letters DKF DKG DPX

    Manufacturedfromto

    08.9609.98

    08.9609.98

    01.9709.98

    Allocation Model Polo 1995 Polo 1995 Polo 1995

    1.4 ltr. - 40 kW 1.7 ltr. - 42 kW

    Page 5 of 85-speed manual gearbox 085

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    From 08.96 cable control gear selection =>Page 34-23

    1) 1.4 ltr. - 55 kW = 200 mm

    1) For vehicles with EDL; differential reinforced. Allocate components via parts catalogue

    Engine1.4 ltr. - 44 kW1.4 ltr. - 51 kW

    1.0 ltr. - 37 kWDiesel

    Ratio: Z2 : Z1 Final drive 62 : 16 = 3.875 65 : 16 = 4.063 61 : 17 = 3.588

    1st gear 38 : 11 = 3.455 38 : 11 = 3.455 38 : 11 = 3.455

    2nd gear 43 : 22 = 1.955 44 : 21 = 2.095 43 : 22 = 1.955

    3rd gear 40 : 32 = 1.250 42 : 29 = 1.448 40 : 32 = 1.250

    4th gear 42 : 45 = 0.933 45 : 41 = 1.098 42 : 45 = 0.933

    5th gear 37 : 50 = 0.740 41 : 46 = 0.891 37 : 50 = 0.740

    6th gear - - -Reverse gear 44 : 13 = 3.384 44 : 13 = 3.384 44 : 13 = 3.384

    Speedometerdrive

    12 : 20 = 0.600 12 : 20 = 0.600 12 : 20 = 0.600

    Code letters DKF DKG DPX

    Capacity 2.7 litre

    SpecificationGearbox oil G 50 SAE75W-90 (Synthetic oil)

    Gearbox oil G 50 SAE75W-90 (Synthetic oil)

    Gearbox oil G 50 SAE75W-90 (Synthetic oil)

    Clutch control Mechanical Mechanical MechanicalClutch plate 190 mm1) 190 mm 190 mm

    Drive shaft flange 90 mm 90 mm 90 mm

    Overall ratio in top gear 2.868 3.802 2.655

    Manual gearbox 5-Speed 085

    Code letters DQW DSP1) DSQ1)

    Manufacturedfromto

    08.9612.97

    01.9709.98

    01.9709.98

    Allocation Model Polo 1995 Polo 1995 Polo 1995

    Engine 1.4 ltr. - 44 kW 1.4 ltr. - 74 kW 1.6 ltr. - 55 kW

    Ratio: Z2 : Z1 Final drive 62 : 16 = 3.875 62 : 16 = 3.875 61 : 17 = 3.588

    1st gear 38 : 11 = 3.455 38 : 11 = 3.455 38 : 11 = 3.455

    2nd gear 43 : 22 = 1.955 44 : 21 = 2.095 43 : 22 = 1.955

    3rd gear 40 : 32 = 1.250 42 : 29 = 1.448 40 : 32 = 1.250

    4th gear 42 : 45 = 0.933 45 : 41 = 1.098 42 : 45 = 0.933

    5th gear 37 : 50 = 0.740 41 : 46 = 0.891 37 : 50 = 0.740

    6th gear - - -

    Reverse gear 44 : 13 = 3.384 44 : 13 = 3.384 44 : 13 = 3.384

    Speedometer

    drive 12 : 20 = 0.600 12 : 20 = 0.600 12 : 20 = 0.600

    Code letters DQW DSP DSQ

    Capacity 2.7 litre

    SpecificationGearbox oil G 50 SAE75W-90 (Synthetic oil)

    Gearbox oil G51SAE75W-90 (Synthetic oil)

    2)

    Gearbox oil G 50 SAE75W-90 (Synthetic oil)

    Clutch control Mechanical Mechanical Mechanical

    Clutch plate 190 mm 200 mm 190 mm

    Page 6 of 85-speed manual gearbox 085

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    2) This gearbox may only be topped up using gear oil G 51.

    From 09.98 the selector mechanism within gearbox and synchronization 3rd/4th gear have been redesigned.Allocate components via parts catalogue.

    1) For vehicles with EDL; differential reinforced. Allocate components via parts catalogue.

    2) This gearbox may only be topped up using gear oil G 51.

    Drive shaft flange 90 mm 90 mm 90 mm

    Overall ratio in top gear 2.868 3.802 2.655

    Manual gearbox 5-Speed 085

    Code letters DTX 1) DWZ DXD

    Manufacturedfromto

    09.9807.99

    09.9812.99

    09.9807.99

    Allocation Model Polo 1995 Polo 1995 Polo 1995

    Engine 1.6 ltr. - 88 kW 1.0 ltr. - 37 kW 1.0 ltr. - 37 kW

    Ratio: Z2 : Z1 Final drive 54 : 15 = 3.600 64 : 15 = 4.267 65 : 16 = 4.063

    1st gear 38 : 11 = 3.455 38 : 11 = 3.455 38 : 11 = 3.455

    2nd gear 36 : 17 = 2.118 43 : 22 = 1.955 44 : 21 = 2.095

    3rd gear 36 : 25 = 1.440 40 : 32 = 1.250 42 : 29 = 1.448

    4th gear 37 : 34 = 1.088 41 : 46 = 0.891 45 : 41 = 1.098

    5th gear 33 : 37 = 0.892 37 : 50 = 0.740 41 : 46 = 0.891

    6th gear - - -

    Reverse gear 44 : 13 = 3.384 44 : 13 = 3.384 44 : 13 = 3.384

    Speedometerdrive

    12 : 20 = 0.600 12 : 20 = 0.600 12 : 20 = 0.600

    Code letters DTX DWZ DXD

    Capacity 2.7 litre

    SpecificationGearbox oil G51SAE

    75W-90 (Synthetic oil)2)

    Gearbox oil G 50 SAE

    75W-90 (Synthetic oil)

    Gearbox oil G 50 SAE

    75W-90 (Synthetic oil)

    Clutch control Mechanical Mechanical Mechanical

    Clutch plate 200 mm 190 mm 190 mm

    Drive shaft flange 90 mm 90 mm 90 mm

    Overall ratio in top gear 3.211 3.158 3.802

    Manual gearbox 5-Speed 085

    Code letters DXE DXF DXG

    Manufactured

    from

    to

    09.98

    10.99

    09.98

    07.99

    09.98

    07.99

    Allocation Model Polo 1995 Polo 1995 Polo 1995

    Engine 1.6 ltr. - 55 kW1.9 ltr. - 47 kW

    Diesel1.7 ltr. - 42 kW

    Diesel

    Ratio: Z2 : Z1 Final drive 61 : 17 = 3.588 61 : 17 = 3.588 61 : 17 = 3.588

    1st gear 38 : 11 = 3.455 38 : 11 = 3.455 38 : 11 = 3.455

    2nd gear 43 : 22 = 1.955 43 : 22 = 1.955 43 : 22 = 1.955

    3rd gear 40 : 32 = 1.250 39 : 33 = 1.182 40 : 32 = 1.250

    4th gear 42 : 45 = 0.933 40 : 47 = 0.851 42 : 45 = 0.933

    5th gear 37 : 50 = 0.740 36 : 51 = 0.706 37 : 50 = 0.740

    Page 7 of 85-speed manual gearbox 085

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    1) Two-part flywheel

    6th gear - - -

    Reverse gear 44 : 13 = 3.384 44 : 13 = 3.384 44 : 13 = 3.384

    Speedometerdrive

    12 : 20 = 0.600 12 : 20 = 0.600 12 : 20 = 0.600

    Code letters DXE DXF DXG

    Capacity 2.7 litre

    SpecificationGearbox oil G 50 SAE

    75W-90 (Synthetic oil)

    Gearbox oil G 50 SAE

    75W-90 (Synthetic oil)

    Gearbox oil G 50 SAE

    75W-90 (Synthetic oil)Clutch control Mechanical Mechanical Mechanical

    Clutch plate 200 mm 175 mm 1) 190 mm

    Drive shaft flange 90 mm 90 mm 90 mm

    Overall ratio in top gear 2.655 2.533 2.655

    Page 8 of 85-speed manual gearbox 085