gearbox 6n
TRANSCRIPT
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Gearbox identificationCode letters, gearbox allocation, ratios, capacities
1) France
Manual gearbox 5-Speed 085
Code letters CJC CKE 1) CLJ
Manufacturedfromto
06.9409.94
06.9409.94
06.9409.94
Allocation Model Polo 1995 Polo 1995 Polo 1995
Engine 1.3 l - 40 kW 1.6 l - 55 kW 1.6 l - 55 kWRatio: Z2 : Z1 Final drive 62 : 16 = 3.875 61 : 17 = 3.588 61 : 17 = 3.588
1st gear 38 : 11 = 3.455 38 : 11 = 3.455 38 : 11 = 3.455
2nd gear 44 : 21 = 2.095 43 : 22 = 1.955 44 : 21 = 2.095
3rd gear 42 : 29 = 1.448 40 : 32 = 1.250 42 : 29 = 1.448
4th gear 45 : 41 = 1.098 41 : 46 = 0.891 45 : 41 = 1.098
5th gear 40 : 47 = 0.851 37 : 50 = 0.740 40 : 47 = 0.851
6th gear - - -
Reverse gear 44 : 13 = 3.384 44 : 13 = 3.384 44 : 13 = 3.384
Speedometerdrive
12 : 20 = 0.600 12 : 20 = 0.600 12 : 20 = 0.600
Code letters CJC CKE CLJ
Capacity 3.1 ltr.
SpecificationGearbox oil G 50 SAE75W-90 (Synthetic oil)
Gearbox oil G 50 SAE75W-90 (Synthetic oil)
Gearbox oil G 50 SAE75W-90 (Synthetic oil)
Clutch control Mechanical Mechanical Mechanical
Clutch plate 190 mm 200 mm 200 mm
Drive shaft flange 90 mm 90 mm 90 mm
Overall ratio in top gear 3.289 2.655 3.053
Manual gearbox 5-Speed 085
Code letters CWN CWS CWT
Manufacturedfromto
09.9412.95
09.9407.95
09.9407.95
Allocation Model Polo 1995 Polo 1995 Polo 1995
Engine 1.05 ltr. - 33 kW 1.6 ltr. - 55 kW1.9 ltr. - 47 kW
Diesel
Ratio: Z2 : Z1 Final drive 64 : 15 = 4.267 61 : 17 = 3.588 61 : 17 = 3.588
1st gear 38 : 11 = 3.455 38 : 11 = 3.455 38 : 11 = 3.455
2nd gear 44 : 21 = 2.095 43 : 22 = 1.955 43 : 22 =1.955
3rd gear 42 : 29 = 1.448 40 : 32 = 1.250 40 : 32 = 1.250
4th gear 45 : 41 = 1.098 41 : 46 = 0.891 41 : 46 = 0.891
5th gear 41 : 46 = 0.891 37 : 50 = 0.740 37 : 50 = 0.740
6th gear - - -
Reverse gear 44 : 13 = 3.384 44 : 13 = 3.384 44 : 13 = 3.384
Speedometerdrive
12 : 20 = 0.600 12 : 20 = 0.600 12 : 20 = 0.600
Code letters CWN CWS CWT
Capacity 3.1 ltr. 1)
Page 1 of 85-speed manual gearbox 085
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1) From gearbox build date 23 10 5 the oil capacity has been reduced to 2.7 ltr., => Page 34-76modification forgearbox housing
2) Two-part flywheel
1) From gearbox build date 23 10 5 the oil capacity has been reduced to 2.7 ltr., => Page 34-76modification forgearbox housing
SpecificationGearbox oil G 50 SAE75W-90 (Synthetic oil)
Gearbox oil G 50 SAE75W-90 (Synthetic oil)
Gearbox oil G 50 SAE75W-90 (Synthetic oil)
Clutch control Mechanical Mechanical Mechanical
Clutch plate 190 mm 200 mm 175 mm2)
Drive shaft flange 90 mm 90 mm 90 mm
Overall ratio in top gear 3.802 2.655 2.655
Manual gearbox 5-Speed 085
Code letters CWU CWV CZG
Manufacturedfromto
09.9407.95
09.9407.95
08.9512.95
Allocation Model Polo 1995 Polo 1995 Polo 1995
Engine 1.3 ltr. - 40 kW 1.6 ltr. - 55 kW 1.6 ltr. - 55 kW
Ratio: Z2 : Z1 Final drive 62 : 16 = 3.875 61 : 17 = 3.588 60 : 18 = 3.333
1st gear 38 : 11 = 3.455 38 : 11 = 3.455 38 : 11 = 3.455
2nd gear 44 : 21 = 2.095 44 : 21 = 2.095 44 : 21 = 2.095
3rd gear 42 : 29 = 1.448 42 : 29 = 1.448 42 : 29 = 1.448
4th gear 45 : 41 = 1.098 45 : 41 = 1.098 45 : 41 = 1.098
5th gear 40 : 47 = 0.851 40 : 47 = 0.851 41 : 46 = 0.891
6th gear - - -
Reverse gear 44 : 13 = 3.384 44 : 13 = 3.384 44 : 13 = 3.384
Speedometerdrive
12 : 20 = 0.600 12 : 20 = 0.600 12 : 20 = 0.600
Code letters CWU CWV CZG
Capacity 3.1 ltr. 1)Specification
Gearbox oil G 50 SAE75W-90 (Synthetic oil)
Gearbox oil G 50 SAE75W-90 (Synthetic oil)
Gearbox oil G 50 SAE75W-90 (Synthetic oil)
Clutch control Mechanical Mechanical Mechanical
Clutch plate 190 mm 200 mm 200 mm
Drive shaft flange 90 mm 90 mm 90 mm
iOverall ratio in top gear 3.298 3.053 2.970
Manual gearbox 5-Speed 085
Code letters DCT 1) DDH DDJ
Manufacturedfromto
08.9512.95
08.9512.95
08.9512.95
Allocation Model Polo 1995 Polo 1995 Polo 1995
Engine1.9 ltr. - 47 kW
Diesel1.4 ltr. - 40 kW1.4 ltr. - 44 kW
1.6 ltr. - 55 kW
Ratio: Z2 : Z1 Final drive 61 :17 = 3.588 62 : 16 = 3.875 61 : 17 = 3.588
1st gear 38 : 11 = 3.455 38 : 11 = 3.455 38 : 11 = 3.455
2nd gear 43 : 22 = 1.955 43 : 22 = 1.955 43 : 22 = 1.955
3rd gear 39 : 33 = 1.182 40 : 32 = 1.250 40 : 32 = 1.250
Page 2 of 85-speed manual gearbox 085
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1) Cable control gear selection =>Page 34-23
2) From gearbox build date 23 10 5 the oil capacity has been reduced to 2.7 ltr., => Page 34-76modification forgearbox housing
3) Two-part flywheel
1) Cable control gear selection =>Page 34-23
2) Sun differential wheels larger; allocate components via parts catalogue
4th gear 40 : 47 = 0.851 42 : 45 = 0.933 42 : 45 = 0.933
5th gear 36 : 51 = 0.706 37 : 50 = 0.740 37 : 50 = 0.740
6th gear - - -
Reverse gear 44 : 13 = 3.384 44 : 13 = 3.384 44 : 13 = 3.384
Speedometerdrive
12 : 20 = 0.600 12 : 20 = 0.600 12 : 20 = 0.600
Code letters DCT DDH DDJ
Capacity 3.1 litre 2)
SpecificationGearbox oil G 50 SAE75W-90 (Synthetic oil)
Gearbox oil G 50 SAE75W-90 (Synthetic oil)
Gearbox oil G 50 SAE75W-90 (Synthetic oil)
Clutch control Mechanical Mechanical Mechanical
Clutch plate 175 mm 3) 190 mm 200 mm
Drive shaft flange 90 mm 90 mm 90 mm
Overall ratio in top gear 2.533 2.868 2.655
Manual gearbox 5-Speed 085
Code letters CWL CWX 1) DCA2)
Manufacturedfromto
10.9512.95
06.9609.98
01.9609.98
Allocation Model Polo 1995 Polo 1995 Polo 1995
Engine 1.05 ltr. - 33 kW 1.4 ltr. - 74 kW 1.05 ltr. - 33 kW
Ratio: Z2 : Z1 Final drive 64 : 15 = 4.267 62 : 16 = 3.875 64 : 15 = 4.267
1st gear 38 : 11 = 3.455 38 : 11 = 3.455 38 : 11 = 3.455
2nd gear 43 : 22 = 1.955 44 : 21 = 2.095 43 : 22 = 1.955
3rd gear 40 : 32 = 1.250 42 : 29 = 1.448 40 : 32 = 1.250
4th gear 41 : 46 = 0.891 45 : 41 = 1.098 41 : 46 = 0.891
5th gear 37 : 50 = 0.740 41 : 46 = 0.891 37 : 50 = 0.740
6th gear - - -
Reverse gear 44 : 13 = 3.384 44 : 13 = 3.384 44 : 13 = 3.384
Speedometerdrive
12 : 20 = 0.600 12 : 20 = 0.600 12 : 20 = 0.600
Code letters CWL CWX DCA
Capacity 3.1 litre3) 2.7 litre
SpecificationGearbox oil G 50 SAE75W-90 (Synthetic oil)
Gearbox oil G51SAE75W-90 (Synthetic oil)
4)
Gearbox oil G 50 SAE75W-90 (Synthetic oil)
Clutch control Mechanical Mechanical Mechanical
Clutch plate 190 mm 200 mm 190 mm
Drive shaft flange 90 mm 90 mm 90 mm
Page 3 of 85-speed manual gearbox 085
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3) From gearbox build date 23 10 5 the oil capacity has been reduced to 2.7 ltr., => Page 34-76modification forgearbox housing
4) This gearbox may only be topped up using gear oil G 51.
From 01.96 larger sun differential wheels; allocate components via parts catalogue
1) Cable control gear selection =>Page 34-23
2) Two-part flywheel
Overall ratio in top gear 3.158 3.453 3.158
Manual gearbox 5-Speed 085
Code letters DCC DCD DCH1)
Manufacturedfromto
01.9608.96
01.9608.96
01.9609.98
Allocation Model Polo 1995 Polo 1995 Polo 1995
Engine 1.6 ltr. - 55 kW 1.05 ltr. - 33 kW1.9 ltr. - 47 kW
Diesel
Ratio: Z2 : Z1 Final drive 60 : 18 = 3.333 64 : 15 = 4.267 61 : 17 = 3.588
1st gear 38 : 11 = 3.455 38 : 11 = 3.455 38 : 11 = 3.455
2nd gear 44 : 21 = 2.095 44 : 21 = 2.095 43 : 22 = 1.955
3rd gear 42 : 29 = 1.448 42 : 29 = 1.448 39 : 33 = 1.182
4th gear 45 : 41 = 1.098 45 : 41 = 1.098 40 : 47 = 0.851
5th gear 41 : 46 = 0.891 41 : 46 = 0.891 36 : 51 = 0.706
6th gear - - -
Reverse gear 44 : 13 = 3.384 44 : 13 = 3.384 44 : 13 = 3.384
Speedometerdrive
12 : 20 = 0.600 12 : 20 = 0.600 12 : 20 = 0.600
Code letters DCC DCD DCH
Capacity 2.7 litre
Specification Gearbox oil G 50 SAE75W-90 (Synthetic oil)
Gearbox oil G 50 SAE75W-90 (Synthetic oil)
Gearbox oil G 50 SAE75W-90 (Synthetic oil)
Clutch control Mechanical Mechanical Mechanical
Clutch plate 200 mm 190 mm 175 mm2)
Drive shaft flange 90 mm 90 mm 90 mm
Overall ratio in top gear 2.969 3.802 2.533
Manual gearbox 5-Speed 085
Code letters DCG DCJ DHB
Manufactured fromto
01.9608.96
01.9609.98
01.9608.96
Allocation Model Polo 1995 Polo 1995 Polo 1995
Engine 1.6 ltr. - 55 kW 1.3 ltr. - 40 kW1.4 ltr. - 40 kW1.4 ltr. - 44 kW
Ratio: Z2 : Z1 Final drive 61 : 17 = 3.588 62 : 16 = 3.875 62 : 16 = 3.875
1st gear 38 : 11 = 3.455 38 : 11 = 3.455 38 : 11 = 3.455
2nd gear 43 : 22 = 1.955 44 : 21 = 2.095 43 : 22 = 1.955
3rd gear 40 : 32 = 1.250 42 : 29 = 1.448 40 : 32 = 1.250
4th gear 42 : 45 = 0.933 45 : 41 = 1.098 42 : 45 = 0.933
Page 4 of 85-speed manual gearbox 085
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1) Cable control gear selection =>Page 34-23
5th gear 37 : 50 = 0.740 40 : 47 = 0.851 37 : 50 = 0.740
6th gear - - -
Reverse gear 44 : 13 = 3.384 44 : 13 = 3.384 44 : 13 = 3.384
Speedometerdrive
12 : 20 = 0.600 12 : 20 = 0.600 12 : 20 = 0.600
Code letters DCG DCJ DHB
Capacity 2.7 litre
Specification Gearbox oil G 50 SAE75W-90 (Synthetic oil)
Gearbox oil G 50 SAE75W-90 (Synthetic oil)
Gearbox oil G 50 SAE75W-90 (Synthetic oil)
Clutch control Mechanical Mechanical Mechanical
Clutch plate 200 mm 190 mm 190 mm
Drive shaft flange 90 mm 90 mm 90 mm
Overall ratio in top gear 2.655 3.298 2.868
Manual gearbox 5-Speed 085
Code letters DED1) DKC1) DKE1)
Manufacturedfromto
05.9609.98
08.9609.98
08.9609.98
Allocation Model Polo 1995
Polo 1995
Polo 1995
Engine
1.9 ltr. - 47 kWDiesel
1.7 l - 44 kWDiesel
1.0 ltr. - 37 kW 1.6 ltr. - 55 kW
Ratio: Z2 : Z1 Final drive 60 : 18 = 3.333 64 : 15 = 4.267 61 : 17 = 3.588
1st gear 38 : 11 = 3.455 38 : 11 = 3.455 38 : 11 = 3.455
2nd gear 43 : 22 = 1.955 43 : 22 = 1.955 43 : 22 = 1.955
3rd gear 40 : 32 = 1.250 40 : 32 = 1.250 40 : 32 = 1.250
4th gear 42 : 45 = 0.933 41 : 46 = 0.891 42 : 45 = 0.933
5th gear 37 : 50 = 0.740 37 : 50 = 0.740 37 : 50 = 0.740
6th gear - - -Reverse gear 44 : 13 = 3.384 44 : 13 = 3.384 44 : 13 = 3.384
Speedometerdrive
12 : 20 = 0.600 12 : 20 = 0.600 12 : 20 = 0.600
Code letters DED DKC DKE
Capacity 2.7 litre
SpecificationGearbox oil G 50 SAE75W-90 (Synthetic oil)
Gearbox oil G 50 SAE75W-90 (Synthetic oil)
Gearbox oil G 50 SAE75W-90 (Synthetic oil)
Clutch control Mechanical Mechanical Mechanical
Clutch plate 190 mm 190 mm 200 mm
Drive shaft flange 90 mm 90 mm 90 mm
Overall ratio in top gear 2.466 3.158 2.655
Manual gearbox 5-Speed 085
Code letters DKF DKG DPX
Manufacturedfromto
08.9609.98
08.9609.98
01.9709.98
Allocation Model Polo 1995 Polo 1995 Polo 1995
1.4 ltr. - 40 kW 1.7 ltr. - 42 kW
Page 5 of 85-speed manual gearbox 085
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From 08.96 cable control gear selection =>Page 34-23
1) 1.4 ltr. - 55 kW = 200 mm
1) For vehicles with EDL; differential reinforced. Allocate components via parts catalogue
Engine1.4 ltr. - 44 kW1.4 ltr. - 51 kW
1.0 ltr. - 37 kWDiesel
Ratio: Z2 : Z1 Final drive 62 : 16 = 3.875 65 : 16 = 4.063 61 : 17 = 3.588
1st gear 38 : 11 = 3.455 38 : 11 = 3.455 38 : 11 = 3.455
2nd gear 43 : 22 = 1.955 44 : 21 = 2.095 43 : 22 = 1.955
3rd gear 40 : 32 = 1.250 42 : 29 = 1.448 40 : 32 = 1.250
4th gear 42 : 45 = 0.933 45 : 41 = 1.098 42 : 45 = 0.933
5th gear 37 : 50 = 0.740 41 : 46 = 0.891 37 : 50 = 0.740
6th gear - - -Reverse gear 44 : 13 = 3.384 44 : 13 = 3.384 44 : 13 = 3.384
Speedometerdrive
12 : 20 = 0.600 12 : 20 = 0.600 12 : 20 = 0.600
Code letters DKF DKG DPX
Capacity 2.7 litre
SpecificationGearbox oil G 50 SAE75W-90 (Synthetic oil)
Gearbox oil G 50 SAE75W-90 (Synthetic oil)
Gearbox oil G 50 SAE75W-90 (Synthetic oil)
Clutch control Mechanical Mechanical MechanicalClutch plate 190 mm1) 190 mm 190 mm
Drive shaft flange 90 mm 90 mm 90 mm
Overall ratio in top gear 2.868 3.802 2.655
Manual gearbox 5-Speed 085
Code letters DQW DSP1) DSQ1)
Manufacturedfromto
08.9612.97
01.9709.98
01.9709.98
Allocation Model Polo 1995 Polo 1995 Polo 1995
Engine 1.4 ltr. - 44 kW 1.4 ltr. - 74 kW 1.6 ltr. - 55 kW
Ratio: Z2 : Z1 Final drive 62 : 16 = 3.875 62 : 16 = 3.875 61 : 17 = 3.588
1st gear 38 : 11 = 3.455 38 : 11 = 3.455 38 : 11 = 3.455
2nd gear 43 : 22 = 1.955 44 : 21 = 2.095 43 : 22 = 1.955
3rd gear 40 : 32 = 1.250 42 : 29 = 1.448 40 : 32 = 1.250
4th gear 42 : 45 = 0.933 45 : 41 = 1.098 42 : 45 = 0.933
5th gear 37 : 50 = 0.740 41 : 46 = 0.891 37 : 50 = 0.740
6th gear - - -
Reverse gear 44 : 13 = 3.384 44 : 13 = 3.384 44 : 13 = 3.384
Speedometer
drive 12 : 20 = 0.600 12 : 20 = 0.600 12 : 20 = 0.600
Code letters DQW DSP DSQ
Capacity 2.7 litre
SpecificationGearbox oil G 50 SAE75W-90 (Synthetic oil)
Gearbox oil G51SAE75W-90 (Synthetic oil)
2)
Gearbox oil G 50 SAE75W-90 (Synthetic oil)
Clutch control Mechanical Mechanical Mechanical
Clutch plate 190 mm 200 mm 190 mm
Page 6 of 85-speed manual gearbox 085
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2) This gearbox may only be topped up using gear oil G 51.
From 09.98 the selector mechanism within gearbox and synchronization 3rd/4th gear have been redesigned.Allocate components via parts catalogue.
1) For vehicles with EDL; differential reinforced. Allocate components via parts catalogue.
2) This gearbox may only be topped up using gear oil G 51.
Drive shaft flange 90 mm 90 mm 90 mm
Overall ratio in top gear 2.868 3.802 2.655
Manual gearbox 5-Speed 085
Code letters DTX 1) DWZ DXD
Manufacturedfromto
09.9807.99
09.9812.99
09.9807.99
Allocation Model Polo 1995 Polo 1995 Polo 1995
Engine 1.6 ltr. - 88 kW 1.0 ltr. - 37 kW 1.0 ltr. - 37 kW
Ratio: Z2 : Z1 Final drive 54 : 15 = 3.600 64 : 15 = 4.267 65 : 16 = 4.063
1st gear 38 : 11 = 3.455 38 : 11 = 3.455 38 : 11 = 3.455
2nd gear 36 : 17 = 2.118 43 : 22 = 1.955 44 : 21 = 2.095
3rd gear 36 : 25 = 1.440 40 : 32 = 1.250 42 : 29 = 1.448
4th gear 37 : 34 = 1.088 41 : 46 = 0.891 45 : 41 = 1.098
5th gear 33 : 37 = 0.892 37 : 50 = 0.740 41 : 46 = 0.891
6th gear - - -
Reverse gear 44 : 13 = 3.384 44 : 13 = 3.384 44 : 13 = 3.384
Speedometerdrive
12 : 20 = 0.600 12 : 20 = 0.600 12 : 20 = 0.600
Code letters DTX DWZ DXD
Capacity 2.7 litre
SpecificationGearbox oil G51SAE
75W-90 (Synthetic oil)2)
Gearbox oil G 50 SAE
75W-90 (Synthetic oil)
Gearbox oil G 50 SAE
75W-90 (Synthetic oil)
Clutch control Mechanical Mechanical Mechanical
Clutch plate 200 mm 190 mm 190 mm
Drive shaft flange 90 mm 90 mm 90 mm
Overall ratio in top gear 3.211 3.158 3.802
Manual gearbox 5-Speed 085
Code letters DXE DXF DXG
Manufactured
from
to
09.98
10.99
09.98
07.99
09.98
07.99
Allocation Model Polo 1995 Polo 1995 Polo 1995
Engine 1.6 ltr. - 55 kW1.9 ltr. - 47 kW
Diesel1.7 ltr. - 42 kW
Diesel
Ratio: Z2 : Z1 Final drive 61 : 17 = 3.588 61 : 17 = 3.588 61 : 17 = 3.588
1st gear 38 : 11 = 3.455 38 : 11 = 3.455 38 : 11 = 3.455
2nd gear 43 : 22 = 1.955 43 : 22 = 1.955 43 : 22 = 1.955
3rd gear 40 : 32 = 1.250 39 : 33 = 1.182 40 : 32 = 1.250
4th gear 42 : 45 = 0.933 40 : 47 = 0.851 42 : 45 = 0.933
5th gear 37 : 50 = 0.740 36 : 51 = 0.706 37 : 50 = 0.740
Page 7 of 85-speed manual gearbox 085
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1) Two-part flywheel
6th gear - - -
Reverse gear 44 : 13 = 3.384 44 : 13 = 3.384 44 : 13 = 3.384
Speedometerdrive
12 : 20 = 0.600 12 : 20 = 0.600 12 : 20 = 0.600
Code letters DXE DXF DXG
Capacity 2.7 litre
SpecificationGearbox oil G 50 SAE
75W-90 (Synthetic oil)
Gearbox oil G 50 SAE
75W-90 (Synthetic oil)
Gearbox oil G 50 SAE
75W-90 (Synthetic oil)Clutch control Mechanical Mechanical Mechanical
Clutch plate 200 mm 175 mm 1) 190 mm
Drive shaft flange 90 mm 90 mm 90 mm
Overall ratio in top gear 2.655 2.533 2.655
Page 8 of 85-speed manual gearbox 085