ge digital energy power quality products - the … automatic transfer switches (ats) surge...
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© 2012 General Electric Company – Proprietary Information
General Electric Company
~$150B Revenue 2010 Figures
GE Energy: $38B GE Capital: $47B
GE Home/Business/Media: $25.5B
GE Healthcare: $16.9B
GE Aviation: $17.6B
GE Transportation: $3.4B
Oil & Gas
Power & Water
Energy Management
Re-positioning of operating groupsin 2011 and formed
Energy Management
GE Power Quality in this new group
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GE Energy Management
Digital Energy Industrial Solutions Power Conversion
• Grid Modernization
• Metering Solutions
• Automation Systems
• T&D Projects
• Power Quality / UPS & SPD
• Power Switching / ATS & PSG
• Voltage Regulation
• Power/Distr Transformers
• Electrical Control &Distribution
• Motors & Generators
• Mechanical
• Consultations
• DC Power Supplies
• DC Power Systems
• Circuit Breakers
• Parts & Repair Services
• Motors and Generators
• LV and MV Drives
• Automation Systems
• Power Conversion Solutions
• Power Management Systems
Employees: ~27,300
Operating in 80+ countries
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Automatic TransferSwitches (ATS)
Surge Protective Devices (SPD)
Paralleling Switchgear (PSG)
• Zenith product since 1923 ; GE acquired Zenith in 2000• 40-4000Amp ; 120-600V• Commercial, Industrial, Healthcare Applications
Uninterruptible Power Supplies (UPS)• IMV product since 1966 ; GE acquired IMV in 2001• Over 75,000 UPS installed worldwide• 1Phase UPS up to 10kVA• 3Phase UPS up to 3000kVA
• ACT Communications since 1968 ;GE acquired ACT in 1999
• External devices for protection of Switchgear,Switchboards, Panels, UPS
• Zenith product• Up to 5000A ; 600V, 5kV, 15kV Systems• Backup power management and
control for multiple generators• Distributed Generation applications
GE’s Power Quality Product Portfoliohttp://www.GEDigitalEnergy.com/PowerQuality
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The high efficiency SG series provides faststep/transient load response whileeliminating single points of failure.
SG Series
Application
Enterprise class data networks,
large data centers, healthcare equipment
The LP33 series is a transformer-less designreducing install footprint and installation time.
LP33 Series
Application
Large data networks, telecom equipment
The SitePro model is a robust, doubleconversion UPS that provides true on-lineoperation and galvanic isolation.
SitePro
Application
Manufacturing & process control
healthcare equipment, data centers
Rating Output Cert.
10 - 750 kVA 480 Vac UL
60 - 600 kVA 380/400/415 /Vac CE
Rating Output Cert.
10 - 100 kVA 208 Vac UL
10 - 120 kVA 380/400/415 Vac CE
Rating Output Cert.
10 - 40 kVA 380/400/415 Vac CE
Global Uninterruptible Power Supplies3 Phase
Product SpotlightPresentation
Clean, reliable and energy efficient power
Series SGUPS Systems
TOPOLOGY SPECS• On-Line, Double Conversion UPS
• 480/277V 3ph 4w or 3winput & output
• 10, 20, 30, 40, 50, 80, 100, 120,
150kVA, 0.8 opf• 225, 300, 400, 500,
750kVA, 0.9 opf
• 6 Pulse Thyristor Bridge Rectifier• PWM IGBT Inverter
• ZigZag Output Isolation
Transformer• eBoost™ Operation
225kVA & above
• Bypass Inductor & Fully RatedBypass Static Switch
• Internal MBP Capability
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FEATURES• Ultra-High Efficiency via
eBoost™ Technology• RPA Paralleling Technology
up to 6 modules
• I/O Cable Saver Feature• Intelligent Energy Mgmt
(IEMi) option
• SBM Battery Monitoring• Remote Connectivity
via SNMP, BMS, RASP
• Seismic Certifications• Slimline Matching External
MBP Cabinets
• 480-208V MatchingExternal MBP Cabinets
• Black “IT Look” starting
Q2 2012
A Closer Look why GE UPS isBest-In-Class…
• UPS Input Performance
• UPS Output Performance
• Battery Management
• RPA Paralleling Technique
• eBoost™ Multi-ModeTechnology
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Series SGUPS Systems
Key Product Features
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• Standby Generator-Programmable Compatibility
• Rectifier Soft Start
• Smart Input Harmonic Filter
User-programmable features such as slew rate, phase anglerate-of-change and voltage rate-of-change allow the UPS toquickly sync to a standby generator during emergency use. GE’ssmart input filter also has user-programmable features ensuringquick and continuous synchronization to generator voltage.
UPS Input Rectifier Filter Design
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Programmable Soft Start Feature
Allows the rectifier to ramp up in a programmable time period (0-30 seconds) eliminating in-rush current. Thisfeature reduces the need of oversizing the input power system (standby generators, feeder cables, overcurrentdevices).
Smart Input Harmonic Filter
The GE Smart Filter has a programmable feature that allows the filter to be switched off during start-up andlow load conditions (< 28% load), preventing leading input power factor. Very important in Colocation Facilitiesthat experience lightly loaded UPS Systems during initial periods of client growth.
THD without filter THD after filter
Programmable Rectifier Soft Start Smart InputHarmonic Filter
UPS Input Rectifier Filter Design
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Superior Output Performance
• ZigZag Output Isolation Transformer
• Excellent Transient Response
• Excellent Voltage Regulation
• Handles Bolted Faults
• Galvanic Barrieragainst high crestfactor loads
UPS Output Performance
TransientResponse
The GE UPS willreact very quicklyto step loads –within 5.5 msec
GE’s Space Vector Modulation PWM InverterTechnology reacts quickly to step loads, such as seen
in medical imaging, broadcast transmitters, andIsolated-Redundant UPS configurations
The GE UPS willcleanly transfer
to bypass onbolted faults
GE’s Space Vector Modulation PWM InverterTechnology quickly reacts to short circuits without
load loss or equipment damage. Re-transfers toInverter output upon clearing of fault
All Testing isUL Certified!
ShortCircuit
Response
UPS Output Performance
Having an ZigZag IsolationTransformer on the outputof the UPS Inverter brings
significant electricaladvantages
OutputTransformer
GalvanicIsolation
Key Factors Transformer UPSTransformerless
UPS
Reliability Excellent Average
Footprint Good Best
Weight Good Best
DC Links One/480V Two/240V
Battery Strings One Two
Battery Reliability Good Average
Voltage Regulation Excellent Average
Battery Test Yes No
Efficiency 94.5% 96.5%
Efficiency w/ eBoost 98.9% Not Available
DC Voltage on Output NeverDuring Inverter IGBT
Short Circuit
Soft Start Yes No
Neutral Wire Mgmt Yes Problematic
SBM is a comprehensive and programmablemanagement, monitoring and testing system thatprotects the UPS battery string life. Batteries are thusprevented from overcharging and deep discharging
Superior BatteryManagement (SBM)
• During UPS startup, the SBM is programmed withspecific battery information
• Calculates true battery autonomy and remainingbattery backup time during utility outage.
• Measures the volts per cell of the battery systemand compensates for temperature and load
• Programmable features allow the user to selectthe frequency and type of battery tests that areperformed.
− Frequency range can be from once per weekto annually.
− Test type range can be from deep cycle to3-min discharges.
− All tests done automatically with the UPS on-line.
• All tests logged in the UPS events menu and anyfailure is reported on the UPS front alarm panel.
• Manual tests can be performed at any time.
• Remote programming and configuration is availablethrough the SG Series UPS protection software.
• Automatic Battery Test - ensures no surpriseswhen the mains fails.
• Deep Calibration Test - provides batteryperformance tracking.
• Boost Charging - enables fast rechargingof batteries.
• Temperature compensated battery charger –prevents overcharging.
• Load dependent end of discharge voltage –protects against deep discharge.
• No load shutdown - allows battery saving inno-load conditions.
GE’s Battery Monitoring System removes the need for a 3rd party bolt-on monitoring system,which are prone to software & wiring issues, thus reducing overall UPS System reliability.
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Redundant Parallel Architecture (RPA)
• Maximizes Reliability
• Reduces System Cost
• Reduces Footprint
• Maximizes I/O Feeder
• Length Flexibility
• Maximizes OutputSwitchgear Flexibility
• Compatible witheBoost technology
• Over 8,000 RPAInstalled SitesGlobally
BypassReactor
BypassReactor
Cable Feeder installation savings of $3K - $6Kper UPS Module can be realized
Input/Output “Cable Saver” Feature
Redundant Parallel Architecture (RPA)
GE Bypass Reactorsallow for eBoost
line conditioning &input/output feederlength variations up
to 25% withoutoperational issues or
system derating(competitor’s = 10%)
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LOAD
40% 40% OFF OFF
IEMi Benefits
• Removal of UPS losses due to lightly loaded
multi-module UPS systems
• Redundancy maintained
• Cyclic operation ensures even runtime on
UPS modules
• For 3 or more UPS modules in parallel
LAN
SNMPCARD
Option: Intelligent Energy Management (IEMi)
Redundant Parallel Architecture (RPA)
IEMi Features
• User-programmable scheduling
• Inverter test at regular intervals
• Configurable through SNMP and
graphic display
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• Synchronizing ModuleOutputs on both sidesof a 2N UPS System
• Intercept the communicationof UPS System A & B
• Pass information betweenthe two UPS Systems
• Interpret the operatorcommands
• Command thepower switches
Option: Intelligent Sync Module (ISM)
Redundant Parallel Architecture (RPA)
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• Providing up to 99% efficiency
• Efficiency claims that are guaranteed and backed in writing
• Available for Series SG UPS, 225kVA & above
Significant industry andgovernment focus on datacenter energy efficiencythat is accelerating…
Multi-Mode UPS technologyhas been endorsed by…
GE Sets the Bar for highest UPS Operating Efficiency
eBoost™ Multi-Mode UPS
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VOLTAGE LIMITS
ITI/CBEMA Requirements
eBoost operation
Double Conversion operation
The ITI/CBEMA Curve – Server Power Supply Voltage Variation Limits
UPS Multi-Mode Operationmust stay within ITI/CBEMAVoltage Requirements toinsure no server load loss
eBoost™ Multi-Mode UPS
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Is there SARFI index data on an actual Utility power system?
EPRI DPQ project conducted over 2 year period at over 250 sites.
50% of sites realized 19 voltage occurrences outside ITI Curve limits. Only 5% of sites had 51 voltageoccurrences per year.
This confirms that Utility Grade Voltage is good most of the time, making Multi-Mode UPS an attractivetechnology to improve operating efficiency.
Source: Downloaded from McGraw-Hill Digital Engineering Library
Utility Voltage Reliability vs ITI Curve Limits
eBoost™ Multi-Mode UPS
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• Both Rectifier and Inverter are operating
• Utility Power is transformed and supplied to load
• Bypass Line for only emergency & maintenance needs
• Output Transformer provides Galvanic Isolation from load
• 6 to 8% total energy loss from power train
Double ConversionMode UPS Efficiency
Typically 93-95%
Mode #1: Double Conversion Operation Through UPS Rectifier & Inverter
eBoost™ Multi-Mode UPS
• 75% reduction in UPS energy losses
• System operates on power-conditionedbypass line w/fully rated static switch
• UPS constantly monitors input power andmakes eBoost operational decisions
• Parts life extension on many components
• ITI (CBEMA) Curve compliant due to transfer toinverter < 2 msec. Static Switch is forcecommutated off.
• Bypass Inductor assists with transient noiseconditioning & feeder length flexibility whenparalleling modules
• Output Transformer magnetized for fastestpossible transfer ( GE US Patent # 7,372,177 )
Mode #2: eBoost Operation
eBoost™ Multi-Mode UPS
eBoost Mode UPSEfficiency 98-99%
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• Parallel up to 6 UPSmodules in eBoostultra-high efficiencyoperating mode
• RPA paralleling providesup to 3000kVA capacity
• All Inverters willtransfer in less than2 msec, compliantwith CBEMA curves
eBoost also Operates in Parallel Module Configuration
eBoost™ Multi-Mode UPS
UPS Efficiency98-99%
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Complete outageTransfer toinverter
Power SagTransfer to inverter
RMS UndervoltageTransfer to inverter
Switching transientAttenuated by filter
OvervoltageTransfer to inverter
High- frequency impulseExternal surge protection
eBoost Has BeenTested Against KnownVoltage Events
eBoost™
Multi-ModeUPS
eBoost™ Multi-Mode UPS
• eBoost Limits
• ITI/CBEMA Limits
• Double Conversion Limits
• Red dots are input voltage event captures
• Blue dots are output voltage event captures
RESULTS1. No observed voltage events outside CBEMA limits
2. UPS System is ITI/CBEMA Curve compliant in eBoost mode
eBoost Performance Stays Within ITI/CBEMA Limits Under All Events
Hours of Operation 8,740
Operating Load Point (kW) 500
Facility Electrical Power Increase per Year (%) 3%
Electrical Power Cost per ($/kW-hr) $0.10
Life Cycle Duration (years) 10
Cost of Capital 5%
Cooling COP 50%
Measure Competitor GE GE Savings
Manufacturer Mitsubishi GE
UPS Model 9900B SG
UPS kVA 500 500
UPS kW 500 450
UPS System Capacity (kW) 500 450
UPS Part Load Efficiency 96.3% 98.5% 2.2%
UPS Rectifier type IGBT 6-Pulse
UPS Input Harmonic Filter(s) None 5th
UPS Operating Mode Double Conversion Multi-Mode
Number of Modules per POD 3 3
Number of PODS 1 1
System Load (kW) 500 500
UPS Module Load (kW) 167 167
UPS Module Losses (kW) 19.2 7.6 11.6
UPS System Losses (kW) 57.6 22.8 34.8
UPS Annual Energy Cost $50,371 $19,964 $30,406
Cooling System Annual Energy Cost $25,185 $9,982 $15,203
Total System Annual Energy Cost $75,556 $29,947 $45,609
UPS Life Cycle Energy Cost $503,707 $199,645 $304,062
Cooling Life Cycle Energy Cost $251,854 $99,822 $152,031
Total System Life Cycle Energy Cost $755,561 $299,467 $456,094
Estimated Incentive (Local Energy Rebates) $24,657
Input Parameters
eBoost™ Multi-Mode UPSExample: Life Cycle Savings vs Mitsubishi 9900B UPS
eBoost™ Multi-Mode UPS
10 YearLife CycleAnalysis
1000kVARedundantUPS System
50%LoadedSystem
$0.10/kw-hrPower Cost
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$456,094savings
Hours of Operation 8,740
Operating Load Point (kW) 500
Facility Electrical Power Increase per Year (%) 3%
Electrical Power Cost per ($/kW-hr) $0.10
Life Cycle Duration (years) 10
Cost of Capital 5%
Cooling COP 50%
Measure Competitor GE GE Savings
Manufacturer Liebert GE
UPS Model NXL SG
UPS kVA 500 500
UPS kW 450 450
UPS System Capacity (kW) 500 450
UPS Part Load Efficiency 93.5% 98.5% 5.0%
UPS Rectifier type 6-Pulse 6-Pulse
UPS Input Harmonic Filter(s) None 5th
UPS Operating Mode Double Conversion Multi-Mode
Number of Modules per POD 3 3
Number of PODS 1 1
System Load (kW) 500 500
UPS Module Load (kW) 167 167
UPS Module Losses (kW) 34.8 7.6 27.1
UPS System Losses (kW) 104.3 22.8 81.4
UPS Annual Energy Cost $91,139 $19,964 $71,175
Cooling System Annual Energy Cost $45,570 $9,982 $35,587
Total System Annual Energy Cost $136,709 $29,947 $106,762
UPS Life Cycle Energy Cost $911,390 $199,645 $711,746
Cooling Life Cycle Energy Cost $455,695 $99,822 $355,873
Total System Life Cycle Energy Cost $1,367,086 $299,467 $1,067,619
Estimated Incentive (Local Energy Rebate) $24,657
Input Parameters
Example: Life Cycle Savings vs Liebert NXL UPS
eBoost™ Multi-Mode UPS
10 YearLife CycleAnalysis
1000kVARedundantUPS System
50%LoadedSystem
$0.10/kw-hrPower Cost
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$1,067,619savings
Service & Support
GE offers a broad range of support services,
including project management expertise and a
global network of field engineers and technicians.
Site Services
Our field engineers have extensive experiencewith startup & commissioning and preventativemaintenance. We sell a full range of servicesincluding service contracts, spare part kits, andbattery replacements.
Technical Training
We provide comprehensive classroomand product training to certify all ourfield engineers. We also offer on-sitetraining at customer facilities to assistusers in the operation of their UPSSystems.
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Power Quality Service
Witness TestingCustomers can easily viewthe equipment under testand have instant accessto test data, waveformcaptures, and summaryreports. This ensures thehighest levels of efficiencyand reliability.
Technical Support
We are available 7x24x365for technical support ofany site issues, and canmonitor the status ofmission critical equipmentfrom any location.
Power Quality Service
• CustomerService Support
• Call Center 7x24x365(toll-free phone:800 637 1738)
• U.S. BasedCustomer Service
• Answered Live 7x24
• Service Engineersdispatched immediately