gd.findi basic training · gd.findi basic training assoc.prof.dr.chawalit jeenanunta head of center...
TRANSCRIPT
GD.FINDI BASIC TRAINING
ASSOC. PROF. DR. CHAWALIT JEENANUNTA
HEAD OF CENTER FOR DEMONSTRATION AND TECHNOLOGY TRANSFER OF INDUSTRY 4.0
HEAD OF LOGISTICS AND SUPPLY CHAIN SYSTEM ENGINEERING RESEARCH UNIT, SIIT, TU
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Simple Model Construction
GD.FINDI INSTALLATION
Objective: To Introduce the operation process in GD.findi.
To explain the concept to link the real application to GD.findi.
To show input and output information of GD.findi.
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Warehouse Packing Machine Fried Machine
Fried Machine1
Fried Machine2
FRIED EGG PROBLEM DESCRIPTIVE
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FRIED EGG PROBLEM DESCRIPTIVE
Floor layout of the production line and process detail
Warehouse
Fried Machine1
Fried Machine2
Packing Machine
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Packed Fried Egg Warehouse Fried Machine1 Fried Machine2 Packing Machine
Parallel Processing 1 1 1 1
Buffer Size
Initial Inventory 0 0 0 0
Work time 60 130 130 60
Set up Time 0 0 0 0
Frequency [N:Time]
Input [ID/Name/Quantity]
[Egg/Egg/1] [Egg/Egg/1] [Egg/Egg/1] [Fried Egg/Fried Egg/1]
Output [ID/Name/Quantity]
[Egg/Egg/1] [Fried Egg/Fried Egg/1] [Fried Egg/Fried Egg/1] [Packed Fried Egg/
Packed Fried Egg/1]
FLOWCHART
Step 1: Create a new project
Step 2: Create a floor plan
Step 3: Create a process plan
Step 4: Set up activities
Step 5: Set up plan
Step 6: Run production simulation
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1. CREATE A NEW PROJECT
Step 2: Click Here
Step 3: This window pop up Step 1: Go Home
Step 4: Click to set up the size of the floor plan
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1. CREATE A NEW PROJECT
Step 6: Check here
Step 8: This size is update Step 5: Set this size
Step 7: Click update
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FLOWCHART
Step 1: Create a new project
Step 2: Create a floor plan
Step 3: Create a process plan
Step 4: Set up activities
Step 5: Set up plan
Step 6: Run production simulation
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2. CREATE A FLOOR PLAN
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FLOWCHART
Step 1: Create a new project
Step 2: Create a floor plan
Step 3: Create a process plan
Step 4: Set up activities
Step 5: Set up plan
Step 6: Run production simulation
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3. CREATE A PROCESS PLAN
Step 1: Create the this process in process plan Step 2: Rename each process as follows.
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3. CREATE A PROCESS PLAN
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Step 3: Double Click on here Step 4: This window pop up
Step 7: Right-click click “Add”
Step 5: change Product to “Packed Fried Egg”
Step 6: change time to “60”
3. CREATE A PROCESS PLAN
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Step 8: Double click Fill “Egg”
Step 9: Double click Fill “Egg”
Step 10: Double click Fill “1”
Step 11: Right-click here click “Add”
3. CREATE A PROCESS PLAN
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Step 12: Use step 8-10 to fill data
Step 13: Click “Update”
3. CREATE A PROCESS PLAN
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Animation
3. CREATE A PROCESS PLAN
Step 14: Use step 3-13 for filling in the information in others process
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3. CREATE A PROCESS PLAN
Step 15: Associate the process plan to each floor plan (Hold key A, then drag and drop from the process plan to floor plan
Animation
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FLOWCHART
Step 1: Create a new project
Step 2: Create a floor plan
Step 3: Create a process plan
Step 4: Set up activities
Step 5: Set up plan
Step 6: Run production simulation
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FLOWCHART
Step 1: Create a new project
Step 2: Create a floor plan
Step 3: Create a process plan
Step 4: Set up activities
Step 5: Set up plan
Step 6: Run production simulation
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5. SET UP PLAN
Step 1: Click on Production Rendering
Step 2: This window pop up
Step 4: Click Here
Step 4.1: Update the value
Step 3: update these data
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Step 3.1: Click here
Step 3.2: This window pop up
Step 3.3: Click OK to save the information
SAVE THE PROJECT
Step 5.1: Right click on the project Choose Save
Step 5.2: This window appear Save the Project name “Sample 1”
Step 5.3: Click OK
Step 5.4: The project appear like this
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FLOWCHART
Step 1: Create a new project
Step 2: Create a floor plan
Step 3: Create a process plan
Step 4: Set up activities
Step 5: Set up plan
Step 6: Run production simulation
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6. RUN PRODUCTION SIMULATION
Step 1.2: Click Launch Reactor
Step 3: Click back on GD.findi
Step 2: New window pop up and click on this window
Step 4: Click Here
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Step 1.1 : Click on Production Rendering
RESULTS
Production cockpit is shown (Click Play button to see production line)
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RUN SIMULATION MODEL
Operation button
Current production number Average rate of operation of all stations
Simulation time
Description of “Production Cockpit”
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RUN SIMULATION MODEL
Current production number = 5 units
Average rate of operation of all stations = 100%
Simulation time
Description of “Production Cockpit”
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RUN SIMULATION MODEL
Content Description
1. Red Line The production volume over time.
2. Thin Green Line The operating rate of the station over time.
3. Bold Green Line Total station capacity usage over time.
4. Thin Blue Line The operating rate of worker over time.
5. Bold Blue Line Total worker capacity usage over time.
6. Bar Graph Display the stock over time color-coded for each station.
Description of “Production Cockpit”
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1
2 3
4 5
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MATERIAL FLOW
Operating condition
No Operation
Step 1: Click “Tool” > Check “Material Flow”
Step 2: Material flow chart is shown
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MATERIAL FLOWCHART
Material flow chart = “Progress Graph” + “Gantt Chart” + “Cycle Diagram”
Progress Graph
(Material)
Gantt Chart
(Station)
Cycle Diagram
(Worker/Device)
Part 1 Warehouse
Fried Machine1
Fried Machine2
Packing Machine
Part 2
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Warehouse
Fried Machine1
Fried Machine2
Packing Machine
Warehouse
Fried Machine1
Fried Machine2
Packing Machine
MATERIAL FLOWCHART
Click the “Station” check box
Display of the station name
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MATERIAL FLOWCHART
Display Gantt chart of the station
Click the “Expand” check box
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MATERIAL FLOWCHART
Hide the material flow
Unselect the “Material” check box No line
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MATERIAL FLOWCHART
One color for one product
The chart provides a plot of the finished process order against production time for the product
You can confirm the state of the production line at this simulation time.
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MATERIAL FLOWCHART
Part arrives at warehouse
Start process in warehouse
Finish the process
Go to the next process
Operating rate of the station
Waiting time
Work in process
Station is not busy
Station is busy
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MATERIAL FLOWCHART
Display main line’s material flow only
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Ctrl + Click Right Click Click “Show Material flow using selected elements”
COLLECT RESULT AFTER RUN SIMULATION 1
Please complete following table of material flow result which first and second flow on Fried Machine1 station.
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Material Flow line First material flow Second material flow
Part Arrive
Start process
Finish the process
Go to the next process
Please complete following table from Production Cockpit Result.
Current Production number
Simulation Time
Average rate of operation of all stations
The time of getting first product
EASYGO RESULTS
Step 1: Click “Tool” “EasyGO”
Step 2: EasyGO Screen is shown
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EASYGO FUNCTION
Detail of Parameters
Rendering Results Rendering Button
Step 1: Edit parameters, Run, and see Results
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EASYGO FUNCTION
Step 2: Press “Production Rendering” to run the model
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EASYGO FUNCTION
Reactor
Step 3: Enter the “Number of Rendering” > Launch Reactor
Step 4: Make sure “Reactor” Page is shown on the next tab
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EASYGO FUNCTION
Switch to GD.findi Tab
Step 5: Click on GD. Findi Tab. DO NOT CLOSE Reactor tab
Step 6: Press “Execute Production Rendering” on GD.findi Tab
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EASYGO FUNCTION
Optimal Results
Detail
Step 7: Results of simulation are shown in “Production Rendering” section
Step 8: Click “Show Chart” button to show results in chart style
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EASYGO FUNCTION
Production Chart Operation Time Chart
Inventory Chart
Step 9: Results are shown in Charts
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EASYGO FUNCTION
Time unit in second
Production quantity
Step 10: Production Chart
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EASYGO FUNCTION
Station name
Time unit in second
Red = Idle time Blue = working time
Step 11: Operation Time Chart
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EASYGO FUNCTION
Inventory level Option to show inventory
level of each station
Step 12: Inventory Chart
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COLLECT RESULT FROM EASYGO
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Please Capture Screen for Production Chart and fill in the table below.
Production Quantity
Time Unit in Second
1st Product 2nd Product 3rd Product 4th Product 5th Product
COLLECT RESULT FROM EASYGO
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Please Capture Screen for Operation Time Chart and fill in the table below.
Which is the highest and lowest idle time of all stations?
Highest idle time Lowest idle time
Station Name
COLLECT RESULT FROM EASYGO
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Please Capture Screen for Inventory Chart and fill in the table below.
Time Inventory of Fried Machine1 Inventory of Fried Machine2
At 150
At 250
What is the inventory level of Fried Machine1 and Fried Machine2?
EXERCISE 1
Change production goal and the working time of machine 1 and machine 2 and run the simulation model for 1 replications.
Complete the following table, and please select the best plan.
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Production
Goal
Plan Fried Machine1
Fried Machine2
Production Avg /hour
Operation Rate Avg of
Fried Machine1
Operation Rate Avg of Fried Machine2
5
1 60 120
2 600 600
3 600 60
4 120 60
5 60 600
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1 60 120
2 600 600
3 600 60
4 120 60
5 60 600
Note: After finish this exercise, don’t forget to change production goal to 5,processing time of Fried Machine1 to 130 and processing time of Fried Machined2 to 130 as before changing for usage in next section.
SAMPLE 1.1
In this problem, we will extend our model
This section is to learn how to.. 1. Add working hour.
2. Add Assets.
3. Assign station activity.
4. Using EasyGO Function to run the model.
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WORKER DESCRIPTION
Team
Working Hour Attribute Team member
Start Time End Time Behavior on terminals
Move Speed[m/s]
Width [m] Length [m] Rate [m] Name member
Worker
08:00 12:00 Terminate on
end time
without take over
1 1 1 1
Worker 1 1
Worker 2 1
13:00 16:00 Worker 3 1
Packing
08:00 12:00 Terminate on
end time
without take over
1 1 1 1
Packing 1 1
Packing 2 1
13:00 16:00 Packing 3 1
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WORKER ASSIGNMENT
Process Assignment
Team Member
Warehouse Worker Worker3
Fried Machine 1 Worker Worker1
Fried Machine 2 Worker Worker2
Packing Machine Packing Packing1
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1. SETTING WORKING HOUR GROUP MASTER
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Step 3: Right Click Click Add Step 1: Master Work hour group master Step 2: This window pop-up
Step 4: Two row of time pop-up
1. SETTING WORKING HOUR GROUP MASTER
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Step 5: Please update the working schedule as follows
1. SETTING WORKING HOUR GROUP MASTER
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Step 6: Right-Click on Working hour group Click New
Step 7: Double click on Group0/ Group1 change Group0 to Worker and change Group1 to Packing
Step 8: Click update
2. SETTING AGENT DESIGNER
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Step 1: Right-click on empty area in floor plan Click Agent Designer
Step 2: Right-click on header (Name) and click "Add"
Step 3: Click Worker check box Click select
2. SETTING AGENT DESIGNER
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Step 4: This window will pop up Right-Click on Worker Click Add (Please do it 2 times)
2. SETTING AGENT DESIGNER
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Step 5: Double click on here Modify word to Worker1
2. SETTING AGENT DESIGNER
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Step 6: Follow step 5, please modify others to Worker2 and Worker3
2. SETTING AGENT DESIGNER
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Step 7: Right-click on header (Name) and click "Add"
Step 8: Click Packing check box Click select
2. SETTING AGENT DESIGNER
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Step 10: This window will pop up Right-Click on Worker Click Add
2. SETTING AGENT DESIGNER
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Step 11: Follow step 5, please modify name to Packing1 and Packing2
3. ASSIGN STATION ACTIVITY
Allocate workers to each process, where “Worker1” assigned to “Fried Machine1”
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Step 1: Right click on the floor plan Click Activity Step 2: This window pop up Step 3: Click on Station activity
3. ASSIGN STATION ACTIVITY
Allocate workers to each process, where “Worker1” assigned to “Fried Machine1”
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Step 4: Double click here to assign the worker Step 5: This window pop up
Step 6: Click here Step 7: Tick on Worker 1: Click here Step 8: Click Update
3. ASSIGN STATION ACTIVITY
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Step 9: You see Worker1 Here Step 10: Please add other two workers to work at these station
4. RUN PRODUCTION SIMULATION
Step 2: Click Launch Reactor
Step 4: Click back on GD.findi
Step 3: New window pop up and click on this window
Step 5: Click Here
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Step 1 : Click on Production Rendering
4. RUN PRODUCTION SIMULATION
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4. RUN PRODUCTION SIMULATION
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Move mouse to dash line on red color to track idle time of worker
Move mouse to dash line on blue color to track working of time of worker
4. RUN PRODUCTION SIMULATION
Adjust Icon size
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This control can make larger worker icon.
Change number to “3”
4. USING EASYGO FUNCTION TO RUN MODEL
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Step 1: Click on Tool EasyGo Step 2: This window pop-up
Step 3: Click Production Rendering
Step 4: This window pop-up Click here
4. USING EASYGO FUNCTION TO RUN MODEL
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Step 5: New window pop-up
Step 6: Click the GD.findi tab
Step 7: Click here to run
4. USING EASYGO FUNCTION TO RUN MODEL
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Step 8: Result
COLLECT RESULT
Please collect result from production cockpit and material flow
Production Cockpit result
Material Flow result (on Fried Machine1 station)
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Current Production number
Simulation Time
Average rate of operation of all stations
The time of getting first product
Material Flow line First material flow Second material flow
Part Arrive
Start process
Finish the process
Go to the next process
EXERCISE 2
Change the “worker” of Fried Machine2 to use the same worker of Fried Machine1 (use only worker1 for both machine)
Complete the following table by using production cockpit.
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Current Production number
Simulation Time
Average rate of operation of all stations
The time of getting first product
EXERCISE 3
Change the working hour as image below
By using Material Flow, Complete the time of material flow line which took long time on Fried Machine1 station
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Part Arrive
Start process
Finish the process
Go to the next process
Name: Chawalit Jeenanunta
E-mail: [email protected]
THANKS FOR YOUR ATTENTION
http://www.lexer.co.jp/