gas lift equipment - tectool.cotectool.co/tti/catalogs/gl catalog.pdf · · 2012-02-19other work...

GAS LIFTGAS LIFTGAS LIFTGAS LIFT EQUIPMENTEQUIPMENTEQUIPMENTEQUIPMENT

P.O. Box 451, Barker, TX 77413-0451, Phone: 281 578 0719, Fax: 281 578 3060, E-mail: [email protected]

TechToolTechToolTechToolTechTool InternationalInternationalInternationalInternational

WARRANTY

1. TechTool International warrants only that the merchandise, products, or parts thereof, sold or rented to customers, shall be free from original defects in materials and workmanship for one year from date of shipment and not that they will accomplish any particular results. There are no warranties, expressed or implied, of merchantability, fitness or otherwise which extend beyond those stated in the immediately preceding sentence. Liability of TechTool International and the sole remedy in any cause of action, (whether in contract, tort, breach of warrantee or otherwise) of any one damaged under this warranty, is exclusively limited to replacement of, or at TechTool’s option, to the allowance of credit, for defective equipment or parts, which may be returned within one year after date of shipment from TechTool International’s warehouse, provided that all transportation charges are prepaid to TechTool International in Houston, Texas, and which upon examination shall disclose original defects to the satisfaction of TechTool International,. This guarantee does not include payment of labor charges for replacement of parts, repairs, or any other work done. In no event shall TechTool international be liable for special, incidental, indirect, punitive or consequential damages of any kind.

2. Services rendered by TechTool International in connection with rental, sale or installation of it’s products, consist only of technical advise as to inspection, operation, or use of such products. When any such services are rendered, customer will retain full custody, control, and supervision of the work and or the well and the conduct of the operation thereof, and a representative of the customer shall be present with full authority to direct operations.

3. Customer will indemnify and hold TechTool International harmless from any and all liability or claim of liability to any person, firm, or corporation for damage to person or property arising out of, or in connection with the use of any TechTool International products sold or rented hereunder, or the rendering of services hereunder, except for damage caused solely by the willful negligence of TechTool International.

4. Products not sold to customer will remain the property of TechTool International, and are not to be repaired or modified without the consent of TechTool International. If lost or damaged beyond ordinary wear and tear, such products will be charged for as provided for by TechTool International’s current pricing policy. TechTool International upon ten days notice may repossess any equipment belonging to TechTool International in customer’s possession.

5. If property belonging to TechTool International is lost in or out of the well, customer shall either recover such equipment at it’s cost and return to TechTool International or at TechTool International’s request pay TechTool International therefore. If the equipment is recovered in satisfactory condition at a later date, the customer may return it to TechTool International in accordance to TechTool International’s returns and cancellation policy.

6. TechTool International assumes no responsibility relating to cost of removing any equipment that necessitates the removal of the tubing.

7. All of the preceding terms and conditions shall apply between TechTool International and any service company, operator, or any parties, selling renting or using TechTool International products, parts or service.

8. Except for warranties specifically set forth herein, there shall be no express warranties or implied warranties. There shall be no warranty of merchantability with respect to the goods sold hereunder. Furthermore TechTool International makes no warranty that the goods sold or rented hereunder are fit for any particular purpose. In addition, buyer in purchasing the goods sold hereunder expressly agrees that the liability of TechTool International, if any, shall be limited to the replacement in accordance with section (1) hereof.

9. No agent, or representative of TechTool International has any authority to bind TechTool International to any affirmation, representation or warranty concerning goods sold or rented, and unless an affirmation, representation or warranty made by agent, employee or representative is specifically included within a written agreement, it shall not be enforceable by the buyer or the renter.

10. The warranty herein is for the benefit of the initial purchaser only and no assignees, transferees, or third parties, shall have any rights against TechTool International.

11 TechTool International reserves the right to modify and improve the design and method of construction of any of it’s merchandise, without incurring any obligation to install such modification or improvement on merchandise manufactured, sold, or rented, prior to or after the modification or improvement was instituted.

12 These general terms and conditions shall constitute a contract between customer and TechTool International. Such contract shall be governed, construed, and enforced in accordance with the laws of the State of Texas in the United States of America.

GAS LIFT GAS LIFT GAS LIFT GAS LIFT EQUIPMENTEQUIPMENTEQUIPMENTEQUIPMENT

TechTool InternationalTechTool InternationalTechTool InternationalTechTool International


GAS LIFT: ECONOMICAL AND PROFITABLEGAS LIFT: ECONOMICAL AND PROFITABLEGAS LIFT: ECONOMICAL AND PROFITABLEGAS LIFT: ECONOMICAL AND PROFITABLE Gas lift is typically one of the most effective and least expensive methods of artificial lift. Producers utilize gas lift valves in the production tubing string as a means to control compressed gas into the produced fluid. The injection gas pressure generated by a surface compressor or an adjoining gas well actuates the valves. Once the valve opens, the gas is allowed to enter the tubing and mix with the existing fluids. This mixing of the gas with the fluid creates an aerating process. Which lightens the fluid and propels it to the surface. This also reduces the bottom hole pressure at the reservoir sand face, increasing production rates.

The force that is used to open them in the well categorizes gas lift valves. There are two basic types of valves used in most applications. Injection pressure-operated valves use the injection gas pressure from the surface, in the annulus, as the main opening force. Production pressure-operated valves, on the other hand, use the production pressure in the tubing (actual downhole tubing pressure) at the valve depth, as the main opening force.



P.O. Box 451, Barker, TX 77413-0451


STATESTATESTATESTATE----OFOFOFOF----THETHETHETHE----ART MACHINE TOOLS AND INSPECTION EQUIPMENT ART MACHINE TOOLS AND INSPECTION EQUIPMENT ART MACHINE TOOLS AND INSPECTION EQUIPMENT ART MACHINE TOOLS AND INSPECTION EQUIPMENT TO HANDLE CUSTOMER REQUIREMENTSTO HANDLE CUSTOMER REQUIREMENTSTO HANDLE CUSTOMER REQUIREMENTSTO HANDLE CUSTOMER REQUIREMENTS Our factory has served the Oil and Gas Industry as a manufacturer of quality Gas Lift Valves, Wireline Tools, and Accessories ever since.

Our philosophy is to produce the highest quality product possible, with a wide variety of precision manufacturing, repair and reconditioning services to meet our customer’s demands. A staff of highly trained technicians produces the most reliable products available in the industry. Strict procedures are followed to assure the end user of the highest quality and most competent piece of equipment available on the market today.

SUPERIOR QUALITY GAS LIFT AND WIRELINE EQUIPMENTSUPERIOR QUALITY GAS LIFT AND WIRELINE EQUIPMENTSUPERIOR QUALITY GAS LIFT AND WIRELINE EQUIPMENTSUPERIOR QUALITY GAS LIFT AND WIRELINE EQUIPMENT FOR THE PETROLEUM INDUSTRYFOR THE PETROLEUM INDUSTRYFOR THE PETROLEUM INDUSTRYFOR THE PETROLEUM INDUSTRY

GAS LIFT EQUIPMENT

TechTool International


CONVENTIONAL GAS LIFT VALVES Conventional gas lift valves include casing-pressure -operated and tubing-pressure-operated (fluid-operated) types, in a full selection of sizes. Every valve is made from longwearing, stainless steels and designed to stand up to tough downhole environments. These valves can be made from AISI 300 series and AISI 410 stainless, and R and K monel, steels. Casing-pressure-operated gas lift valves have a bellows designed to prevent it from over extending. Pressure in the annulus, between the tubing and the casing, controls valve opening and closing. When the casing pressure exceeds the pressure charge in the valve’s dome, less the tubing effect, the valve opens. This allows injection gas to enter the tubing. The valve closes again when the casing pressure drops below the pressure in the dome. Fluid-pressure-operated gas lift valves have fast, positive, spring closure. Fluid pressure in the tubing string controls the opening and the closing of these valves. Tension in the spring determines the opening and closing pressures, since there is no pressure charge in the dome. The bellows functions purely as a diaphragm for tubing pressure to act on.

Pressure Operated Valves O.D. Port Sizes

Type (Inches) Min. Max.

JM-20 1.500 1/8” 1/2”

JM-10 1.000 1/8” 5/16”

JM-50 0.625 3/32” 13/64”

Fluid (Tubing) Operated Valves O.D. Port Sizes

Type (Inches) Min. Max.

JM-10F 1.000 1/8” 1/4”

Reverse-Flow Check Valves Type O.D.

(Inches)

JM-20-C 1.500

JM-C 1.000

GAS LIFT EQUIPMENT



CONVENTIONAL GAS LIFT VALVES

JM-20 JM-10F JM-C CHECK

JM-20-C CHECK

JM-10

GAS LIFT EQUIPMENT



WIRELINE RETRIEVABLE GAS LIFT VALVES

Like the conventional gas lift valves the wireline retrievable valves include casing-pressure-operated, tubing-pressure-operated (fluid-operated) types, and dummy valves in a full selection of sizes. Each valve has a large dome volume and Monel, multi-ply bellows. Bellows are silver soldered by an induction soldering technique and all valves are factory tested before being shipped. Every valve is made from longwearing, stainless steels and designed to stand up to tough downhole environments. These valves can be made from AISI 300 series and AISI 410 stainless, and R and K monel, steels.

The wireline-retrievable, gas lift valves have self-contained packing sets above and below the gas inlet ports to enable the valves to seal in all compatible, side-pocket mandrels. Each valve has an integral check valve to prevent fluid flow between the tubing and the casing.

Casing-pressure-operated gas lift valves have a bellows designed to prevent it from over extending. Pressure in the annulus, between the tubing and the casing, controls valve opening and closing. When the casing pressure exceeds the pressure charge in the valve’s dome, less the tubing effect, the valve opens. This allows injection gas to enter the tubing. The valve closes again when the casing pressure drops below the pressure in the dome.

Fluid-pressure-operated gas lift valves have fast, positive, spring closure. Fluid pressure in the tubing string controls the opening and the closing of these valves. Tension in the spring determines the opening and closing pressures, since there is no pressure charge in the dome. The bellows functions purely as a diaphragm for tubing pressure to act on.

Pressure Operated Valves O.D. Port Sizes Available

Type (Inches) Min. Max. Latches

JM-R20 1.500 1/8” 1/2” JM-RA, JM-RK

JM-BK 1.000 1/8” 5/16” JM-BK-2

JM-BK1 1.000 1/8” 3/8” Integral

Fluid (Tubing) Operated Valves O.D. Port Sizes Available


JM-BK 1.000 1/8” 1/4” JM-BK-2

JM-BK1-FR 1.00 1/8” 1/4” Integral

Pilot Valves O.D. Port Sizes Available


TPK-1 1.000 1/8” 1/4” Integral

GAS LIFT EQUIPMENT



WIRELINE RETRIEVABLE GAS LIFT VALVES

JM-20R JM-BK1 JM-BK1-FR JM-BK JM-FR

GAS LIFT EQUIPMENT


P.O. Box 451, Barker, TX 77413-0451, USA


WIRELINE RETRIEVABLE GAS LIFT VALVE LATCHES Retrievable valve latches make it easy to install and remove gas lift valves in side -pocket mandrels using conventional wireline methods. Wireline retrievable valves and accessories that don’t have integral latches are secured in side-pocket mandrels with retrievable latches. Very little force is required to operate these latches. This keeps wireline time to a minimum. These latches can be made from AISI 300 series and AISI 410 stainless, and R and K monel, steels.

JM-RA LATCH

JM-RK LATCH

JM-BK-2 LATCH

Type (Inches) JM-RA 1.500

JM-RK 1.500

JM-BK-2 1.000





QUALITY ASSURANCEQUALITY ASSURANCEQUALITY ASSURANCEQUALITY ASSURANCE

We welcome the opportunity to review quality requirements with our customers and encourage customer review of the Manufacturing and Quality Assurance facilities.

Our factory maintains a complete quality assurance department with an emphasis on meeting the criteria of industry Gas Lift and Wireline Equipment specifications. The entire manufacturing process is guided by the Quality Assurance Manual, which is used in conjunction with standard quality procedures and engineering specifications.





QUALITY ASSURANCE PROGRAM SUMMARYQUALITY ASSURANCE PROGRAM SUMMARYQUALITY ASSURANCE PROGRAM SUMMARYQUALITY ASSURANCE PROGRAM SUMMARY Our factory manufacturers gas lift valves, orifice valves, check valves, dummy valves, latches and other machined components in accordance with a controlled quality control manual with written engineering specifications and procedures. The manual incorporates a combination of quality criteria spelled out in the following documents:

• ANSI/ASQC Q92-1987 Quality Systems (Technical Equivalent to ISO 9002) • API-Q1 Quality Program Requirements • API 11V1 Specification for Design and Manufacturing of Gas Lift Valves, Dummies and Orifices • MIL-STD-105E Inspection Sampling Plan • MIL-STD-45662 Calibration System Requirements • MIL-Q-9858A Quality Program Requirements Our factory’s in-house, Quality Assurance Manual outlines requirements for the following:

• Control of the Quality Manual • Revision Control • Instructions, Procedures, Specifications, and Drawings • Process Control • Procurement Control • Supplier Evaluation • Identification / Material Control • Traceability • Procedures / Special Processes • Inspection / Testing • Calibration of Measuring and Test Equipment • Handling, Storing and Shipping • Acceptance Status • Non-Conformance • Audits • Corrective Action • Records • Training

gas lift equipment - tectool.cotectool.co/tti/catalogs/gl catalog.pdf · · 2012-02-19other work...

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