gantry type 5-axis machining...
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SERIES
Gantry Type 5-Axis Machining Centers
AWEA MECHANTRONIC CO., LTD.
HEADQUARTERS
629, Suezhetou Section, Kwanpu Rd., Wenshan Li,
Hsinpu, Hsinchu 305, Taiwan
TEL : +886-3-588-5191
FAX : +886-3-588-5194
Website : www.awea.com
CENTRAL TAIWAN SCIENCE PARK BRANCH
15, Keyuan 2nd Rd., Central Taiwan Science Park,
Taichung 407, Taiwan
TEL : +886-4-2462-9698
FAX : +886-4-2462-8002
E-mail : [email protected]
ISO 9001 ISO 14001
Copyright 2014 by AWEA Mechantronic Co., Ltd. All right reservedA-FMV99-EN-201502
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B a s e d c u s t o m e r f e e d b a c k a n d l a t e s t t e c h n o l o g y evolvement. AWEA introduce the latest version FMV-99. Performance, reliability and ergonomic design has been completed upgraded.
3-axis cutting 5-axis cutting 3-axis cutting 5-axis cutting
FMV series can work on sidecutting with short tool.
FMV series can work on side-fillister cutting.
Gantry Type 5-Axis Machining Centers
Moderate spending
Improve �nishing
Increase tool life
on equipments
accuracy
m
achin
ing
cycl
es
Shorte
n
Avoid crash and
restr
iction
decre
ase machining
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FMV-99 SERIES
Gantry Type 5-Axis Machining Center
High rigidity gantry type structure features high performance A,C axes swivel table, which al lows FMV-99 ser ies easi ly overcome integrated complex tasks with mill ing, dril l ing, tapping, fixed slanted angle machining, helical machining and intricate shape machining.
High performance A, C axes swivel table. A-axis swing range -120° ~ +30°, C-axis rotary range 360°, table load capacity 1,000 kg.*1
Built-in spindle can export 100% motor output, which provides energy saving, lower noise and higher accuracy.
X / Y / Z axes adopt high power direct drive servo motor. Rapid feed rate is up to 48 m/min.
40T / 80T arm type ATC fulfills various machining needs.
The optimal exterior design al lows work-piece to be easily loaded via overhead crane, which phenomenally enhances production efficiency.
*1 : 0° : 1,000 kg / 90° : 700 kg
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FMV-99 SERIES
Gantry Type 5-Axis Machining Center
High rigidity gantry type structure and advanced core components achieve high efficiency and high accuracy machining capacity.
X-axis adopts AWEA "simultaneous-controlled technology" which greatly reduces accuracy error caused by both sides of ball screws.
One-piece U-shaped high rigidity base adopts FC300 MEEHANITE casting, which is stronger than competitor's 3-piece structure.
M inimal sp indle over hang des ign can prevent defor mat ion of overhang to ensure cutting rigidity and stable accuracy.
X / Y / Z axes adopt heavy-duty roller type linear guide ways design, which provide integration of heavy cutting ability from box way and
fast movement ability from linear guide way.
X / Y / Z axes are driven by superior HEIDENHAIN QSY absolute servo motor, provides faster acceleration / deceleration and powerful thrust.
3-piecestructure
A-axis
Y-axis
Z-axis
X-axis
X-axis
C-axis
min.
One-piecestructure
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High Performance Swivel Table
A-axis is driven by high class servo motor that provides the max. torque 12,600 N-m.
Brake system adopts servo motor with stacked disk spring design to provide stable and reliable performance. Even when the power is cut off suddenly, table could still hold at current position thus greatly improves the safety.
C-axis is driven by direct drive motor ( DDM ), which motion can be delivered 100% from motor to provide high speed, high torque and zero backlash.
Outer diameter is increased 35% compared to the last generation, and rigidity of C-axis is improved 70%.
Brake system adopts specialized mechanical design, provide ample braking force.
A-axis
C-axis
The Finite Element Analysis ( FEA ) 3D CAD Design
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High Speed ATC SystemStandard equipped 40T ( 80T opt. ) arm type ATC system. Tool change e�ciently greatly reduce tool changing time.
Short cut tool path perform tool change swiftly and improve machining e�ciency.
Enclosed ATC guard design can avoid contamination of cutting process.
High speed drilling
Tapping
Heavy cutting
Tool diameter( mm )
Ø 40
M42*4.5
Ø 50
Spindle speed ( rpm )
70
50
2,000
Feed rate( mm )
90
225
10,000
Cutting depth ( mm )
20
20
1
Cutting width( mm )
_
_
32
Feed rate / Blade( mm )
0.13_
1
Spindle load( % )
35_
82
Machining Capacity
16,000 / 22,000 rpm high speed built-in spindle can export 100% motor output, which provides lower noise and higher accuracy to fulfill dies & molds machining needs.
Spindle bearing adopts high precision P4 ceramic bearings with optimal span two-points support design, which can sustain huge torque force while long-term machining to remain high accuracy.
Ultimate Machining Power
0
5
10
15
20
25
30
26
4000 8000 12000 16000
26 kW ( 30 min )
26 kW ( cont. )
20
40
60
8075
90100
120
140
Torque ( cont. )
rpm
Torque[ N-m ]
Output[ kW ]
Torque ( 30 min )
16,000 RPM Built-in spindle
Torque[ N-m ]
Output[ kW ]
22000
4046
6061
80
20
0 5000 10000 15000
20
30
40
10
6000
24 kW ( cont. )
32 kW ( 30 min )
Torque ( cont. )
Torque ( 30 min )
rpm
22,000 RPM Built-in spindle
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Standard and optional accessories
Coolant nozzles around spindle
Back / side-exit chips conveyors X / Y / Z linear scale
Coolant through spindle Tool length measurement
Air conditioner for electric cabinet
Advance Control System
Fully enclosed splash guard with dust collector and fixed table provide most suitable combination for cutting high
accuracy components based on dusty materials like graphite.
Main screen Auto. tool length measurement
Adaptive feed control ( AFC ) (Opt.)
Tools management
Spindle thermal compensation (Opt.)
Counter
Advanced rectangularwork-piece measurement
CNC parameter optimization (Opt.)
Trouble shooting
Circular work-piece measurement
Manual tool length measurement
Basic rectangularwork-piece measurement
NC control system features HEIDENHAIN iTNC 530 provide excellent capacity like high speed, high precision and surface evenness.
AWEA i Console function offers instant status and abundant interactive features for smart machining.( opt. )
FM-99 High Speed Machining Series
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Dimensions
Speci�cation
X-axis travel ( right-left )
Y-axis travel ( back-forth )
Z-axis travel ( up-down )
Distance from spindle nose to table top
Working table
Table size
T-slot size
Table load capacity
Spindle
Spindle speed
Spindle taper
Spindle motor output ( cont. / 30 min )
Axes
Swiveling range of A-axis
Rotary range of C-axis
Swiveling speed of A-axis
Rotary speed of C-axis
Cutting feed rate
Rapid feed rate ( X / Y / Z )
Tool Magazine
ATC type
Tool magazine capacity
Max. tool diameter / adj. pocket empty
Max. tool length
Max. tool weight
General
CNC control
Coolant tank capacity
Air requirement
Power requirement
Machine weight
Dimensions ( L × W × H )
mm
mm
mm
mm
mm
mm
kg
rpm
kW
rpm
rpm
m / min.
m / min.
mm
mm
kg
L
kg / cm2
k VA
kg
mm
900
150 ~ 810
1,060 x 900 ( X x Y )
14 x 9 x100
2,500
_
_
_
_
FANUC 31i
65
13,000
800
90 ~ 750
Ø 850
14 × 8 × 45˚
0° : 1,000 kg / 90° : 700 kg
A-axis : -120˚ ~ +30˚
360˚
30
100
HEIDENHAIN iTNC 530
90
15,000
900
660
Built-in spindle 16,000
BT 40
26
24
48
Arm type
40 T
Ø 90 / 125
300
8
500
6
4,530 × 2,230 × 3,420
FM-99 High speed series FMV-99 5-axis series
Chip conveyor ( back / side-exit ) X / Y / Z linear scaleAir conditioner for electric cabinetOil mist cooling systemCoolant nozzles around spindleSpindle cooling systemCentralized automatic lubricating systemFully enclosed splash guardCoolant system with pump and tankHeat exchanger for electrical cabinet
Standard Accessories Optional Accessories
22,000 rpm built-in spindle80 T arm type ATC Automatic tool length measurementDust collectorOil skimmerOil mist collectorOil Mist Lubrication SystemCoolant cooling deviceCoolant through spindle ( Form A )Disc type oil skimmer
Adjusting tools & tool boxAir gun systemAlarm lightAutomatic power o� systemLeveling bolts & pads
9066
0
400
X=0Z=0
800
X Y
Y=0Z=0
900
Z
0°
-90°
-120
°
+30°
+30°
-120
°
A
–
+
+
–
+–
( 25.
98 )
( 3.5
4 )
( 15.75 )
( 31.50 )( 17.72 )450
+–
50
Rotary center of A-axis
Rotary center of C-axis
( 35.43 )
– +
C360°
9002,230
2,26
03,
320
3,42
0 5,07
635
7
4,000
948
948
546813
813
325
( Unit : mm )
Table Dimensions
Interference Diagram
Work-piece Dimensions
Machine Dimensions
45°
ø 850
45°
14
9
25
24600490
ø 800ø 450
Speci�cations are subject to change without notice.
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