GANGES INTERNATIONALE

Head OfficeGanges Internationale Pvt Ltd

B36, Lawrence Road Industrial Area,Delhi 110035

Phone: 011-27192696, 47090225Fax:011-47090227

Email:raipur@gangesintl.comCell: +91-93454-23867

Registered OfficeGanges Internationale Pvt Ltd,

# 163/1, 2-3 floor, K sons complex, Broadway, Chennai 600108

TamilnaduPhone: 044-65675574

Heavy Engineering and Boiler StructuresManufacturing Plant – Raipur

Ganges Internationale Pvt Ltd, Vidhansabha Road, Village Saddu,

Raipur – 492007Chattisgarh

Contact- +91-9669180005

Telecom TowersManufacturing Plant - Pondicherry

Ganges Internationale Pvt Ltd, Sedarpet Industrial estate, Malaum Road,

Pudducheery-605111, Pondicherry

Phone: 0413-2678366

• Ganges Internationale (GI) was promoted by Mr Prem Goyal and family and was incorporated in 1991-92.

• Awarded as “Best ACF Partner for QUALITY” from BHEL-Trichy in Year 2012.

• The group has interests in Steel Tube manufacturing, galvanizing, telecom and transmission tower manufacturing and erection, Flour manufacturing, Bread manufacturing and trading.

• Group company Crimson metal (earlier Sri Sarbati Steel Tubes) was approved galvanizer by NTPC for galvanizing BHEL floor gratings since 1990 and had successfully galvanized and delivered thousand’s of tons of fabricated structures.

• GI started manufacturing operations in 2004 at Pondicherry and quickly became the market leader in telecom towers in India, We have a joint collaboration with Ramboll, Denmark where we fabricated special towers based on precision engineering using high tensile steel whereby the steel consumed was reduced by 25%. Special tower was made and supplied for 110 mtrs height with Die electric USA which weighed more than 90 MT. Towers manufactured are exported widely and have been shipped Europe, south east Asia and Africa in bulk.

• GI has won 3 years special award by Infratel (airtel) for First Time Right which certifies the teams’ achievement in getting 100% quality in 1st attempt and that also on targeted time. Apart from this has regularly got commendation certificates.

• Sister companies M/S Ganga Roller flour Mill have been awarded Safety and productivity awards from 1980, and M/S Shakun Consumer products has recently won the best Bread plant Award from Britannia.

• Current plant for Heavy engineering was set up in 2010-11 and is being managed by highly experienced personal who have had more than 35 years experience in Heavy engineering and have been manufacturing boiler support structures since 1977.

Introduction

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Ganges Group – Brief company Profile

40 Years

60,000MT/Yr

16 States and 3 Countries

Rs 700 Crores

Manufacturing Experience

18 Years

Steel Industry Experience Group turnover in Y 2011

Offices in India and overseas

Combined steel manufacturing capacities of the plants

1600 People

Working under Ganges group

GANGES ON TIMECustomer focused mind set at every level

Ganges Group Business Activities and Locations

Steel Tube Manufacturi

ng – Pondicherry,

India

Telecom Tower

Manufacturing –

Pondicherry, India

Steel Re-Rolling –

Pondicherry, India

Roller Flour Mills – New Delhi, India

Bread Manufacturi

ng – New Delhi, India

Heavy Engineering

– Raipur, India

Ganges Company Values

Ethical Conduct

Deliver the Promise

Excellence Team Work

Entrepreneurial Spirit

Shop floor with 5S concept Everything has a place, everything is in place. Visible performance. Visible improvements

Supreme Quality: One Mindset - Don’t receive defects. Don’t make defects. Don’t pass defects. Drive the process to achieve Six Sigma Quality Health and Safety at the core of manufacturing operation.

Operator Skills: Prefer multi skilled operators rather than “super specialists” Special awards for best performers.

Process capability: Measure process capability - If you can’t measure, you can’t improve. Data based process improvements - Let data speak for itself and not the opinions. Eliminate process waste – Kaizen, TPM, SMED etc. Efficient use of people, material, space and equipment

Innovation and creativity: 5 ideas per employee per month. Best idea, Best Reward. Consistent motivation thorough public recognition Learning corners – Mistakes are our best teachers. Learn from it so that it won’t be repeated.

Ganges Five Finger Strategy for manufacturing excellence

Ganges Heavy Engineering Fabrication– Raipur Plant

Total Capacity 15,000 Tons/Annum *

Structural fabrication 5000T/yr

Auto weld Beams and

Boxes 5000T/yr

Column Fabrication 5000T/yr

Assembly15000T/yr

* Expansion planned to 20,000MT per annum by March 2014

Organization Chart

Fabrication Capacity

# Item & Material

1 I Beam (Length varies according to boiler size. Thickness of plates: from 10mm to 63mm)

2 PLUS Beam: (Length varies according to boiler size. Thickness of plates: from 10mm to 63mm)

3 Box Beam: (Length varies according to boiler size. Thickness of plates: from 10mm to 63mm)

4 Auto Weld Structures: (Length varies according to boiler size. Thickness of plates: from 10mm to 63mm)

5 General fabrication

Products fabricated so far..Box Bracing

Plus Column

Plus Column

Auto welded Beams

Plus Column & Auto welded Beams

Auto welded Beams

General Fabrication : Gantry

Duct

AW Beam : Maximum Weighted Job

DESCRIPTION CUSTOMER QTY SIZE WEB /FLANGE THKMAX

LENGTH IN MM

WEIGHT PER PIECE IN KG

AW Beam BHEL 2 800 x 300- 20/ 63 17678 7,175

AW Beam BHEL 2 900x300- 20/ 50 17432 7,686

AW Beam BHEL 4 800x300- 20/63 17868 7,182

AW Beam BHEL 2 2500 x 600- 40/ 40 19040 21,909

Plus Lift Post BHEL 2 UB 406x170 12150 4,376

AW Beam BHEL 2 2500 x 600- 40/ 40 19040 21,909

Eco Ducts BHEL 1 4000x3500x11500mm

18,472

Maximum Weighted Jobs Executed

H beam straightening machine

End Face Milling

Machine

CNC Flame Cutting Machine

Welding Rotator

Modern Equipment

1250A SAW machine500A MMAW machine

Portable Electrode Oven

Flux Baking Oven

High Pressure

heating torches

Electrode Oven

Modern Equipments

19

# Description of machine Capacity & Nos. Year of make Units

1 CNC FLAME CUTTING M/C. 5*16M with 6 torches, Y 2010 01

2 H BEAM STRAIGHTENING & I BEAM TACKING M/C.

Flange Width: 200-1000 MM, Flange Thick : 6-80MM, Web Height : ≥350MM, MAX. Straightening Speed: 7.8M/MIN.

Y 2010 01

3 FACE MILLING M/C. Milling Turning Speed:80-400 RPM, Milling Head Power: 5.5 KW, Level Moving Distance: 1500 MM, Vertical Moving

Y 2010 01

4 SAW WELDING M/C. Distance:1200 MM,

Power-69 KVA 3 Phase 415V 50Hz,

Y 2010 05

5 SMAW WELDING M/C. 3 Phase AC 415V 50 Hz Y 2010 36

6 SELF ALIGNED WELDING ROTATOR Max. Loading Wt.:30 T, Applicable Vessels Dia: 500-3500 MM, Wheel Linear Speed: 6-60 m/h,

Y 2010 02

7 SEMIAUTOMATIC GAS CUTTING M/C. PUG

Power-AC 220V 50 Hz, Y 2010 05

8 FLUX BAKING OVEN INPUT VOLTAGE:380V, MAX. TEMP.:500 °C, CAPACITY:200KG,

Y 2010 02

9 ELECTRODE OVEN RAT. Power:5.2 KW, High Temp.:500 °C, Capacity:100 KG, Socking 0~20h,

Y 2010 01

10 PORTABLE ELECTRODE OVEN DHT-10KG, Y 2010 20

11 GRINDING M/C. MUKITA AG-7, Y 2010 40

12 AUTOMATIC BROUCH DRILLING M/C.

ROLLI WOLF N9B2- 31MM, Y 2010 4

13 PNEUMATIC BLASTING M/C SURFEX PORT1000, Y 2010 01

Manufacturing Facilities

20

S.No. MACHINE NAME QTY CAPACITY - /TON

1 Gantry EOT 3 15 TON

2 Gantry EOT 5 5 TON

3 HYDRA 4 14 TON

4 HYDRA 3 12 TON

Handling Facilities

21

Sl.No.

Description Capacity & Nos. Make & year of

Mfg.

Calibration Status (Y/N)

ApprovalQualification

1 FILLET GAUGES 3.2-25.4x5units GAI/2010 NA NA

2 MEASURING TAPES Tajima (5M x 15, 20Mx10,30Mx5)

Y NABL

3 DIGITAL PAINT DFT METER(ELECO METER)

0-3000Micon x 1 unit Milhard Y NABL

0-1000 microns Mitutoyo NA NA

4 MICROMETER (ANALOG TYPE) 0-25mm x 2 units, 25-50mm x 3

units,50-75mmx2 units

Mitutoyo Y NABL

5 VERNIER CALIPER Digital 0-200mm x 1unit, Analog 0-300mm x 1 unit

Mitutoyo Y NABL

6 BEVEL PROTECTOR 0-180 degrees x 2 Units

Mitutoyo Y NABL

7 DYE PENETRATION TEST KIT Cleaner CL96 x 28, PenetratentPT97 x6, Developer DV98x17

Magnaflux NA NA

Quality and Testing Facilities

22

Cont…

Sl.No.

Description Capacity & Nos.

Make & year of

Mfg.

Calibration Status

ApprovalQualification

8 FILLET GAUGES 3.2-25.4x5units GAI/2010 NA NA

9 RADIUS GAUGE 7.5-15.5 x 2 units, 5-25mm x 2 units

NA NA

10 FILLER GAUGE 0.03-1.00mm NA NA

11 HEAT TREATMENT RECORDER Delta Plotter x 1 unit

NA NA

12 MAGNETIC FLAW DETECTOR Magnaflux P1500 x 1 unit

Magnaflux Y NABL

13 ULTRASONIC THICKNESS MEASURMENT MACHINE

Modsonic Einstein II TFT Range 10mm to 5mtr

Modsonic NA NA

Quality and Testing Facilities (Cont..)

S.No. MACHINE NAME QTY

1 Grinding M/C (AG-7) 472 Arc M/C 373 Grinding M/C (AG-4) 324 PORTABLE OVEN 305 Magnetic Drilling M/C 136 MIG WELDING MACHING 107 COMPRESSUR - Painting AIR 68 POWER PERMANENT MAGNETIC LIFTER 69 Pug Cutting (CG-1 30C) 6

10 SAW HS-1250 511 Angle punching M/C (Hydralic) 412 Broch Cuttng(Drilling) M/C 413 CNC Number punching m/c 414 COMPRESSUR - Num. Punching m/c 315 Sand Disc Grinder Machine 316 Bench GrInder 217 Bending MACHINE 218 Blasting Vessel 219 CNC PLASMA 220 Compreser -Plasma Cutting m/c 221 FLUX DRYER Oven 222 Grinding M/C (AG-7)-48 2

List of Machines

S.No. MACHINE NAME QTY

23 GROOVE MACHINE(Bevling m/c) 224 HAND DRILL M/C 225 MAIN PANEL 2

26 Pencil Grander 227 Pipe Cutting m/c 228 Pug cutting multi torch 229 Waving m/c 230 Welding Rotator 231 Airless Spray M/C 132 Chanel Cutting M/C 133 CNC Angle Punching M/C( APL 16 A-8) 134 CNC FLAME CUTTING 1

35ELECTRODE DRYER AUTOMATIC FAR-INF. WEL

1

36 End Milling M/C 1

37 Flange Straighten 1

38 Hammering Drill M/C 139 Hand Drill M/C 140 Lathe Machine 141 Number punching m/c 142 Piranha Machine 143 Power Control Panel (APFC PANEL) 1

44 Rolling Machine 1

Contd…

25

DivisionStatus

GraduateDiploma Skilled Un-Skilled

Production09 09

211125

QualityControl 04 04 01 00

Planning 04 03 01 00

Human Resource 03 00 01 01

Accounts 03 04 02 00

Purchase & Stores 02 02 04 00

Total 25 22 220 126

Manpower Analysis

Unique I BEAM & PLUS Beam Rotating Fixture Advantages:

Total cycle time reduction in Gazette welding by 50% Reduction in man power by 15%

Synchronized cell concept to complete quality job

Innovation – Turning Ideas in to Manufacturing

Orders Summary (Wt. given in MT)

FINAN. YEAR AW GF DUCTS BELLOWS HAND RAIL WIND BOX MANHOLE TOTAL

2010-2011

239

861

365

-

-

-

- 1,465

2011-2012

1,895 1,996

743

-

-

-

-

4,634

2012-2013

1,540 2,148

408

284

58

67

-

4,505

2013-2014

-

77

-

240

-

-

616

932

TOTAL

3,675

5,082

1,516

524

58

67

616

11,536

Types of Jobs Executed

CLIENTS

NAMEOrder (Wt in

MT)

BEVCON 1,934

BHEL 7,069

CETHAR 495

ENERGO 367

FLSMIDTH 2

ISCON 78

ISGEC 115

RJIL 616

SPCL 860

TOTAL 11,536

Jobs with our Esteemed Clients

# Year Pondy UnitRaipur

Unit-BHELRaipur Unit-

Other 

 S.No. Customer

Airtel, Ramboll,

Quipo, BSNL, Nortel, Infratel,

BHELBevcon, Cethar,

IJT, ISCON, Energo

Cumulative

1 2004-05 1,032     1,032

2 2005-06 11,205     11,205

3 2006-07 16,096     16,096

4 2007-08 27,205     27,205

5 2008-09 27,019     27,019

6 2009-10 18,107     18,107

7 2010-11 13,151

679

787 14,617

8 2011-12 11,879

3,812

826 16,518

9 2012-13 1,590

292

136 2,017

  Total 127,283 4,783

1,748

133,816

Order Summary of All Units (Wt in MT)

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Ganges Group –Quality Process

Our Commitments

Committed to manufacture and supply of fabricated structures with one mind set “GANGES ON TIME” and every time

• Committed to Right quality which exceeds Customer expectations.

• Committed to follow LEAN manufacturing to avoid non value added activities and wastes in fabrication process

• Committed to Continual improvement of our Quality Management System through effective implementation, in order to achieve customer delight

Committed to follow Kaizen principles to improve productivity in business processes and supply chains

• Committed to follow TPM, TQM and JIT for shop floor and manufacturing activities

Continuous Improvemen

t

Assess/ Reasses

s

Plan and Design

Implement

Evaluate

“GANGES ON TIME”

Versatile Team Members

Plant Head- Mr Anil Mishra- 33 Years experience heavy engineering experience since 1980 was planning head at ANG Auto from 2009 to 2010 which manufactured all boiler support structures, Triveni Structural Ltd, form 1980 to 2009.

 

Quality Head- Mr Sanjay Saytode- 8 years experience in Heavy engineering since 2005 was Senior Engineer at ANG Auto from which manufacture all boiler support structures also worked at Simplex Engg. & foundry Works, Bhilai which manufactured all boiler support structures & equipment.

Welding Trainer- Mr Eti Suresh – 11 years experience as Welder Trainer at ABG ship yard from 2005 to 2010 also worked at Candid Merin, Singapore as Sr. Supervisor form 2001 to 2004, he is AWS QC-1 certified.

NAME NDT LEVEL-II IN CERTIFICATE NO.

1 SANJAY KUMAR SAYTODE 1. MPT NA/MPT/0900369

    2. UT UT/BH/0807127

    3. LPTLP/BH/0901164

       

2 

VIKAS KUMAR PANDEY 

1. UTUT/BH/0908193

    2. LPTLP/BH/0908194

       

NDT Personnel

Mr. Vinay Goyal, Receiving "Award for Quality" from Mr.

A.V. Krishnan-Executive Director, BHEL

Certificate for Quality from BHEL

Achievements

THANK YOU

Ganges Internationale Pvt. Ltd,Vidhan Sabha Road, Saddu,

Raipur (CG)www.gangesintl.com

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