gam gear product overview march 2009
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GAM Overview
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GAM Overview
• GAM/Jakob started in 1990 by Gary Michalek• GAM brought the Jakob Coupling to the North
American Market• GAM has 25% market share for the Bellows
Coupling• GAM Gear started in 1998 by Gary Michalek
and Craig Van den Avont• Launched our first in-house developed
product in 2004ELECTROMATE
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GAM 2009
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Gearboxes For Every Application
Inline Right Angle
Linear Mount
SPL-W
SPL-K
SPL-F
FP
EPL-W
EPL-X
UPL
SSP
DS-H
DS-T
DS-F
DS-H
DL-DW
DL-PW
PL-W
PL-H
HPS-W
HPS-H
HPS-T
HPS-R
EPL-H RPL-H LSK
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Servo Couplings & Safety Couplings
Bellows, Elastomer and Safety Couplings
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Linear Mount ProductsLinear Mount Products
EPL-H
RPL-H
LSK
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Engineered Solutions
+ =
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Engineered Solutions
Splined Shafts
Special Housing Length ELECTROMATE
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Engineered Solutions
Customized Shafts
Customized Output
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Gearboxes For Every Application
Highest Precision Precision
------------Highest Precision 1-4 arcmin-----------------
SPL-W
SPL-K
SPL-F
DS-W
DS-T
DS-F
DS-H
High Precision
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Gearboxes For Every Application
Highest Precision High Precision Precision
--------------High Precision 5-8 arcmin-----------------
FP
DL-DW
DL-PW
HPS-W
HPS-H
HPS-T
HPS-R
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Gearboxes For Every Application
Highest Precision High Precision Precision
------------------- Precision 10-15 arcmin-----------------
EPL-W
EPL-X
UPL
EPL-H
RPL-H
PL-W
PL-T
SSP PL-H
To Couplings
To LinearELECTROMATEToll Free Phone (877) SERVO98
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Dyna Series Output OptionsDS-W DS-T
DS-H DS-FELECTROMATE
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Dyna Series Features
Tapered Roller Bearings
Bellows Coupling on the Input
High Quality Synthetic Oil
High Precision Ground Gears (DSX Version)Hypoid Gearing
(15:1 in a single stage)
Up to 100:1 in 2 Stages using
Planetary Input
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Dyna Series Features
Dyna Series
• Up to 15:1 in a single stage(100:1 in two stages)
• Fewer components to wear• Rated for 30,000 hours of life• High Torques• High Speeds• High Efficiencies• Standard backlash < 4 arcmin
Reduced backlash < 2 arcminExtreme backlash < 1 arcmin (DSX version) ELECTROMATE
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Dyna Series Summary• DS – Dyna Series right angle gearboxes• DSX – Dyna Series Extreme Performance
– High precision ground gears– Backlash < 1 arcmin– High angular accuracy– Low noise
• 4 Output Options• 8 Frame Sizes- 55mm to 190mm• Ratios from 3:1 to 100:1 standard
(Higher ratios available upon request)
Back to Highest Precision
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Bellows Coupling Input
• With EASY Clamp for easy install or un-install
• Customized for each motor(no sleeve or bushing used)
• Allows for thermal expansion of the motor shaft
• Keyways are possible
DS DL SPL FP
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Tapered Roller Bearings
• Allows high radial loading• Allows high axial loading• Increases total gearbox stiffness
DS DL SPL FP
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Synthetic Oil Lubrication
• Uniformly dissipates heat• Lubrication for life• Allows for wide temperature range
(-10 to +100 degrees C)
DS DL SPL FP
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High Precision Ground Gears
• Lower backlash• Higher accuracy• Improved efficiencies• Better torque transmission• Less noise
DS DL SPL FP
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Ring Gear Machined into Housing
• Allows greater torque transmission
• Eliminates the worry of slipping
DS DL SPL FP
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Hypoid Gearing
Sliding
Rolling
• Hypoid gearing is a variation of the spiral bevel
• Tooth action of the gears is a combination of rolling and sliding
• Allows High ratios in a single stage over standard bevel gears
• Combines the space and configuration advantages of worm gearing with the efficiencies of spiral bevel gearing
DS DL
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Synthetic Oil Lubrication
• Uniformly dissipates heat• Lubrication for life• Allows for wide temperature range
(-10 to +100 degrees C)
DS DL SPL
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SPL Features
Tapered Roller Bearings
Ring Gear Machined into the Housing
High Quality Synthetic Oil
Planetary Gearing
High Precision Ground Gears
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SPL Series Summary
• Low Backlash planetary gearbox• 4 Sizes available• Drop-in for many other precision
planetary gearboxes• Ratios from 4:1 to 100:1• 3 Output Versions
Back to Highest Precision
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FP-Series Features
Ring Gear cut into the housing
Compact Design
Flange output for high torsional stiffness
Planetary gearing ELECTROMATEToll Free Phone (877) SERVO98
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FP-Series Summary
• 4 Sizes available• Compact design• High torsional stiffness• Ratios 3 to 100:1• Allows for various unique system
designs
Back to High Precision
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DL Output Options
DL-DWDrop-in for our highest precision Dyna-Series
DL-PWDrop-in for many
planetary gearboxesELECTROMATE
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DL Features
Hypoid Gearing(15:1 in a single stage)
Bellows Coupling on the Input
Tapered Roller Bearings
High Quality Synthetic Oil
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DL Series Summary
• Advantages of a precision right angle at the price of an in-line!
• Drop-in for either the GAM Dyna Series • Drop-in for many in-line planetary boxes• 3 Sizes available• Ratios 5:1 to 150:1
Back to High Precision
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HPS/HPX Output Options
HPS-H
HPS-W
HPS-T
HPS-RELECTROMATE
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HPS/HPX FeaturesHigh Precision
spiral bevel gearsSpheroidal graphite iron
housing for highest rigidity available
Bellows Coupling on the Input
High Quality Synthetic Oil
Tapered Roller Bearings
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HPS/HPX Summary
• Highest quality spiral bevel gearbox on the market
• HPX option for extremely high output torque • Highest efficiency >98%• Ratios from 1:1 to 5:1• All versions available with a motor mount
Back to High Precision
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EPL Series
EPL-X EPL-W
New improved NEMA version gives a higher output torque!
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EPL-Features
Heavy Duty Bearings20,000 Hrs at rated torque & speed
Light weight construction
Honed Gears with large face width
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EPL Series Summary
• Available in metric, NEMA, or hollow output face
• Performance vs. price makes this the best value in the industry
• Highly customizable• 5 sizes available
– Metric= 050, 064, 084, 118, 150– NEMA=17, 23, 34, 42, 56
• Ratios 3:1 to 1000:1
NEW 50mm size!
Back to Precision
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Stainless Steel Series FeaturesStainless Steel externals
Viton Seals
• Food grade grease• Perfect for medical or
food grade applications
Threaded plug
Dual ball bearings
O-ring sealed to the motor(optional)
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Stainless Steel Series Summary
Shown with KG all stainless steel coupling!
• 3 Frame Sizes 70, 90, 120
• Ratios 3:1 to 100:1
• 5:1 and 10:1 will be stocked
• IP 66 rating
• Ready for wash-down & medical applications right off the shelf
Back to High Precision
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UPL-Features
Quick mounting to NEMA motors
Low Backlash honed gears
Durable 10,000 hr bearings
NEMA output face
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UPL Series Summary
• Performance of a planetary at the price of a spur gearbox
• 3 Sizes available NEMA23, 34, 42• Ready to mount to NEMA motors
eg, UPL23 mounts to NEMA23 motor
• Ratios 5:1 to 100:1
Back to High Precision
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Linear Mount Series
EPL-H RPL-H LSK
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EPL-H Features
Heavy Duty BearingsDual bearings on all sizes except 064
Honed Gears with large face width
Lubricated for life All adapters included to mount to motor and slide
Planetary Gearing
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EPL-H/RPL-H Summary
• Comes ready to mount to the motor and linear slide
• Quick and easy to install• Eliminates numerous mounting
components• 3 sizes available• Ratios from 3:1 to 1000:1
Back to High Precision
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PL Series Output Options
PL-H
PL-W
PL-T
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PL Features
Universal mounting by T-grooves and basic elements for assembly
Robust spiral bevel gears
Taper roller bearings
Maintenance free lubricated for life
Available with or without a motor mount kitELECTROMATE
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PL Series Summary
• Robust, reliable and maintenance free • Ratios 1:1 and 2:1 in a single stage• High ratios available with a planetary
gearbox input• 4 gearbox sizes available from 10 Nm to
80 Nm • Universal adaptation by T-grooves and
basic elements for assembly
Back to High Precision
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Product Offering - Couplings• Features
– Brass Wire Press Fit Connection– EASY-Clamp System
• Couplings– Bellows Couplings– Elastomer Couplings– Specialty Couplings– Drive-Shaft Couplings
• Safety Couplings– Direct-Drive Safety Couplings– Indirect-Drive Safety Couplings
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Brass Wire Press-Fit Connection
Advantages:- Zero backlash connection between the aluminum hubs and multi-layered bellows
- Can withstand harsh environments where glued connections cannot – for example, -50°C to 300°C temperature range and where chemicals are present
- With a nickel wire press-fit and stainless steel hubs, the couplings can be used in a vacuum or food-grade environment
Features: Press-Fit Connection
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EASY-Clamp System
Advantages:• Quicker and easier installation
• No additional tools needed for installation
• The newest and best engineered technology formounting couplings
• Eliminates possibility of damaging couplingduring installation or de-installation
• Tolerance differences between shaft and couplingwill be compensated
Features: EASY Clamp System
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By loosening the socket head cap screw against the pin, the clamping hub is easily expanded for assembly or dis-assembly.
Available on KM and KP Series Sizes 20 and up
Features: EASY Clamp System
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• Torque ranges from 3.5 lb-in to 354,000 lb-in (sizes relate to rated torque in Nm)
• Zero backlash• Best couplings for stiffness while
being able to absorb misalignment• 7-10 stiffer than an elastomer
coupling
KSDKM (most sizes stocked)
KLC (all sizes stocked) KHS
Bellows Couplings
KRKP
Available in all Stainless Steel!
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EKM
ESM
Elastomer Couplings
(most sizes stocked)
• Torque ranges from 18 lb-in to 8851 lb-in (sizes relate to rated torque in Nm)
• Zero backlash• Vibration dampening• 3-Piece pluggable design• Overtorque or misalignment usually
will not result in a catastrophic failure
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EKC Low Cost Elastomer
•Super Low Cost
•Fast Delivery
•Drops in for competitors
•Anodized hubs
•5 sizes from 5Nm to 110Nm
•3 different elastomer choices
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– KPP Series– KPS Series– EKS Series
KPP KPS EKS
Specialty Couplings
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– WD Series– EKZ Series– KLH Series
WD EKZ KLH
Drive-Shaft Couplings
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Safety Couplings
• Indirect Drive (belt & pulley)
• Direct Drive (shaft to shaft)
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Safety Couplings
• How does a safety coupling work?
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Why use safety couplings?• Protect expensive tooling• Protect product• Minimal downtime• No spare parts needed
• Can protect in situations where torque limiting of the motor cannot– Servomotor runaways– Big inertial loads during a machine crash
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SKB SeriesSKG SeriesECH SeriesSKX-L Series
SKG
Safety Couplings: Indirect Drive
SKX-L
SKB
ECHELECTROMATE
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SKB-KP SeriesSKB-KS SeriesSKB-EK SeriesSKB-ES Series
SBE
Safety Couplings: Direct Drive
SKB-KS
SKB-KP
SKB-EK SKB-ESELECTROMATE
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Industries GAM Sells To
• Packaging• Machine Tool• Printing/Converting• Material Handling• Life Science/Medical• Textiles• Semi Conductor• Custom Machines/Integration• General Automation
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Before After
The bearing support, coupling, and gearbox mounting system were eliminated.
Application Examples
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Application Examples
Without EPL-H With EPL-H
The Coupling, Housing, and adapters are eliminated.ELECTROMATE
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Application Examples
Food Packaging:
Special black anodized EPL-H on actuator that pushes snack food into a pouch
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Application Examples
High Speed HPS application turning a grinding wheel
Special Fins to dissipate heat caused by high speed
Yes, we replaced this coupling with a GAM
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