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T h e Y i e l d M a n a g e m e n t C o m p a n y Modeling in FaST Division G. Janik 11/14/03

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Page 1: G. Janik 11/14/03€¦ · 8· FaST Modeling – Performance AnalysisFaST Modeling – Performance Analysis zSpot size analysis for SE on SpectraFx 100 yin-house software including

T h e Y i e l d M a n a g e m e n t C o m p a n y

Modeling in FaST Division

G. Janik 11/14/03

Page 2: G. Janik 11/14/03€¦ · 8· FaST Modeling – Performance AnalysisFaST Modeling – Performance Analysis zSpot size analysis for SE on SpectraFx 100 yin-house software including

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FaST ModelingFaST FaST ModelingModeling

Uses of modeling:Hardware designMeasurement performance analysisFilm properties and materials

Instruments:Spectroscopic Ellipsometer (F5x, SpectraFx 100)Single Wavelength Ellipsometer (Accufilm)Electron Microprobe Analyzer (Metrix 100)New products

Page 3: G. Janik 11/14/03€¦ · 8· FaST Modeling – Performance AnalysisFaST Modeling – Performance Analysis zSpot size analysis for SE on SpectraFx 100 yin-house software including

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FaST Modeling – Hardware DesignFaST FaST Modeling Modeling –– Hardware DesignHardware Design

Mechanical Design:3-D solid modelsFinite Element Analysis for structure and vibration

Electrical Design:Logic simulation of FPGAsSpreadsheet analysis of analog circuits

Optical DesignSystem ray tracingX-ray ray tracing

Electron beam DesignElectron optics simulation

Page 4: G. Janik 11/14/03€¦ · 8· FaST Modeling – Performance AnalysisFaST Modeling – Performance Analysis zSpot size analysis for SE on SpectraFx 100 yin-house software including

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FaST Modeling – Hardware DesignFaST FaST Modeling Modeling –– Hardware DesignHardware Design

Page 5: G. Janik 11/14/03€¦ · 8· FaST Modeling – Performance AnalysisFaST Modeling – Performance Analysis zSpot size analysis for SE on SpectraFx 100 yin-house software including

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FaST Modeling – Hardware DesignFaST FaST Modeling Modeling –– Hardware DesignHardware Design

Page 6: G. Janik 11/14/03€¦ · 8· FaST Modeling – Performance AnalysisFaST Modeling – Performance Analysis zSpot size analysis for SE on SpectraFx 100 yin-house software including

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FaST Modeling – Hardware DesignFaST FaST Modeling Modeling –– Hardware DesignHardware Design

Magnetic lens for Metrix 100 column

Page 7: G. Janik 11/14/03€¦ · 8· FaST Modeling – Performance AnalysisFaST Modeling – Performance Analysis zSpot size analysis for SE on SpectraFx 100 yin-house software including

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FaST Modeling – Hardware DesignFaST FaST Modeling Modeling –– Hardware DesignHardware Design

Magnetic contour map of lens interior

Page 8: G. Janik 11/14/03€¦ · 8· FaST Modeling – Performance AnalysisFaST Modeling – Performance Analysis zSpot size analysis for SE on SpectraFx 100 yin-house software including

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FaST Modeling – Performance AnalysisFaST FaST Modeling Modeling –– Performance AnalysisPerformance Analysis

Spot size analysis for SE on SpectraFx 100in-house software including diffraction, and polarization

effects

Precision analysis for SE on SpectraFx 100custom model developed including shot noise, lamp noise, and vibration

Calibration analysis for SE on SpectraFx 100custom model developed to investigate different calibration schemes

Matching analysis for SWE on SpectraFx 100custom model developed including various optical imperfections, misalignments, and motor speed variations

Wafer damage analysis for Metrix 100custom model including direct and indirect electron and x-ray damage mechanisms

Page 9: G. Janik 11/14/03€¦ · 8· FaST Modeling – Performance AnalysisFaST Modeling – Performance Analysis zSpot size analysis for SE on SpectraFx 100 yin-house software including

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FaST Modeling – Performance AnalysisFaST FaST Modeling Modeling –– Performance AnalysisPerformance Analysis

Generic Performance Model

Instrumentalimperfections

Instrumentmodel

HypotheticalWafer sample

Simulateddata

Dataalgorithm

MeasurementResult

error

Calibrationscheme

-

calibrationparameters

Page 10: G. Janik 11/14/03€¦ · 8· FaST Modeling – Performance AnalysisFaST Modeling – Performance Analysis zSpot size analysis for SE on SpectraFx 100 yin-house software including

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FaST Modeling – Performance AnalysisFaST FaST Modeling Modeling –– Performance AnalysisPerformance Analysis

Figure 2Thickness Sensitivity to Intensity Noise

0

0.05

0.1

0.15

0.2

0.25

0.3

0.35

0 2 4 6 8 10 12

frequency

Thic

knes

s s

ensi

tivity

Results from a precision model:

Page 11: G. Janik 11/14/03€¦ · 8· FaST Modeling – Performance AnalysisFaST Modeling – Performance Analysis zSpot size analysis for SE on SpectraFx 100 yin-house software including

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FaST Modeling – Simulated SWE dataFaST FaST Modeling Modeling –– Simulated SWE dataSimulated SWE data

Page 12: G. Janik 11/14/03€¦ · 8· FaST Modeling – Performance AnalysisFaST Modeling – Performance Analysis zSpot size analysis for SE on SpectraFx 100 yin-house software including

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FaST Modeling – Simulated SWE dataFaST FaST Modeling Modeling –– Simulated SWE dataSimulated SWE data

Page 13: G. Janik 11/14/03€¦ · 8· FaST Modeling – Performance AnalysisFaST Modeling – Performance Analysis zSpot size analysis for SE on SpectraFx 100 yin-house software including

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FaST Modeling – Wafer vibrationFaST FaST Modeling Modeling –– Wafer vibrationWafer vibration

Mode 3: 90 Hz Mode 4: 133 Hz

Mode 2: 55 HzMode 1: 42 Hz

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FaST Modeling: Film – Probe InteractionFaST FaST Modeling: Film Modeling: Film –– Probe InteractionProbe Interaction

Optical properties of films: Spectra Fx 100OLSA – offline spectral analysisStandalone version of modeling and regression

algorithms contained in the tool softwareSimulates reflectivity and polarization effects in

multi-layer films

X-ray emission from films: Metrix 100Models electron beam interaction with multilayer

filmsModels x-ray emission

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FaST Modeling: SpectraFx 100 OLSAFaST FaST Modeling: Modeling: SpectraFx SpectraFx 100 OLSA100 OLSA

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FaST Modeling: Metrix 100 OLSAFaST FaST Modeling: Modeling: MetrixMetrix 100 OLSA100 OLSA