future of gt
TRANSCRIPT
© 2006 Frost & Sullivan. All rights reserved. This document contains highly confidential information and is the sole property of Frost & Sullivan.No part of it may be circulated, quoted, copied or otherwise reproduced without the written approval of Frost & Sullivan.
Global Gas Turbine Markets and Trends – WhatDoes the Future Hold?
The Future of Gas Turbine Technology – 3rd International ConferenceChâtelain All Suite Hotel, Brussels, 11-12 October 2006
Harald Thaler
Frost & Sullivan
• The gas turbine equipment market – drivers, demand analysis, forecastsand trends
• The gas turbine services market – service providers and focus, marketforecasts, key trends and challenges
• Focus of gas turbine improvements – areas of operator interest
Agenda
The Market for Gas Turbines in the EMEA Region
Drivers
Restrain
ts
Drivers
Restrain
ts
Growing Demandfor Electricity
Natural GasReserves
Volatility ofGas Prices
Renewables
Electricity MarketDeregulation
Long Term impact
Short Term impact
Efficiency and Flexibility
Clean coaltechnologySecurity of
Supply
Gas Turbine Market : Market Dynamics in EMEA
0
2000
4000
6000
8000
10000
12000
14000
16000
18000
20000
2000
2001
2002
2003
2004
2005
2006
2007
2008
2009
2010
5-60 MW 60-180 MW >180 MW
GT Market Size & Growth: Breakdown by Output Range,(EMEA), 2000-2010
Gas Turbine Market : Forecasts
• Following decline in the very earlypart of the decade post-US boom,healthy growth has returned
• Installed 18.7 GW in 2005 -forecast to remain broadly stablethrough 2010
• Stronger growth momentum in thenext few years in the mid-rangeturbines (very popular inexpanding Middle Easternmarkets)
• More limited demand for largeturbines from EMEA iscompensated by buoyant Asiandemand
MW
• Booming Middle East market will see greateroverall additions than all of Europe over the nextfew years.
• Italy and Spain still strong and renewed interestin UK
• The medium-range output class is the largestwith nearly 43 GW expected cumulativeinstallations between 2006 and 2010.
• Largest output range to grow more in the nextdecade as new H class machines gain ground
Europe41%
Middle East50%
North Africa9%
48 GW39 GW
8 GW
5-60MW14%
60-180MW45%
Above 180MW41% 39 GW
43 GW
13 GW
Gas Turbine Market : Forecasts
Cumulative GT Additions by Output Range (EMEA),2006-2010
Cumulative GT Additions by Region (EMEA), 2006-2010
• Operator interest in new‘mega-turbines’ with outputsover 300MW has beenmuted so far.
• Asia-Pacific will be keymarket for these turbinesdespite some interest fromoperators in Europe.
• Huge capacity additions willbe undertaken in Asia in thedecades ahead.
• Greater interest in newtechnology in general
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
WesternEurope
EasternEurope
NorthAmerica
Latin America Middle East &Africa
Asia Pacific
High Interest Moderate Interest No interest
Development of Very Large Gas Turbines
Operator Interest in Very Large Gas Turbines
• GE and Siemens are the major twoplayers - typically account foraround three quarters of the totalEMEA market for gas turbines
• Their dominance is less pronouncedif taking only the larger installationsinto account.
• Alstom’s share now reduced as nolonger competes in 5MW-50MWrange
• Mitsubishi more focused on Asiaand North America – selectivetargeting in Europe
Cumulative Gas Turbine AdditionsEMEA, 5MW and Above
41%
24%
10%
15%
6%4%
*2000-2004
Gas Turbine Market : Competitive Position
The Gas Turbine Services Market
Turbomachinery Service Providers
OEM Third Party
Multinational
Regional
Multinational
Regional/Domestic
Utility/IPP AffiliatesJoint Ventures
Services Market : Industry Structure
Main Service Providers in Europe
Original Equipment Manufacturers
GE EnergyAlstom Power
Siemens Power GenerationMitsubishi Heavy Industries
Ansaldo EnergiaRolls Royce
Pratt & WhitneyKawasaki
HitachiMAN Turbo
Solar TurbinesTurbomeca/Safran Group
Third Party Service Providers
Wood GroupTranscanada Turbines
Sulzer ElbarThomassen Turbine Systems
ChromalloyBabcock Borsig Service
Fortum ServiceTurbo Services Network
european maintenance companyMTU Maintenance
Mitsui BabcockFluor Daniel
RWE Power InternationalEON (Anlagenservice / Power Technology)
Soluziona O&M (Union Fenosa)
Service Focus in Gas Turbine Area
Supply of spare parts for own models and servicing allmakes of gas turbines
OEMSiemens
While GE tries to maximize the aftermarket share ofits own make of gas turbines, it is also trying tocapture a share of repair and parts supply market forAlstom, Siemens and Mitsubishi gas turbine makes
OEMGeneral Electric
Supply of spare parts and service for own models onlyOEMRolls Royce
Pratt & Whitney
ALSTOM Power
Organization
Maintenance, overhaul, repair and spare parts bothfor its own make and other brands (GE and Siemens)
OEM
Focuses predominantly on own make turbines. Smallindustrial turbine business sold to Siemens and hencedo not focus on servicing those
OEM
Gas Turbine Service FocusType
Component supply and servicing for GE Frame 5and 6
Non-OEM
European MaintenanceCompany (EMC)
Servicing of aero derivatives LM2500, LM5000 andLM6000
Non-OEM
MTU Maintenance
Supply of spare parts and services for GE Frame6B and 9E
Non-OEM
Thomassen TurbineSystems (Ansaldo)
Replacement parts and repair of heavy duty andsmall gas turbines of Alstom, GE, Westinghouseand Siemens models
Non-OEM
Sulzer Elbar
Maintenance, repair and reengineered parts forGE, Alstom and Siemens gas turbines
Non-OEM
Wood Group
Only servicing of turbines. Procures componentsfrom OEMs/non-OEMs as per end user preference
Non-OEM
Fortum
Component supply and services for GE Frame3,5,6 and 7(B to EA)
Non-OEM
Turbine Services Ltd
(JV Siemens/Chromalloy)
Organization Gas Turbine Service FocusType
Service Focus in Gas Turbine Area
UK28%
Germany17%France
4%Spain7%
Italy16%
Belelux13%
Scandinavia9%
Other6%
European Gas TurbineServices Market –
Breakdown of Revenues
• Fastest growth in Spain and Italy,followed by UK
• Solid growth in Germany andBenelux
• Slower growth in France andScandinavia
European Gas Turbine Services Market –Revenue Forecasts 2000-2010
CAGR (2005-10)= 5.8%
Source: Frost & Sullivan
$1.7bn
$1.3bn
Services Market Revenues and Forecast
UK• Largest gas turbines services market in Europe• Driven by deregulation and presence of IPPs• Renewed expansion of generation capacity• Big presence of independent service providers forced OEM price reductionsGermany• Some investment in gas turbine turbines due to retiring of lignite capacity and
growth in wind power• Recent entry of services arms of big utilities• Limited work for independents due to strong allegiance to OEMsFrance• Limited potential due to large nuclear base and promotion of renewables• Delays in full privatisation of EDF and full deregulation
Services Market Trends in Key Countries
Spain• Explosive growth in combined cycle power plants• Continued expansion of natural gas grid• Limited presence of independent service providers but strong interest from
operatorsItaly• Extensive repowering programme converting from oil-fired to CCGT plants• High electricity prices drive IPP investments• Utility interest in outsourcingBenelux• Relatively mature with limited expansion opportunities• Established presence of independent service providersScandinavia• Mature market with limited gas grid – focus on renewables and nuclear
Trends in the Different Markets
Share of Power Plants with Full Maintenance Contracts forGas Turbines
0% 10% 20% 30% 40% 50% 60%
Germany
Italy
Netherlands
Spain
UK
Share of Responses
Share of plants with full maintenance contracts / LTSAs in 35-50% range
Spain is highest due to newer fleet
Outsourcing Trends
Proliferation of LTSAs – benefits• LTSAs reduce cashflow uncertainties• Allows operators to benefit from latest technology innovations• Provides assurance that a rapidly changing technology will continue to be
supported by the service providers and that spare parts will be available• Raises the re-sale value of the plant
Future trends• Fleet management structure due to internationalisation of utilities• Focus on “value packages” where value to operator is clearly measured• Greater partnership approach between service provider and operator• Towards full O&M contracts (mainly industrial plants)
Outsourcing Trends
Growing competition among service providers• Greater strategic focus of the OEMs• Service arms of major utilities
Pressure on prices• Has affected prices for gas turbine spare parts in particular
Volatile gas and electricity prices• Reduces long-term planning for power plant fleet• Lower electricity prices reduce investment in industrial plants
Key Challenges for Gas Turbine Service Providers
Deregulation of European electricity markets• Has introduced greater uncertainty• Delays investments in new power plants
More cycling and 2-shifting• Greater wear and tear• Affects maintenance intervals• Greater uncertainly of how to price long-term service contracts
Adding value for the client• Bundling of services• Guarantees on availability, heat rate, output etc.• Moves towards complete power plant asset management
Key Challenges for Gas Turbine Service Providers
Focus of Gas Turbine Improvements
Turbine Performance
Emissions Reductions
Fuel Flexibility
Response Speed
Key Areas of Future Improvements
Importance for Gas Turbine Operators
Importance
Key Areas: Turbine Performance
Key Improvements
• Efficiency: Most important area for improvement – Of particular interest inAsia/Latin America/Middle East as running on baseload. Trade-off betweenhigher efficiency and possibly increased O&M expenditure and lowerreliability.
• Reliability: another key area – particularly important for European operatorswho prefer it over efficiency gains, preference for tried and tested machines.Also critical for industrial/oil and gas users.
• Availability: Through Shorter overhauls – Assumes greater importance in very competitive markets. Of
little importance to the oil & gas industry.
Longer outage intervals – users want to see changes in yearly increments dueto preference for certain times of year
Key Areas: Emissions
Key Drivers• Legislation: In compliance with government policies in various countries,
emission limits in most countries are expected to be less than 15 ppm by 2010and possibly below 10ppm by 2020.
• Preference among internationally-based IPPs and large industrial operators(eg oil majors) to purchase and install the most advanced machinery acrosstheir fleet. Local utilities even in developing countries normally follow as well.
Greatest interest in lower emissions turbines fromNorth American operators. European limitsexpected to be reduced to 9-12ppm in longer term
Key Areas: Fuel Flexibility
Key Drivers• Price: High natural gas prices act as a driver for fuel flexibility. Currently on
the way down.• Existence of interruptible contracts: Some operators pay a premium for
uninterruptible supply and are hence keen on greater fuel flexibility. Particularinterest from UK, Italy and Netherlands.
• Deregulation: Movement away from long-term gas supply arrangements willopen up greater potential for alternative fuels.
Greatest interest will be from developingcountries where gas quality is more varied
Drivers
Restraints
Deregulation
High hydropower capacity
Impact
Sufficientresponse
speeds in highlyintegrated power
markets
Growth of windpower
Greaterinterconnection
of grids withCEE/FSU
Increase needfor flexibleoperation
Key Areas: Greater Response Speeds
Overall of relatively limited importance – currentlevels seen as sufficient in most cases
Summary
• Gas turbine market has recovered from its slump
• Strong growth in mid-range turbine demand in medium term and largeturbines in longer term
• Booming Middle Eastern market will outpace Europe over the next fewyears
• Greatest demand for very large gas turbines to come from Asia
• Services market is very attractive to both OEMs and independents
• Long-term maintenance agreements continue to expand
• Desired improvements from operators’ perspective: Reliability is key forEuropean users – lower emissions and greater fuel flexibility also important
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