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Future of Centrifugal Separators Karl Kieffer Product Manger – Europe and Central Asia Tetra Pak 2018

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Page 1: Future of Centrifugal Separators · Bactofugation Purpose Spore and bacteria removal Applications Improving status of poor milk quality Cheese milk pre- treatment Milk with Extended

Future of Centrifugal SeparatorsKarl KiefferProduct Manger – Europe and Central Asia

Tetra Pak 2018

Page 2: Future of Centrifugal Separators · Bactofugation Purpose Spore and bacteria removal Applications Improving status of poor milk quality Cheese milk pre- treatment Milk with Extended

General

Trends in Dairy Separation

► Application− AMF (Butter Oil)− Higher Concentration of Whey− Quality as a Differentiator

► Operation− More with less− Sustainability

UR, KL /2017-03Tetra Pak

Page 3: Future of Centrifugal Separators · Bactofugation Purpose Spore and bacteria removal Applications Improving status of poor milk quality Cheese milk pre- treatment Milk with Extended

General

Bactofugation

• Sensitive to temperature • Sensitive to pH/salt/moisture content• Some cells create spores to survive

Spores • Resistant to temperature (>100C)

• Resistant to pH/salt/moisture

• Spore will revert to vegetative cell when conditions improve (time and conditions vary)

Bacteria

Page 4: Future of Centrifugal Separators · Bactofugation Purpose Spore and bacteria removal Applications Improving status of poor milk quality Cheese milk pre- treatment Milk with Extended

General

Bactofugation

Purpose► Spore and bacteria removal

Applications► Improving status of poor milk quality► Cheese milk pre-treatment► Milk with Extended Shelf Life► Milk for powder► Whey treatment

AK/2017-05Internal

Page 5: Future of Centrifugal Separators · Bactofugation Purpose Spore and bacteria removal Applications Improving status of poor milk quality Cheese milk pre- treatment Milk with Extended

General

The future of food

UR/2018-01-09 / 5

Meeting today’s challenges

Today’s energy and environmental concerns call for technology that produces more and consumes less

GETTING MORE PRODUCT FROM FEWER RECOURCES

Page 6: Future of Centrifugal Separators · Bactofugation Purpose Spore and bacteria removal Applications Improving status of poor milk quality Cheese milk pre- treatment Milk with Extended

GeneralUR/2019 02 20

A new technological leap delivering higher capacity separation for milk

► The first major breakthrough in separator-disc technology in over 130 years

► Enabling higher capacity for milk separation and better performance

► Rigid and Robust one piece design

/ 6

Page 7: Future of Centrifugal Separators · Bactofugation Purpose Spore and bacteria removal Applications Improving status of poor milk quality Cheese milk pre- treatment Milk with Extended

General

How it works

UR/2019 05 10

Polynode discs

/ 7

HIGHER CAPACITYPolynode technology allows for more discs in the stack = higher capacity

with maintained separation efficiency

REDUCED HEIGHTPolynodes are 35% lower than traditional spacers, allowing more discs in the stack.

Polynodes Traditional spacer

MORE, EVENLY SPACEDImproved stability by increased number of evenly distributed polynode spacers.

SMALL SHAPEThe tapered shape of polynodes means reduced point of contact per disc by 94%.

EQUIDISTANT DISCSThe many and evenly distributed polynodes secures equidistance between discs.

Polynodes

Traditional spacer

Page 8: Future of Centrifugal Separators · Bactofugation Purpose Spore and bacteria removal Applications Improving status of poor milk quality Cheese milk pre- treatment Milk with Extended

GeneralUR/2018-01-09 / 8

40%UP TO

energy savings

Page 9: Future of Centrifugal Separators · Bactofugation Purpose Spore and bacteria removal Applications Improving status of poor milk quality Cheese milk pre- treatment Milk with Extended

General

The further away from Earth, the lower the atmospheric pressure

UR/2018-01-09 / 9

EncaptTM – inspired by low friction in space

► The closer to Earth – the higher the pressure► Lowering the atmospheric pressure reduces

the friction► Less air friction around the bowl means less

energy required to spin

Page 10: Future of Centrifugal Separators · Bactofugation Purpose Spore and bacteria removal Applications Improving status of poor milk quality Cheese milk pre- treatment Milk with Extended

General

AirTight with Encapt

AirTight

Long life time investment

UR/2018-01-09 / 10

Savings in kW

Semi-open separator

30 years of AirTight and EncaptTM =

4 080 000 kWhWhat would that mean to you?

20 hours of run time/day; 340 production days/year; hot milk skimming at 55 000 l/h with AirTight and EncaptTM –including feed and booster pumps