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Futura Apsol Pvt. Ltd. APT SOLUTIONS In the field of AUTOMATION IN TESTING. Number of slides 30

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Page 1: Futura Apsol Pvt. Ltd. APT SOLUTIONS AUTOMATION IN TESTING. · Auto Electrical Components – Cable Harness – Dashboard – Regulator - Rectifier ... checker, parts checker Harness

Futura Apsol Pvt. Ltd.

APT SOLUTIONS

In the field of

AUTOMATION IN

TESTING. Number of slides 30

Page 2: Futura Apsol Pvt. Ltd. APT SOLUTIONS AUTOMATION IN TESTING. · Auto Electrical Components – Cable Harness – Dashboard – Regulator - Rectifier ... checker, parts checker Harness

About Us ….

Started in 1988 as a proprietory “Futura Electrodesigners”

In 2004 converted to private limited “Futura Apsol Pvt Ltd”

Focus on ATEs since 1990

Cable Harness Tester since 1992

About 5000 installations of testers and systems related to harness in India.

Page 3: Futura Apsol Pvt. Ltd. APT SOLUTIONS AUTOMATION IN TESTING. · Auto Electrical Components – Cable Harness – Dashboard – Regulator - Rectifier ... checker, parts checker Harness

Present Status

ISO 9001:2015 certified company.

Scope includes designing, Manufacturing and marketing.

Located in Pune, India.

Page 4: Futura Apsol Pvt. Ltd. APT SOLUTIONS AUTOMATION IN TESTING. · Auto Electrical Components – Cable Harness – Dashboard – Regulator - Rectifier ... checker, parts checker Harness

Harness Tester customers

Automobile two, three, four wheelers, trucks, heavy vehicles, tractors

Heavy vehicles, excavators

Washing Machine, Refrigerator, Television, AC

Computer Cables

Electronics

Panel Manufacturers

Railways

Metro Control panel, coach wiring

Telecommunication like USB cables

Machines like welding machine

………

Page 5: Futura Apsol Pvt. Ltd. APT SOLUTIONS AUTOMATION IN TESTING. · Auto Electrical Components – Cable Harness – Dashboard – Regulator - Rectifier ... checker, parts checker Harness

Our strength / expertise

„Understand‟ customer requirement.

Design and Development of Electronic Products, specialisation in embedded systems / microcontrollers.

Major share being Automatic Test Equipments / Systems.

Developed products are manufactured, marketed and serviced by us.

Page 6: Futura Apsol Pvt. Ltd. APT SOLUTIONS AUTOMATION IN TESTING. · Auto Electrical Components – Cable Harness – Dashboard – Regulator - Rectifier ... checker, parts checker Harness

Automation in Assembly / Testing of Auto Electrical Components

– Cable Harness

– Dashboard

– Regulator - Rectifier

– Switches

– Roof Lamp

Page 7: Futura Apsol Pvt. Ltd. APT SOLUTIONS AUTOMATION IN TESTING. · Auto Electrical Components – Cable Harness – Dashboard – Regulator - Rectifier ... checker, parts checker Harness

Automation in Testing of

– Timers

– Transformer cores

Others –Data storage, Online label printing without

a PC. (LDSP)

–Connecting vernier, micrometer to PC. (gaugelink)

Page 8: Futura Apsol Pvt. Ltd. APT SOLUTIONS AUTOMATION IN TESTING. · Auto Electrical Components – Cable Harness – Dashboard – Regulator - Rectifier ... checker, parts checker Harness

Assembly Automation Assembly guides Assembly Pokayoke Assembly Fixtures

Testing Automation End of Line Automatic Test Equipments Endurance Testers Test Pokayoke Test blocks / fixtures

Others Data collectors, converters.

Page 9: Futura Apsol Pvt. Ltd. APT SOLUTIONS AUTOMATION IN TESTING. · Auto Electrical Components – Cable Harness – Dashboard – Regulator - Rectifier ... checker, parts checker Harness
Page 10: Futura Apsol Pvt. Ltd. APT SOLUTIONS AUTOMATION IN TESTING. · Auto Electrical Components – Cable Harness – Dashboard – Regulator - Rectifier ... checker, parts checker Harness

Harness Tester TINY ‘Continuity’ Tester for small harnesses. Two models 32 and 64 points. Easy to use. Learn and Test.

Page 11: Futura Apsol Pvt. Ltd. APT SOLUTIONS AUTOMATION IN TESTING. · Auto Electrical Components – Cable Harness – Dashboard – Regulator - Rectifier ... checker, parts checker Harness

Continuity Tester One to One To test one to one cables, without mid-joints /

splice Models for 16, 32, 48 , 96 circuits Many applications : Electronic cables, Clamp

checker, parts checker

Page 12: Futura Apsol Pvt. Ltd. APT SOLUTIONS AUTOMATION IN TESTING. · Auto Electrical Components – Cable Harness – Dashboard – Regulator - Rectifier ... checker, parts checker Harness

Harness Tester Microprocessor based HTM PC software “FTE Editor” CPU changed PHTM Continuity checker for 320 / 640 and 960 points Popular model Critical harness cutter module accessory Online Label printing, barcode scanning PHTM99 For 99 cable numbers upto 320 points MS PHTM Multistage PHTM 10 stages 256 points Shortly coming with new look, new IO card

Page 13: Futura Apsol Pvt. Ltd. APT SOLUTIONS AUTOMATION IN TESTING. · Auto Electrical Components – Cable Harness – Dashboard – Regulator - Rectifier ... checker, parts checker Harness

Futura Advanced Continuity Tester, PC software “FACT editor” To test upto 512 and 1024 points Diode testing, coupler guide, fail bin sensing Critical harness cutting Online Label printing, Barcode scanning Data transfer and data logging and soft lock using pen-drive Model with 1024 points with all features Can attach Coupler guide – HACG for easy testing

Page 14: Futura Apsol Pvt. Ltd. APT SOLUTIONS AUTOMATION IN TESTING. · Auto Electrical Components – Cable Harness – Dashboard – Regulator - Rectifier ... checker, parts checker Harness

Harness Assembly Aid with pull test Similar to CPG PC Software HAAP Editor Direct connection document from HAAP Editor Guides in assembly with TBO and continuity checking Modular, programmable functionality Expandable upto 2000 I/Os Online label printing, barcode scanning Easy interface PCB Can be used for many other applications Useful for critical connectors like ECU Small size complete solution for assembly

Page 15: Futura Apsol Pvt. Ltd. APT SOLUTIONS AUTOMATION IN TESTING. · Auto Electrical Components – Cable Harness – Dashboard – Regulator - Rectifier ... checker, parts checker Harness

Harness Assembly Continuity Tester for one to One cables Assembly, checking, marking, locking pokayoke, printing in one

equipment One side inserted in connector, locked in fixture Other open ends touched and tester indicates where to insert Checked for continuity. If OK unlocked; else unlock with key Useful for same coloured wires

Page 16: Futura Apsol Pvt. Ltd. APT SOLUTIONS AUTOMATION IN TESTING. · Auto Electrical Components – Cable Harness – Dashboard – Regulator - Rectifier ... checker, parts checker Harness

PHTM Low Cost Tester for 64 points and 128 points Same as PHTM 99 cable numbers storage PHTME for 320 cable numbers PHTME with 10 numbers common labels Common Labels with 320 variable data

Page 17: Futura Apsol Pvt. Ltd. APT SOLUTIONS AUTOMATION IN TESTING. · Auto Electrical Components – Cable Harness – Dashboard – Regulator - Rectifier ... checker, parts checker Harness

Label Data Storage for printing Print online labels without a PC on shopfloor Prints labels only on an event, physical or serial Prints variable data and fixed data Barcode scanning, barcode comparison, label selection Can be used for many applications of label printing Integrated with PLCs LDSP-40 model counts programmed quantity, checks correct

component, prints box labels Useful for final packing components and products

Page 18: Futura Apsol Pvt. Ltd. APT SOLUTIONS AUTOMATION IN TESTING. · Auto Electrical Components – Cable Harness – Dashboard – Regulator - Rectifier ... checker, parts checker Harness

Air Leakage Tester Models with positive pressure and vacuum To check water tight couplers Simple unit Standard parts Easy to maintain Compatible with Harness Testers Relay output taken as continuity points

Page 19: Futura Apsol Pvt. Ltd. APT SOLUTIONS AUTOMATION IN TESTING. · Auto Electrical Components – Cable Harness – Dashboard – Regulator - Rectifier ... checker, parts checker Harness

USB to Serial Interface for bar code scanners Facilitates using cheaper USB barcode scanners with

testers Interface between USB Barcode scanner and tester

and LDSP serial port

Page 20: Futura Apsol Pvt. Ltd. APT SOLUTIONS AUTOMATION IN TESTING. · Auto Electrical Components – Cable Harness – Dashboard – Regulator - Rectifier ... checker, parts checker Harness

Single Ended Tester Tests particular cables with only one end connected Such as Audio cables, computer cables Shortens testing time by 80%

Page 21: Futura Apsol Pvt. Ltd. APT SOLUTIONS AUTOMATION IN TESTING. · Auto Electrical Components – Cable Harness – Dashboard – Regulator - Rectifier ... checker, parts checker Harness

Connects Mitutoyo gauges to PC through serial port Data is saved by pressing a switch, at cursor location Data is transferred to any software with time stamp Operator concentrates on measurement Useful for instant SPC analysis

Page 22: Futura Apsol Pvt. Ltd. APT SOLUTIONS AUTOMATION IN TESTING. · Auto Electrical Components – Cable Harness – Dashboard – Regulator - Rectifier ... checker, parts checker Harness

Harness Testing followed by functional checking

Page 23: Futura Apsol Pvt. Ltd. APT SOLUTIONS AUTOMATION IN TESTING. · Auto Electrical Components – Cable Harness – Dashboard – Regulator - Rectifier ... checker, parts checker Harness

Dashboard End Of Line Tester

Page 24: Futura Apsol Pvt. Ltd. APT SOLUTIONS AUTOMATION IN TESTING. · Auto Electrical Components – Cable Harness – Dashboard – Regulator - Rectifier ... checker, parts checker Harness

Regulator Rectifier End Of Line Tester

Page 25: Futura Apsol Pvt. Ltd. APT SOLUTIONS AUTOMATION IN TESTING. · Auto Electrical Components – Cable Harness – Dashboard – Regulator - Rectifier ... checker, parts checker Harness

For Dashboard Endurance Tester

Page 26: Futura Apsol Pvt. Ltd. APT SOLUTIONS AUTOMATION IN TESTING. · Auto Electrical Components – Cable Harness – Dashboard – Regulator - Rectifier ... checker, parts checker Harness

For Switch Endurance Tester

Page 27: Futura Apsol Pvt. Ltd. APT SOLUTIONS AUTOMATION IN TESTING. · Auto Electrical Components – Cable Harness – Dashboard – Regulator - Rectifier ... checker, parts checker Harness
Page 28: Futura Apsol Pvt. Ltd. APT SOLUTIONS AUTOMATION IN TESTING. · Auto Electrical Components – Cable Harness – Dashboard – Regulator - Rectifier ... checker, parts checker Harness
Page 29: Futura Apsol Pvt. Ltd. APT SOLUTIONS AUTOMATION IN TESTING. · Auto Electrical Components – Cable Harness – Dashboard – Regulator - Rectifier ... checker, parts checker Harness
Page 30: Futura Apsol Pvt. Ltd. APT SOLUTIONS AUTOMATION IN TESTING. · Auto Electrical Components – Cable Harness – Dashboard – Regulator - Rectifier ... checker, parts checker Harness
Page 31: Futura Apsol Pvt. Ltd. APT SOLUTIONS AUTOMATION IN TESTING. · Auto Electrical Components – Cable Harness – Dashboard – Regulator - Rectifier ... checker, parts checker Harness

FACT with Resistance Measurement Measures resistances assembled in a harness Not for measuring crimping resistance Accuracy 5-10%

Relay Testing PC controlled tester PC Based Software for cable data HV Testing

Page 32: Futura Apsol Pvt. Ltd. APT SOLUTIONS AUTOMATION IN TESTING. · Auto Electrical Components – Cable Harness – Dashboard – Regulator - Rectifier ... checker, parts checker Harness

Clamp Assembly Guide system to fix clamps on a

common board and test Clamp assembly test system Final assembly guide system Harness Assembly coupler guide Any other process related equipment

Page 33: Futura Apsol Pvt. Ltd. APT SOLUTIONS AUTOMATION IN TESTING. · Auto Electrical Components – Cable Harness – Dashboard – Regulator - Rectifier ... checker, parts checker Harness
Page 34: Futura Apsol Pvt. Ltd. APT SOLUTIONS AUTOMATION IN TESTING. · Auto Electrical Components – Cable Harness – Dashboard – Regulator - Rectifier ... checker, parts checker Harness